Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K20/02—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a press ; Diffusion bonding
  • B23K20/023—Thermo-compression bonding
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K1/00—Soldering, e.g. brazing, or unsoldering
  • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
  • B23K1/00—Soldering, e.g. brazing, or unsoldering
  • B23K1/19—Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered

Definitions

• the present invention relates to a method for manufacturing a dissimilar material joined body. More specifically, the present invention relates to a method for producing a dissimilar material joined body capable of producing a dissimilar material joined body excellent in joining strength on a joining surface at a low cost.
• a die used for extrusion molding or the like that requires excellent wear resistance only in a part thereof, for example, two plate-like members made of different materials are laminated.
• a joined body (a joined body of different materials) is used (see, for example, Patent Document 1 or 2).
• Patent Document 1 discloses an A1 metal joined body obtained by joining an A1 metal member made of aluminum (A1) or a metal containing A1 as a main component and a dissimilar member made of a material different from the A1 metal member.
• the A1 metal provided with a soft metal layer having an Hv hardness of 20 to 80 (micro Vickers; load of 1 OOgf) and a thickness of 0.1 to 3 mm at the joint interface between the A1 metal member and the dissimilar member.
• a joined body is disclosed.
• Patent Document 2 in a metal-ceramic bonded body having a structure in which a metal body and a ceramic body are bonded via a brazing filler metal layer, the metal body is cooled from an austenite state at a predetermined cooling rate.
• the solidus temperature of the brazing material layer is MPs, and the steel material is converted into a hardening phase when the austenite state force is also cooled.
• Ts is the transformation start temperature.
• Patent Document 1 Japanese Patent Laid-Open No. 10-5992
• Patent Document 2 JP 2002-179473 A
• a force is used in which a heater or the like is disposed around a plate-like member sandwiched by a pressing die, and the method using the radiant heat of the heater force is used.
• the die used in the method has a problem that the heat transfer rate and the absorption efficiency of radiant heat are poor and the energy cost during heating is high.
• the present invention has been made in view of the above-described problems, and provides a method for manufacturing a dissimilar material joined body that can produce a dissimilar material joined body excellent in joining strength on a joining surface at a low cost. provide.
• a plate-like member laminate is obtained by laminating two plate-like members having different material forces, and the plate-like member laminate is heated to bond the two plate-like members to each other.
• a method for producing a dissimilar material joined body for producing a material joined body comprising a step of heating the plate-like member laminate in a state of being sandwiched between a pair of stamping dies, wherein the plate-like member laminate is used as the die made of a material having at least heat transfer coefficient of one of the plate-like member (WZm 2 'K) 1.
• said plate-like member laminate Manufacture of a dissimilar material joined body having a shape having a tapered portion whose outer diameter decreases from the clamping surface to the fixed end between the clamping surface to be clamped and the fixed end to fix the pressing die Method.
• the pressing die has a material force having a melting point of 500 ° C. or higher and a melting point of 1.5 times or more of the bonding temperature of the plate-like members constituting the plate-like member laminate.
• V The method for producing a joined body of different materials according to [1] or [2].
• the stamping die is selected from the group consisting of silver, copper, gold, aluminum, magnesium, brass, tungsten, beryllium, iridium, molybdenum, silicon, carbon, aluminum nitride, and carbide carbide. [1] to [3] using at least one kind of material strength
• V a method for producing a dissimilar material joined body according to any one of the above.
• a sheet-like or powdery material having at least one material selected from the group consisting of silicon, carbon, aluminum nitride, aluminum oxide, and carbide carbide is used.
• a back hole for introducing a forming raw material is formed in one plate-like member constituting the dissimilar material joined body, and the other plate-like member constituting the dissimilar material joined body is formed. [1] to [10], wherein slits for forming the forming raw material in a lattice shape are formed to produce a die for forming a honeycomb structure as the dissimilar material joined body. The manufacturing method of the dissimilar material joined body of.
• the method for producing a dissimilar material joined body of the present invention provides a joining surface obtained by joining two plate-like members. Accordingly, it is possible to produce a bonded body of different materials having excellent bonding strength at low cost.
• the mold in the method for producing a dissimilar material joined body of the present invention, by using the material and shape as described above as a mold, the mold can be made earlier in the heating process (faster than the plate member laminate). It can be heated, and since heat can be uniformly transferred from the warm die to the plate-like member laminate, it can be said to be an extremely heat-efficient manufacturing method.
• FIG. 1 is an explanatory view schematically showing a step of producing a plate-like member laminate in one embodiment of a method for producing a dissimilar material joined body of the present invention. It is the side view seen from the side.
• FIG. 2 is a side view of a dissimilar material joined body obtained from one embodiment of a method for producing a dissimilar material joined body of the present invention as viewed from the side.
• FIG. 3 is an explanatory view schematically showing a process of heating a plate-like member laminate in a state of being sandwiched between pressing dies in an embodiment of a method for producing a dissimilar material joined body of the present invention. It is the side view which looked at the cylindrical member laminated body from the side.
• FIG. 4 is an explanatory view showing a heat transfer state during heating in one embodiment of the method for producing a joined body of dissimilar materials according to the present invention, and is a side view of the plate-like member laminate viewed from the side.
• FIG. 4 is an explanatory view showing a heat transfer state during heating in one embodiment of the method for producing a joined body of dissimilar materials according to the present invention, and is a side view of the plate-like member laminate viewed from the side.
• FIG. 5 is an explanatory view showing a state of heat transfer during heating in an embodiment of the method for producing a dissimilar material joined body according to the present invention, and is a side view of the plate-like member laminate as viewed from the side.
• FIG. 5 is an explanatory view showing a state of heat transfer during heating in an embodiment of the method for producing a dissimilar material joined body according to the present invention, and is a side view of the plate-like member laminate as viewed from the side.
• FIG. 6 is an explanatory view showing a heat transfer state during heating in one embodiment of the method for manufacturing a joined body of dissimilar materials according to the present invention, and is a side view of the plate-like member laminate as viewed from the side.
• FIG. 6 is an explanatory view showing a heat transfer state during heating in one embodiment of the method for manufacturing a joined body of dissimilar materials according to the present invention, and is a side view of the plate-like member laminate as viewed from the side.
• FIG. 7 schematically shows a process of manufacturing a plate-shaped member laminate in a state where a brazing material is disposed between two plate-shaped members in an embodiment of the method for manufacturing a bonded body of different materials according to the present invention.
• FIG. 4 is a side view of the plate-like member laminate as seen from the side force.
• FIG. 8 is a perspective view schematically showing a die for forming a her cam structure.
• FIG. 9 is a perspective view showing a two-cam structure extruded by the die shown in FIG. 8.
• FIG. 10 is an explanatory view schematically showing a step of producing a plate-like member laminate in another example of an embodiment of the method for producing a dissimilar material joined body according to the present invention. It is sectional drawing perpendicular
• FIG. 11 is an explanatory view schematically showing a process of heating a plate-shaped member laminate in a state of being sandwiched between pressing dies in another example of an embodiment of a method for producing a dissimilar material joined body according to the present invention. It is sectional drawing perpendicular
• FIG. 12 is an explanatory view schematically showing a step of forming a slit in the other plate-like member in another example of one embodiment of the method for producing a dissimilar material joined body of the present invention. It is sectional drawing perpendicular
• FIG. 1 is an explanatory view schematically showing a process for producing a plate-shaped member laminate in the method for producing a dissimilar material joined body of the present embodiment
• FIG. 2 is a dissimilar material of the present embodiment. It is explanatory drawing which shows typically the dissimilar-materials joined body obtained by the manufacturing method of the joined body.
• FIG. 3 is an explanatory view schematically showing a process of heating the plate-like member laminate in a state of being sandwiched between the pressing dies in the method for manufacturing a dissimilar material joined body according to the present embodiment.
• 1 to 3 are side views of the plate-like member laminate or the dissimilar material joined body as seen from the side.
• the manufacturing method of the dissimilar material joined body of the present embodiment is obtained by laminating two plate-like members 2 and 3 made of different materials to obtain a plate-like member laminated body 4.
• a method for producing a dissimilar material joined body for producing a dissimilar material joined body 1 in which two plate-like members 2 and 3 are joined by heating a plate-like member laminate 4 is shown in FIG.
• this is a method for producing a dissimilar material joined body including a step of heating the plate-like member laminate 4 described above while being sandwiched between a pair of pressing dies 5.
• the manufacturing method of the dissimilar material joined body according to the present embodiment is a plate-like member as described above.
• the manufacturing method of the dissimilar material joined body uses the material and shape as described above as the die 5 so that the heating process can be performed earlier (the plate-shaped member stacked body). (This is faster than 4)
• the die 5 can be warmed, and heat can be uniformly transferred from the warm die 5 to the plate-shaped member laminate 4, so it is extremely heat efficient! It can be said.
• the heat transfer coefficient (WZm 2 'K) of the material constituting the mold 5 is at least one of the plates. More preferably, it is more than twice as high as the heat transfer coefficient (W / m 2 -K) of the member.
• the heat transfer of each of the two plate-like members 2 and 3 constituting the plate-like member laminate 4 is used as the stamping die 5. Rate (W / m 2 -K It is preferable to use a material that has a heat transfer coefficient (WZm 2 'K) that is 1.5 times or more of 1. By comprising in this way, the dissimilar-material joined body 1 (refer FIG. 2) which was excellent in joining strength can be manufactured.
• the plate-shaped member laminate 4 When heating the plate-shaped member laminate 4 while being sandwiched between the pair of molds 5, as shown in FIG. 3, the plate-shaped member laminate 4 is disposed around the mold 5 sandwiching the plate-shaped member laminate 4. It can be heated by the heater 7 etc.
• 4 to 6 are explanatory views showing a heat transfer state during heating in the manufacturing method of the dissimilar material joined body according to the present embodiment, and are side views of the plate-like member laminate as viewed from the side. . 4 to 6, the portions indicated by the oblique lines of the pressing die and the plate-shaped member laminate are the portions where heat is transferred.
• the stamping die 5 having such a shape can easily absorb the radiant heat 10, and therefore can perform heating with extremely high thermal efficiency.
• the melting point of the die 5 is 500 ° C. or higher, and the plate-like members 2 and 3 constituting the plate-like member laminate 4 are formed. It is preferable to use a material having a material strength having a melting point of 1.5 times or more of the bonding temperature.
• a material having a material strength having a melting point of 1.5 times or more of the bonding temperature By using such a die 5, it is possible to sufficiently pressurize the plate-like member laminate 4 of the die 5 and to easily remove the die 5 after manufacturing the dissimilar material joined body. Can be used repeatedly. Furthermore, the thermal deformation of the die 5 in the heating process can be reduced.
• the bonding temperature is a temperature heated for bonding, and specifically, is a maximum temperature reached when heated.
• the melting point of the mold 5 is more preferably 1000 ° C or more, more preferably 1500 ° C or more. By using such a material, the plate-shaped member laminate can be firmly sandwiched in the heating step. Further, it is further preferable that the melting point of the mold 5 is at least twice the above-mentioned bonding temperature.
• the heat transfer coefficient (WZm 2 'K) of at least one of the plate-like members 2 and 3 constituting the plate-like member laminate 4 is 1.5 times or more. There is no particular limitation as long as the material has a heat transfer coefficient (WZm 2 'K).
• a material containing at least one selected from the group consisting of aluminum and carbide can be given as a preferred example.
• tungsten, molybdenum, carbon, aluminum nitride, and the like can be used more suitably. Furthermore, the materials are cheaper and workability is good. Carbon can be particularly preferably used.
• the above-mentioned carbon for example, isotropic graphite carbon, has a large heat transfer coefficient depending on its density.
• its density is preferably 1.5 Mg / m 3 or more, more preferably 1.7 MgZm 3 or more.
• Carbon having such a density has high heat transfer properties compared to materials used in conventional molds and has an extremely high melting point. Therefore, plate-like members made of various materials were used. It can utilize for the manufacturing method of a dissimilar-material joined body.
• the stamping die 5 configured in this way has extremely good heat transfer, and can be quickly heated by the radiant heat 10 of the heater 7 or the like.
• the plate-like member laminate 4 is evenly spaced from the sandwiching surface 15 of the die 5 so that heat can be evenly transferred from the sandwiching surface 15 of the die 5 to the plate-like member laminate 4. It is preferred to be pinched to contact.
• force using a sheet-like material as the release material 8 For example, although illustration is omitted, a powder-like release material can also be used.
• a powder-like mold release material When using such a powder-like mold release material, it is used in a state where the mold release material is spread between the mold and the plate-shaped member laminate. As a result, the powder release material enters the irregularities on the surface of the mold or the plate-shaped member laminate, and the gap between the mold and the plate-shaped member laminate can be eliminated, thereby improving the heat transfer from the mold.
• the surface pressure distribution can be made uniform.
• the elastic modulus is preferably sufficiently small.
• the specific elastic modulus is preferably lOOGPa or less, more preferably lOGPa or less.
• the material of the release material 8 is not particularly limited, but it is preferable that the material is excellent in heat transfer.
• silicon, carbon, aluminum nitride, Aluminum oxide, and A material having at least one material selected from the group consisting of carbonized carbides (for example, a sheet or powder) can be suitably used.
• the thickness is sufficiently thin. Specifically, the thickness is preferably lmm or less, and 0.2 mm or less. Is more preferable. Further, when the release material is in a powder form, it is preferable that the particle size is sufficiently small. Specifically, the particle size is preferably 0.1 mm or less, and may be 0. Olmm or less. Even better.
• a powdery mold release material is used, a powdery mold release material is disposed between the mold and the plate-shaped member laminate in order to further improve the heat transfer of the mold pressing force. Later, the plate-shaped member laminate and the release material are sufficiently pressed by a pair of molds, and the gap formed between the mold and the plate-shaped member stack is filled with the mold release material. It is preferable to perform a step of heating the plate-shaped member laminate.
• the plate-like member laminate 4 when the plate-like member laminate 4 is sandwiched by the die 5 in the manufacturing method of the dissimilar material joined body of the present embodiment, it differs depending on the type and structure of the laminated plate-like members 2 and 3. For example, it is preferable to hold by applying a pressure of 0.1 to: LOOMPa with the pressing die 5. By configuring in this way, it is possible to correct the warpage generated after joining the two plate-like members 2 and 3, and to obtain a dissimilar material joined body 1 without distortion (see FIG. 2).
• the two plate members 2 and 3 constituting the plate member laminate 4 are not particularly limited in the material of the two plate members 2 and 3.
• one of the two plate-like members 2 and 3 (for example, plate-like member 2) is selected from the group consisting of martensitic transformation, bainite transformation, and pearlite transformation due to austenite phase cooling. It is possible to use a material composed of a metal or an alloy capable of causing at least one phase transformation.
• the manufacturing method of the dissimilar material joined body of the present embodiment when the two plate-like members 2 and 3 made of different materials are laminated to obtain the plate-like member laminate 4 For example, as shown in FIG. 7, a laminate in which a brazing material 9 is disposed between two plate-like members 2 and 3 and a brazing material 9 is arranged between the two plate-like members 2 and 3 The member-like laminate 4 may be obtained. With this configuration, the two plate-like members 2 and 3 can be easily joined, and the joining strength at the joining surface of the two plate-like members 2 and 3 can be improved.
• the brazing material 9 also has a material force that can penetrate into at least one of the two plate-like members 2 and 3.
• a material force that can penetrate into at least one of the two plate-like members 2 and 3.
• Preferred examples of the brazing material 9 used in the method for manufacturing a joined body of different materials of the present embodiment include a brazing material containing at least one selected from the group consisting of copper, silver, gold, nickel, and aluminum force. Can be mentioned.
• a base 21 for forming a her cam structure can also be manufactured.
• Such a base 21 includes a plate-like member 2 in which a back hole 26 for introducing a forming raw material is formed, and a plate-like member in which slits 25 for forming the forming raw material in a lattice shape are formed.
• 3 is a base 21 made of a joined body 1 of dissimilar materials joined together.
• such a base 21 includes a porous partition wall 13, and a heart cam in which a plurality of cells 14 serving as fluid flow paths are defined by the partition wall 13.
• Structure 12 Can be used for extrusion molding.
• the Hercom structure 12 as shown in FIG. 9 is used in a catalyst carrier that utilizes catalytic action such as an internal combustion engine, a boiler, a chemical reaction device, and a fuel cell reformer, and in the exhaust gas. It can be suitably used for a fine particle collection filter or the like.
• the back hole 26 is formed in one of the two plate-like members 2 and 3. And the plate-like member 2 forming the back hole 26 and another plate-like member 3 are laminated to obtain a plate-like member laminate 4.
• the back hole 26 described above can be formed by a conventionally known method, for example, by electrolytic machining (ECM machining), electric discharge machining (EDM machining), laser machining, machining such as a drill, or the like.
• ECM machining electrolytic machining
• EDM machining electric discharge machining
• laser machining laser machining
• machining such as a drill, or the like.
• the obtained plate-shaped member laminate 4 is made of a material mainly composed of carbon, and is sandwiched between the sandwiching surface 15 and the fixed end 16 from the sandwiching surface 15.
• the two plate-like members 2 and 3 constituting the plate-like member stack 4 are heated by being sandwiched between a pair of pressing dies 5 having a shape having a tapered portion 6 whose outer diameter decreases toward the fixed end 16. Join.
• a slit 25 for forming a forming raw material in a lattice shape is formed in the other plate-like member 3 to form a die 21 for forming a her cam structure ( Manufacture of dissimilar material joint 1).
• the slit 5, as described above, can be formed by a conventionally known method such as grinding with a diamond grindstone or EDM calorie.
• the one plate-like member 2 is at least selected from the group consisting of martensitic transformation, bainite transformation, and pearlite transformation by cooling of the austenite phase.
• a material composed of a metal or an alloy capable of causing one phase transformation and further using a material composed of a tungsten carbide-based cemented carbide as the other plate-like member 3, it has excellent wear resistance.
• the base 21 can be manufactured.
• the manufacturing method of the dissimilar material joined body of the present invention is a manufacturing method for manufacturing a dissimilar material joined body in which two plate-like members made of dissimilar materials are joined.
• a manufacturing method for manufacturing a plate member assembly by joining two plate members made of materials Can also be suitably used.
• the dissimilar materials described so far are used except that two plate-like members having the same kind of material force are used as the material to be used.
• a plate-like member assembly can be manufactured by a method similar to the manufacturing method of the material assembly.
• the method for producing a dissimilar material joined body according to the present invention is a method for producing a dissimilar material joined body in which two plate-like members having different material strengths are joined, particularly a die used for extrusion or the like. Therefore, it can be suitably used as a method for producing a dissimilar material joined body that requires excellent wear resistance only.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Chemical & Material Sciences (AREA)
• Materials Engineering (AREA)
• Laminated Bodies (AREA)
• Pressure Welding/Diffusion-Bonding (AREA)

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• 2007
  • 2007-03-15 WO PCT/JP2007/055268 patent/WO2007119377A1/ja active Application Filing
  • 2007-03-15 JP JP2008510788A patent/JP5202306B2/ja active Active
  • 2007-03-15 EP EP07738718A patent/EP2002915B1/de active Active
• 2008
  • 2008-04-17 US US12/104,994 patent/US20080230590A1/en not_active Abandoned

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