US20110021011A1 - Carbon materials for carbon implantation - Google Patents
Carbon materials for carbon implantation Download PDFInfo
- Publication number
- US20110021011A1 US20110021011A1 US12/842,006 US84200610A US2011021011A1 US 20110021011 A1 US20110021011 A1 US 20110021011A1 US 84200610 A US84200610 A US 84200610A US 2011021011 A1 US2011021011 A1 US 2011021011A1
- Authority
- US
- United States
- Prior art keywords
- carbon
- ions
- dopant material
- containing dopant
- ion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0605—Carbon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/48—Ion implantation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/22—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities
- H01L21/223—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities using diffusion into or out of a solid from or into a gaseous phase
- H01L21/2236—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities using diffusion into or out of a solid from or into a gaseous phase from or into a plasma phase
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/265—Bombardment with radiation with high-energy radiation producing ion implantation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/06—Sources
- H01J2237/08—Ion sources
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/30—Electron or ion beam tubes for processing objects
- H01J2237/317—Processing objects on a microscale
- H01J2237/31701—Ion implantation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
- H01J37/3171—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation for ion implantation
Definitions
- the present disclosure relates to ion implantation methods and systems, and more particularly, to carbon materials for carbon ion implantation in such systems.
- Ion implantation is used in integrated circuit fabrication to accurately introduce controlled amounts of dopant impurities into semiconductor wafers and is one of the processes of microelectronic/semiconductor manufacturing.
- an ion source ionizes a desired dopant element gas, and the ions are extracted from the source in the form of an ion beam of desired energy. Extraction is achieved by applying a high voltage across suitably-shaped extraction electrodes, which incorporate apertures for passage of the extracted beam.
- the ion beam is then directed at the surface of a workpiece, such as a semiconductor wafer, in order to implant the workpiece with the dopant element.
- the ions of the beam penetrate the surface of the workpiece to form a region of desired conductivity.
- ion sources are used in ion implantation systems, including the Freeman and Bernas types that employ thermoelectrodes and are powered by an electric arc, microwave types using a magnetron, indirectly heated cathode (IHC) sources, and RF plasma sources, all of which typically operate in a vacuum.
- the ion source generates ions by introducing electrons into a vacuum arc chamber (hereinafter “chamber”) filled with the dopant gas (commonly referred to as the “feedstock gas”). Collisions of the electrons with atoms and molecules in the dopant gas result in the creation of ionized plasma consisting of positive and negative dopant ions.
- An extraction electrode with a negative or positive bias will respectively allow the positive or negative ions to pass through an aperture as a collimated ion beam, which is accelerated towards the target material.
- carbon which is known to inhibit diffusion, is implanted into the target material to produce a desired effect in the integrated circuit device.
- the carbon is generally implanted from a feedstock gas such as carbon monoxide or carbon dioxide.
- a feedstock gas such as carbon monoxide or carbon dioxide.
- the use of carbon monoxide or carbon dioxide gases can result in oxidation of the metal surfaces within the plasma source (arc chamber) of the ion implanter tool, and can also result in carbon residues depositing on electrical insulators. These phenomena reduce the performance of the implanter tool, thereby resulting in the need to perform frequent maintenance. Oxidation can result in inefficiencies in the implantation process.
- Frequency and duration of preventive maintenance is one performance factor of an ion implantation tool. As a general tendency the tool PM frequency and duration should be decreased.
- the parts of the ion implanter tool that require the most maintenance include the ion source, which is generally serviced after approximately 50 to 300 hours of operation, depending on operating conditions; the extraction electrodes and high voltage insulators, which are usually cleaned after a few hundred hours of operation; and the pumps and vacuum lines of vacuum systems associated with the tool. Additionally, the filament of the ion source is often replaced on a regular basis.
- feedstock molecules dosed into an arc chamber would be ionized and fragmented without substantial interaction with the arc chamber itself or any other components of the ion implanter.
- feedstock gas ionization and fragmentation can results in such undesirable effects as arc chamber components etching or sputtering, deposition on arc chamber surfaces, redistribution of arc chamber wall material, etc.
- the use of carbon monoxide or carbon dioxide gases can result in carbon deposition within the chamber. This can be a contributor to ion beam instability, and may eventually cause premature failure of the ion source.
- the residue also forms on the high voltage components of the ion implanter tool, such as the source insulator or the surfaces of the extraction electrodes, causing energetic high voltage sparking.
- Such sparks are another contributor to beam instability, and the energy released by these sparks can damage sensitive electronic components, leading to increased equipment failures and poor mean time between failures (MTBF).
- various materials can accumulate on components during extended ion implantation processes. Once enough tungsten is accumulated, the power used to maintain temperature sufficient to meet the beam current setpoint may not be sustainable. This causes loss of ion beam current, which leads to conditions that warrant the replacement of the ion source. The resultant performance degradation and short lifespan of the ion source reduces productivity of the ion implanter tool.
- Yet another cause of ion source failure is the erosion (or sputtering) of material.
- metallic materials such as tungsten (e.g., the cathode of an IHC source or the filament of a Bernas source) are sputtered by ions in the plasma of the arc chamber. Because sputtering is dominated by the heaviest ions in the plasma, the sputtering effect may worsen as ion mass increases. In fact, continued sputtering of material “thins” the cathode eventually leading to formation of a hole in the cathode (“cathode punch-through” in the case of IHC), or for the case of the Bernas source, creates an opening in the filament. Performance and lifetime of the ion source are greatly reduced as a result. The art thus continues to seek methods that can maintain a balance between the accumulation and erosion of material on the cathode to prolong the ion source life.
- the present disclosure relates to a method of implanting carbon ions into a target substrate.
- This method comprises: ionizing a carbon-containing dopant material to produce a plasma having ions; and implanting the ions into the target substrate.
- the present disclosure relates to another method of implanting carbon ions into a target substrate.
- This method comprises: ionizing a carbon-containing dopant material to produce a plasma having ions; co-flowing an additional gas or series of gases with the carbon-containing dopant material; and implanting the ions into the target substrate.
- the carbon-containing dopant material is of the formula C w F x O y H z , wherein w, x, y and z are as defined above.
- the present disclosure relates to a method of improving the efficiency of an ion implanter tool.
- This method comprises: selecting a carbon-containing dopant material of the formula C w F x O y H z for use in the ion implanter tool in a chamber, wherein w, x, y and z are as defined above; ionizing the carbon-containing dopant material; and implanting a carbon ion from the ionized carbon-containing dopant material using the ion implanter tool.
- the selecting of the material of the formula C w F x O y H z minimizes the amount of carbon and/or non-carbon elements deposited in the chamber after the implanting of the carbon ion. In doing so, the performance of the ion source is optimized.
- carbon ions are implanted from a feedstock source material into the target material of a substrate via an ion implantation process.
- an ion source generates the carbon ions by introducing electrons into a vacuum arc chamber filled with a carbon-containing dopant gas as the feedstock material.
- the chamber has tungsten walls on which a filament electrode and a repeller electrode are mounted and separated from the walls by ceramic insulators. Collisions of the electrons with molecules in the carbon-containing dopant gas result in the creation of ionized plasma consisting of positive carbon ions. The ions are then collimated into an ion beam, which is accelerated towards the target material.
- the beam may be directed through a mask having a plurality of openings therein to implant the carbon ions in the desired configuration.
- the present disclosure is not limited in this regard as other means of implanting carbon ions are within the scope of the present disclosure.
- the present disclosure is not limited to the implantation of carbon ions, as any ion other than carbon (or in addition to carbon) can be selected for implantation.
- the carbon atom is separated from the remainder of the molecule, thereby resulting in an ionized plasma that includes positive carbon ions.
- the positive carbon ions may be singular, or they may form clusters of two or more carbon atoms.
- molecular ions of the form C a F b O c H d + may be formed in order to co-implant multiple atomic species simultaneously.
- implanting an ion such as CF + may eliminate a later F + implant.
- the carbon dopant material can be used to produce non-carbon ions for implantation.
- An example would be the implantation of F + .
- the benefit is that a second dopant material containing fluorine may not be required.
- the ratios of C, F, O, and H are chosen to optimize ion source life and beam current. While the use of carbon achieves specific integrated circuit device characteristics, the carbon will deposit within the ion source chamber of the ion implanter, causing electrical shorts or particle generation. Additionally, the carbon can cause sputtering of the cathode (IHC source) or filament (Bernas source), resulting in shortened ion source life.
- IHC source cathode
- filament Billernas source
- the presence of oxygen within the dopant material helps to minimize the deposition of carbon by oxidizing carbon deposits to form CO or CO2. However, the oxygen can also oxidize components of the ion source, such as the cathode or the filament.
- the C w F x O y H z source gas comprises COF 2 .
- COF 2 is used as the source gas
- the molecule is ionized in the arc chamber, and C + ions are separated via mass analysis and then implanted into the target material.
- O and F ions and neutrals are also present.
- the oxygen helps to minimize carbon deposits, while the fluorine serves to keep the cathode or filament from forming an oxide surface layer. In this manner, the performance of the ion source is greatly improved.
- the present disclosure also contemplates the simultaneous flowing of C w F x O y H z material(s) with oxygen or an oxygen-containing gas such as air to modify or control the ratios of C, F, O, and H, thereby further modifying or controlling the amount of carbon ions implanted and optimizing the trade-off between carbon ions implanted and oxide formation.
- the C w F x O y H z can be co-flowed with COF 2 , CO 2 , CO, or any other oxygen-containing gas.
- COF 2 co-flowing of COF 2 or similar gases balances the deposition of the carbon ion with the coating of the arc chamber and etching.
- the present disclosure additionally contemplates the simultaneous flowing of C w F x O y H z material(s) with gases such as fluorine and hydrogen or dilution with inert gases such as nitrogen, argon, xenon, helium, combinations of the foregoing, and the like.
- gases such as fluorine and hydrogen or dilution with inert gases such as nitrogen, argon, xenon, helium, combinations of the foregoing, and the like.
- inert gases helps to sustain a plasma when flowing dopant gases.
- the amount of carbon implanted is maximized and the amounts of non-carbon elements are minimized with regard to the deposition thereof within the chamber. In such manner, the efficiency of the implanter tool can be improved. Additionally, the downtime of such a tool (for maintenance, cleaning, and the like) can also be reduced.
- the C w F x O y H z material could be flowed simultaneously with up to four additional gases.
- gases include, but are not limited to, (1) CO+F 2 +H 2 +O 2 ; (2) CO+COF 2 +H 2 ; and (3) CF 4 +CH 4 +O 2 .
- the present disclosure is not limited in this regard as other gases are within the scope of the present invention.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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US12/842,006 US20110021011A1 (en) | 2009-07-23 | 2010-07-22 | Carbon materials for carbon implantation |
US13/682,416 US20130078790A1 (en) | 2009-07-23 | 2012-11-20 | Carbon materials for carbon implantation |
US15/354,076 US10497569B2 (en) | 2009-07-23 | 2016-11-17 | Carbon materials for carbon implantation |
US16/659,004 US20200051819A1 (en) | 2009-07-23 | 2019-10-21 | Carbon materials for carbon implantation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US22787509P | 2009-07-23 | 2009-07-23 | |
US12/842,006 US20110021011A1 (en) | 2009-07-23 | 2010-07-22 | Carbon materials for carbon implantation |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US13/682,416 Continuation US20130078790A1 (en) | 2009-07-23 | 2012-11-20 | Carbon materials for carbon implantation |
Publications (1)
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US20110021011A1 true US20110021011A1 (en) | 2011-01-27 |
Family
ID=43497679
Family Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/842,006 Abandoned US20110021011A1 (en) | 2009-07-23 | 2010-07-22 | Carbon materials for carbon implantation |
US13/682,416 Abandoned US20130078790A1 (en) | 2009-07-23 | 2012-11-20 | Carbon materials for carbon implantation |
US15/354,076 Active US10497569B2 (en) | 2009-07-23 | 2016-11-17 | Carbon materials for carbon implantation |
US16/659,004 Abandoned US20200051819A1 (en) | 2009-07-23 | 2019-10-21 | Carbon materials for carbon implantation |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
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US13/682,416 Abandoned US20130078790A1 (en) | 2009-07-23 | 2012-11-20 | Carbon materials for carbon implantation |
US15/354,076 Active US10497569B2 (en) | 2009-07-23 | 2016-11-17 | Carbon materials for carbon implantation |
US16/659,004 Abandoned US20200051819A1 (en) | 2009-07-23 | 2019-10-21 | Carbon materials for carbon implantation |
Country Status (2)
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US (4) | US20110021011A1 (zh) |
TW (2) | TWI636483B (zh) |
Cited By (11)
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US20130019797A1 (en) * | 2011-07-14 | 2013-01-24 | Sen Corporation | Impurity-doped layer formation apparatus and electrostatic chuck protection method |
WO2013040369A1 (en) * | 2011-09-16 | 2013-03-21 | Varian Semiconductor Equipment Associates, Inc. | Technique for ion implanting a target |
WO2013122986A1 (en) * | 2012-02-14 | 2013-08-22 | Advanced Technology Materials, Inc. | Carbon dopant gas and co-flow for implant beam and source life performance improvement |
EP2677057A1 (en) | 2012-06-20 | 2013-12-25 | Praxair Technology, Inc. | Methods for extending ion source life and improving ion source performance during carbon implantation |
EP2677058A1 (en) | 2012-06-20 | 2013-12-25 | Praxair Technology, Inc. | Gas compositions. |
US8916067B2 (en) | 2011-10-19 | 2014-12-23 | The Aerospace Corporation | Carbonaceous nano-scaled materials having highly functionalized surface |
KR20150096767A (ko) * | 2012-12-21 | 2015-08-25 | 프랙스에어 테크놀로지, 인코포레이티드 | 탄소 이온 주입을 위한 도판트 조성물의 저장 및 대기압 이하의 전달 |
US10090133B2 (en) | 2014-03-03 | 2018-10-02 | Praxair Technology, Inc. | Boron-containing dopant compositions, systems and methods of use thereof for improving ion beam current and performance during boron ion implantation |
US10497569B2 (en) | 2009-07-23 | 2019-12-03 | Entegris, Inc. | Carbon materials for carbon implantation |
US11450504B2 (en) * | 2018-11-01 | 2022-09-20 | Applied Materials, Inc. | GeH4/Ar plasma chemistry for ion implant productivity enhancement |
US11756772B2 (en) | 2019-06-06 | 2023-09-12 | Axcelis Technologies, Inc. | System and method for extending a lifetime of an ion source for molecular carbon implants |
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Also Published As
Publication number | Publication date |
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US10497569B2 (en) | 2019-12-03 |
US20170069499A1 (en) | 2017-03-09 |
TWI478200B (zh) | 2015-03-21 |
TWI636483B (zh) | 2018-09-21 |
US20130078790A1 (en) | 2013-03-28 |
US20200051819A1 (en) | 2020-02-13 |
TW201115617A (en) | 2011-05-01 |
TW201513161A (zh) | 2015-04-01 |
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