Classifications

• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
  • C04B24/24—Macromolecular compounds
  • C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • C04B24/2641—Polyacrylates; Polymethacrylates
  • C04B24/2647—Polyacrylates; Polymethacrylates containing polyether side chains
• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
  • C04B24/24—Macromolecular compounds
  • C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • C04B24/2664—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of ethylenically unsaturated dicarboxylic acid polymers, e.g. maleic anhydride copolymers
  • C04B24/267—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of ethylenically unsaturated dicarboxylic acid polymers, e.g. maleic anhydride copolymers containing polyether side chains
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
  • C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
  • C08F220/04—Acids; Metal salts or ammonium salts thereof
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
  • C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
  • C08F220/04—Acids; Metal salts or ammonium salts thereof
  • C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
  • C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
  • C08F220/10—Esters
  • C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
  • C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
  • C08F220/285—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety
  • C08F220/286—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety and containing polyethylene oxide in the alcohol moiety, e.g. methoxy polyethylene glycol (meth)acrylate
• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
  • C04B2103/0045—Polymers chosen for their physico-chemical characteristics
  • C04B2103/0057—Polymers chosen for their physico-chemical characteristics added as redispersable powders
• • C—CHEMISTRY; METALLURGY
  • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
  • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
  • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
  • C04B2103/40—Surface-active agents, dispersants
  • C04B2103/408—Dispersants
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F216/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
  • C08F216/12—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an ether radical
  • C08F216/14—Monomers containing only one unsaturated aliphatic radical
  • C08F216/1416—Monomers containing oxygen in addition to the ether oxygen, e.g. allyl glycidyl ether
  • C08F216/1425—Monomers containing side chains of polyether groups
  • C08F216/1433—Monomers containing side chains of polyethylene oxide groups

Definitions

• the present invention relates to a powdery dispersant for hydraulic compounds such as cement, gypsum etc., particularly for use in grout mortar and to a hydraulic composition comprising the same.
• a monovalent metal salt of a polycarboxylic acid-based copolymer has been used usually as a liquid product because of its high dispersibility.
• the metal salt is formed into a powdery dispersant, and a product comprising this powdery dispersant premixed with powdery materials such as hydraulic compounds, aggregate etc. has been developed.
• the monovalent metal salt of a polycarboxylic acid-based copolymer is hardly dry-powdered at room temperature, or even if it can be dry-powdered, the long-term shelf stability thereof prior to use, that is, the absence of adhesion (pressure resistance) attributable to the pressure in a package and the absence of adhesion and deterioration in dispersibility (humidity resistance) attributable to moisture absorption, is not satisfied in high levels.
• JP-B 2669761 discloses a method of spray-drying a liquid polycarboxylic acid-based copolymer and inorganic powder
• JP-A 9-309756 discloses a method of converting a copolymer consisting of a polyalkylene glycol alkenyl ether having a few alkylene oxide molecules added thereto and maleic anhydride into a polyvalent metal salt
• JP-A 11-310444 discloses a method of using a water-soluble vinyl copolymer in combination with a water-sparingly-soluble, specific metal salt ormetal hydroxide
• JP-A 2000-26145 discloses a method of dry-powdering a (meth)acrylate-based cement dispersant having a specific structure wherein the average number of alkylene oxide molecules added is 20 to 109.
• the powdery dispersant is required to have the long-term shelf stability thereof prior to use, that is, the absence of adhesion (pressure resistance) attributable to the pressure in a package and the absence of adhesion and deterioration in dispersibility (humidity resistance) attributable to moisture absorption, but the conventional powdery dispersants, particularly comprising a monovalent metal salt of polycarboxylic acid-based copolymer, are still poor in pressure resistance and humidity resistance.
• the object of the present invention is to provide a powdery dispersant which is excellent in pressure resistance and humidity resistance without hindering pumping etc., even if a polycarboxylic acid copolymer hardly dry-powdered at room temperature is industrially dry-powdered, and which can confer stable dispersibility on a hydraulic composition, in particular on a hydraulic composition for mortar grout.
• the present invention relates to a powdery dispersant for hydraulic compositions.
• the powdery dispersant encompasses dispersants (I) and (II).
• the dispersant (I) is a powdery dispersant for a hydraulic composition, which comprises at least one copolymer obtainable by polymerizing at least one vinyl monomer (a) represented by the formula (1):
• R 1 and R 2 represent a hydrogen atom or a methyl group
• R 3 represents a hydrogen atom or —COO(AO) n X
• m is a number of 0 to 2
• p is a number of 0 or 1
• AO represents a C 2-4 oxyalkylene group or an oxystyrene group
• n is the average mole number of added groups and is a number of 2 to 300
• X represents a hydrogen atom or a C 1-18 alkyl group
• R 4 , R 5 and R 6 are the same as or different from one another and each represent a hydrogen atom, a methyl group or —(CH 2 ) m1 COOM 2 in which —(CH 2 ) m1 COOM 2 may be combined with —COOM 1 or another —(CH 2 ) m1 COOM 2 to produce an anhydride, M 1 and M 2 of these groups not being present, M 1 and M 2 represent a hydrogen atom or a polyvalent metal and m 1 is a number of 0 to 2,
• the ratio of monomer (a) to monomer (b) ranges in (a)/[(a)+(b)] ⁇ 100 of 15 to 45 (mole-%) and at least part of the copolymers is a polyvalent metal salt.
• the ratio of the monomer (a) to the sum total of (a)+(b) ranges preferably in (a)/[(a)+(b)] ⁇ 100 of 20 to 35 mole %. Further, all the copolymers are preferably polyvalent metal salts.
• the dispersant (II) is a powdery dispersant for a hydraulic composition, which comprises at least one copolymer obtainable by polymerizing at least one vinyl monomer (a) represented by the formula (1):
• R 1 and R 2 represent a hydrogen atom or a methyl group
• R 3 represents a hydrogen atom or —COO(AO) n X
• m is a number of 0 to 2
• p is a number of 0 or 1
• AO represents a C 2-4 oxyalkylene group or an oxystyrene group
• n is the average mole number of added groups and is a number of 2 to 300
• X represents a hydrogen atom or a C 1-18 alkyl group
• R 4 , R 5 and R 6 are the same as or different from one another and each represent a hydrogen atom, a methyl group or —(CH 2 ) m1 COOM 2 in which —(CH 2 ) m1 COOM 2 may be combined with —COOM 1 or another —(CH 2 ) m1 COOM 2 to produce an anhydride, M 1 and M 2 of these groups not being present, M 1 and M 2 represent a hydrogen atom or a monovalent metal and m 1 is a number of 0 to 2,
• the average mole number of C 2-4 oxyalkylene groups or oxystyrene groups added is 60 to 130 or 60 to 115.
• the powdery dispersant comprises a copolymer obtained from starting monomers containing 98 to 100% by weight of the monomers (a) and (b), or comprises 50 to 100% by weight of dispersant particles whose diameter is 500 Mm or less.
• the present invention also provides a hydraulic composition comprising the above-described powdery dispersant and a hydraulic composition, use of the above-described powdery dispersant as a dispersant for a hydraulic composition and a method of dispersing a hydraulic composition by the above-described powdery dispersant.
• the powdery dispersant of the present invention comprises at least one copolymer obtained by polymerizing at least one vinyl monomer (a) represented by the formula (1) with at least one vinyl monomer (b) represented by the formula (2), wherein (a)/[(a)+(b)] ⁇ 100 ranges from 15 to 45 (mole-%), at least part of the copolymer is a monovalent salt or a polyvalent metal salt and the average mole number of C 2-4 oxyalkylene groups or oxystyrene groups added is 45 to 150 when at least part of the copolymer is a polyvalent metal salt or 50 to 150 when at least part of the copolymer is a monovalent metal salt.
• the polyvalent metal salt is preferably divalent.
• the number of AO may range peferably from 80 to 150.
• the present inventors focused their attention on the fact that a polyvalent metal salt of a polycarboxylic acid-based dispersant is easily dry-powdered without lowering dispersibility, and they attempted to determine the most suitable structure of the polycarboxylic acid-based dispersant for bringing about pressure resistance and humidity resistance in good balance.
• the present inventors found that the added mole number of C 2-4 oxyalkylene groups or oxystyrene groups (referred to hereinafter as specific AO groups) present in the dispersant and the copolymer molar ratio M a (mole-%) of the monomer (a) in the dispersant are significantly involved in giving rise to pressure resistance and humidity resistance. That is, pressure resistance tends to improve as the number of specific AO groups added is increased and M a is decreased, while humidity resistance tends to improve as the number of specific AO groups added is increased and M a is increased.
• specific AO groups C 2-4 oxyalkylene groups or oxystyrene groups
• the average number n M of specific AO groups added in the dispersant was defined as 45 to 150, and M a as 15 to 45 mole-%, and in these ranges, pressure resistance and humidity resistance were achieved in good balance.
• the present inventors further defined use of a polyvalent metal salt of said copolymer in order to achieve good dry powdering and good dispersibility.
• the present inventors determined that the average number nM of specific AO groups added in the dispersant is in the range of 50 to 150, and M a is 15 to 45 (mole-%), and in these ranges, pressure resistance and humidity resistance were achieved in good balance.
• the present inventors further defined use of a monovalent metal salt of said copolymer in order to achieve good dispersibility.
• the monomers (a) and (b), the copolymers etc. are described.
• the monomer (A) represented by formula (1) includes (half) esterified products of a polyalkylene glycol terminated by an alkyl group, such as methoxypolyethylene glycol, methoxypolypropylene glycol, methoxypolybutylene glycol, methoxypolystyrene glycol and ethoxypolyethylene polypropylene glycol with (meth)acrylic acid or maleic acid; etherified products thereof with 3-methyl-3-butenyl alcohol or (meth)allyl alcohol; or adducts having ethylene oxide or propylene oxide added to (meth)acrylic acid, maleic acid, 3-methyl-3-butenyl alcohol or (meth)allyl alcohol.
• a polyalkylene glycol terminated by an alkyl group such as methoxypolyethylene glycol, methoxypolypropylene glycol, methoxypolybutylene glycol, methoxypolystyrene glycol and ethoxypolyethylene polypropylene
• R 3 is preferably a hydrogen atom, p is preferably 1, and m is preferably 0.
• AO is preferably an oxyethylene group.
• the monomer (a) is preferably an esterified product of alkoxy, particularly methoxypolyethylene glycol with (meth)acrylic acid. Two or more monomers (a) different in “n” may be used as a mixture thereof. n is preferably 5 to 200, more preferably 8 to 150.
• the monomer (b) represented by formula (2) is preferably a monocarboxylic acid monomer such as (meth)acrylic acid, crotonic acid etc., a dicarboxylic acid monomer such as maleic acid, itaconic acid, fumaric acid etc., or an anhydride thereof or a polyvalent metal salt thereof, for example an alkaline earth metal salt, more preferably (meth)acrylic acid or a polyvalent salt thereof, maleic acid or a polyvalent metal salt thereof and maleic anhydride, more preferably (meth)acrylic acid or an alkaline earth metal salt thereof, and most preferably (meth)acrylic acid.
• a monocarboxylic acid monomer such as (meth)acrylic acid, crotonic acid etc.
• a dicarboxylic acid monomer such as maleic acid, itaconic acid, fumaric acid etc.
• an anhydride thereof or a polyvalent metal salt thereof for example an alkaline earth metal salt, more preferably (meth)
• the monomer (b) may also be a monovalent metal salt such as alkali metal salt, more preferably (meth) acrylic acid, maleic acid, maleic anhydride and most preferably (meth) acryl acid or an alkali metal salt thereof such as sodium salt, potassium salt etc.
• a monovalent metal salt such as alkali metal salt, more preferably (meth) acrylic acid, maleic acid, maleic anhydride and most preferably (meth) acryl acid or an alkali metal salt thereof such as sodium salt, potassium salt etc.
• the copolymers used in the powdery dispersant of the present invention can be produced in a known method by using the monomers (a) and (b).
• a plurality of monomers (a) and (b) can be used.
• methods for producing the same include solution polymerization methods exemplified in Japanese Patent Application Laid-Open No. 59-162163, Japanese Patent Application Laid-Open No. 62-70250, Japanese Patent Application Laid-Open No. 62-78137 and U.S. Pat. Nos. 4,870,120 and 5,137,945. That is, the copolymers can be produced by polymerizing the vinyl monomers (a) and (b) in the ratio defined above in a suitable solvent.
• the monomers may be reacted at 50 to 100° C. for 0.5 to 10 hours in a nitrogen atmosphere in water or C 1-4 lower alcohol in the presence of a polymerization initiator such as ammoniumpersulfate, hydrogen peroxide etc. and if necessary in the presence of sodium hydrogen sulfite, mercaptoethanol etc.
• a polymerization initiator such as ammoniumpersulfate, hydrogen peroxide etc. and if necessary in the presence of sodium hydrogen sulfite, mercaptoethanol etc.
• copolymerizable monomers such as acrylonitrile, (meth)acrylamide, styrene, alkyl (meth)acrylates (C 1-12 acrylates which may have a hydroxyl group), methallyl sulfonic acid, styrene sulfonic acid, phosphoethyl methacrylate and sulfoethyl methacrylate can be used in combination with the monomers (a) and (b), but the starting monomers comprise preferably 98 to 100% by weight of the monomers (a) and (b).
• the weight average molecular weight of the copolymers used in the powdery dispersant of the present invention is preferably in the range of 6,000 to 1,000,000, more preferably 10,000 to 200,000 and most preferably 55,000 to 150,000 from the viewpoint of dispersibility and surface hardness.
• At least part of the copolymer of the present invention forms a monovalent or polyvalent metal salt.
• the salts may be derived from monomers or formed through neutralization after copolymerization reaction.
• the polyvalent metal includes calcium, magnesium, aluminum etc., and calcium is particularly preferable.
• the degree of polymerization with polyvalent metals is preferably 5% or more, more preferably 10% or more, more preferably 20% or more, more preferably 40% or more and most preferably 50% or more. If the degree of polymerization is too high, the resulting copolymers are poor in pumping because of excessive thickening, so the degree of polymerization is preferably 100% or less, more preferably 90% or less.
• This degree of neutralization is the ratio of the number of moles of total charged polyvalent metal salts to the number of moles of total carboxyl groups in the powdery dispersant, and can be calculated by quantifying the polyvalent metal salts in the powdery dispersant by induction binding plasma emission analysis.
• the monovalent metal is preferably an alkali metal, more preferably sodium.
• the degree of neutralization is preferably 40 to 100%, more preferably 50 to 90% and most preferably 50 to 80%.
• n M and M a a plurality of copolymers different in n M and M a can be used. If necessary, acid-form copolymers which are not polyvalent metal salts can also be used in combination.
• the resulting copolymers can be used as the dispersant after being powdered in a usual manner. Specifically, a spray drying method, a film drying method etc. can be mentioned. At the time of production, the copolymers can be powdered if necessary together with organic and/or inorganic compounds as carriers, but these carriers are preferably not used.
• the organic compounds are preferably high-molecular compounds, and the inorganic compounds are preferably blast furnace slag, siliceous sand, silica powder, fly ash and calcium carbonate.
• the amount thereof in the finally obtained powdery dispersant is preferably 1 to 80% by weight, particularly 5 to 30% by weight.
• the monomer (a) where n is 110 or more is used in the dispersant (II)
• a sticky film of the polycarboxylic acid copolymers is formed on a support, and the film is powdered by reducing the viscosity of the film.
• the copolymers can be powdered if necessary together with organic and/or inorganic compounds as carriers, but these carriers are preferably not used.
• the organic compounds are preferably high-molecular compounds, and the inorganic compounds are preferably blast furnace slag, siliceous sand, silica powder, fly ash and calcium carbonate.
• the amount thereof in the finally obtained powdery dispersant is preferably 1 to 80% by weight, particularly 5 to 30% by weight.
• the average number n M of specific AO molecules added is 45 to 150, and for pressure resistance and humidity resistance, the n M is 50 or more, preferably 60 or more and most preferably 70 or more.
• the n M is 150 or less, preferably 130 or less, more preferably 115 or less and most preferably 100 or less.
• the average number n M of specific AO molecules added is 50 to 150, and for pressure resistance and humidity resistance, the n M is 60 or more, preferably 70 or more, more preferably 75 or more and most preferably 80 or more.
• the nM is 130 or less, preferably 115 or less and more preferably 100 or less.
• the average number n M of specific AO molecules added may be adjusted by being mixed with another AO including compound.
• the ratio M a that is, the total monomer (a) to the sum total of the monomers (a)+(b) is selected such that (a)/[(a)+(b)] ⁇ 100 may be in the range of 15 to 45 mole-%.
• the M a is preferably 40 mole-% or less.
• the ratio of the total monomer (a) to the sum total of the monomers (a)+(b), (a)/[(a)+(b)] ⁇ 100 may be in the range of 20 to 35 mole-%.
• the ratio M a of the total monomer (a) to the sum total of the monomers (a)+(b) may be selected such that (a)/[(a)+(b)] ⁇ 100 is in the range of 15 to 45 mole-%, preferably 20 mole-% or more for powder drying and humidity resistance.
• the M a is preferably 45 mole-% or less.
• n M and M a can also be calculated from the ratio of charged monomers (a) to (b) or determined by analyzing the final dispersant in 1 H-NMR.
• the n M and M a of the dispersant were determined by analysis in 1 H-NMR.
• n M can be approximately estimated from the ratio of ⁇ [mole-% of the monomer (a) of number j of added AO molecules ⁇ number j of added AO molecules to [mole-% of the monomer (a) of number j of added AO molecules].
• monovalent metal salts preferably sodium salts
• the copolymers obtainable by polymerizing at least one vinyl monomer (a) with at least one vinyl monomer (b) can be used in combination.
• Some copolymers (acid form) consisting of the monomers (a) and (b) or some monovalent metal salts thereof are hardly dry-powdered at room temperature, but dry-powdering can be improved by simultaneously using copolymers which are polyvalent metal salts at least partially, preferably entirely.
• the average value n MP of n of the total monomers (a) constituting the polyvalent metal salts is preferably greater than the average value n MM of n of the total monomers (a) in the copolymers (acid form) and/or monovalent metal salts thereof (that is, n MP >n MM ) more preferably greater by 1 or more, further preferably by 2 or more and most preferably by 5 or more.
• the monovalent metal salt-type copolymers may previously be mixed with the polyvalent metal salt-type copolymers and then dry-powdered, or the monovalent metal salt-type copolymers having low degrees of neutralization may be converted into copolymers containing polyvalent metal salts by neutralization with a polyvalent metal hydroxide, and insofar as the polyvalent metal salt-type copolymers are finally contained in the powdery dispersant, any method can be used.
• an anti-foaming agent is desirably added to the powdery dispersant of the present invention.
• the anti-foaming agent includes those based on lower alcohols such as methanol and ethanol, silicones such as dimethyl silicone oil and fluorosilicone oil, mineral oils such as materials compounded with mineral oils and surfactants, phosphates such as tributyl phosphate, fatty acids or esters thereof, such as oleic acid, sorbitan oleic acid monoester, sorbitan oleic acid monoester, polyethylene glycol fatty ester and polyethylene/polypropylene glycol fatty ester, and nonionic materials such as polypropylene glycol, and polyethylene/polypropylene glycol alkyl ether.
• the anti-foaming agent is preferably fatty acids or esters thereof, more preferably polyethylene/polypropylene glycol fatty esters.
• the amount of the anti-foaming agent added to the powdery dispersant is preferably 0.01 to 10% by weight, more preferably 0.05 to 5% by weight and most preferably 0.1 to 3% by weight.
• the powdery dispersant of the present invention comprises preferably 50 to 100% by weight, more preferably 70 to 100% by weight and most preferably 90 to 100% by weight of the powdery dispersant whose particle diameter is 500 ⁇ m or less.
• the powdery dispersant of the present invention can be used after being premixed with hydraulic compounds such as cement, gypsum etc. and if necessary with aggregate.
• the premix can be used in self-leveling materials, grout for tunnels, spraying mortar, shrink-free materials, refractory, gypsum plaster etc.
• the hydraulic compounds include Portland cement, blast furnace cement, silica cement, fly ash cement, alumina cement, natural gypsum, gypsum byproducts, etc., preferably Portland cement, alumina cement and natural gypsum, more preferably Portland cement and alumina cement.
• the powdery dispersant of the present invention is used in an amount of preferably 0.01 to 5% by weight, more preferably 0.02 to 3% by weight in terms of solid content in hydraulic compounds such as cement, gypsum etc.
• Copolymer 8 [Ca salt (degree of neutralization of 80%)] in Table 1 was produced in the same manner as in the method of producing a water-soluble vinyl copolymer described in Japanese Patent Application Laid-Open No. 7-309656 except that calcium hydroxide was used in place of sodium hydroxide.
• Copolymer 22 [Ca salt (degree of neutralization of 80%)] in Table 1 was produced in the same manner as in the production method described in column 0042 in Japanese Patent Application Laid-Open No. 9-309756.
• MEPEG methoxy polyethylene glycol monomethacrylate
• METPEG methoxy polyethylene glycol monoallyl ether
• MAA methacrylic acid
• MSA methallyl sulfonic acid
• MA maleic anhydride
• Mw weight average molecular weight
• a glass reaction vessel equipped with a thermometer, a stirrer, a dropping funnel, a nitrogen inlet pipe and a reflux condenser was charged with 202.2 parts by weight of water, and the atmosphere therein was replaced by nitrogen. Then, the vessel was heated to 80° C. in a nitrogen atmosphere, and 3 solutions, that is, a mixture of 570.7 parts by weight of 60% methoxy polyethylene glycol monomethacrylate (monomer (a), n 75) and 34.7 parts by weight of methacrylic acid, 62.9 parts by weight of 5% aqueous 2-mercaptoethanol, and 68.8 parts by weight of 5% aqueous ammonium persulfate, were added simultaneously added dropwise thereto over 90 minutes.
• 3 solutions that is, a mixture of 570.7 parts by weight of 60% methoxy polyethylene glycol monomethacrylate (monomer (a), n 75) and 34.7 parts by weight of methacrylic acid, 62.9 parts by weight of 5% aqueous 2-mercap
• a copolymer [Na salt (degree of neutralization of 70%)] as Comparative Product 5 in Table 4 was produced in the same manner as in the method of producing a water-soluble vinyl copolymer described in Japanese Patent Application Laid-Open No. 7-309656.
• a copolymer [Na salt (degree of neutralization of 70%)] as Invented Product 18 in Table 4 was produced in the same manner as in the production method described in column 0042 in Japanese Patent Application Laid-Open No. 9-309756 except that sodium hydroxide was added in place of calcium hydroxide.
• the dispersant dissolved in water was dried under reduced pressure in a nitrogen atmosphere, dissolved at a concentration of 3 to 4% in heavy water and measured by 1 H-NMR. From the integrated area of an alkoxy group (in this case, methoxy group) peak and the integrated area of an alkylene oxide group (in this case, ethylene oxide group) peak, the total number of H atoms in the ethylene oxide group was determined and then divided by the number of hydrogen atoms contained in one ethylene oxide group to give n M of the dispersant. Measurement by 1 H-NMR was conducted using “UNITY-INOVA500” (500 MNHZ) manufactured by Varian Co., Ltd. under the following conditions: the number of data points, 64000; the measurement range, 10000.0 Hz; the pulse width (450 pulse), 60 Psec.; the pulse delay time, 30 sec.; and the measurement temperature, 25.0° C.
• “UNITY-INOVA500” 500 MNHZ
• [0084] B Capable of powdering at 30° C., but liquefying or not capable of powdering at 40° C.
• A Water content of 2% or less (solid content: 98% or more)
• A Viscosity of 400 mPa ⁇ s (inclusive) to 420 mPa ⁇ s (exclusive)
• the dispersant, 360 g water, 800 g cement and 1800 g fine aggregate were kneaded in a mortar mixer (in accordance with JIS R 5201.8), and the resulting mortar was packed in an inverted conical cylinder (device for measuring the dropping time of the mortar) of 300 mm in length having an upper inlet opening of 100 mm in diameter and a lower discharge opening of 20 mm in diameter in such a state that the lower discharge opening was closed, and then the mortar was cut by rubbing on the face of the upper inlet opening.
• the mortar was gravitationally dropped to determine the time (dropping time) elapsed until a hole in at least a part of the mortar was recognized by observing the upper inlet opening. A longer dropping time is indicative of higher viscosity of the concrete, thus indicating higher resistance to material separation.
• the amount of the dispersant added was regulated such that the mortar flow value was 290 mm ⁇ 10 mm.
• Comparative Products 1-1, 1-3 and 1-4 where the n M is small cannot be dry-powdered, and Comparative Product 2 even containing a polyvalent metal salt is poor in pressure resistance when the n M is low. Further, Comparative Product 1-5 where the n M is large is poor in pumping (pump transportability). On the other hand, Invented Products 1-1 to 1-23 are excellent in dry powdering, pressure resistance, humidity resistance, pump transportability and separation resistance.
• the weight-% of the anti-foaming agent is weight-% relative to the total amount of the copolymer.
• the invented products are excellent in pressure resistance, humidity resistance and pump transportability.
• MEPEG methoxy polyethylene glycol monomethacrylate
• METPEG methoxy polyethylene glycol monoallyl ether
• MAA methacrylic acid
• MSA methallyl sulfonic acid
• Comparative Products 1 to 3 of low dispersant n M are poor in dry powdering; Comparative Product 4 of high n M but low M a has an improvement in dry powdering but is poor in humidity resistance; Comparative Products 5 to 7 of low n M on average, though using monomers of high n, are poor in pressure resistance and humidity resistance; and Comparative Product 8 of high M a is poor in pump transportability.
• Invented Products 1 to 18 are excellent in any items of dry powdering, pressure resistance, humidity resistance and pump transportability.
• the weight-% of the anti-foaming agent is weight-% relative to the total amount of the copolymer.

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• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Ceramic Engineering (AREA)
• Engineering & Computer Science (AREA)
• Medicinal Chemistry (AREA)
• Polymers & Plastics (AREA)
• Health & Medical Sciences (AREA)
• Materials Engineering (AREA)
• Structural Engineering (AREA)
• Curing Cements, Concrete, And Artificial Stone (AREA)
• Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
• Macromonomer-Based Addition Polymer (AREA)

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• 2001
  • 2001-11-28 DE DE60132381T patent/DE60132381T2/de not_active Expired - Lifetime
  • 2001-11-28 US US09/994,651 patent/US20020099115A1/en not_active Abandoned
  • 2001-11-28 EP EP01127479A patent/EP1209133B1/fr not_active Expired - Lifetime
  • 2001-11-28 EP EP04007800A patent/EP1471042B1/fr not_active Expired - Lifetime
• 2004
  • 2004-04-22 US US10/829,296 patent/US7030177B2/en not_active Expired - Lifetime
  • 2004-06-22 US US10/872,379 patent/US7030178B2/en not_active Expired - Lifetime

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