WO2004042710A1 - 磁気記録媒体用ガラス基板及びその製造方法 - Google Patents
磁気記録媒体用ガラス基板及びその製造方法 Download PDFInfo
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- WO2004042710A1 WO2004042710A1 PCT/JP2003/013462 JP0313462W WO2004042710A1 WO 2004042710 A1 WO2004042710 A1 WO 2004042710A1 JP 0313462 W JP0313462 W JP 0313462W WO 2004042710 A1 WO2004042710 A1 WO 2004042710A1
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- WIPO (PCT)
- Prior art keywords
- texture
- height
- glass substrate
- bearing
- ratio
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C19/00—Surface treatment of glass, not in the form of fibres or filaments, by mechanical means
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/73—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
- G11B5/739—Magnetic recording media substrates
- G11B5/73911—Inorganic substrates
- G11B5/73921—Glass or ceramic substrates
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
- G11B5/8404—Processes or apparatus specially adapted for manufacturing record carriers manufacturing base layers
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
- C03C2204/08—Glass having a rough surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31—Surface property or characteristic of web, sheet or block
- Y10T428/315—Surface modified glass [e.g., tempered, strengthened, etc.]
Definitions
- the present invention relates to a glass substrate for a magnetic recording medium such as a magnetic disk and a magneto-optical disk used as a hard disk or the like of a computer, and a method of manufacturing the same. More particularly, the present invention relates to a glass substrate for a magnetic recording medium capable of further reducing the flying height of a magnetic head for reading magnetic data on a glass substrate surface and improving the flying stability, and a method of manufacturing the same. . Background art
- the glass substrate described in this publication has concentric concavities and convexities formed on the main surface thereof, and the height of the concavities and convexities is at least when the magnetic film is formed on the substrate. It is of a size that does not have anisotropy in.
- the floating stability of the magnetic head that reads information on the glass substrate is improved.
- the low levitation characteristics were not yet sufficient.
- the marginal levitation characteristics such as TDH
- TDH is an abbreviation of Touch Down Height, and is a flying height of the head when the flying height of the head is sequentially reduced to start contact with the magnetic disk.
- the present invention has been made by paying attention to the problems existing in the prior art as described above.
- An object of the present invention is to provide a glass substrate for a magnetic recording medium and a method of manufacturing the same, which can further reduce the flying height of a magnetic head and improve the flying stability. Disclosure of the invention
- a glass substrate for a magnetic recording medium having a disk-like shape and a ridge-like texture extending concentrically on the main surface.
- the glass substrate has a width W of 10 to 200 nm on the reference plane of the texture obtained by measuring a range of 1 ⁇ square with an atomic force microscope and a height H of the texture of 2 to 1 Onm. It is characterized in that the ratio of the maximum peak height Rp to the root mean square roughness RMS (RpZRMS) is 15 or less.
- the flying height of the magnetic head can be further reduced, and the flying stability can be improved. It is desirable that the width W of the texture on the reference plane is 10 to 20 nm.
- the width W of the reference surface of the texture is 10 to 20 nm.
- the height H of the texture is 2 to 5 nm and the maximum peak height Rp with respect to the root mean square roughness RMS of the texture. It is desirable that the ratio (RpZRMS) be 3 or less. In this case, the flying height and flying stability of the magnetic head can be further reduced.
- the ratio of the cut surface area to the total measurement area is defined as the bearing ratio (BR).
- the height of the texture at a bearing ratio (BR) force of 50% is defined as the reference height
- the height of the texture from the reference height at multiple bearing ratios ( ⁇ R) is defined as the bearing height ( ⁇ R).
- the difference between the bearing height (BH) when the bearing ratio (BR) is 0.01% and the bearing height (BH) when the bearing ratio (BR) is 0.4% is 0.2 to 0.
- the difference between the bearing height (BH) when the bearing ratio (BR) is 0.4% and the bearing height (BH) when the bearing ratio (BR) is 1.0% is the bearing ratio (BR).
- the average depth D of the concave portion of the texture obtained by measuring the range of ⁇ ⁇ square with an atomic force microscope is 2 ⁇ or less
- the height ⁇ ⁇ ⁇ ⁇ of the average depth D of the concave portion of the texture is It is desirable that the ratio HZD is not less than lo.
- the texture is composed of a low frequency component obtained by measuring a range of 1 ⁇ square with an atomic force microscope and a superimposed thereon, and a ⁇ ⁇ ⁇ square or 0.. ⁇ square with an atomic force microscope.
- the width of the high-frequency component texture W ' is 0.1 to 20 nm, and the height of the high-frequency component texture is obtained by measuring the range of It is desirable that H ′ is 0.1 to 1 nm. In this case, the magnetic anisotropy can be improved and the magnetic recording density in the texture can be increased.
- the width W 'of the texture of the high frequency component is 1 to 5 nm and the height H' of the texture of the high frequency component is 0.3 to 0.8 nm.
- the maximum valley depth RV of the texture obtained by measuring the range of 10 ⁇ square with an atomic force microscope is 1 Onm or less. In this case, local decrease in magnetic anisotropy can be prevented. It is desirable that the ratio of the coercive force Hc1 in the circumferential direction to the coercive force He2 in the radial direction (He1 / Hc2) be more than 1.1 and not more than 1.3. The ratio of the peak height Rp to the root mean square roughness RMS of the texture (RpZRMS) is preferably 5 or less. According to another embodiment of the present invention, there is provided a method of manufacturing a glass substrate for a magnetic recording medium.
- the manufacturing method includes a disk processing step of processing a sheet-shaped glass material into a disk shape, a polishing step of polishing the main surface of a disk-shaped glass substrate with an abrasive, and a polishing process remaining on the main surface of the glass substrate.
- Cleaning process for cleaning materials and main surface of cleaned glass substrate The arithmetic average roughness Ra of the main surface of the cleaned glass substrate is 0 when the range of 1 ⁇ square is measured with an atomic force microscope. 35 to 1.0 ⁇ ⁇ . According to this method, a glass substrate having a texture having a uniform shape can be easily manufactured. It is preferable to provide a chemical strengthening step of chemically strengthening the glass substrate before the texturing process.
- FIG. 1 is a schematic diagram showing a low-frequency component of a texture according to one embodiment.
- Figure 2 is a schematic diagram showing the high frequency components of the texture.
- FIG. 3 is a perspective view of an apparatus for forming a texture on a main surface of a glass substrate.
- FIG. 4 is a plan view showing the main surface of the glass substrate after forming the texture.
- FIG. 5 is a process diagram showing a manufacturing process of a glass substrate for a magnetic recording medium.
- FIG. 6 is a schematic plan view showing an apparatus for a fixed point levitation test.
- Figure 7 is a graph showing the relationship between ambient pressure and the tangential force applied to the magnetic head.
- Fig. 8 is a schematic diagram showing the texture of low frequency components within the measurement range of the atomic force microscope.
- Figure 9 is a schematic diagram showing the bearing height for the bearing ratio.
- Figure 10 is a graph showing the relationship between bearing ratio and bearing height.
- the glass substrate 11 in the present embodiment is formed in a disk shape, has a circular hole 12 at the center, and is used as a magnetic recording medium such as a magnetic disk.
- Cobalt (C o), chromium (C) The magnetic recording medium is formed by forming a magnetic film, a protective film, a lubricating film, and the like made of a metal or an alloy such as r) and iron (Fe).
- the main surface 15 refers to the surface of the glass substrate on which information is recorded.
- a plurality of textures 13 extending concentrically are formed. As shown in FIG.
- the texture 13 is formed in a ridge shape (a mountain shape), and its width W and height H are defined based on the reference plane C.
- the reference plane C is defined as the sum of the areas of the texture 13 on the plane parallel to the main surface 15 of the glass substrate 11 being 50% of the total area of the measurement range measured by an atomic force microscope (abbreviation: AFM). Equivalent contour (bearing ratio 50).
- AFM atomic force microscope
- Equivalent contour bearing ratio 50.
- the information on texture 13 is obtained by measuring the range of ⁇ ⁇ (micrometer) square with an atomic force microscope, and the width W of the texture 13 on the reference plane C is 10 to 200 nm (nanometers).
- the height H of the texture 13 is 2 to 10 nm.
- the width W of the texture 13 is represented by a value obtained by dividing the length in the AFM measurement range by the linear density of the texture.
- the line density of texture 13, that is, line density (L d) is indicated by the number of times that the outline of texture 13 crosses reference plane C.
- L d line density
- the top and bottom of texture 13 are obtained for each of textures 13
- the height H of the texture 13 is expressed by the following equation when the height up to Hi is indicated by Hi.
- the texture 13 of the present embodiment has a maximum peak height relative to the root mean square roughness RMS of the texture 13.
- the ratio of RP (R p ZRMS) is less than or equal to 15.
- the maximum peak height R p is the height from the reference plane C to the top of the highest texture 13 as shown in FIG.
- the root mean square roughness RMS is a parameter defined in JIS B 0601.
- Such a texture 13 is a low-frequency component and forms a basic form of the texture 13.
- the width W of 13 is related to the density of texture 13.
- the width of texture 13 changes, the magnetic head for reading information (magnetic data) recorded on the surface of the glass substrate becomes Wear: Sticking occurs, magnetic head crash Therefore, the width of texture 13 is an important factor: the width W of texture 13 decreases, which means that the density of texture 13 increases, and the width of texture 13 If W is smaller than 100 nm, the magnetic head wears excessively and the magnetic head is likely to crash, which is inappropriate, whereas the width W of the texture 13 is smaller than 200 nm. If the size is large, the magnetic head is likely to be stuck and the magnetic head crashes, which is inappropriate, so that the width W of the texture 13 should be 10 to 20 nm.
- the height H of the texture 13 is related to the coercive force of the lubricating film provided on the outermost surface of the glass substrate and the flying height (glide) of the magnetic head. This is an important factor because it relates to the reading accuracy of the head and the crash of the magnetic head. If the height H of the texture 13 is smaller than 2 nm, the number of grooves for holding the lubricating film provided on the outermost surface of the glass substrate will decrease, and the holding power will decrease, causing the magnetic head to crash. .
- the flying height of the magnetic head is expressed by the sum of the height H of the texture 13 and the height from the top of the texture 1 to the magnetic head. Therefore, if the height H of the texture 13 is larger than 10 nm, the height of the texture 13 protruding upward from the reference plane C is almost half (10 nm) of 10 nm, The flying height of the head cannot be reduced below 5 nm. If the height H of the texture 13 is 2 to 5 nm, it is preferable to set the recording density of the magnetic recording medium to 30 G biin 2 , since the requirement can be sufficiently satisfied.
- the ratio of the maximum peak height Rp to the root mean square roughness RMS of texture 13 (Rp / RMS) is related to the flying height and flying stability of the magnetic head, and is an important factor. is there. If this ratio (RpZRMS) is larger than 15, the projections with large protrusions on the texture 13 will be relatively large, and the magnetic head will be greatly worn, and good levitation characteristics cannot be obtained. For example, a 2000-hour continuous seek test and a 24-hour fixed-point ascent test can lead to magnetic head crashes.
- this ratio is less than 5, the magnetic head wear will be small, for example, 2000 hours continuous seek test ⁇ 72 hours fixed point levitation test without magnetic head crash, preferable. Further, when this ratio is 3 or less, and the width W of the texture 13 is 10 to 20 nm and the height H is 2 to 5 nm, for example, a fixed-point levitation test over 96 hours may cause No crashes are preferred. As shown in Fig. 1, ideally the ridges of texture 13 extend in the circumferential direction of the glass substrate and are continuous at a uniform height, but in reality, undulations on the ridge Formed, there are recesses 14.
- the average depth D of the recess 14 is preferably 2 nm or less because it is related to the wear of the magnetic head and the crash of the magnetic head. If the average depth D is larger than 2 nm, the wear of the magnetic head becomes large, for example, the magnetic head crashes in a 48-hour fixed point levitation test. On the other hand, if the average depth is 2 nm or less, it is preferable because the magnetic head does not crash in the fixed-point levitation test for 48 hours.
- the ratio of the height H of the texture 13 to the average depth D (HZD) indicates the shape of the texture 13 in the height direction. The crash of the magnetic head can be predicted from the magnitude of this ratio.
- this ratio (HZD) be 10 or more. If this ratio (HZD) is less than 10, texture 13 will have relatively more ridge-forming projections, causing a magnetic head crash, for example, in a 48-hour fixed point levitation test. On the other hand, when the ratio (HZD) is 10 or more, the magnetic head does not crash in the fixed-point levitation test for 48 hours, which is preferable.
- the upper limit for this ratio (HZD) is around 100. Considering that the lower limit of AFM measurement accuracy is about 0.1 nm, the ratio (HZD) is 100 when the height H is 10 nm and the average depth D is 0.1 nm.
- FIG. 9 shows the outline of texture 13 as in FIG.
- the bearing ratio (BR) cuts the ridge-shaped texture 13 along the reference plane C parallel to the main surface 15 of the glass substrate 1 1 in an atomic force microscope in a measurement range of 1 ⁇ square.
- the bearing height ( ⁇ ) is the text when the bearing ratio BR is 50%.
- the height of channel 13 is set as the reference height, the height of texture 13 from the reference height is expressed for each BR.
- BH when BR is 0.01% is represented as BH (0.01)
- BH when BR is 0.4% is represented as BH (0.4).
- FIG. 10 is a graph showing the relationship between BR (%) and BH.
- the relationship indicated by the solid line 35 indicates a case where the state of the texture 13 is good. In other words, since the texture 13 is formed in a mountain shape, the BR becomes smaller as approaching the nodule, and the height of the texture 13 becomes higher and BH becomes larger.
- the distribution of the height of the texture 13 can be known by calculating the difference in BH for a plurality of different BRs.
- the difference in BH between two parts with a small BR indicates the state of burr 30.
- the relationship indicated by the dotted line 36 indicates the state of the texture 13 including the protruding large ridge
- the relationship indicated by the two-dot chain line 37 indicates the state of the texture 13 having the flash 30.
- the difference between BH when BR is 0.01% and BH when BR is 0.4% is preferably 0.01 to 1.0 nm. If this difference is greater than 1.
- texture 13 has relatively large protrusions, and the magnetic head wears up, making it difficult to obtain good flying characteristics. For example, a 2000-hour continuous seek test and a 24-hour fixed-point levitation test can lead to a magnetic head crash. On the other hand, if this difference is smaller than 0.01 nm, Is substantially within the range of measurement error ⁇ . Further, for the texture 13 shape, the difference between BH when BR is 0.4% and 811 when BR 1.0% is preferably 0.15 to 0.20 nm. By setting the BH difference in such a range, the magnetic head is unlikely to be stuck on the glass substrate, and the holding force of the lubricating film provided on the outermost surface of the glass substrate is increased, so that the magnetic head is hardened.
- the magnetic head does not crash in, for example, a continuous test for 2,000 hours or a fixed-point levitation test for 48 hours.
- the BH difference satisfies the above range, the strength of the texture 13 is high, good levitation characteristics are obtained, and the magnetic head does not crash in the 48-hour fixed-point levitation test.
- the difference between BH when BR is 0.01% and BH when BR is 0.4% is 0.2-0.7 nm, and BH when BR is 0.4%
- the difference from BH when BR is 1.0% is preferably 0.17 to 0.20 nm.
- the difference between BH when BR is 0.4% and BH when BR is 1.0% is It is desirable to set the difference between the BH when the 8 shaku is 1.0% and the BH when the BR is 15%.
- the obtained texture 13 has a uniform shape.
- texture 13 is formed superimposed on the above-mentioned low frequency component, and the range of ⁇ square or 0. ⁇ square is measured with an atomic force microscope. It can be seen that the obtained high frequency component is finer than the low frequency component.
- the width W 'of the high-frequency component texture 13a means the distance between the bottoms of two adjacent textures 13a.
- the width W 'of the texture 13a of the high-frequency component is 0.1 to 20 nm, and the height H' of the texture 13a of the high-frequency component is 0 :!
- the magnetic anisotropy of the magnetic crystal provided on the surface of the glass substrate 11 increases, and the coercive force described above increases.
- the magnetic anisotropy value represented by the ratio (HeIZHc2) becomes 1.1 or more. In this case, the magnetic recording density on the slope of the ridge of the texture 13 of the low frequency component can be increased, which is particularly effective for a magnetic recording medium of the perpendicular magnetic recording system.
- the width W 'of the texture 13a of the high-frequency component is less than 0.1 nm or more than 20 nm, the magnetic anisotropy value is reduced to less than 1.1, and the magnetic anisotropy is not sufficiently exhibited. Not good.
- the height H 'of the texture 13a of the high-frequency component is less than 0.1 nm or more than 1 nm, the magnetic anisotropy value decreases to less than 1.1, and the magnetic anisotropy is not sufficiently exhibited, which is preferable. Absent. More preferably, the width W 'of the high-frequency component texture 13a is 1 to 5 nm, and the height H' of the high-frequency component texture 13a is 0.3 to 0.8 nm.
- the magnetic anisotropy value becomes 1.2 or more, and the magnetic anisotropy can be sufficiently exhibited.
- the reason is that the glass substrate 11 It is considered that the presence of 13a provides a suitable field for crystal growth of a base film or a magnetic film formed on the glass substrate 11 by sputtering, and promotes crystal orientation.
- the maximum valley depth RV of the texture 13 obtained by measuring a range of 1 ⁇ square with an atomic force microscope refers to the depth from the reference plane C to the deepest valley bottom.
- the maximum valley depth Rv is related to the local magnetic anisotropy, and by reducing the RV, the local magnetic anisotropy can be prevented from lowering.
- the thickness is preferably 10 nm or less because anisotropy can be exhibited.
- the maximum valley depth Rv is larger than 10 nm, the local magnetic anisotropy value measured at that portion becomes lower than 1.1, and it is not preferable because sufficient magnetic anisotropy cannot be exhibited. Furthermore, when a magnetic film is provided on the glass substrate surface after the formation of the texture 13, the crystal orientation is disturbed in the deep grooves, deteriorating the magnetic characteristics, making it difficult for the magnetic head to read the signal of the magnetic data. Not desirable.
- a method for manufacturing a glass substrate for a magnetic recording medium as described above will be described with reference to FIG. As shown in Fig. 5, a glass substrate used as a magnetic disk
- 1 1 is a disk processing step 2 1, chamfering step of inner and outer peripheral surface 2 2, polishing step of main surface 2 3, cleaning step after polishing 2 4, chemical strengthening step 25, cleaning step after strengthening 26, texture
- the glass material sheet forming the glass substrate 1 1, silicon (S i 0 2) dioxide, Sani ⁇ sodium (N a 2 0) and calcium oxide (C a O) soda-lime glass composed mainly of , S i 0 2, aluminum oxide (a 1 2 0 3) and R 2 0 (R is potassium (K), sodium (N a), Anore Minoshirike one sharpened mainly composed of lithium (L), Poroshirike one sharpened , lithium oxide (L i 2 ⁇ ) one S i 0 2 based glass, L i 2 0- A 1 2 0 3 - S i 0 2 glass, R 'O- A 1 2 0 3 - S i 0 2 Glass [R 'is magnesium (Mg), calcium (C a), strontium
- the glass substrate 11 has an outer diameter of, for example, 89 mm (3.5 inches), 76 mm (3.0 inches), or 64 mm (2.5 inches), and has a thickness of 0 mm. It is formed to 63mm etc.
- the sheet-like glass plate obtained by the float method or the like is cut into a square shape, and further cut into a disk shape using a cemented carbide or diamond force cutter. A glass substrate 11 having a circular hole 12 at the center is manufactured.
- the inner and outer peripheral surfaces of the glass substrate 11 are ground so that the outer diameter and the inner diameter of the glass substrate 11 have a predetermined size. Thereby, the outer peripheral surface is polished and chamfered.
- a grindstone to which 3 ⁇ 4S grains such as diamond abrasive grains are adhered is used.
- the glass substrate 11 having the inner and outer peripheral surfaces chamfered is subjected to a lap polishing process and a smooth polishing process, whereby the glass substrate 11 is polished.
- the main surface 15 is polished.
- the thickness of the glass substrate 11 is set to a predetermined value, the warpage and undulation are removed to improve the flatness of the main surface 15, and the surface is removed by removing large defects such as unevenness and cracks. This is done to reduce the roughness.
- This lap polishing can be omitted for reasons such as cost reduction as long as the warpage and undulation generated during the forming of the glass can be tolerated.
- Smooth polishing including primary polishing and secondary polishing, uses a glass substrate as a magnetic recording medium. This is performed in order to secure the flatness and smoothness required when the device is used.
- the abrasive used in this step is not particularly limited, but a cerium oxide-based abrasive having a high abrasive power to glass is preferable.
- the size of the abrasive is not particularly limited, but is preferably about 0.1 to 3 ⁇ in order to achieve both smoothness and polishing rate.
- the polishing method is not particularly limited, both sides can be precisely polished at low cost by using a double-side polishing machine in which an artificial leather suede pad is attached to the upper surface plate and the lower surface plate.
- the post-polishing cleaning step 24 is performed after the raw surface polishing step 23 and is performed to remove polishing powder remaining on the main surface 15 of the glass substrate 11.
- washing with an aqueous solution of water, washing with pure water, and subsequent drying with isopropyl alcohol (I ⁇ ) are performed.
- an acid treatment may be performed before washing with an alkaline aqueous solution.
- the main surface 15 is polished to improve the shock resistance, vibration resistance, heat resistance, etc. required for the substrate of the magnetic recording medium. 1 1 is subjected to chemical strengthening treatment.
- This chemical strengthening treatment means that a part of ions contained in the glass substrate 11, for example, monovalent metal ions such as lithium ion sodium ions, and monovalent metal ions such as sodium ions and force beam ions having a larger ion radius.
- Ion exchange refers to metal ions.
- a compressive stress layer is formed on the surface of the glass substrate 11, and the glass substrate 11 is chemically strengthened.
- the thickness of the compressive stress layer (chemically strengthened layer) formed by the chemical strengthening treatment is preferably from the surface of the glass substrate 11 to a depth of 100 to 20 ⁇ . If the thickness is less than 0.1 ⁇ , the chemical strengthening of the glass substrate 11 may be insufficient and the performance required as a substrate for a magnetic recording medium may not be exhibited. on the other hand, When the thickness exceeds 20 ⁇ , it is necessary to increase the temperature of the chemical strengthening treatment liquid or to prolong the time for immersing the glass substrate 11 in the chemical strengthening treatment liquid. Production efficiency tends to decrease.
- the glass substrate 11 has a compressive stress layer formed on its surface based on such ion exchange to enhance its strength, thereby preventing breakage due to high-speed rotation when used as a magnetic recording medium. Can be.
- a cleaning step 26 is performed.
- the chemically strengthened glass substrate 11 is washed with warm water to remove foreign substances such as chemically strengthened salts remaining on the surface of the glass substrate 11.
- a texture processing step 27 is performed, and as shown in FIG.
- a texture 13 extending in the circumferential direction is formed on the main surface 15 of the glass substrate 11. .
- an acid treatment or an alkali treatment may be performed to improve the cleanliness of the main surface 15 of the glass substrate 11.
- Texture On the main surface 15 of the glass substrate 11 subjected to one processing, the arithmetic average roughness Ra obtained by measuring a range of 1 ⁇ m square with an atomic force microscope is 0.1 to 1.5. nm is preferred, and 0 :! to 1.Onm is more preferred, and 0.:! to 0.6 nm is particularly preferred.
- the arithmetic average roughness Ra is a parameter defined in JIS B0601.
- the arithmetic average roughness Ra is less than 0.1 nm or more than 1.5 nm, it is difficult to form a fine texture 13 which is suitable for a magnetic recording medium.
- the diamond slurry effectively penetrates the main surface 15 immediately after the start of the texture processing without slipping on the main surface 15.
- the above-mentioned shallow streak-shaped groove are preferably formed at substantially the same depth and uniformly over the entire main surface 15. If the length 3 is less than 0.35 nm, a difference in the amount of grinding tends to occur between the portion where the diamond slurry slips and the portion where the slip does not occur, which tends to cause variations in the texture shape. On the other hand, when the length of the rule 3 exceeds 1.0 nm, it is not preferable because a deep groove is easily formed and a history of the main surface 15 before the texture processing remains.
- the arithmetic average roughness Ra of the main surface 15 before texturing is set to 0.35 to 1.0 nm, precise polishing of the main surface 15 is not required, and furthermore, one texture can be processed. This can be performed in a short time, and a glass substrate for a magnetic recording medium can be easily manufactured.
- the texture processing is performed by sliding the tape member on the main surface 15 of the glass substrate 11 while dropping the diamond slurry on the main surface 15 of the glass substrate 11.
- the apparatus for performing the texture processing is not particularly limited, and a so-called texture machine is used. An outline of the structure will be described with reference to FIG. A roller 16 extending in the radial direction of the glass substrate 11 is rotatably supported immediately above the disk-shaped glass substrate 11.
- the length of the roller 16 is set to be substantially equal to the radius of the glass substrate 11.
- the tape member 17 for forming the texture is connected to the mouth as shown by the arrow in FIG. It is configured to pass between the glass substrate 11 and the roller 16 from one side to the other side of the roller 16.
- the tape member 17 passes between the glass substrate 11 and the roller 16
- the tape member 17 is pressed against the main surface 15 of the glass substrate 11 by the pressure of the roller 16 and is brought into sliding contact.
- a woven fabric, a nonwoven fabric, a flocked product, or the like formed in a tape shape is used. Then, the glass substrate 11 is rotated in the direction of the arrow in FIG.
- a diamond slurry 1.8 as a polishing slurry is dripped from above, and the tape member 17 is moved in the direction of the arrow in FIG. You.
- a ridge-shaped texture 13 extending concentrically is formed on the main surface 15 of the glass substrate 11.
- the material of the tape member 17 is not particularly limited, and any material used for forming this kind of texture 13 such as a woven or nonwoven fabric of a fiber made of polyester, nylon, or the like can be used. Those can also be used.
- the particle size and shape of the diamond abrasive grains contained in the diamond slurry 18 are not particularly limited, and can be appropriately selected according to the required linear density of the texture 13 and the like.
- abrasive grains such as cerium oxide and manganese oxide may be added, or an alkali agent may be added to enhance the grinding power.
- the average particle diameter (D 50 ) of the diamond abrasive grains is preferably from 0.05 to 0.5 ⁇ . If the average particle size is less than 0.05 ⁇ , the ability to form the texture 13 is reduced, and the formation speed of the texture 13 is reduced, which results in an increase in texture processing cost. On the other hand, if it exceeds 0.5 ⁇ , a large number of small ridges per unit length in the radial direction of the glass substrate 11 cannot be formed, and the linear density of the texture 13 cannot be sufficiently increased.
- the solvent for dispersing the diamond abrasive grains into a slurry is not particularly limited, and a surfactant may be added to improve the dispersibility of the diamond abrasive grains.
- Specific forming conditions of the texture 13 are set as follows, for example, according to the shape, density, and length of the target texture 13.
- Average particle size of diamond abrasive grains 0.1 to 0.5 ( ⁇ ), rotation speed of glass substrate 11: 2 o O to 30 O (rpm), pressing force of roller 16: 30 to 40 (N)
- Material of tape member 17 Woven or non-woven fabric.
- a ridge and a groove are formed by physically cutting the main surface 15 of the glass substrate 11 in one direction with the diamond slurry 18.
- the main surface 15 of the glass substrate 11 shaved with the diamond slurry 18 has low elasticity and viscosity and high rigidity, so that microscopic cracks and chips are generated.
- the texture 13 is formed by shaving the main surface 15 of the glass substrate 11 with diamond slurry 18 while generating such cracks and chips, burrs 30 protruding further from the ridge of the texture 13 are formed. It may be done.
- a more detailed examination of the process of forming the texture 13 with the diamond slurry 18 reveals that the process consists of forming a shallow groove in the main surface 15 with the diamond slurry 18 and deep-cutting the groove. . For example, when processing is stopped in a short time in the initial stage of the texture processing step 27 and the main surface 15 is observed, a shallow streak-like groove is formed.
- the shallow streak-like grooves serve as a guide when the diamond slurry 18 moves while shaving the glass, and also have a function of facilitating the penetration of the diamond slurry 18.
- the washing step 28 performed after the texturing step 27, For example, it is performed by washing with water using a polyurethane scrub part. In this case, an alkaline aqueous solution having a pH of 8 to 12 may be used, or ultrasonic waves may be applied.
- foreign matter and burrs 30 such as diamond slurry 18 remaining on the surface of the glass substrate 11 in the texture processing step 27 are removed.
- the cleaning method using the scrubbing member is not particularly limited, but, for example, scrub cleaning rubbing along the circumferential direction such as mouth brush cleaning, tape cleaning, or along a direction intersecting the circumferential direction using a cup brush.
- a rub scrub wash can be mentioned.
- scrub cleaning using a cup brush is more preferable because burrs of the texture 13 can be effectively removed.
- foreign matters such as diamond slurry 18 remaining on the main surface 15 and burrs 30 of the texture 13 in the texture processing step 27 are removed.
- a washing step for roughly removing the diamond slurry 18, for example, at least one of a neutral aqueous solution and an alkaline aqueous solution having a pH of 8 to 12 is performed. It is preferable to perform the used ultrasonic cleaning, tape cleaning or scrub cleaning. The reason is that when a hard polyurethane scrub member is used, the shape of the texture 13 can be prevented from being changed by the remaining diamond particles.
- a final washing / drying step 29 is performed. In this step, washing with an alkaline aqueous solution, washing with pure water, and drying with a solvent such as isopropyl alcohol (IPA) are performed.
- IPA isopropyl alcohol
- the glass substrate 11 for a magnetic recording medium of the present embodiment is manufactured through the above-described respective manufacturing steps.
- the obtained glass substrate 1 1 surface has a low frequency component texture 13 are formed, and the width W and height H of the texture 13 and the ratio (Rp / RMS) of the maximum peak height Rp to the root mean square roughness RMS of the texture 13 are set to predetermined ranges.
- the shape, density, abnormal protrusions, etc. of the texture 13 are optimized to reduce the flying height and the flying stability of the magnetic head. Therefore, the magnetic head can levitate in a barking manner close to the surface of the glass substrate 11 when the glass substrate 11 rotates, and can fly stably. According to the embodiment described in detail above, the following effects are exhibited.
- the width W of the texture 13 of the low frequency component is 10 to 200 nm
- the height H of the texture 13 is 2 to 10 nm
- the texture 1 is The ratio of the maximum peak height Rp to the root mean square roughness RMS of 3 (Rp / RMS) is 15 or less. Therefore, the shape and density of texture] .3 are appropriate, abnormal formation of protrusions is suppressed, and the flying height of the magnetic head can be further reduced, and the flying stability can be improved.
- the width W of the texture 13 is set to 10 to 20 nm.
- the average depth D of the concave portion 14 of the texture 13 is set to 2 nm or less, and the ratio HZD of the height H of the texture 13 to the average depth D is set to 10 or more. Therefore, the flying height of the magnetic head can be reduced and the flying stability can be further improved.
- the texture 13a of the high-frequency component is superimposed on the texture 13 of the low-frequency component, and the width W 'of the texture 13a of the high-frequency component is 0.1 to 20 nm, and the texture of the high-frequency component 13a Is set to 0.1 to l nm.
- the shape of the texture 13a of the high frequency component is optimized, and the magnetic anisotropy can be improved, and the magnetic recording density of the texture 13 can be increased.
- the maximum valley depth Rv of texture 13 is set to 10 nm or less.
- Textured front major surface 1 5 of the arithmetic average roughness R a of the glass substrate 1 1 is 0.35 to 1.
- R a of the glass substrate 1 1 is 0.35 to 1.
- Aluminosilicate glass by the float process (S i 0 2 63 mole 0/0, A 1 2 0 3 16 Monore 0/0, Na 2 0 1 1 mole 0/0, L i 2 0 4 mol 0/0, MgO 2 Monore 0/0, to obtain a C a O 4 mole 0/0) glass substrate 1 1 sheet made of.
- This glass substrate 11 was processed into a disk having a thickness of 1.0 mm, an outer diameter of 65 mm and an inner diameter of 2 Omm in a disk processing step 21 using a diamond cutter. Subsequently, in the inner and outer peripheral surface chamfering step 22, the inner and outer peripheral surfaces of the glass substrate 11 were chamfered.
- the main surface 15 of the glass substrate 11 was subjected to lap polishing and smooth polishing.
- the smooth polishing was performed by polishing both surfaces of the glass substrate 11 using a polishing agent containing cerium oxide and a polishing pad having an Asker C hardness of 70.
- the glass substrate 11 was cleaned by sponge cleaning using polyvinyl alcohol and ultrasonic cleaning using a strongly alkaline aqueous solution. After removing the polishing powder adhering to the surface, it was rinsed with pure water. Subsequently, the glass substrate 11 was dried in isopropyl alcohol vapor for 1 minute.
- the glass substrate 11 was immersed in a mixed molten salt of potassium nitrate and sodium nitrate heated to 350 to 400 ° C. for 9 ° min.
- a chemical strengthening treatment was performed to replace lithium ion and sodium ion in 11 with a force rim ion having a larger ion radius.
- the cleaning step 26 after strengthening the chemically strengthened glass substrate 11 was immersed in water to remove molten salts.
- a texture processing step 27 using a texture machine, diamond slurry was dropped while rotating the glass substrate 11, and the texture was applied to the main surface 15 of the glass substrate 11 under the following conditions. Processing was performed.
- the obtained glass substrate 11 was measured in a range of 1 ⁇ square using an AFM manufactured by Veeco.
- the width W of texture 13 was 10 nm
- the height H was 2 nm
- the texture H was 2 nm.
- the ratio (Rp_RMS) between the maximum peak height Rp and the root mean square roughness RMS was 1.5.
- Continuous seek test The presence or absence of a magnetic head crash during a 2000-hour drive test was measured.
- the manufacturing conditions of the glass substrate 11 were changed as shown in Table 1, and the width W and height H of the texture 13 and the maximum peak height Rp and the root mean square roughness RMS of the texture 13 were changed as shown in Table 2.
- a glass substrate having the ratio (Rp / RMS) was obtained in the same manner as in Example 1.
- a continuous seek test and a fixed-point floating test were performed on the glass substrate in the same manner as in Example 1. Table 2 shows the results.
- the manufacturing conditions of the glass substrate 11 were changed as shown in Table 1, and the width W and height H of the texture 13 and the maximum peak height Rp and the root mean square roughness RMS of the texture 13 were changed as shown in Table 2.
- a glass substrate 11 having a ratio (RpZRMS) was obtained in the same manner as in Example 1.
- a continuous seek test and a fixed point levitation test were performed on the glass substrate 11 in the same manner as in Example 1.
- Table 2 shows the results.
- the width W of the texture 13 was within the range of 10 to 20 nm
- the height H of the texture 13 was within the range of 2 to 5 nm
- the ratio was as follows.
- Example 4 the width W of the texture 13 was in the range of 10 to 20 nm, the height H of the texture 13 was in the range of 2 to 10 nm, and the ratio (RpZRMS) was 5 or less.
- the magnetic head did not crash during the continuous seek test and the 72-hour fixed-point levitation test.
- the width W of the texture 13 exceeded 2 O nm, and although it was inferior to Examples 1 to 3 in the fixed point levitation test, the magnetic head crashed until 48 hours. None happened.
- the manufacturing conditions of the glass substrate 11 were changed as shown in Table 1, and the texture shown in Table 3—the glass having the average depth D of the recesses 14 of 13 and the ratio of the height H to the average depth D HZD Substrate 11 was obtained in the same manner as in Example 1.
- a continuous seek test and a fixed-point levitation test were performed on the obtained glass substrate 11 in the same manner as in Example 1.
- Table 3 shows the results. Table 3
- Example 9 the average depth D exceeded 2 nm, and in Example 10, the ratio H / D was less than 10.Though the fixed point levitation test was inferior to Examples 7 and 8, it was not more than 24 hours. Magnetic head crash
- the manufacturing conditions of the glass substrate 11 were changed as shown in Table 1, and the glass substrate 11 having the high-frequency component texture width W 'and height H' shown in Table 4 was produced in the same manner as in Example 1. Obtained. The magnetic anisotropy value of the glass substrate 11 was measured. Table 4 shows the results. Table 4
- the width W ′ of the texture of the high-frequency component is in the range of 0.;! To 20 nm, and the height H ′ of the texture of the high-frequency component. Is in the range of 0.1 to 1 nm, and the magnetic anisotropy is 1.15 or more, which is sufficient magnetic anisotropy.
- the width W 'of the texture of the high-frequency component exceeded 20 nm or was less than 0.1 nm, the magnetic anisotropy value was 1.07 to 1.09, Decreased.
- the height H ′ of the texture of the high-frequency component was less than 0.1 or more than 1 nm, and the magnetic anisotropy value was 1.03 to: 1. The magnetic anisotropy was reduced. (Examples 20 to 23)
- the maximum valley depth Rv was 5 nm or less, the magnetic anisotropy value was 1.21-1.23, High anisotropy.
- the maximum valley depth RV was 10 to 15 nm, the magnetic anisotropy value was reduced to 1.05 to 1.08, and the magnetic anisotropy was reduced. Dropped.
- Either the width W 'of the texture 13 of the high-frequency component is 0.1 to 20 nm and the height H' of the texture 13a of the high-frequency component 13 is 0.1 to 1 nm It may be a texture. Also, the texture 13a of the high frequency component may not be recognized.
- the average depth D of the concave portions 14 of the texture 13 may exceed 2 nm, or the ratio HZD of the height H to the average depth D of the concave portions 14 of the texture 13 may be less than 10.
- the texturing step 27 may be performed by omitting the chemical strengthening step 25.After the chemical strengthening step 25, a polishing step using, for example, cerium oxide is performed, and then the texturing step 27 is performed. You can.
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- Geochemistry & Mineralogy (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
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- Inorganic Chemistry (AREA)
- Magnetic Record Carriers (AREA)
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- Surface Treatment Of Glass (AREA)
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003275576A AU2003275576A1 (en) | 2002-10-23 | 2003-10-22 | Magnetic recording medium glass substrate and method of producing the same |
US10/532,550 US7470476B2 (en) | 2002-10-23 | 2003-10-22 | Glass substrate for magnetic recording medium and method for manufacturing the same |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2002308813 | 2002-10-23 | ||
JP2002-308813 | 2002-10-23 | ||
JP2002-379004 | 2002-12-27 | ||
JP2002379004A JP2004199846A (ja) | 2002-10-23 | 2002-12-27 | 磁気記録媒体用ガラス基板及びその製造方法 |
Publications (1)
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WO2004042710A1 true WO2004042710A1 (ja) | 2004-05-21 |
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ID=32314042
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PCT/JP2003/013462 WO2004042710A1 (ja) | 2002-10-23 | 2003-10-22 | 磁気記録媒体用ガラス基板及びその製造方法 |
Country Status (4)
Country | Link |
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US (1) | US7470476B2 (ja) |
JP (1) | JP2004199846A (ja) |
AU (1) | AU2003275576A1 (ja) |
WO (1) | WO2004042710A1 (ja) |
Families Citing this family (20)
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JP4795614B2 (ja) * | 2002-10-23 | 2011-10-19 | Hoya株式会社 | 情報記録媒体用ガラス基板及びその製造方法 |
US20050008900A1 (en) * | 2003-07-10 | 2005-01-13 | Masatoshi Ishii | Substrate for magnetic recording medium |
JP2005078708A (ja) * | 2003-08-29 | 2005-03-24 | Toshiba Corp | 磁気ディスクおよびこれを備えた磁気ディスク装置 |
JP2007012157A (ja) * | 2005-06-30 | 2007-01-18 | Toshiba Corp | 磁気記録媒体及び磁気記録再生装置 |
WO2007069501A1 (en) * | 2005-12-15 | 2007-06-21 | Showa Denko K.K. | Magnetic disc substrate and magnetic recording medium thereof |
JP2007207393A (ja) * | 2006-02-06 | 2007-08-16 | Hoya Corp | 磁気ディスク用ガラス基板の製造方法、磁気ディスク用ガラス基板、及び磁気ディスクの製造方法。 |
JP2008293552A (ja) * | 2007-05-22 | 2008-12-04 | Fujitsu Ltd | 基板、磁気記録媒体及びその製造方法、並びに磁気記憶装置 |
WO2009084534A1 (ja) | 2007-12-28 | 2009-07-09 | Hoya Corporation | 磁気ディスク用ガラス基板、磁気ディスク、及び磁気ディスクの製造方法 |
JP2009289370A (ja) * | 2008-05-30 | 2009-12-10 | Furukawa Electric Co Ltd:The | 磁気ディスク用ガラス基板 |
WO2010001843A1 (ja) | 2008-06-30 | 2010-01-07 | Hoya株式会社 | 磁気ディスク用基板及び磁気ディスク |
US8785010B2 (en) * | 2008-09-30 | 2014-07-22 | Hoya Corporation | Glass substrate for a magnetic disk and magnetic disk |
JP5326638B2 (ja) * | 2009-02-18 | 2013-10-30 | 富士電機株式会社 | 磁気記録媒体用ガラス基板の製造方法、それが使用される磁気記録媒体用ガラス基板、および、垂直磁気記録媒体 |
JP2011248966A (ja) * | 2010-05-28 | 2011-12-08 | Wd Media (Singapore) Pte. Ltd | 垂直磁気記録媒体 |
JP5667403B2 (ja) * | 2010-09-30 | 2015-02-12 | Hoya株式会社 | 情報記録媒体用ガラス基板の製造方法 |
JP5857448B2 (ja) * | 2011-05-24 | 2016-02-10 | 昭和電工株式会社 | 磁気記録媒体及びその製造方法、並びに磁気記録再生装置 |
JP5826000B2 (ja) * | 2011-11-30 | 2015-12-02 | 昭和電工株式会社 | 磁気記録媒体用基板、磁気記録媒体、磁気記録媒体用基板の製造方法及び表面検査方法 |
US9348217B2 (en) | 2012-03-30 | 2016-05-24 | Hoya Corporation | Mask blank substrate, substrate with multilayer reflection film, transmissive mask blank, reflective mask blank, transmissive mask, reflective mask, and semiconductor device fabrication method |
WO2014157004A1 (ja) * | 2013-03-26 | 2014-10-02 | 旭硝子株式会社 | ガラス製品の製造方法 |
JP5716146B1 (ja) * | 2013-09-18 | 2015-05-13 | Hoya株式会社 | 反射型マスクブランク及びその製造方法、反射型マスク並びに半導体装置の製造方法 |
SG10201911502WA (en) | 2013-09-27 | 2020-02-27 | Hoya Corp | Conductive film coated substrate, multilayer reflective film coated substrate, reflective mask blank, reflective mask, and semiconductor device manufacturing method |
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JPH0935261A (ja) * | 1995-03-24 | 1997-02-07 | Showa Denko Kk | 磁気記録媒体の製造方法 |
JPH113513A (ja) | 1997-04-17 | 1999-01-06 | Sony Corp | 磁気記録媒体 |
US6383404B1 (en) | 1998-08-19 | 2002-05-07 | Hoya Corporation | Glass substrate for magnetic recording medium, magnetic recording medium, and method of manufacturing the same |
JP2000268348A (ja) * | 1999-03-18 | 2000-09-29 | Nippon Sheet Glass Co Ltd | 情報記録媒体用ガラス基板及びその製造方法 |
MY125115A (en) * | 1999-03-31 | 2006-07-31 | Hoya Corp | Substrate for an information recording medium, information recording medium using the substrate and method of producing the substrate |
JP2001101649A (ja) | 1999-09-27 | 2001-04-13 | Showa Denko Kk | 磁気記録媒体およびスパッタリングターゲット |
JP2002032909A (ja) | 2000-07-17 | 2002-01-31 | Hoya Corp | 磁気記録媒体用基板及び磁気記録媒体、並びに磁気記録媒体用基板の製造方法及び磁気記録媒体の製造方法 |
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JP2003277102A (ja) * | 2002-01-18 | 2003-10-02 | Nippon Sheet Glass Co Ltd | 情報記録媒体用ガラス基板の製造方法及び情報記録媒体用ガラス基板 |
-
2002
- 2002-12-27 JP JP2002379004A patent/JP2004199846A/ja active Pending
-
2003
- 2003-10-22 AU AU2003275576A patent/AU2003275576A1/en not_active Abandoned
- 2003-10-22 WO PCT/JP2003/013462 patent/WO2004042710A1/ja active Application Filing
- 2003-10-22 US US10/532,550 patent/US7470476B2/en not_active Expired - Fee Related
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JPH05342532A (ja) * | 1992-06-10 | 1993-12-24 | Hitachi Ltd | 薄膜磁気ディスクの製造方法 |
JP2001341058A (ja) * | 2000-03-29 | 2001-12-11 | Nihon Micro Coating Co Ltd | 磁気ディスク用ガラス基板表面加工方法及び加工用砥粒懸濁液 |
JP2002251716A (ja) * | 2000-12-18 | 2002-09-06 | Nippon Sheet Glass Co Ltd | 磁気記録媒体用ガラス基板の製造方法およびそれを用いて得られる磁気記録媒体用ガラス基板 |
Also Published As
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US7470476B2 (en) | 2008-12-30 |
US20060194080A1 (en) | 2006-08-31 |
AU2003275576A1 (en) | 2004-06-07 |
JP2004199846A (ja) | 2004-07-15 |
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