US20100139816A1 - Cold rolled and continuously annealed high strength steel strip and method for producing said steel - Google Patents

Cold rolled and continuously annealed high strength steel strip and method for producing said steel Download PDF

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Publication number
US20100139816A1
US20100139816A1 US12/523,924 US52392408A US2010139816A1 US 20100139816 A1 US20100139816 A1 US 20100139816A1 US 52392408 A US52392408 A US 52392408A US 2010139816 A1 US2010139816 A1 US 2010139816A1
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steel strip
zinc alloy
coating layer
zinc
unavoidable impurities
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US12/523,924
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David Neal Hanlon
Margot Julia Vlot
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Tata Steel Ijmuiden BV
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Corus Staal BV
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Assigned to CORUS STAAL BV reassignment CORUS STAAL BV ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: VLOT, MARGOT JULIA, HANLON, DAVID NEAL
Publication of US20100139816A1 publication Critical patent/US20100139816A1/en
Assigned to TATA STEEL IJMUIDEN B.V. reassignment TATA STEEL IJMUIDEN B.V. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: CORUS STAAL B.V.
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/013Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • C22C18/02Alloys based on zinc with copper as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese

Definitions

  • This invention relates to cold rolled and continuously annealed high strength steel strip provided with a zinc alloy coating layer and to a method for producing it.
  • High strength steels are increasingly being used in automotive and building applications as a result of the drive towards weight reduction. To compensate for the resulting decreasing thickness of the materials used in constructing the vehicles, materials having a higher strength are considered. However, the higher strength usually comes at a cost with regard to formability. As a result, many high strength steels having good formability are currently being looked at. These steel developments usually result in steels having a very specific combination of microstructure and chemical composition, and are produced in carefully designed and controlled production processes.
  • the object according to the invention is reached by a cold rolled and continuously annealed high strength steel strip comprising (all percentages in wt % unless otherwise indicated):
  • An additional element that could be added in a small amount, less than 0.2 weight %, could be Pb or Sb, Ti, Ca, Mn, Sn, La, Ce, Cr, Ni, Zr or Bi. Pb, Sn, Bi and Sb are usually added to form spangles.
  • the total amount of additional elements in the zinc alloy is at most 0.2%. These small amounts of an additional element do not alter the properties of the coating nor the bath to any significant extent for the usual applications.
  • the thickness of the zinc alloy coating layer is preferably between 3 and 12 ⁇ m because thicker coatings are not necessary for most applications.
  • the zinc alloy coating layer according to the invention improves the protection against corrosion that a thickness of at most 12 ⁇ m is sufficient for almost all applications.
  • a thin coating layer is also beneficial for welding together two sheets of steel with the coating layer according to the invention, for instance by laser welding.
  • the zinc alloy coating layer has a thickness of 3-10 ⁇ m, this being a preferred thickness range for automotive applications. According to a further preferred embodiment, the zinc alloy coating layer has a thickness of 3-8 ⁇ m or even 7 ⁇ m. This thickness is preferred when improved laser welds which are produced without a spacer are of importance.
  • the steel according to the invention provides an excellent substrate wettability for the zinc alloy coating layer according to the invention, despite the high levels of alloying elements which are known to adversely affect the wettability of the steel substrate. It is important to note that the steel according to the invention does not contain Nickel as an alloying element, because Nickel forms a compound with Mg: MgNi 2 and Mg 2 Ni. If the Nickel from the steel forms these compounds with the Mg from the plating bath, undesirable dross formation occurs in combination with an undesirable Mg-depletion of the plating bath. So for processing reasons, a nickel-containing substrate is undesirable.
  • the microstructure comprises between 90 and 65% of ferrite, preferably between 85 and 70%, more preferably between 80 to 75%.
  • the austenite fraction, present prior to the cooling immediately after inter-critical annealing OAT is preferably completely transformed to non-ferrite microstructurel components, preferably bainite, martensite, acicular ferrite or is partly preserved as retained austenite.
  • the steel strip comprises between 90 and 65% of ferrite, the remainder of the structure being acicular ferrite, bainite, martensite or retained austenite.
  • the microstructure does not contain pearlite, although iron-carbide precipitates, such as cementite not in the form of lamellae in pearlite, may be present in the steel.
  • the higher contact pressures during forming of high strength steel components in a forming operation do not lead to damage of the coating such as often happens with a galveannealed coating layer, and it does not scrape off as easily as a normal galvanised zinc layer does. This may be because Mg additions are believed to be beneficial in promoting lubrication between the coated steel and (hot) shaping tools.
  • the inventors believe that the Mg-oxide forming on the zinc-bath protects against evaporation of the zinc during coating. Reduced zinc evaporation is also beneficial in the snout area during hot dip galvanising. The snout is the location where the strip enters the zinc bath.
  • the coating layer always contains some iron, even though the bath from which the coating layer was deposited does not contain iron as an additional element as defined above.
  • the iron constitutes an unavoidable impurity because of the fact that a steel substrate is used.
  • the iron is not an additional element and should preferably not exceed 1.5% or more preferably 1.0%.
  • the iron content in the coating layer is limited to below 0.6%, preferably to below 0.4%. Even more preferably the amount is limited to below 0.2%.
  • the steel substrate consists only of the alloying elements that are expressly claimed.
  • Other elements such as oxygen or rare earth elements, may only be present as unavoidable impurities, and the balance is iron.
  • the minimum level of aluminium of 0.05% can be used, as it is not important to prevent all reactions between Fe and Zn. Without any aluminium, thick solid Fe—Zn alloys grow on the steel surface and the coating thickness cannot be regulated smoothly by wiping with a gas.
  • An aluminium content of 0.05% is enough to prevent problematic Fe—Zn alloy formation.
  • the aluminium content is at least 0.3%.
  • the phosphatability of the steel is improved as a result of the addition of Mg.
  • the zinc alloy comprises 0.3-2.3 weight % magnesium and 0.6-2.3 weight % aluminium.
  • the magnesium level By limiting the magnesium level to at most 2.3% the formation of oxidic dross on the zinc bath is reduced whilst retaining the corrosion protection at a sufficiently high level.
  • the aluminium content By limiting the aluminium content, the weldability is improved.
  • the silicon content in the zinc alloy layer is below 0.0010 weight %.
  • the steel strip has been provided with a zinc alloy coating layer in which the zinc alloy contains 1.6-2.3 weight % magnesium and 1.6-2.3 weight % aluminium.
  • the zinc alloy contains 1.6-2.3 weight % magnesium and 1.6-2.3 weight % aluminium.
  • the steel strip has been provided with a zinc alloy coating layer in which the zinc alloy contains 0.6-1.3 weight % aluminium and/or 0.3-1.3 weight % magnesium.
  • the zinc alloy contains 0.6-1.3 weight % aluminium and/or 0.3-1.3 weight % magnesium.
  • magnesium at levels between 0.3 and 1.3 weight % improves the corrosion resistance considerably.
  • more than 0.5 weight % of aluminium has to be added to prevent that more oxidic dross is formed on the bath than for conventional baths; dross can lead to defects in the coating.
  • the coatings with these amounts of magnesium and aluminium are optimal for applications with high demands on surface quality and improved corrosion resistance.
  • the zinc alloy contains 0.8-1.2 weight % aluminium and/or 0.8-1.2 weight % magnesium. These amounts of magnesium and aluminium are optimal to provide a coating with both a high corrosion resistance, an excellent surface quality, an excellent formability, and a good weldability at limited extra costs as compared to conventional hot dipped galvanising.
  • the steel strip has been provided with a hot dip galvanized zinc alloy coating layer in which the amount of aluminium in weight % is the same as the amount of magnesium in weight % plus or minus a maximum of 0.3 weight %. It has been found that the dross formed on the bath is suppressed to a considerable level when the amount of aluminium equals or almost equals the amount of magnesium.
  • the steel strip coated with a zinc alloy coating according to the invention comprises 0.07-0.16% C, 1.4-2.0% Mn, preferably 1.5-1.8% Mn, 0.2-0.4% Si, preferably at least 0.25% Si, 0.5-1.5% Al, 0.4-0.8% Cr, 0-0.05% Ti, 0-0.03% Nb, 0-0.01% N, 0-0.002% B and V as impurity.
  • boron is not added as an alloying element but, if present, is present only as an impurity. Boron is known to affect hardenability considerably, thereby stimulating martensite formation at the expense of retained austenite, and thereby impairing formability of the steel.
  • the microstructure of the steel according to this embodiment is pearlite free and comprises ferrite, bainite, martensite and retained austenite.
  • the volume fraction of retained austenite is between 1 and 10%, preferably about 5%.
  • the bainite is preferably carbide free.
  • the steel strip comprises 0.07-0.12% C and 0.5-1.0% Al.
  • the tensile strength of the steel according to this embodiment is somewhat lower, and is about 600 MPa.
  • the reduction in alloying elements means that the annealing treatment after cold rolling has to be adapted in order to still obtain a pearlite free microstructure comprising ferrite, bainite, martensite and retained austenite.
  • a steel strip provided with a zinc alloy coating layer according to the invention comprises 0.07-0.20% C, 1.2-3.5% Mn, 0-1.5% Al, 0-0.15% Ti, 0-0.002% B.
  • boron is not added as an alloying element but, if present, is present only as an impurity.
  • the microstructure of the steel according to this embodiment is pearlite free and comprises ferrite, martensite and carbides.
  • the volume fraction of ferrite is between 70 and 95%, preferably about 80%.
  • the application of the zinc alloy coating layer provides a high strength steel with good ductility.
  • the steel strip comprises 0.07-0.17% C, 1.2-2.5% Mn and 0-1.0% Al. More preferably the steel strip comprises 0.07-0.12% C, 1.2-2.0% Mn, 0-0.4% Si, 0-1.0% Al, 0-0.05% Ti, 0-0.07% Nb, 0-0.01% N. Both preferred embodiments provide a somewhat lower tensile strength in combination with a higher ductility and excellent corrosion resistance and weldability.
  • the steel strip coated with a zinc alloy coating according to the invention comprises 0.15-0.30% C, 1.5-3.5% Mn, 0.5-2.0% Al, 0-0.05% Nb, 0-0.01% N, 0-0.002% B.
  • boron is not added as an alloying element but, if present, is present only as an impurity.
  • the microstructure of the steel according to this embodiment is pearlite free and comprises ferrite, bainite, martensite and retained austenite. This steel is sometimes referred to as a TRIP-steel.
  • the volume fraction of retained austenite is between 1 and 10%, preferably about 5%.
  • the bainite is preferably carbide free.
  • the application of the zinc alloy coating layer provides a high strength steel with good ductility and excellent corrosion resistance and weldability.
  • the steel strip comprises 0.15-0.24% C, 1.5-2.0% Mn, 0.2-0.8% Si, preferably 0.2-0.6% Si, preferably at least 0.25% Si, 0.5-1.5% Al, 0-0.05% Nb, preferably max. 0.03%.
  • the steel strip comprises 0.15-0.20% C.
  • a method for producing a cold rolled and continuously annealed high strength steel strip comprising the subsequent steps of:
  • the substantially ferritic steel matrix transforms partly to austenite, depending on the IAT and the annealing time at the IAT.
  • the IAT can be chosen constant as schematically depicted in FIG. 1 , although it is also possible to heat the strip quickly to a temperature somewhat below IAT followed by a slow heat to a peak IAT and followed by a slow cool to a temperature again somewhat below IAT so as to attain the desired ratio of ferrite to austenite at the end of the annealing treatment at the IAT as schematically depicted in FIG. 2 .
  • the volume fraction of austenite content prior to the cooling to the OAT is at most 50%.
  • the volume fraction is preferably between 10 and 35%, preferably between 15 to 30%, preferably between 20 to 25%.
  • the AIT is between 750 and 850° C., preferably between 780 and 830° C.
  • the steel substrate consists only of the alloying elements that are expressly claimed.
  • Other elements such as oxygen or rare earth elements, may only be present as unavoidable impurities, and the balance is iron.
  • the heating step to the IAT is performed quickly to a temperature above Ac 1 with an overheating of between Ac 1 +20 and Ac 1 +80 so as to effect a fast nucleation of austenite.
  • the inventors found that this fast heating step, which in most annealing devices coincides with the heating in a direct fired furnace (DFF), and therefore the fast heating step ends at the exit of the DFF, results in an increase of strength with maintenance or even improvement in ductility via a refinement of microstructure and promotion of band free structures.
  • This effect of the fast heating combined with the overheating above Ac 1 has been found for all embodiments of the invention.
  • the improvement in ultimate tensile strength ranges from 30 to 120 MPa depending on chemistry.
  • the heating rate is between 10 and 50° C./s, more preferably between 15 and 40° C.
  • a suitable value for the heating rate was found to be between 15 and 25° C./s, for example about 20° C./s.
  • the over-aging temperature OAT is at most 150° C. lower than the GT, preferably at most 100° C. lower than the GT, more preferably at most 70° C. lower than the GT, even more preferably at most 50° C. lower than the GT.
  • the process can be tailored to achieve the desired microstructure after the cooling from the IAT and the over-aging treatment at the OAT independently from the subsequent hot dip coating. It was found that overageing at a temperature below the GT provides a very good combination of strength and ductility.
  • the hot dip treatment can be optimised so as to achieve the best corrosion protection, coating coverage and coating adhesion.
  • the OAT is at least 10° C. lower than the GT, preferably at least 20° C. lower, more preferably at least 30° C. lower than the GT.
  • the temperature increase from the OAT to the GT is achieved by an induction heating step. Induction heating is a fast and clean heating process, so as not to contaminate the surface of the steel strip to be hot dip coated and a very short heating section is sufficient. There is no limit to the heating step that can be achieved to heat the steel strip from the OAT to the GT, but the inventors found that a temperature difference of between 10 and 75° C. between OAT and GT can be economically bridged by inductive heating.
  • the zinc-bath temperature ZBT is at most 25° C. lower than the GT, preferably at most 20° C., more preferably at most 15° C., even more preferably at most 10° C.
  • the temperature GT of the steel strip before entering the bath of molten zinc alloy is between 380° C. and 850° C., more preferably between the temperature of the bath of molten zinc alloy and 25° C. above the bath temperature.
  • the temperature of the steel strip should not be lower than the melting point of the zinc alloy to avoid local solidification of the zinc bath. High steel strip temperatures will lead to higher evaporation of the zinc, resulting in dust formation. High steel strip temperatures can also heat up the zinc bath, requiring continuous cooling of the zinc in the bath, which is expensive. For these reasons a temperature of the steel strip just above the bath temperature is preferred.
  • the OAT is between 350 and 450° C., preferably between 380 and 430° C. It was found that an OAT within these temperature boundaries provides an optimal microstructure for achieving high strength and ductility.
  • the ZBT is between 430 and 490° C., preferably between 440 and 480, more preferably between 450 and 470 ° C.
  • the temperature of the bath of molten zinc ZBT is kept between 380° C. and 550° C., preferably between 430° C. and 490° C.
  • a lower limit of 440° C. is absolutely safe to avoid any solidification.
  • Increasing the zinc bath temperature increases the zinc evaporation and leads to dust formation in the galvanising line, giving rise to surface defects.
  • the upper limit should thus be reasonably low, for which 550° C. is fair, and preferably 480° C. as a technically possible upper limit.
  • a method for producing a cold rolled and continuously annealed high strength steel strip according to the process described hereinabove wherein the steel strip comprises, preferably consists of, in wt %:
  • boron is not added as an alloying element but, if present, is present only as an impurity.
  • This combination of steel substrate composition, annealing treatment, hot dip coating treatment and the ability to control the microstructure independently from the hot dip coating treatment provides a high strength steel strip of excellent strength, consistency and ductility, whereas the coating treatment can be performed independently from the over-ageing treatment so as to obtain the best quality of the coating.
  • This is a big advantage because normally the microstructure components and hence the mechanical properties which are produced in the initial stages of the annealing process are adversely affected in the later stage of the galvanizing treatment.
  • the heating of the strip between the overageing and the hot dip coating is prefereably obtained by induction heating.
  • the steel strip comprises 0.04-0.12% C, or even 0.8 to 0.12% C.
  • the inventors found that when the OAT is selected between 380 and 430° C. for an over-aging time of between 40 seconds and 150 seconds, preferably between 60 and 100 seconds, more preferably between 70 and 90 seconds a very good combination of strength and ductility for this particular composition was achieved, particularly for steels having an aluminium content between 0.3 and 0.7%.
  • the aluminium content of the steel is about 1%, an annealing time of 120 seconds at an OAT between 400 and 420 provided good results.
  • a galvannealing step after the zinc alloy coating step and prior to the cooling step to ambient temperature can be used.
  • a galvannealing step may comprise the heating of the strip for instance for 20 to 40 seconds at 470 to 550° C., immediately following the hot dipping so as to achieve an iron content in the zinc alloy coating of up to 15%, preferably between 7 and 13%, for instance about 10%.
  • the zinc alloy consists of 0.3-4.0% Mg and 0.3-6.0% Al; optionally at most 0.2% of one or more additional elements; unavoidable impurities; the remainder being zinc.
  • the zinc alloy consists of: 0.3-2.3 weight % magnesium; 0.5-2.3 weight % aluminium; optional ⁇ 0.2 weight % of one or more additional elements; unavoidable impurities; the remainder being zinc.
  • the zinc alloy comprises less than 0.0010 weight % of silicon.
  • the zinc alloy bath contains 1.5-2.3 weight % magnesium and 1.5-2.3 weight % aluminium.
  • the zinc alloy bath contains 0.6-1.3 weight % aluminium, and preferably contains 0.7-1.2 weight % aluminium and/or the zinc alloy bath contains 0.3-1.3 weight % magnesium, and preferably contains 0.7-1.2 weight % magnesium.
  • Industrial tests were performed with various steel substrates having compositions in accordance with the invention.
  • the zinc alloy coating layers comprised substantially equal aluminium and magnesium contents ranging between 1.5 and 2% each. The adhesion was found to be excellent and independent of the composition of the steel substrate, despite the use of significant amount of alloying elements.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Heat Treatment Of Sheet Steel (AREA)
US12/523,924 2007-02-23 2008-02-22 Cold rolled and continuously annealed high strength steel strip and method for producing said steel Abandoned US20100139816A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
EP07003811.2 2007-02-23
EP07003811 2007-02-23
EP07004331.0 2007-03-02
EP07004331 2007-03-02
PCT/EP2008/052195 WO2008102009A1 (en) 2007-02-23 2008-02-22 Cold rolled and continuously annealed high strength steel strip and method for producing said steel

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US (1) US20100139816A1 (ru)
EP (2) EP2115178B1 (ru)
JP (1) JP5586007B2 (ru)
KR (1) KR20090122346A (ru)
CN (1) CN101627142B (ru)
BR (1) BRPI0807957A2 (ru)
ES (1) ES2683010T3 (ru)
HK (1) HK1139714A1 (ru)
MX (2) MX366540B (ru)
RU (1) RU2464338C2 (ru)
WO (1) WO2008102009A1 (ru)

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