WO2006057378A1 - ポリプロピレン系フィルムおよびその積層体 - Google Patents
ポリプロピレン系フィルムおよびその積層体 Download PDFInfo
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- WO2006057378A1 WO2006057378A1 PCT/JP2005/021761 JP2005021761W WO2006057378A1 WO 2006057378 A1 WO2006057378 A1 WO 2006057378A1 JP 2005021761 W JP2005021761 W JP 2005021761W WO 2006057378 A1 WO2006057378 A1 WO 2006057378A1
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- polymer
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- propylene
- ethylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/06—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the coordination type
- C08F297/08—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the coordination type polymerising mono-olefins
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/06—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the coordination type
- C08F297/08—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the coordination type polymerising mono-olefins
- C08F297/083—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the coordination type polymerising mono-olefins the monomers being ethylene or propylene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C08L23/0815—Copolymers of ethene with aliphatic 1-olefins
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
- C08L23/142—Copolymers of propene at least partially crystalline copolymers of propene with other olefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
- B32B2439/46—Bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/14—Copolymers of propene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C—CHEMISTRY; METALLURGY
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- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
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- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1324—Flexible food casing [e.g., sausage type, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31938—Polymer of monoethylenically unsaturated hydrocarbon
Definitions
- the present invention relates to a polypropylene-based film and a laminate thereof, and more specifically, suitable for ordinary retort use as a packaging bag or a packaging bag sealant that has good transparency and see-through properties and does not have the problem of bending whitening.
- the present invention also relates to a polypropylene film having a low temperature impact resistance, a heat seal property, and a blocking resistance, and a laminate thereof.
- an unstretched film (hereinafter referred to as PET) mainly composed of propylene ethylene block copolymer. Abbreviated)) has been used. Its main usage is: stretched ethylene terephthalate film (hereinafter also abbreviated as PET), stretched nylon film (hereinafter also abbreviated as ON), aluminum foil (hereinafter abbreviated as A1 foil). And PETZONZAI foil ZCPP, PETZAI foil ZONZCPP or PET
- ZA1 foil After making ZCPP laminated body, it has been used by making bags. In these retort bags, in order to store the food as the contents at room temperature for a long period of time, heat resistance that can withstand high temperatures during sterilization as well as gas resistance (oxygen barrier property, water vapor barrier property, etc.) A1 foil has been used for light shielding.
- A1 foil-free retort bags have been desired recently, and films that are vapor-deposited on PET or ON or coated with an acrylic-based noor agent have been developed as a noble film.
- the properties required for a sealant film to be bonded to a barrier film that does not use these metals are, first, the visibility of the contents, specifically the transparency expressed by the haze (the degree of scattering of transmitted light), The visible see-through property can be mentioned.
- a phenomenon in which white marks remain on the bent or impacted parts It is also important that (V, light bending and whitening) is difficult to occur!
- Patent Document 1 and Patent Document 2 disclose a sealant film for retort food packaging that is excellent in low-temperature impact resistance, heat sealability, and anti-blocking properties!
- the haze value of the film was 45% or more, and the haze of the film of Example 1 of Patent Document 2 was 53%, both of which had poor transparency.
- Comparative Example 2 of Patent Document 2 a film having a high transparency with a haze of 20% is disclosed. However, the film was poor in blocking resistance and could not be used as a sealant film for retort packaging.
- Patent Document 1 Japanese Patent Laid-Open No. 2000-186159
- Patent Document 2 Japanese Patent Laid-Open No. 2003-96251
- the problem of the present invention is that it can be suitably used for a normal retort as a packaging bag or a packaging bag sealant that has good transparency and see-through property and does not have the problem of bending whitening. It is providing the polypropylene-type film which combined the heat resistance, heat-sealing property, and blocking resistance, and its laminated body.
- the polypropylene film according to the present invention comprises the following polymer (a) 70 to 90% by weight, polymer (b) 2 to 10% by weight, polymer (c) 2 to 10% by weight and polymer (d) 3 A film having a strength of up to 20% by weight (provided that the total weight of the polymer is 100% by weight), wherein the haze of the film is from 8 to 30%.
- Polymer (a) A polymer part (al component) is produced by polymerizing a monomer mainly composed of propylene in the absence of an inert solvent in the first step, and in the gas phase in the second step. A block copolymer obtained by polymerization to produce an ethylene / propylene copolymer portion (a2 component).
- the content of the a2 component is 15 to 25% by weight (provided that the sum of the al component and the a2 component is 100% by weight), and the intrinsic viscosity of the a2 component ([7?] A2) and the al component Propylene 'ethylene block copolymer with intrinsic viscosity ([r?] Al) ratio ([] a2 / [7?] Al) of 0.8 to 1.5
- Polymer (d) Two or more types of propylene polymers having different molecular weights, and the intrinsic viscosity ([7?] Dl) of the highest molecular weight component (dl component) is 5dlZg or more and less than lOdlZg, and polymer (d ) Propylene polymer that is more than twice the intrinsic viscosity ([7?] D)
- the present invention also provides a laminate including the polypropylene film. That is, a laminate comprising the above-mentioned polypropylene film laminated on one side of a base layer having a single layer or two or more transparent film forces, and a single layer or two or more transparent films A laminate comprising the polypropylene film according to claim 1 laminated on one side of a base material layer on which aluminum foil and aluminum foil are laminated is provided.
- the present invention also provides a package characterized in that such a laminate is heat-sealed to package an object to be packaged.
- packages include retort foods.
- the polypropylene-based film of the present invention has good transparency and see-through properties, and has low-temperature impact resistance, heat-sealing property, and blocking resistance without problems of bending whitening. It can be suitably used as a sealant film. Further, according to the laminated body of the present invention, since such a film is laminated, by using this laminated body and making a bag of a polypropylene film layer as a sealant layer, excellent transparency and It has see-through properties and does not have the problem of whitening. It can provide an excellent retort packaging bag.
- Polypropylene film according to [0011] the present invention the following polymer (a) 70 to 90 weight 0/0, polymer (b) 2 to 10 wt%, polymer (c) 2 to 10 wt%, and polymer (d)
- the composition must contain 3 to 20% by weight (provided that the total amount of the above four polymers is 100% by weight). If the amount of polymer (a) is less than 70% by weight, the low-temperature impact resistance of the film is insufficient, and if it exceeds 90% by weight, the transparency deteriorates. If the polymer (b) is less than 2% by weight, the transparency of the film is insufficient, and if it exceeds 10% by weight, the low-temperature impact resistance deteriorates.
- the low-temperature impact resistance of the film is insufficient, and if it exceeds 10% by weight, the blocking resistance is deteriorated. If the polymer (d) is less than 3% by weight, the effect of improving the see-through of the film is insufficient. If it exceeds 20% by weight, the low-temperature impact resistance is deteriorated.
- the polymer (a) is polymerized in the first step in the absence of an inert solvent to polymerize a monomer mainly composed of propylene to produce a polymer portion (al component).
- ratio ([7?] A2Z [r?] Al) is a propylene 'ethylene block copolymer having a ratio of 0.8 to 1.5.
- the polymer (b) is an ethylene polymer having a density of 0.91 to 0.97 gZcm 3 and a melt flow rate of 5 to 30 gZlO.
- the polymer (c) is an ethylene ′ ⁇ -olefin random copolymer having a density of 0.860 to 0.900 gZcm 3 and a melt flow rate of 0.3 to 5 gZlO.
- the polymer (d) is composed of two or more propylene polymers having different molecular weights, has the highest molecular weight !, and the intrinsic viscosity ([r?] Dl) of the component (dl component) is 5 dlZg or more and less than lOdlZg, This is a propylene polymer that is at least twice the intrinsic viscosity ([7?] D) of the entire polymer (d).
- the polymer (a) is polymerized with a monomer mainly composed of propylene in the absence of an inert solvent to produce a polymer portion (al component).
- This is a block copolymer obtained by producing an ethylene / propylene copolymer portion ( a 2 component) by polymerization in a phase.
- the content of propylene in the monomer used in the first step is 98 to: L00 Weight 0/0 are preferred.
- Ziegler's Natta type catalyst as a catalyst for polymerization for the production of polymer (a) For example, those described in JP-A-07-216017 can be suitably used.
- a general formula Ti (OR3) X where R3 is
- a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom, a represents a number 0 ⁇ a ⁇ 4, preferably 2 ⁇ a ⁇ 4, particularly preferably a 4.
- the solid product obtained by reducing the titanium compound represented by) with an organic magnesium compound is treated with an ester compound, and then a mixture of ether compound and tetrasalt titanium compound or Trivalent titanium compound-containing solid catalyst obtained by treatment with a mixture of etheric compound, tetrasalt titanium and ester compound, (2) organoaluminum compound, (3) electron donating compound And a catalyst system composed of (dialkyldimethoxysilane and the like are preferably used).
- the film When polymerization is carried out using an inert solvent such as hexane, heptane, benzene, toluene or xylene, the film may be inferior in low-temperature impact.
- Specific examples of the first step include a polymerization method using liquid propylene as a medium, or a polymerization method in gaseous propylene. It is exceptionally possible to use a very small amount of inert solvent only for the purpose of introducing the catalyst into the polymerization tank during these polymerizations.
- the al component of the polymer (a) is preferably a propylene homopolymer having a melting point of 160 ° C or higher, which is preferred from the viewpoint of heat resistance preferred by a propylene homopolymer obtained by polymerization of propylene alone. If the melting point is 155 ° C or higher, a small amount of ethylene butene 1 or the like may be copolymerized.
- the proportion of the a2 component is 15 to 25% by weight (provided that the sum of the al component and the a2 component is 100% by weight). If the proportion of component a2 is less than 15% by weight, the low-temperature impact resistance may be inferior, and if it exceeds 25% by weight, the blocking resistance may be inferior.
- the method for adjusting the proportion of the a2 component include a method of controlling the polymerization temperature and residence time of each step during polymerization.
- the polymer (a) has an intrinsic viscosity of the a2 component ([7?] A2) and an intrinsic viscosity of the al component ([7?] Al). it ([r?] a2 / [7 ⁇ ] al) force SO. It should be 8 to 1.5 force S, especially 0.8 to 1.2 force is preferable.
- [7?] A2 / [r?] Al is less than 0.8, blocking resistance may be poor, and when it exceeds 1.5, transparency may be poor.
- melt flow rate (MFR, unit gZlO content) of the polymer (a) at 230 ° C and a load of 21.18N in the present invention is transparency, flow stability during film formation, and low temperature impact resistance. From the viewpoint of sex, 1. 0 to 3.5 force is preferred, 1. 5 to 2.5 force is particularly preferred!
- a method of adjusting the intrinsic viscosity and melt flow rate of the al component and a2 component of the polymer (a) a method of adding a molecular weight regulator such as hydrogen gas or a metal compound in each step during polymerization, powder form
- a method of adding an additive when melt-kneading the polymer obtained in (1) a method of adjusting the kneading conditions when melt-kneading the polymer obtained in the form of a powder, and the like.
- Polymer (b) i, density power 0.91 to 0.97 g / cm 3 , strength 190.
- C an ethylene-based polymer having a flow rate of 21-30 N of menoleto with a flow rate of 5 to 30 gZlO, that is, a polymer mainly composed of ethylene, and preferably has a density power of SO. 91-0. 97 g / cm 3
- Preferably ⁇ or 0. 93-0. 97 gZcm 3 ethylene homopolymer or ethylene and ⁇ -olefin having 3 or more carbon atoms (eg propylene, 1-butene, 1-pentene, 1-hexene, 1-octene)
- a commercial product produced by a generally known method can be used.
- Units derived from ethylene in the case of co-polymer is 95 wt 0/0 above. If the density of the polymer (b) is below 0. 91g / cm 3, may blocking resistance is poor I spoon, when it exceeds 0. 97 g / cm 3, when the impact resistance is poor I spoon There is. If the melt flow rate (MFR) of polymer (b) at 190 ° C and load 21.18N is less than 5gZlO, see-through may deteriorate. On the other hand, if the MFR exceeds 30 gZlO, the low temperature impact resistance may deteriorate.
- the MFR of the polymer (b) is preferably 7 to 20 gZlO.
- the polymer (c) has a density of 0.860-0. It must be an ethylene ' ⁇ -olefin random copolymer with a melt flow rate of 0.3 to 5 gZlO at 190 ° C and a load of 21.18N. 0L-olefin (e.g. propylene,
- a copolymer with 1-butene or 1-pentene is preferred.
- density is less than 0.86 g / cm 3
- blocking resistance is poor
- density exceeds 0.90 gZcm 3 low temperature impact resistance Becomes worse.
- the polymer (c) has a MFR of less than 0.3gZlO at 190 ° C and a load of 21.18N, the miscibility with other polymers may be reduced, and if it exceeds 5gZlO, the blocking resistance of the film will be reduced. There is a case where it is wrong.
- an ethylene / propylene random copolymer an ethylene.butene random copolymer, an ethylene 'propylene' butene random terpolymer copolymer force
- a selected copolymer may be used. preferable.
- the polymer (d) has two or more propylene polymer forces having different molecular weights, and the intrinsic viscosity ([7?] Dl) of the highest molecular weight component (dl component) is 5 dlZg or more and less than lOdlZg.
- the polymer (d) is a propylene-based polymer that is at least twice the intrinsic viscosity ([7?] D) of the entire polymer.
- the intrinsic viscosity ([r?] Dl) of the dl component which is the highest molecular weight component of this polymer (d), must be 5 dlZg or more and less than lOdl Zg, and if it is less than 5 dlZg, the see-through property is not improved sufficiently. Above lZg, foreign matter may occur in the film, which is not preferable. If the intrinsic viscosity of the dl component ([r?] dl) is less than twice the intrinsic viscosity of the polymer (d) ([7?] d), the kneadability will deteriorate and the transparency and see-through properties of the film will deteriorate. Gets worse.
- the proportion of the dl component of the polymer (d) is preferably 3 to 25% by weight (provided that the entire polymer (d) is 100% by weight).
- melt flow rate (MFR, unit gZlO content) of polymer (d) at 230 ° C and load 21.18N is from the viewpoint of improving miscibility with other polymers and low-temperature impact resistance. ⁇ 20 is preferred.
- the polymer (d) is a polymer obtained by polymerizing a monomer mainly composed of propylene, and the dl component and the d2 component are each composed of, for example, a propylene homopolymer, propylene and 5% by weight or less of ethylene. random copolymer of propylene and 10 weight 0/0 following a random copolymer of butene, or propylene and 5 wt% or less of ethylene and the use of the ternary random copolymer of 10 weight% or less of butene Can do.
- the method described in JP-A-11-228629 can be used as a method for producing the polymer (d).
- the intrinsic viscosity of the dl component and the intrinsic viscosity of the whole polymer (d) and the melt flow rate As an adjustment method, hydrogen gas, metal compounds, etc. are used in each process during polymerization.
- a method of adding a molecular weight regulator can be used.
- the haze of the film of the present invention is required to be 8 to 30%. If it is less than 8%, the gloss is excessive and problems such as poor appearance occur. If it exceeds 30%, the transparency of the film packaging bag will be insufficient.
- increasing the polymer (b) and the polymer (c) can reduce the haze of the film.
- increasing the polymer (d) tends to improve the film sheath integrity. Based on these trends, the mixing ratio of polymers (a), (b), (c), and (d) may be determined according to the target haze.
- the film forming temperature can be increased or the cooling temperature of the melt-extruded film can be reduced to reduce the haze. If the film forming temperature is too high or the cooling temperature is too low, the film is resistant to blocking. Sex tends to be bad.
- the center line average roughness (Ra) of the film is preferably from 0.08 to 0.16 / zm, particularly from 0.12 to 0.16 m, from the viewpoint of blocking resistance and transparency. Rikiko Masashi! / ⁇ . In the Finolem, the line average roughness tends to increase as the [7?] A2 / [ ⁇ ] al value of the polymer (a) increases, and increase as the film-forming temperature decreases.
- the film of the present invention is obtained by mixing the polymers (a), (b), (c), and (d) described above by an ordinary method, and forming the obtained mixture into a film by an ordinary method. Obtained by.
- the polymer (a), (b), (c), and (d) pellets or powders are melted and kneaded in a uniaxial or biaxial melt extruder, and the resulting kneaded product is filtered. Filtration and flat die (eg T-die) or annular die forces can also be produced by extruding into film.
- the temperature of the molten polymer that also extrudes the melt extruder force can usually be 200-300 ° C, but in order to prevent the polymer from being decomposed and to obtain a good quality film, it is preferable to use 220-270.
- the extruded film is brought into contact with a cooling roll set at a constant temperature of 20 to 65 ° C, cooled and solidified, and then wound.
- bubbles are generally formed by a method called inflation method, cooled and solidified, and then slit and wound up.
- the film of the present invention can be stretched after cooling and solidification, but is preferably an unstretched film that is not substantially stretched.
- the thickness of the film of the present invention is preferably 20 to 300 ⁇ m, more preferably 40 to: LOO ⁇ m.
- the film of the present invention can be used alone as a packaging film, and can be suitably used particularly for transparent bags for retort food packaging that require transparency and resistance to bending whitening. When used in applications where transparency is not required, it can also be used as a sealant film for retort food packaging bags containing an aluminum foil layer. In this case, it has been confirmed that the occurrence of “skin skin” as a secondary effect is suppressed. Wrinkled skin is a defective phenomenon in which irregularities appear on the film surface after enclosing oily foods such as curry and sterilizing by retort.
- the film of the present invention can contain an antioxidant, a heat stabilizer, an antistatic agent, a hydrochloric acid absorbent, an antiblocking agent, a lubricant, a nucleating agent, and the like.
- the film of the present invention may be subjected to a surface treatment that is usually carried out industrially such as corona discharge treatment, plasma treatment, ozone treatment in the air or in a nitrogen or carbon dioxide atmosphere. .
- the above-described film of the present invention (hereinafter referred to as the present invention film) is laminated on one side of a base layer comprising a single layer or two or more transparent film covers. It is what.
- “EVOH” means an ethylene butyl alcohol copolymer film.
- a laminate in which the film of the present invention is laminated on one side of a base material layer in which a single layer or two or more transparent films and aluminum foil are laminated is a packaging bag for retort food packaging. Useful as a material.
- an ordinary dry laminating method in which the constituent films of the laminate are bonded using an adhesive can be suitably employed.
- formation of the film of the present invention by extrusion, Extrusion lamination method that simultaneously bonds to the material layer can be adopted.
- Such a laminate can be formed into a bag-like product such as a flat bag or a standing vouch using the film layer of the present invention as an inner surface sealant layer.
- the laminate structure of the laminate of the present invention can be appropriately determined according to the application.
- the laminate structure of the laminate used as a material of the package is a required characteristic of the bag (for example, The barrier performance to satisfy the quality retention period of the contents to be packaged, the size corresponding to the weight of the contents (impact resistance, visibility of the contents, etc.) are appropriately selected.
- the intrinsic viscosity of the polymer and the composition was measured in 135 ° C. tetralin using an Ubbelohde viscometer.
- the ethylene content in the polymer was determined by infrared spectroscopic measurement described on page 616 et seq. Of the Polymer Handbook (published by Kinokuniya Shoten in 1995).
- the content of ethylene contained in the a2 component in the polymer (a) was calculated from the following equation.
- MFR of propylene 'ethylene block copolymer and propylene polymer is 230 ° C at temperature, load 21.18N, ethylene polymer and ethylene' at-olefin in random copolymer.
- the MFR of the polymer is 190 ° C at a temperature of 190 ° C and measured at a load of 21.18N.
- the density of the polymer was measured by a method using a density gradient tube according to JIS K-7112.
- the center line average roughness (Ra) of the film surface was determined by the measuring method defined in JIS-B-0601 (1982).
- the measurement direction was a direction orthogonal to the film flow direction.
- the see-through property of the film is set 10 cm away from the surface of the newspaper, and visually, the article letters can be read very clearly through the film, rank 1; Was rated as Rank 3, those that were blurred and could not be read accurately were ranked Rank 4, and those that were blurred and could not be read at all were rated as Rank 5.
- This evaluation method Ranks 1 and 2 were judged to have good see-through performance.
- Polymers (a), (b), (c), and (d) were as follows.
- a propylene homopolymer portion having an intrinsic viscosity of 2.8 dlZg in the gas phase is produced in the first step, and then, in the second step, the intrinsic viscosity is 2.8 dlZg in the gas phase.
- ethylene 'propylene copolymer portion of the ethylene content of 36 weight 0/0 to produce the polymer 0.05 weight calcium stearate 0.05 parts by weight, the vitamin E in the polymer 100 parts by weight
- propylene / ethylene block copolymer pellets having an MFR of 2. OgZlO at 230 ° C and a load of 21.18 N were obtained.
- the content of the ethylene / propylene copolymer part (component a2) was 21% by weight.
- the polymer (b) has a density of 0.950 gZcm 3 and 190. C, load 21.MFR force at 18N 6. Commercially available high density ethylene pellets for OgZio were used.
- the polymer (c) has a density of 0.88 g / cm 3 , 190. C, MFR force with a load of 21.18 N 3.6 '/ 10 min ethylene'butene-1 random copolymer pellets (Tafuma A4085 manufactured by Mitsui Chemicals, Inc.) were used.
- propylene is polymerized in accordance with the polymerization method and the polymerization conditions described in the same example as described in Example 1 of JP-A-11-228629.
- the catalyst and the first component are transferred to the second step without deactivating the catalyst, and the propylene is polymerized in the second step so that the molecular weight is different from that of the first component.
- antioxidant IRGANOX10 10 (trade name, manufactured by Ciba Specialty Chemicals) 0.2 part by weight, antioxidant IRGA FOS168 (trade name, Ciba Specialty Chemicals) 0.25 parts by weight and 0.05 parts by weight of calcium stearate are mixed and discharged with a twin screw extruder TEM75 (trade name, manufactured by Toshiba Machine) at a discharge rate of 300 kgZ at a screw rotation speed of 250 rpm at 200 ° C. Melt mixing was performed to obtain pellets. This pellet had an MFR of 14gZlO at 230 ° C and a load of 21.18N.
- 80% by weight of the polymer (a), 5% by weight of the polymer (b), 5% by weight of the polymer (c) and 10% by weight of the polymer (d) are mixed in a blender and fed to an extruder. Melt and knead, filter through a filter, then extrude from a T die at an extrusion speed of 60mZ at 250 ° C, contact with a 45 ° C cooling roll, cool and solidify, and then corona discharge on one side The film was processed to a thickness of 70 m. The resulting film has a haze of 16%, good see-through properties, excellent resistance to bending whitening, and low-temperature impact resistance, heat sealability, and blocking resistance are usually sufficient for retort applications. It had performance.
- a thickness of 70 m was obtained in the same manner as in Example 1 except that the mixing ratio of the polymers (a), (b), (c), and (d) used in Example 1 was changed as shown in Table 1. Film was obtained.
- Table 2 shows the results of the quality evaluation of LUM, both of which have good haze and see-through properties, and excellent resistance to bending whitening, as well as normal low-temperature impact resistance, heat sealability, and blocking resistance. It had sufficient performance for retort applications.
- Example 1 Except for changing the mixing ratio of the polymers (a), (b), (c), and (d) used in Example 1 as shown in Table 1, the thickness 70 / A zm film was obtained. Table 2 shows the results of quality evaluation of these films.
- Table 2 shows the results of quality evaluation of these films.
- the film made of the single polymer of the polymer (a) of Comparative Example 1 all of haze, see-through, and bending whitening resistance were poor.
- the film of Comparative Example 2 did not contain the polymer (b), and all of haze, see-through property, and bending whitening resistance were poor.
- the film of Comparative Example 3 did not contain polymer (c) and had poor low temperature impact resistance.
- the film of Comparative Example 4 did not contain polymer (d), and the see-through property and the resistance to bending whitening were poor.
- Comparative Example 5 contained more polymer (c) than the scope of the present invention, and had good low-temperature impact resistance, and could not be used for retort applications with poor see-through and blocking resistance.
- the film of Comparative Example 6 contained more polymer (b) than the range of the present invention, and was poor in low temperature impact resistance and heat sealability.
- the film of Comparative Example 7 has a polymer (a) less than the range of the present invention and contains more polymer (d) than the range of the present invention, and cannot be used for retort applications having very low low temperature impact resistance. It was a thing.
- Propylene homopolymer part with an intrinsic viscosity of 1.8 dlZg in the gas phase is produced in the first step using a Ziegler-Natta type catalyst, and then the intrinsic viscosity is 3.5 dlZg by vapor phase polymerization in the second step.
- An ethylene / propylene copolymer part having an ethylene content of 30% by weight was polymerized, and 100 parts by weight of this polymer was added with 0.005 part by weight of calcium hydroxide and an antioxidant IR GANOX 1010 (trade name, 0.2 parts by weight of Specialty Chemicals Co., Ltd., and melt-kneaded to obtain a propylene ethylene block copolymer having an MFR of 3. Og / 10 min at 230 ° C and a load of 21.18N It was.
- the proportion of the ethylene / propylene copolymer part (component a2) was 22% by weight.
- Example 1 was obtained except that the obtained polymer was used in place of the polymer (a) of Example 1.
- a film having a thickness of 70 m was obtained under exactly the same conditions.
- the evaluation results of the obtained film are as shown in Table 2.
- the bending whitening strength rank 4 is high with a haze of 33%, which is not sufficient to satisfy the purpose of the present application.
- a stretched ethylene terephthalate film (silica deposited PET) with a thickness of 12 m and a stretched nylon 6 film (ON) with a thickness of 15 ⁇ m and the film of Example 1 using a urethane adhesive. Bonding was carried out by the dry laminating method to obtain a laminated body having a thickness of 102 m having the following constitution.
- Laminate structure Silica vapor deposition PETZ adhesive ZONZ adhesive Z Example 1 film
- This laminate had good transparency and see-through property. Two of these laminates were heated so that the film of Example 1 was on the inner surface of the bag, using a flat plate heat sealer, with a seal temperature of 180 ° C, a seal pressure of 1 kgfZcm 2 and a seal time of 1 second. Sealed to create a three-sided sealed bag (flat bag, seal width 5 mm) of 160 mm x 210 mm (inside dimensions). The bag was filled with 500 g of saline and then retorted at 125 ° C for 30 minutes.
- the bag after retort treatment was stored in a refrigerator at 0 ° C for 24 hours, then dropped 5 times from a height of 150 cm onto a flat floor surface, but it did not break and had practically sufficient low-temperature impact resistance. It was confirmed .
- the strength of the seal after retorting was 5.8kgfZl5mm, which was practically sufficient.
- 450 g of oden in this three-side sealed bag was clearly visible and the contents were good as a transparent retort bag.
- a 12 m thick stretched ethylene terephthalate film, a 15 ⁇ m thick nylon 6 stretched film (ON), a 9 ⁇ m thick aluminum foil, and the film of Example 1 were dried using a urethane adhesive. Lamination was performed to obtain a 115 m thick laminate having the following structure.
- Laminate structure PETZ adhesive, ON, adhesive, aluminum foil, adhesive, Finolem of Example 1
- the bag after retort treatment was stored in a refrigerator at 0 ° C for 24 hours, then dropped 5 times from a height of 150 cm onto a flat floor surface, but it did not break and had practically sufficient low-temperature impact resistance. It was confirmed .
- the strength of the seal after retorting was 6. lkgfZl5mm, which was practically sufficient. In addition, almost no generation of crushed skin immediately after retort was observed, and the appearance was clearly superior to the laminated product using the film prepared in Comparative Example 1.
- Weight% dl / g dl / g g / 10 minutes weight 3 ⁇ 4 10 minutes weight% g / 10 minutes weight% dl / g dl / g
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- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Wrappers (AREA)
- Packages (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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US11/791,866 US7732027B2 (en) | 2004-11-29 | 2005-11-28 | Polypropylene film and laminated material thereof |
AT05809666T ATE546285T1 (de) | 2004-11-29 | 2005-11-28 | Polypropylenfolie und schichtförmig aufgebautes produkt davon |
EP20050809666 EP1849819B1 (en) | 2004-11-29 | 2005-11-28 | Polypropylene film and layered product thereof |
CN2005800473678A CN101111544B (zh) | 2004-11-29 | 2005-11-28 | 聚丙烯类膜及其叠层体 |
JP2006547889A JP4960103B2 (ja) | 2004-11-29 | 2005-11-28 | ポリプロピレン系フィルムおよびその積層体 |
KR1020077014311A KR101234130B1 (ko) | 2004-11-29 | 2005-11-28 | 폴리프로필렌계 필름 및 그 적층체 |
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JP2004-343559 | 2004-11-29 | ||
JP2004343559 | 2004-11-29 |
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US (1) | US7732027B2 (ja) |
EP (1) | EP1849819B1 (ja) |
JP (1) | JP4960103B2 (ja) |
KR (1) | KR101234130B1 (ja) |
CN (1) | CN101111544B (ja) |
AT (1) | ATE546285T1 (ja) |
WO (1) | WO2006057378A1 (ja) |
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Also Published As
Publication number | Publication date |
---|---|
CN101111544B (zh) | 2012-11-14 |
US7732027B2 (en) | 2010-06-08 |
ATE546285T1 (de) | 2012-03-15 |
KR101234130B1 (ko) | 2013-02-19 |
KR20070089820A (ko) | 2007-09-03 |
CN101111544A (zh) | 2008-01-23 |
EP1849819B1 (en) | 2012-02-22 |
EP1849819A1 (en) | 2007-10-31 |
EP1849819A4 (en) | 2008-05-07 |
JP4960103B2 (ja) | 2012-06-27 |
US20080213519A1 (en) | 2008-09-04 |
JPWO2006057378A1 (ja) | 2008-06-05 |
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