TWI253120B - Semiconductor device and method of manufacturing the same - Google Patents
Semiconductor device and method of manufacturing the same Download PDFInfo
- Publication number
- TWI253120B TWI253120B TW093126852A TW93126852A TWI253120B TW I253120 B TWI253120 B TW I253120B TW 093126852 A TW093126852 A TW 093126852A TW 93126852 A TW93126852 A TW 93126852A TW I253120 B TWI253120 B TW I253120B
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- Prior art keywords
- interlayer insulating
- insulating film
- low
- elasticity
- layer
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000011229 interlayer Substances 0.000 claims abstract description 104
- 239000010410 layer Substances 0.000 claims abstract description 103
- 229910052751 metal Inorganic materials 0.000 claims abstract description 81
- 239000002184 metal Substances 0.000 claims abstract description 81
- 239000000758 substrate Substances 0.000 claims abstract description 9
- 239000013589 supplement Substances 0.000 claims description 14
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- 229910052732 germanium Inorganic materials 0.000 claims description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims 1
- 239000010408 film Substances 0.000 description 139
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 56
- 229910052802 copper Inorganic materials 0.000 description 56
- 239000010949 copper Substances 0.000 description 56
- 238000000034 method Methods 0.000 description 14
- 229910052782 aluminium Inorganic materials 0.000 description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 13
- 230000008878 coupling Effects 0.000 description 12
- 238000010168 coupling process Methods 0.000 description 12
- 238000005859 coupling reaction Methods 0.000 description 12
- 238000005336 cracking Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 4
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 4
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- -1 genz〇CyCi〇butene Polymers 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 description 3
- 229910003468 tantalcarbide Inorganic materials 0.000 description 3
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 2
- 238000001312 dry etching Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 238000001459 lithography Methods 0.000 description 2
- 238000004021 metal welding Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 1
- 101100264195 Caenorhabditis elegans app-1 gene Proteins 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000004299 exfoliation Methods 0.000 description 1
- 229910000449 hafnium oxide Inorganic materials 0.000 description 1
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- UNASZPQZIFZUSI-UHFFFAOYSA-N methylidyneniobium Chemical compound [Nb]#C UNASZPQZIFZUSI-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000001272 nitrous oxide Substances 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- UZLYXNNZYFBAQO-UHFFFAOYSA-N oxygen(2-);ytterbium(3+) Chemical compound [O-2].[O-2].[O-2].[Yb+3].[Yb+3] UZLYXNNZYFBAQO-UHFFFAOYSA-N 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N oxygen(2-);yttrium(3+) Chemical class [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000090 poly(aryl ether) Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 229910003454 ytterbium oxide Inorganic materials 0.000 description 1
- 229940075624 ytterbium oxide Drugs 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
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Description
1253120 九 、 ,發 明 說 明 • 春 [ 發 明 所 屬 之 技 術 領 本 發 明 係 關 於 半 導 採 用 機 械 強 度 較 低 的 較 可 靠 性 金 屬 焊 墊 [ 先 前 技 術 ] 在 0 • 1 8微 米 以. 後1 化 降 低 裝 置 的 信 號 係 由 電 晶 體 的 信 號 延 朝 配 線 間 距 縮 小 方 向 配 線 延 遲 影 響 有 增 加 間 電 容 (C )之乘積( Rx 層 間 絕 緣 膜 電 容 之 事 為 求 解 決 上 述 問 題 點 所 構 成 之 低 介 電 係 數 金 屬 焊 墊 與 其 周 邊 合 的 鋁 焊 墊 或 鋁 銅 合 形 成 之 焊 墊 N 與 由 穿 金 屬 焊. 勢與其周邊部 的 Tech n i ( :a 1 D i ges t C )f 域】 體裝置及其製造方法 低介電係數層間絕緣 的半導體裝置及其製 白勺糸統L S I中’為求 延遲乃屬重要一環。 遲與配線延遲的總和 前進,因電晶體的信 現象。配線延遲乃因^ C )成正比,因此降低 ,對降低配線延遲頗 ,已正熱烈探討著利 層間絕緣膜、與銅配 部,一般乃屬於最上 金焊墊,並在下層配 孔插塞所支撐的疊層 構造已有揭示[參閱Μ · 2002 IEDM ρρ· 77〜80,"
Copper and Low-K Interconnect Technology to 90nm-Node SOC App 1 ication(CM0S4)M ] ° 如上述,在最尖端的系統L S I方面,為,;( 正熱烈的探討著導入低介電係數層間絕緣 ,特別係關於在 膜的前提下,具 造方法。 達成裝置的高速 裝置的信號延遲 表示,隨急遽的 號延遲而所造成 I與電阻(R )及層 配線電阻或降低 為有效。所以, 用埋設配線構造 線的組合方式。 層為施行打線接 置著由銅配線所 構造。此特別的 Inohara et. a 1. High Performance Fully Compatible :降低配線延遲, 膜事宜。此低介 312XP/發明說明書(補件)/93_ 12/93126852 5 1253120 電A數材料可適用的例子,有如:氫倍半氧石夕烧(H y d r 〇 g e η
Silsesquioxane)、曱基倍半氧石夕烧(Methyl Silsesquioxane)、 聚芳香驗(Poly Arylether)、聚苯聚合物(Polyphenylene Polymer)、苯環丁稀(genz〇CyCi〇butene)、聚四氟乙稀 (Polytetrafluoroethylene)、或中孔洞氧化矽(Mesoporous
Si 1 ica)的乾凝膠(xerogel)、氣凝膠(Aer〇gel)等,利用旋轉塗布 法所形成的材料’或者如:加氟氧化矽膜(s i 〇F膜)、加氟非晶質 石厌膜(CF膜)、聚對二曱苯基(pary iene)、加碳氧化矽膜(Si〇c膜) 荨’利用CVD法(化學氣相沉積法:chemical Vapor Deposition) 所形成的材料。 上述材料在相較於截至目前所使用的氧化矽膜之下,機 械強度將變為非常脆弱。表1中乃氧化石夕膜、與代表性低 介電係數層間絕緣膜所採用S i 0 C膜的硬度與彈性率之比 較0 [表1] 硬度 彈性率 氧化矽膜(非低彈性率) 9(GPa) 70〜lOO(GPa) 加碳氧化矽膜(低彈性率) 2 ( G p a ) 13(GPa) 依照表1中得知,經降低介電係數的S i 0C膜之硬度與 彈性率’已較習知的氧化矽膜大幅降低。在後述說明中, 將此種硬度與彈性率的降低,統稱為「機械強度降低」。 引起上述層間絕緣膜之機械強度降低現象,當為進行打 線接合、裝置測試而施行探針(針觸)時,在金屬焊墊下層 所配置的層間絕緣膜中將產生龜裂現象,且打線接合將發 312XP/發明說明書(補件)/93-12/93126852 1253120 生接合不良的情況。因而已有多數提案指出提高金屬焊墊 與其周邊部的可靠性(例如參照:曰本專利特開 2 0 0 0 - 3 4 0 5 6 9 號公報、特開 2 0 0 0 - 1 8 3 1 0 4 號公報、特開 2 0 0 1 - 3 0 8 1 0 0 號公報)。 【發明内容】 但是,隨金屬焊墊尺寸的極小化,在搭線焊接時所施加 的衝擊畸變將提高,因而將要求缓和更大的畸變,且能防 止龜裂、脫膜的金屬焊墊下端構造。 本發明之目的在於提供一種可防止當使用機械強度較 低之低介電係數層間絕緣膜時,造成問題之在金屬焊墊下 層所發生的層間絕緣膜龜裂、接合不良現象的半導體裝置 及其製造方法。 本發明的半導體裝置係具備有:形成於半導體基板上, 且彈性率互異的複數種層間絕緣膜,及配置於複數種層間 絕緣膜上的金屬焊墊。所以,此半導體裝置係具備有:具有 互異彈性率中之最小彈性率,並在上述金屬焊墊下方設置 開口部的低彈性率層間絕緣膜;具有較低彈性率層間絕緣 膜之彈性率更大的彈性率,且沿開口部與其周圍區域,連 續疊層銜接低彈性率層間絕緣膜的非低彈性率層間絕緣 膜;以及在金屬焊墊下方,埋設低彈性率層間絕緣膜的開 口部,且配置銜接非低彈性率層間絕緣膜的金屬配線層。 依照上述構造的話,金屬焊墊下端將配置著非低彈性率 層間絕緣膜與金屬配線層,但並未配置低彈性率層間絕緣 膜。所以,在打線接合中,有發生龜裂現象之可能性的低 7 312XP/發明說明書(補件)/93-12/93126852 1253120 彈性率層間絕緣膜,並未正面承受打線接合的衝擊畸變, 而防止發生龜裂情況。而且,在金屬配線層與非低彈性率 層間絕緣膜間之界面所發生的畸變將被緩和,亦可確實防 止偏離金屬焊墊正下方位置的低彈性率層間絕緣膜,發生 膜剝落情況。 本發明的半導體裝置之製造方法,係具有與外部間執行 電耦接的金屬焊墊,並形成於半導體基板上者。此製造方 法係包含有:在半導體基板上方,形成具有彈性率較小於氧 化矽膜之低彈性率絕緣層的步驟;以及在低彈性率絕緣層 中,於形成金屬焊墊的該部位設置開口部的步驟。此外, 尚包含有:形成埋設開口部,且覆蓋低彈性率絕緣層之金屬 層的步驟;以及對金屬層施行化學機械研磨處理,而裸露 出低彈性率絕緣層與開口部金屬層的步驟。然後,更包含 有:經施行化學機械研磨處理之後,利用具有彈性率較大於 低彈性率絕緣膜之彈性率的絕緣層,覆蓋金屬層與低彈性 率絕緣層的步驟;以及在包含低彈性率絕緣層、金屬層及 非低彈性率絕緣層的疊層構造上方,設置金屬焊墊的步驟。 藉由上述方法,便可簡單的形成可靠性較高的金屬焊墊 構造。 本發明的上述目的、特徵、佈局及優點,參照所附圖式 並經由下述詳細說明之後,應可清楚明瞭。 【實施方式】 其次,採用圖式,針對本發明實施形態進行說明。 (實施形態1 ) 8 312XP/發明說明書(補件)/93-12/93126852 1253120 圖1所示係本發明實施形態1的半導體裝置之金屬焊墊 周邊構造圖。在本實施形態中,在含有矽基板1上所形成 電晶體等元件的底層絕緣層2上,形成具有為抑制配線電 容而所選定之低介電係數的第 1低介電係數層間絕緣膜 3。低介電係數的大略標準係相當於較氧化矽膜為低的介電 係數。因為氧化矽膜的介質常數為 4. 3,因此標準便設定 為具有介質常數較小於此值。在為降低配線電容方面,最 好較小於上述值的介質常數。例如,更低的低介電係數材 料最好為介質常數在3以下的材料。 因為上述第1低介電係數層間絕緣膜3係彈性率等機械 強度較低,因此亦可謂第1低彈性率的詹間絕緣膜。低彈 性率的大略標準乃彈性率低於氧化矽膜,具體的數值係指 彈性率低於 5 0 G P a。上述所謂「非低彈性率層間絕緣膜」 係依此而指具有彈性率5 0 G P a以上的層間絕緣膜。當彈性 率非常大的情況時,便指彈性率1 0 OGPa以上。在本說明中 當指「非低彈性率層間絕緣膜」的情況時,在無特別限制 的情況下,大多係指彈性率非常大者。彈性率係可利用如 奈米壓痕(nano-indentation)法[微小壓入試驗法 (micro-pushing testing method)]進行求取。 其次,對第1低介電係數層間絕緣膜3利用微影與乾式 蝕刻而形成所需的配線圖案溝(開口部)3 a,並在此開口部 3 a中形成第1銅配線4。雖未圖示,但是在第1銅配線4 中防止銅擴散於層間絕緣膜中的涵義下,配置著屬於阻障 金屬的钽或氮化钽。所以,第1銅配線4的下面與二側面 9 312XP/發明說明書(補件)/93-〗2/93126852 1253120 便由此阻障金屬所覆蓋。即便後述所說明的銅 特別限制的前提下,亦是利用阻障金屬覆蓋著 在本實施形態中,第1低介電係數層間絕緣 由電漿C V D法所形成的加碳氧化矽膜(S i 0 C膜 實施形態中所使用的銅配線係依下述順序進 先,在由滅鍍法所形成的组或氮化艇之阻障金 濺鍍法形成薄膜的銅。其次,在其上利用電鍍 的銅。換句話說,銅配線係由依濺鑛法所形成 與由電鍍法所形成厚膜的銅所構成。 然後,利用化學機械研磨法(C h e m i c a 1 Polishing: CMP),去除不需要部分的銅與阻障 在於溝(開口部)3 a中形成第1銅配線4。銅配 具孔或空隙等的普通薄膜,亦可為内部排列著 換句話說,沿第1銅配線4其中部分的I I - I I矣 乃如圖2 A或圖2 B所示,可為完全的薄膜,亦 孔4a的薄膜。在此孔4a中埋設著位於與銅配 絕緣層3。換句話說,孔4a係被第1低介電係 膜3所埋設。 其次,形成介電係數與彈性率均高於第1低 間絕緣膜3的第1非低介電係數層間絕緣膜5 低介電係數層間絕緣膜6。在本說明中,將(第 數層間絕緣膜3 /第1非低介電係數層間絕緣膜 介電係數層間絕緣膜6 ),稱為第1層。 接著,在其上形成低介電係數的第2低介電 312XP/發明說明書(補件)/93-12/93126852 配線,在無 〇 膜3係採用 )。此外,本 行製作。首 屬上,利用 法形成厚膜 薄膜的銅、 Mechanical 金屬,最後 線4可為未 孔的薄膜。 I之切剖圖, 可為排列著 線4同層的 數層間絕緣 介電係數層 、與第2非 1低介電係 5 /第2非低 係數層間絕 10 1253120 緣膜7。其次,對第2低介電係數層間絕緣膜7利用微影 與乾式蝕刻,而形成所需配線圖案的溝(開口部)7 a。其次, 利用C Μ P處理等,在此開口部7 a中形成第2銅配線8。在 第2銅配線8上,形成第3非低介電係數層間絕緣膜9、 及第4非低介電係數層間絕緣膜1 0。由(第2低介電係數 層間絕緣膜7 /第3非低介電係數層間絕緣膜9 /第4非低介 電係數層間絕緣膜1 0 )構成第2層。 在本實施形態所使用的第1與第3非低介電係數層間絕 緣膜5、9,可適用由電漿CVD法所形成的氮化矽膜、碳化 矽膜、或加氮碳化矽膜、加氧碳化矽膜等。在本實施形態 中乃採用碳化矽膜。此外,第2與第4非低介電係數層間 絕緣膜6、1 0,乃同樣的使用由電漿C V D法所形成的氧化 矽膜。此氧化矽膜矽如表1所示,硬度與彈性率均較大於 本實施形態之低介電係數層間絕緣膜的S i 0 C膜,所以不易 因探針或打線接合而發生龜裂情況。 其次,依照如同第2層的相同方法,形成第3層與第4 層的層間絕緣膜與銅配線。最後,形成第5層的低介電係 數層間絕緣膜1 9、與銅配線2 0。 在依如上述所形成的5層銅配線之上,形成第1保護膜 2 1。其次,利用配置有耦接孔2 1 a的圖案,對第1保護膜 2 1施行蝕刻處理,俾使第5層銅配線2 0表面裸露出。 第1保護膜2 1可使用由電漿C V D法所形成的氮化矽膜、 氧化石夕膜、氮氧化石夕膜等。此外,在其上利用滅鍍法形成 鋁焊墊2 2,並將其表面利用第2保護膜2 3覆蓋。第2保 11 3 ] 2XP/發明說明書(補件)/93-12/93126852 1253120 護膜2 3亦可使用由電漿C V D法所形成的氮化矽膜、氧 膜、氮氧化矽膜等。第2保護膜2 3係利用所需圖案施 刻成可打線接合的狀態,而裸露出鋁焊墊2 2。最後, 焊墊上形成打線接合部24。 習知的金屬焊墊構造係將彈性率降低的低彈性率 絕緣膜,配置於金屬焊墊下方。因此,當對鋁焊墊朝 下方施加畸變之情況時,在彈性率差異頗大的銅配 S i 0 C膜間之界面、或氧化矽膜與S i 0 C膜間之界面, 生較大的畸變量。結果,在該等界面中所蓄積的内部明 將局部性的增大。此内部畸變的增大將促進界面處的 情況,結果,便將在膜内部發生龜裂或打線接合部接 良(剝落)情況。 本實施形態的半導體裝置構造,係在鋁焊墊正下方 著彈性率較高的氧化矽膜或銅配線(銅的彈性 1 3 0 G P a,與氧化矽膜相同大小),並未配置著彈性率較 層間絕緣膜。結果,在本實施形態中,藉由在鋁焊墊 方埋設著彈性率較高的氧化矽膜與銅配線,而減輕彈 差。所以,在打線接合、測試探針時施加給鋁焊墊正 的垂直方向畸變量將減輕,俾防止因打線接合或測試 而所發生的龜裂情況、或打線接合時的接合不良情況 在本實施形態中,雖在具有5層的配線層中全部插 配線,但是即便僅在其中部分的層中插入銅配線,仍 得相同的效果。此情況下,最好將銅配線插入於較靠 焊墊的配線層中。 312XP/發明說明書(補件)/93-12/93126852 化矽 行蝕 在鋁 層間 垂直 線與 將產 r變, 剝落 合不 配置 率約 低的 正下 性率 下方 探針 〇 入銅 可獲 近鋁 12 1253120 再者,在本實施形態中,在耦接孔 2 1 a的層 2 1中配置 著彈性率較高的氧化矽膜。此情況下,除鋁焊墊以外的部 分,例如就連聯繫各元件間的金屬配線(銅配線)所配置部 分處,亦在耦)接孔的層中配置著氧化碎膜。即便此情況下, 因為在金屬配線間配置著低介電係數層間絕緣膜,所以因 氧化矽膜的配置而所增力Π的S己線間電容僅些微而已。此 外,在極力降低配線間電容之目的下,亦可在除鋁焊墊以 外的金屬配線部分,亦在耦接孔的層中配置著低介電係數 層間絕緣膜。此情況下,便可在鋁焊墊正下方與其周圍部 分,選擇性的在搞接孔的層中配置著氧化石夕膜。 (實施形態2 ) 圖3所示係本發明實施形態2的半導體裝置之金屬焊墊 構造圖。本實施形態的層間絕緣膜與銅配線之形成方法, 乃因為完全如同實施形態1,所以便不再贅述。 不同於本發明實施形態1的部分,乃在於各層的銅配線 係由埋設位於其下方的耦接孔而形成。換句話說,在第 2 層中,第2銅配線8係由埋設耦接孔5 a、6 a而形成;在第 3層中,第3銅配線1 2係由埋設耦接孔9 a、1 0 a而形成; 此夕卜,在第4層中則有由埋設耦接孔1 3 a、1 4 a所形成的第 4銅配線1 6 ;在第5層中則有由埋設耦接孔1 7 a、1 8 a所形 成的第5銅配線2 0。上述耦接孔亦可僅稱「孔」。 沿圖3中的I V - I V線之切剖圖係如圖4 A或圖4 B所示。 銅配線可如圖4 A所示,埋設著離散的孔1 4 a,亦可如圖4 B 所示埋設著條紋狀的孔1 4 a。二者的情況均依「孔」表示。 13 312XP/發明說明書(補件)/93-12/93126852 1253120 在本實施形態中,因為追加由銅所形成的耦接孔部分, 因而在相較於實施形態1的情況下,鋁焊墊正下方機械強 度將變大。故,將可更徹底的減輕因打線接合或測試探針 所產生的畸變。結果,便可防止因打線接合或測試探針所 發生的龜裂情況、或打線接合中的接合不良情況。 (實施形態3 ) 圖5所示係本發明實施形態3的半導體裝置之金屬焊墊 構造圖。本實施形態的層間絕緣膜與銅配線之形成方法, 乃因為完全如同實施形態 1,所以便不再贅述。不同於實 施形態 1的部分乃在於:在各層的低彈性率層間絕緣膜中 所設置的開口部3 a、7 a、1 1 a、1 5 a、1 9 a中,所配置銅配 線4、8、12、16、20的平面尺寸並未統一。更具體而言, 朝上下方向交叉的變化各層銅配線的平面尺寸。配置平面 尺寸大於第1銅配線4的第2層銅配線。第3層與第5層 則如同第1層般的縮小,而在其間的第4層則為如同第2 層的相同大小。 在本實施形態中,藉由交叉變化所配置銅配線4、8、1 2、 1 6、2 0的平面尺寸,便可減輕銅配線周圍附近的畸變集中 情況。當統一銅配線平面尺寸並插入的情況時,上下方向 的銅配線端將對齊,在低介電係數層間絕緣膜所銜接銅配 線端周邊處的畸變集中將變大。藉由如本實施形態,將銅 配線端的位置交叉錯開,便可減輕畸變集中情況。 再者,在上述銅配線大小交叉改變的構造中,即便如實 施形態2中說明般,設置埋設耦接孔的銅配線,便可除本 14 312XP/發明說明書(補件)/93-12/93126852 1253120 實施形態的效果之外,尚獲得如同實施形態2中所獲得的 相同效果。 最後,包含上述本發明實施形態中所說明例子在内,羅 列本發明實施形態的例子。 上述非低彈性率層間絕緣膜亦可由第1非低彈性率層間 絕緣膜,與位於銜接其上面,且材質不同於第1非低彈性 率層間絕緣膜的第2非低彈性率層間絕緣膜所構成。 藉由重疊2片非低彈性率層間絕緣膜,便可利用此強度 較高的2片層間絕緣膜之界面減弱衝擊能量,俾防止從其 他的畸變集中部發生龜裂情況。 再者,如重複說明般,非低彈性率層間絕緣膜的介電係 數,係以較大於低彈性率層間絕緣膜的介電係數為前提。 亦可採取在上述金屬焊墊下的開口部之非低彈性率層 間絕緣膜中設置孔,並在此孔中埋設金屬配線層的構造。 銅等金屬配線乃屬於彈性率非常高,達lOOGpa左右以上, 藉由此金屬配線埋設孔並上下延長連續,便可達成優越的 機械強度。此外,亦可期待層間絕緣膜的孔側面、與金屬 配線間之界面的衝擊能量衰減等情況。 亦可採取在上述金屬配線層中設置著孔,且與此金屬配 線層相同層的低彈性率層間絕緣膜埋設著孔的構造。此情 況下,在疊層界面處便不致發生彈性率較大差異,可達成 優越的機械強度。此外,亦可期待減弱金屬配線的孔側面、 與層間絕緣膜間之界面處的衝擊能量等。 上述開口部中包含有非低彈性率層間絕緣膜、與開口部 15 312XP/發明說明書(補件)/93-12/93126852 1253120 埋設於金屬配線層中之低彈性率層間絕緣膜的疊層 可採取2層以上重疊的構造。依此藉由多疊層層構 可在與形成供達成半導體裝置原本功能用構造之多 間,取得整合性。此外,多疊層層構造的各界面, 在施行打線接合等之時所發生的衝擊能量亦具有效 當上述開口部中包含有非低彈性率層間絕緣膜、 部埋設於金屬配線層中之低彈性率層間絕緣膜的 造,形成重疊2層以上構造的情況時,上下相鄰接 金屬配線層可採取平面尺寸互異的構造。藉此構造 配線端的上下便不致對齊,可減輕當金屬配線端對 發生的畸變集中情況。 上述雖詳細說明本發明,惟該等僅止於例示而已 限定,應可清楚理解本發明僅由發明精神、與所附 利範圍所界定。 【圖式簡單說明】 圖1為本發明實施形態1的半導體裝置之金屬焊 造圖。 圖2 A與圖2 B為沿圖1之I I - I I線的切剖圖;B 無孔的金屬配線層;圖2B為排列著孔的金屬配線j 圖3為本發明實施形態2的半導體裝置之金屬焊 造圖。 圖4 A與圖4 B為沿圖3之I V - I V線的切剖圖;β 在離散的孔中埋設著金屬配線層的狀態;圖4Β為在 孔中埋設著金屬配線層的狀態。 312ΧΡ/發明說明書(補件)/93-12/93126852 構造, 造,便 數部分 對吸收 果。 與開口 疊層構 層内的 ,金屬 齊時所 ,並非 申請專 墊部構 I 2Α為 \ 〇 墊部構 丨4Α為 條紋狀 16 1253120 圖5為本發明實施形態3的半導體裝置之金屬焊墊部構 造圖。 【主要元件符號說明】 1 2 3、7、1 1、1 5、1 9 3a、 7a、 11a、 15a、 19a 4 、 8 、 12 、 16 、 20 4 a、 1 4 a 矽基板 底層絕緣層 第1低介電係數層間絕緣膜 開口部(溝) 銅配線
?L
5、6、9、1 0、1 3、1 4、1 7、1 8 非低介電係數層間絕緣膜 5a、 6a、 9a、 10a、 13a、 14a、柄接孑L 17a、 18a、 21a 21 22 23 24
第1保護膜 鋁焊墊 第2保護膜 打線接合部 17 312XP/發明說明書(補件)/93-12/93126852
Claims (1)
1253120 十、申請專利範圍: 1 . 一種半導體裝置,係具備有: 複數種層間絕緣膜,其形成於半導體基板上,且彈性率 互異; 金屬悍墊,其配置於上述複數種層間絕緣膜上; 低彈性率層間絕緣膜,其具有上述互異彈性率中之最小 彈性率,並在上述金屬焊墊下方設置開口部; 非低彈性率層間絕緣膜,其具有較上述低彈性率層間絕 緣膜之彈性率更大的彈性率,且沿上述開口部與其周圍區 域,連續疊層銜接上述低彈性率層間絕緣膜;以及 金屬配線層,其在上述金屬焊塾下方,埋設上述低彈性 率層間絕緣膜的開口部,且配置銜接上述非低彈性率層間 絕緣膜。 2 .如申請專利範圍第1項之半導體裝置,其中,上述非 低彈性率層間絕緣膜係包含第1非低彈性率層間絕緣膜、 及不同於上述第1非低彈性率層間絕緣膜之材質的第2非 低彈性率層間絕緣膜。 3 .如申請專利範圍第2項之半導體裝置,其中,在上述 金屬焊墊下方開口部的上述非低彈性率層間絕緣膜中設置 孔,並在該孔中埋設金屬配線層。 4 .如申請專利範圍第2項之半導體裝置,其中,上述開 口部中,含有非低彈性率層間絕緣膜、與開口部埋設於金 屬配線層中的低彈性率層間絕緣膜之疊層構造,係重疊2 層以上。 18 312XP/發明說明書(補件)/93-12/93126852 1253120 5 .如申請專利範圍第2項之半導體裝置,其中,上述開 口部中,含有非低彈性率層間絕緣膜、與開口部埋設於金 屬配線層中的低彈性率層間絕緣膜之疊層構造,係重疊2 層以上,且上下相鄰接層的上述金屬配線層係形成平面尺 寸互異。 6。如申請專利範圍第2項之半導體裝置,其中,上述金 屬配線層中設有孔,且與該金屬配線層相同層的上述低彈 性率層間絕緣膜係埋設於上述孔。 7 .如申請專利範圍第6項之半導體裝置,其中,上述開 口部中,含有非低彈性率層間絕緣膜、與開口部埋設於金 屬配線層中的低彈性率層間絕緣膜之疊層構造,係重疊2 層以上,且上下相鄰接層的上述金屬配線層係形成平面尺 寸互異。 8 .如申請專利範圍第1項之半導體裝置,其中,上述非 低彈性率層間絕緣膜的介電係數,係較大於上述低彈性率 層間絕緣膜的介電係數。 9 .如申請專利範圍第8項之半導體裝置,其中,上述開 口部中,含有非低彈性率層間絕緣膜、與開口部埋設於金 屬配線層中的低彈性率層間絕緣膜之疊層構造,係重疊2 層以上,且上下相鄰接層的上述金屬配線層係形成平面尺 寸互異。 1 0 . —種半導體裝置之製造方法,係具有與外部間執行 電耦接的金屬焊墊,並形成於半導體基板上者,其包含有: 在上述半導體基板上方,形成具有彈性率較小於氧化矽 19
312XP/發明說明書(補件)/93-12/93126852 1253120 膜之低彈性率絕緣層的步驟; 在上述低彈性率絕緣層中,於形成上述金屬焊墊的該部 位設置開口部的步驟; 形成埋設上述開口部,且覆蓋上述低彈性率絕緣層之金 屬層的步驟; 對上述金屬層施行化學機械研磨處理,而裸露出上述低 彈性率絕緣層與開口部金屬層的步驟;
經施行上述化學機械研磨處理之後,利用具有彈性率較 大於上述低彈性率絕緣膜之彈性率的絕緣層,覆蓋上述金 屬層與低彈性率絕緣層的步驟;以及 在包含上述低彈性率絕緣層、金屬層及非低彈性率絕緣 層的疊層構造上方,設置金屬焊墊的步驟。
20 3 12XP/發明說明書(補件)/93-12/93126852
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JP2005085939A (ja) * | 2003-09-08 | 2005-03-31 | Renesas Technology Corp | 半導体装置およびその製造方法 |
JP4517843B2 (ja) * | 2004-12-10 | 2010-08-04 | エルピーダメモリ株式会社 | 半導体装置 |
JP2007005536A (ja) * | 2005-06-23 | 2007-01-11 | Renesas Technology Corp | 半導体装置 |
CN101238570B (zh) | 2005-08-17 | 2013-01-02 | 富士通株式会社 | 半导体器件及其制造方法 |
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KR100769152B1 (ko) | 2006-09-25 | 2007-10-22 | 동부일렉트로닉스 주식회사 | 반도체 소자의 와이어 패드 |
US7598164B2 (en) * | 2006-10-12 | 2009-10-06 | Technion Research & Development Foundation Ltd. | Method for direct bonding of metallic conductors to a ceramic substrate |
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US8912657B2 (en) | 2006-11-08 | 2014-12-16 | Rohm Co., Ltd. | Semiconductor device |
KR100791080B1 (ko) * | 2007-01-23 | 2008-01-03 | 삼성전자주식회사 | 금속 패드 구조체를 갖는 전자 장치 및 그 제조방법 |
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JP5610905B2 (ja) * | 2010-08-02 | 2014-10-22 | パナソニック株式会社 | 半導体装置 |
KR20130001513A (ko) * | 2011-06-27 | 2013-01-04 | 삼성디스플레이 주식회사 | 표시장치 및 그 제조방법 |
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WO2014147677A1 (ja) * | 2013-03-22 | 2014-09-25 | パナソニック株式会社 | 半導体装置 |
CN111106084B (zh) * | 2018-10-25 | 2021-08-10 | 株洲中车时代半导体有限公司 | 用于引线键合的衬底金属层结构及功率半导体器件 |
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