WO2004108656A1 - Method for recovering toluene diamine from high boiling tar residue discharged from toluene diisocyanate preparation process - Google Patents

Method for recovering toluene diamine from high boiling tar residue discharged from toluene diisocyanate preparation process Download PDF

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Publication number
WO2004108656A1
WO2004108656A1 PCT/KR2004/001346 KR2004001346W WO2004108656A1 WO 2004108656 A1 WO2004108656 A1 WO 2004108656A1 KR 2004001346 W KR2004001346 W KR 2004001346W WO 2004108656 A1 WO2004108656 A1 WO 2004108656A1
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Prior art keywords
hydrolysis
catalyst
toluene diamine
slurry
toluene
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PCT/KR2004/001346
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English (en)
French (fr)
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Kee-Do Han
Joo-Hee Han
Chang-Mo Chung
Young-Ho Shin
Seung-Hoe Do
Gi-Woo Han
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Hanwha Chemical Corporation
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Priority to DE112004001020T priority Critical patent/DE112004001020T5/de
Publication of WO2004108656A1 publication Critical patent/WO2004108656A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/82Purification; Separation; Stabilisation; Use of additives
    • C07C209/86Separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B29/00Combined heating and refrigeration systems, e.g. operating alternately or simultaneously
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0001Body part
    • A61F2007/0039Leg or parts thereof
    • A61F2007/0045Foot
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0098Heating or cooling appliances for medical or therapeutic treatment of the human body ways of manufacturing heating or cooling devices for therapy

Definitions

  • the present invention relates to the recovery of toluene diamine from high- boiling tar residues discharged from toluene diisocyanate preparation processes. More particularly, the present invention relates to a method for recovering toluene diamine from high-boiling tar residues discharged from the bottom part of the distillation tower in the toluene diisocyanate preparation process, in which after free toluene diisocyanate contained in the high-boiling tar residues is separated and recovered, the resulting solid residue is subject to hydrolysis in the presence of catalyst at a high temperature near critical point of water under a pressure higher than a vapor pressure of that temperature (i.e., liquid phase region of water) to produce toluene diamine, and then the thus-produced toluene diamine is recovered with a high yield.
  • the present invention is also concerned with economic benefit and environmental friendliness by recycling the water and catalyst used in the toluene diamine recovery.
  • Toluene diisocyanate (TDI) is an industrially important material, which is used for the production of polyurethane. TDI is produced from toluene diamine through phosgenation. As a result, there remain various compounds (such as TDI, reaction intermediates, hydrogen chloride, phosgene, other by-products, reaction solvent, etc.) in the product mixture.
  • Advantage is usually taken of a distillation tower to isolate and purify TDI from the product mixture. From the bottom part of the distillation tower is discharged high-boiling residues which are in a tar state having some degree of flowability at room temperature and contain significant amounts of TDI, byproducts and various impurities.
  • Hydrolysis techniques for treating tar wastes generated from TDI preparation processes are well known in the art. For example, hydrolysis is carried out at 350 °C or less in a gas-liquid phase or in a liquid phase with the addition of an aqueous ammonia solution or an aqueous solution containing bases such as hydroxides of alkaline earth metal or acids such as inorganic or organic acids.
  • a superheated steam of 200-400 °C may be also used for the hydrolysis under a pressure as low as 1-5 atm.
  • tar which shows fluidity at 100 °C or less due to its high content of low-boiling components such as toluene diisocyanate, it can be limitedly decomposed by using supercritical water or subcritical water.
  • Korean Pat. Laid-Open Publication No. 2001-52948 discloses a hydrolysis technique by which tar wastes are hydrolyzed at 170-230 °C under 25-50 atm in a continuous or semi-continuous type reverse-mixing reactor.
  • this method suffers from problems that, due to the limited characteristics of mass transfer, e.g., penetration, diffusion speed, etc., which solid wastes possess in a hydrolysis medium under the low or moderate pressure conditions, not ,only is the process time extended, but large-scale treatment facilities are required.
  • Korean Pat. Laid-Open Publication No. 2001-1488 discloses a method where ammonia water is employed as a catalyst for hydrolyzing tar wastes at 350- 600°C at 218-400 atm in supercritical water. Under such high-temperature conditions, part of the TDI prepared is thermally decomposed or oxidized to benzene diamine, an undesired product. In addition, a large quantity of the ammonia is required as. a catalyst, amounting to twice the weight of the tar. Also, the ammonia combines with carbon dioxide which is usually generated during hydrolysis, to form ammonium bicarbonate, ammonium carbonate and organic polyamine salts.
  • ammonia water may provide ammonia or ammonium salts to the final waste matter which increases the total nitrogen concentration to the leachate or wastewater, resulting in the production of environmental pollution.
  • treatment facilities experience various problems associated with the use of ammonia water.
  • the ammonia solution needs a large-scale treatment facility due to its large quantity and compels the use of very expensive, specially-designed apparatuses due to its high pressure and temperature.
  • Supercritical water not only causes the facilities to be corroded, but lowers solubilities of various salts to plug the pipes of the facilities.
  • the recovery of toluene diisocyanate from fluid tar may resort to a thin film evaporator or a rotary evaporation granulator in which free toluene diisocyanate-containing fluid tar is retreated under a high-temperature vacuum condition of 250°C and around 10 mmHg.
  • a high-temperature vacuum condition 250°C and around 10 mmHg.
  • the resulting solid wastes are buried or incinerated.
  • the solid wastes are found to contain a significant amount of components which are conversable into toluenediisocyanate by hydrolysis. Further, the incineration or burial of the solid wastes runs counter to worldwide environmental protection policies.
  • Fig. 1 is a schematic view illustrating processes of recovering toluene diamine by treating the solid residues derived from the fluid, high-boiling tar residues discharged from toluene diisocyanate preparation processes in accordance with an embodiment of the present invention
  • Fig. 2 is a schematic view illustrating processes of recovering toluene diamine by treating the solid residues derived from the fluid, high-boiling tar residues discharged from toluene diisocyanate preparation processes and recycling the catalyst and water used in the hydrolysis, in accordance with another embodiment of the present invention. Disclosure
  • a process for recovering toluene diamine from a fluid, high-boiling tar residue discharged from toluene diisocyanate preparation processes comprising the steps of: a) providing a solid residue, said solid residue being derived from the substantial reduction of free toluene diisocyante contained in the fluid, high-boiling tar residue; b) pulverizing the solid residue into particles; c) slurrying the particles of the solid residue with water and subjecting the slurry to hydrolysis treatment in the presence of a catalyst under the condition of a pressure of 40-250 atm and a temperature of 200-370 °C to produce toluene diamine, said hydrolysis condition being maintained within the liquid phase region under a critical point of water; and d) recovering the resulting toluene diamine from the hydrolysis-treated slurry.
  • the hydrolysis condition is reached by pressurizing the slurry to 40-250 atm and heating the pressurized slurry to 200-370 °C within the liquid phase region under a critical point of water. Further, the temperature elevation of the slurry is economically achieved by heat exchange with the slurry resulting from the previous hydrolysis treatment, followed by an additional heating.
  • the step d) comprises subjecting the hydrolysis-treated slurry to a reduction of temperature and pressure, and then conducting separation to provide a first overhead fraction of gas phase containing water vapor and light gaseous components (e.g., low boiling organics, carbon dioxide, ammonia, etc.), and a first bottom fraction containing toluene diamine, the spent catalyst and other tar residues, in a distillation tower, and separating and recovering the resulting toluene diamine from the first bottom fraction through pressure-reduced evaporation.
  • the first overhead fraction is reacted with oxygen in the presence of an oxidative catalyst to efficiently remove pollutants contain therein.
  • this embodiment further comprises subjecting said oxidation-treated first overhead fraction to temperature reduction and then to separation into a second overhead fraction of gas phase and a second bottom fraction of liquid phase (typically, composed of condensed water) in a gas-liquid separator; mixing the residues or portions remaining after the recovery of toluene diamine from the first bottom fraction with the second bottom fraction; and filtering the mixture to give a catalyst-containing filtrate and recycling the filtrate to said hydrolysis reaction, thereby the waste water and the spent catalyst remaining after the toluene diamine recovery can be reused, and thus economic benefits are guaranteed.
  • a second overhead fraction of gas phase and a second bottom fraction of liquid phase typically, composed of condensed water
  • solid residues left after the removal or substantial reduction of free TDI in fluid, high-boiling tar residues discharged from TDI preparation processes were subjected to a hydrolysis in the presence of a catalyst under the condition of liquid phase region of temperature and pressure near critical point of water.
  • toluene diamine useful as raw material for the preparation of toluene diisocyante can be recovered on the level of about 55- 85 wt% of the solid residues used.
  • the waste water and spent catalyst remaining after the hydrolysis reaction can be recycled, whereby the amount of the solid waste finally discarded can be reduced by 80-95 wt% compared with that according to the conventional methods.
  • the present invention does not aggravate the negative influence of the final solid waste on the environment.
  • the present invention is economically favorable and environmentally friendly because of recycling the waste water and spent catalyst as well as recovering toluene diamine.
  • solid residues left following the separation and recovery of free TDI from fluid, high-boiling tar residues are pulverized and slurried, and then the slurry is hydrolysis-treated in the presence of the catalyst at a temperature near critical point of water under a pressure higher than a vapor pressure corresponding to that temperature (i.e., within the liquid phase region of water), so as to produce and recover toluene diamine with a high yield. Further, the waste water and the spent catalyst remaining after the toluene diamine recovery can be effectively recycled.
  • fluid, high-boiling tar residues resulting from the side reactions of TDI preparation processes are not vaporized in distillation towers for the TDI purification.
  • high-boiling tar residues are not vaporized even at 200°C and 50 torr.
  • the high-boiling tar residues which are discharged from the bottom of distillation towers are found to contain ones to tens weight %, typically as much as 20 to 40 weight % of free TDI, and thus to be fluid.
  • free TDI is recovered from the high-boiling tar residues through the separation, e.g., vacuum evaporation and thin film evaporation, which leaves a solid residue deprived of fluidity due to the substantial reduction of free TDI to a level as low as hundreds ppm.
  • separation e.g., vacuum evaporation and thin film evaporation
  • FIG. 1 there is a schematic view illustrating processes of recovering toluene diamine by treating the solid residue derived from the fluid, high-boiling tar residues discharged from TDI preparation processes in accordance with an embodiment of the present invention.
  • a solid residue 10 is pulverized into particles with the aim of being efficiently hydrolyzed.
  • a pulverizer 13 and a screen separator 14 are used to adjust the particle size to 1,000 ⁇ m or less in diameter, and preferably, to 100 ⁇ m or less.
  • the particles are mixed with water 11 and a hydrolysis catalyst 12 to be slurried.
  • the hydrolysis catalyst 12 should serve to promote the hydrolysis of the organics present in the solid residue at high reaction efficiency while causing little corrosion on facilities.
  • suitable is the hydrolysis catalyst selected from the group consisting of alkali metal oxides, alkali metal carbonates and a combination thereof.
  • Preferred alkali metal is sodium or potassium.
  • Sodium carbonate is the most preferable as the hydrolysis catalyst since it can perform catalytic action with the least corrosive influence on the facilities.
  • the slurry contains the particles of the solid residue, preferably in an amount of about 0.1-50 wt%, and the hydrolysis catalyst in an amount of about 0.1- 5.0 wt% and preferably in an amount of about 1.0-3.0 wt%.
  • the hydrolysis in the slurry may be accelerated with pH increasing. As such, the pH of the slurry is preferably maintained at 7 or higher.
  • the slurry Before entering a hydrolysis step, the slurry is pressurized by use of a high pressure-feeding pump 21 to a level in which water is not converted to vapor (i.e., about 40-250 atm). Further, a temperature elevation is required for a sufficient hydrolysis.
  • the pressurized slurry is heated to about 200- 370 °C. Because much heat energy is needed to reach such a temperature, the pressurized slurry passes through a heat exchanger 22, in which the fresh slurry is heated by heat exchange with the hydrolysis-treated slurry effluent of high temperature resulting from the previous hydrolysis, and then the additional heat is provided by use of a heater 23 to reach the desirable hydrolysis temperature (i.e., 200-370 °C).
  • the economic benefit is attained in that there is taken maximal advantage of the heat energy generated in the previous hydrolysis.
  • a reactor 24 Any type reactor may be employed without limitation.
  • a cylindrical reactor, a tower reactor, a tubular reactor, a stirred tank, and/or a fluidized bed reactor are available.
  • two or more of the same or different type reactors may be arranged in series or in parallel.
  • the hydrolysis temperature and pressure fall within the range of about 200-370 °C and about 40-250 atm, respectively.
  • the hydrolysis is conducted at about 280-320 °C under a pressure of about 100-200 atm.
  • a higher reaction temperature gives contribution to an improvement in the mass transfer between reaction medium and tar, resulting in a faster reaction rate.
  • the methyl moiety of the toluene diamine produced by the hydrolysis undergoes thermal decomposition to produce by-products such as benzene diamine, which degrades the toluene diamine product.
  • the average reaction time or the residence time in the reactor is determined depending on the properties of the slurry, the solid residue amount in the slurry, etc., typically within the range of about 0.1-60 min and preferably about 1 -5 min.
  • the hydrolysis-treated slurry of relatively high temperature is discharged from the reactor 24 to the heat exchanger 22 in which the hydrolysis-treated slurry is cooled (e.g., about 80-200°C) while the heat it retains is transferred to the subsequent fresh slurry incoming to the heat exchanger 22.
  • the pressure is preferably reduced (e.g., to about 1-30 atm) with a pressure-reducing valve.
  • the toluene diamine recovery equipment as seen in Fig. 1, includes a distillation tower 31 and a pressure-reducing evaporator 41.
  • the cooled, pressure-reduced slurry is subjected to separation in the distillation tower 31 , and then discharged as a first overhead fraction of gas phase and a first bottom fraction, respectively.
  • the first overhead fraction contains water vapor and light gaseous components (such as low boiling organics, reaction products such as carbon dioxide and ammonia, etc.).
  • low boiling organics indicates organic compounds with a boiling point less than 100°C.
  • the first overhead fraction After being cooled or condensed preferably to about 0-80 °C by a condenser 32, the first overhead fraction is driven to a gas-liquid separator 33 whereby the first overhead fraction is separated into gas 34 and waste water 35, and then finally discarded.
  • the first bottom fraction discharged from the lower part of the distillation tower 31 , containing toluene diamine, the spent catalyst and the other tar residues, is transferred to the pressure-reducing evaporator 41 wherein toluene diamine is recovered in a gas phase 42 while the spent catalyst and the other tar residues are solidified and discarded in a solid phase 43.
  • an internal pressure is within the range of about 1-5 atm (absolute), while a internal temperature for the upper part and the lower part is within the range of about 100- 150 °C and about 180-250 °C, respectively.
  • the internal pressure and temperature of the pressure-reducing evaporator 41 is preferably controlled to about 0.01-1.0 atm (absolute) and about 100-320 °C, respectively, for the purpose of the prevention of toluene diamine from thermal decomposition and the improvement of purification.
  • Fig. 2 is a schematic view illustrating processes of recovering toluene diamine by the hydrolysis treatment of the solid residues derived from the fluid, high-boiling tar residues discharged from TDI preparation processes and of recycling the catalyst and water used, in accordance with another embodiment of the present invention.
  • this embodiment starts with a solid residue 110 which remains as a result of recovering free TDI contained in the fluid, high- boiling tar residues discharged from TDI preparation processes.
  • the solid residue 110 is pulverized into particles with a size of 1,000 ⁇ m or less and preferably 1 0 ⁇ m or less by use of a pulverizer 113 and a screen separator 14.
  • a slurry mixer 115 the particles of the solid residue are slurried with a mixture, provided typically in an aqueous solution state from a catalyst mixer 145, of water 111 and a hydrolysis catalyst 112.
  • the mixture (of the water and the catalyst) to be transferred to the slurry mixer 115 is a combination of freshly supplied mixture of water 111 and catalyst 112 from external sources (not shown) and a catalyst-containing filtrate recycled from a previous process mode.
  • the same as in the embodiment of Fig. 1 are applied for the hydrolysis catalyst and the slurry's solid residue amount, the catalyst amount, and the pH range useful in this embodiment.
  • the slurry is pressurized by a high pressure-feeding pump 121, then heat-exchanged in a heat exchanger 122 with the hydrolysis-treated slurry transferred from the reactor 124 of the previous hydrolysis, and let to undergo an additional heating in a heater 123 before being hydrolysis-treated in the reactor 124.
  • the conditions for the hydrolysis reactor 124 adopt those set forth in respect of the reactor 24 of Fig. 1.
  • Fig. 2 features provided by the embodiment of Fig. 2 reside in the oxidative removal of the pollutants from the first overhead fraction and simultaneously the recycling of the spent catalyst and waste water discharged from toluene diamine recovery processes.
  • the hydrolysis-treated slurry goes through the heat exchanger 122 and a pressure-reducing valve 125, and to a distillation tower 131, during which the slurry is cooled in the heat exchanger 122 and reduced in pressure by the pressure-reducing valve 125.
  • the slurry is separated into a first overhead fraction of gas phase containing water vapor and gaseous light components (e.g., low boiling organics, reaction products such as carbon dioxide and ammonia, etc.) and a first bottom fraction containing toluene diamine, the spent catalysts and other tar residues, and the respective fractions are discharged from the distillation tower.
  • the removal of such pollutants serves to lower the extent of pollution of the waste water to be subsequently discarded.
  • the first overhead fraction as shown in Fig. 2, is subjected to oxidation in the presence of an oxidative catalyst in a reactor 138 to which oxygen 136 is provided.
  • the reactor 138 is preferably operated at about 100-250 °C under the same pressure as the inside of the distillation tower, i.e., about 1-5 atm (absolute).
  • the first overhead fraction removed of the pollutants is cooled by use of a condenser 132, and driven to a gas-liquid separator 133.
  • the resulting first overhead fraction is separated into a second overhead fraction and a second bottom fraction.
  • the second overhead fraction of gas phase 134 is discharged from an upper part of the gas-liquid separator 133 while the second bottom fraction of liquid phase is transferred to a condensate-recovering tank 137.
  • the second bottom fraction is composed of condensed water, which can be reused because organics are sufficiently removed through the oxidative reaction.
  • the first bottom fraction discharged from the lower part of the distillation tower 131, containing toluene diamine, the spent catalyst and other tar residues (particularly, polymers not converted to toluene diamine by the hydrolysis reaction), is transferred to the pressure-reducing evaporator 141 wherein toluene diamine is recovered in gas phase 142 while the remainder is mixed with the second bottom fraction in a sludge mixer 146.
  • the resulting mixture is filtered in a catalyst recycler 144 after which the catalyst-containing filtrate thus obtained is recycled into the catalyst mixer 145.
  • the sludge residue is treated as a waste 143.
  • the same as in the embodiment of Fig. 1 are internal pressures and temperatures of the distillation tower 131 and the pressure-reducing evaporator 141.
  • the reactor 138 is filled with an oxidative catalyst.
  • Suitable is the catalyst comprising an oxide of transition metal as a catalytic ingredient in an amount of about 0.01-10.0 wt% on an alumina support. More preferably, the transition metal is selected from the group consisting of vanadium, clirome, manganese, copper and a combination thereof.
  • This transition metal/alumina catalyst may further comprises a precious metal selected from the group consisting of platinum, silver, rhodium, palladium, ruthenium, gold and a combination thereof, in an amount of about 0.01-1.0 wt%.
  • the oxidative catalyst may be used in the form of the combination of the transition metal/alumina catalyst with the transition metal/precious metal/alumina catalyst.
  • the tar residue resulting from the side reaction of the phosgenation of toluene diamine to TDI were treated for about one hour in a rotary evaporation granulator maintained at 260 °C and 10 mmHg, to remove low boiling materials including TDI.
  • the resulting solid residue was analyzed to have free TDI in an amount of 500 ppm or less and found to be of no fluidity.
  • the solid residue was mixed in the weight ratio of 200:600 with water.
  • the aqueous mixture was provided to such a continuous reaction apparatus consisting of a pre-heater and a tubular reactor as shown in Fig. 1.
  • a hydrolysis reaction was conducted at 400 °C under a pressure of 250 atm for one min, followed by quenching. Analysis results of the reaction product are given in Table 1, along below, with reaction conditions.
  • COMPARATIVE EXAMLE 3 The same hydrolysis reaction as in Comparative Example 1 was carried out with the exception of increasing the reaction temperature from 400 °C to 460 °C. Along with the reaction conditions, analysis results of the reaction product are given in Table 1, below, indicating the production of 1,3 -benzene diamine in an amount of 2 %.
  • Example 2 The same procedure as in Example 1 was carried out with the exception that an aqueous 3 wt% sodium carbonate solution, instead of a 5 wt% solution, was used. Analysis results of the hydrolysis product are given in Table 2, below, along with the reaction conditions.
  • Example 2 Water was recovered from the decomposed mixture obtained in Example 2 in a rotary vacuum evaporator and added with sodium carbonate to a concentration of 3 wt%. The aqueous solution was used in conducting the same hydrolysis treatment as in Example 2, except that the reaction time was maintained for five min. Analysis results of the reaction product are given in Table 2, below, along with the reaction conditions, demonstrating no problematic effects on the reaction, and thus an economic benefit of the recovered water.
  • Example 2 The same procedure as in Example 1 was carried out except that the solid residue was dispersed in a weight ratio of 200:800 with an aqueous 3 wt% sodium carbonate solution and the hydrolysis reaction was conducted at 320 °C. Analysis results of the reaction product are given in Table 2, below, along with the reaction conditions. The reaction product was found to have chrome and molybdenum in amounts of 3 ppm and 5 ppm, respectively, as measured by the same analyzer that used in Comparative Example 4.
  • Example 2 The same procedure as in Example 1 was carried out except that the solid residue was dispersed in a weight ratio of 200:800 with an aqueous 3 wt% potassium hydroxide solution and the hydrolysis reaction was conducted at 320 °C. Analysis results of the reaction product are given in Table 2, below, along with the reaction conditions.
  • Example 2 The same procedure as in Example 1 was carried out except that the solid residue was dispersed in a weight ratio of 200:800 with an aqueous 3 wt% potassium carbonate solution and the hydrolysis reaction was conducted at 320 °C.
  • Example 3 The water recovered in Example 3 was subjected to oxidative reaction with oxygen at 125 °C under the atmospheric pressure in the presence of an oxidative catalyst in a fixed bed reactor to remove remaining organics and ammonia therefrom.
  • the catalyst comprised an aluminum support with 5.0 wt% of manganese oxide and 0.05 wt% of platinum impregnated.
  • the initial concentrations of the organics, on the basis of the total amount of organic carbon, and ammonia in the water were measured to be 3,000 mg/1 and 2,000 mg/1, respectively. Removal was very efficiently achieved with 97% for organics and 94% for ammonia.
  • solid tar residues left after the removal of free TDI from fluid, high-boiling tar residues discharged from TDI preparation processes were subjected to a hydrolysis reaction in the presence of a catalyst under the condition of liquid phase region near critical point of water.
  • toluene diamine a toluene synthesis material
  • the recovered toluene diamine can be used for the preparation of TDI.
  • the waste water and the spent catalyst discharged after the hydrolysis can be recycled, so that the weight of the solid waste to be finally discarded is reduced by 80-95 wt% compared with that according to conventional methods.
  • the present invention is economically favorable and environmentally friendly because of recovering toluene diamine as well as recycling the water and catalyst used.

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PCT/KR2004/001346 2003-06-09 2004-06-04 Method for recovering toluene diamine from high boiling tar residue discharged from toluene diisocyanate preparation process WO2004108656A1 (en)

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DE112004001020T DE112004001020T5 (de) 2003-06-09 2004-06-04 Verfahren zur Rückgewinnung von Toluylendiamin aus einem hoch siedenden Teerrückstand aus Toluylendiisocyanat-Herstellungsverfahren

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KR1020030036914A KR100578607B1 (ko) 2003-06-09 2003-06-09 톨루엔디이소시아네이트 제조공정에서 배출되는 고비점 타르 잔류물로부터 톨루엔디아민을 회수하는 방법

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CN100400520C (zh) * 2006-05-24 2008-07-09 河北沧州大化集团新星工贸有限责任公司 从tdi有机残渣提取甲基邻苯二胺及用其合成tta的方法
WO2009127591A2 (de) * 2008-04-14 2009-10-22 Basf Se Verfahren zur aufarbeitung von rückständen aus der produktion von isocyanaten
US8063241B2 (en) 2006-12-18 2011-11-22 Bayer Materialscience Ag Process for the preparation of toluene-diisocyanate
WO2012100609A1 (zh) * 2011-01-27 2012-08-02 沧州丰源环保科技有限公司 从甲苯二异氰酸酯合成过程排放的焦油废渣回收甲苯二胺
WO2012152832A1 (de) 2011-05-09 2012-11-15 Basf Se Verfahren zur aufarbeitung eines isocyanat enthaltenden stoffstroms
CN109593036A (zh) * 2018-12-26 2019-04-09 兰州理工大学 一种tdi残渣的热裂解方法
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CN101875614A (zh) * 2009-12-10 2010-11-03 甘肃银达化工有限公司 一种二硝基甲苯氢化焦油中回收间位二氨基甲苯的方法
CN101717335B (zh) * 2009-12-10 2012-10-31 甘肃银达化工有限公司 一种回收tdi残渣中deip的方法
WO2012070806A2 (ko) * 2010-11-24 2012-05-31 전남대학교산학협력단 아임계수를 이용한 오염 토양 정화 방법 및 장치
CN102249973A (zh) * 2011-05-24 2011-11-23 濮阳迈奇科技有限公司 一种层流式生产n—甲基吡咯烷酮的反应装置及反应方法
CN103896780B (zh) * 2012-12-26 2015-08-19 上海巴斯夫聚氨酯有限公司 从焦油中回收甲苯二胺的方法
CN103787894B (zh) * 2014-02-08 2015-09-16 济南大学 从甲苯二异氰酸酯制备过程中形成的残渣废料中回收甲苯二胺的方法
KR101551600B1 (ko) * 2015-03-17 2015-09-08 김종연 고비점 톨루엔디이소시아네이트 타르 폐기물로부터 톨루엔디아민을 회수하는 방법
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CN108047051B (zh) * 2017-12-12 2020-05-08 万华化学集团股份有限公司 复配分子筛催化剂用于催化裂化处理苯胺焦油的用途和方法
CN111186835B (zh) * 2020-01-13 2021-11-30 北京诺芯环境科技有限公司 甲苯二异氰酸酯釜残的应用及其制备石墨的方法、石墨及其应用
CN113387814B (zh) * 2021-06-11 2023-06-13 兰州理工大学 一种以菱镁矿石和氢氧化钠为混合处理剂的tdi残渣水解方法

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WO2006134137A1 (de) * 2005-06-15 2006-12-21 Basf Aktiengesellschaft Verfahren zur aufarbeitung von isocyanataddukten
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CN109593036B (zh) * 2018-12-26 2020-03-31 兰州理工大学 一种tdi残渣的热裂解方法
CN110511132A (zh) * 2019-09-20 2019-11-29 兰州理工大学 一种用白云石作为催化剂的tdi残渣水解方法
CN113996280A (zh) * 2021-10-25 2022-02-01 厦门大学 一种水解tdi焦油渣的固体碱催化剂及其应用

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CN1802344A (zh) 2006-07-12

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