TWI251274B - Process for transferring thin semiconductor layers and process for obtaining a donor wafer for such a transfer process - Google Patents
Process for transferring thin semiconductor layers and process for obtaining a donor wafer for such a transfer process Download PDFInfo
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- TWI251274B TWI251274B TW091136755A TW91136755A TWI251274B TW I251274 B TWI251274 B TW I251274B TW 091136755 A TW091136755 A TW 091136755A TW 91136755 A TW91136755 A TW 91136755A TW I251274 B TWI251274 B TW I251274B
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- 238000000034 method Methods 0.000 title claims abstract description 52
- 239000004065 semiconductor Substances 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 239000013078 crystal Substances 0.000 claims description 43
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 229910002601 GaN Inorganic materials 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 10
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 7
- 150000004767 nitrides Chemical class 0.000 claims description 6
- 230000002079 cooperative effect Effects 0.000 claims description 5
- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 5
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052594 sapphire Inorganic materials 0.000 claims description 4
- 239000010980 sapphire Substances 0.000 claims description 4
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 4
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 claims 21
- 239000004020 conductor Substances 0.000 claims 2
- 239000012792 core layer Substances 0.000 claims 1
- 238000000407 epitaxy Methods 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 description 74
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000000758 substrate Substances 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 241000894007 species Species 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- GPXJNWSHGFTCBW-UHFFFAOYSA-N Indium phosphide Chemical compound [In]#P GPXJNWSHGFTCBW-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- 238000005121 nitriding Methods 0.000 description 2
- 230000005693 optoelectronics Effects 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 206010017076 Fracture Diseases 0.000 description 1
- 241000237536 Mytilus edulis Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
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- 230000003287 optical effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/20—Deposition of semiconductor materials on a substrate, e.g. epitaxial growth solid phase epitaxy
- H01L21/2003—Deposition of semiconductor materials on a substrate, e.g. epitaxial growth solid phase epitaxy characterised by the substrate
- H01L21/2007—Bonding of semiconductor wafers to insulating substrates or to semiconducting substrates using an intermediate insulating layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S438/00—Semiconductor device manufacturing: process
- Y10S438/954—Making oxide-nitride-oxide device
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S438/00—Semiconductor device manufacturing: process
- Y10S438/964—Roughened surface
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Recrystallisation Techniques (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Description
1251274 A7 五、發明說明(i) 發明所屬技術領域 、,本發明概與半導體基板製造有關,尤其與供電子、 光電或光學工業用者有關。 更特別口 t本發明與兩晶圓之組件之生產有關, 5 其中至少一係半導體。 先前技術 一般來說’在上述領域中,此組件受分子黏著或晶圓接合 之影響,且在此組合操作後,歷經—定數量之技術步驟,以產 生電路或元件。 10 特別言之,在智慧切割(登記註冊商標)型基板製造期 中,包含於主體施體晶圓中之受控深度處佈植氣體種,以產生 弱區,並施加應力使得弱區處一端分離,在此分離後,施行多 種操作,尤其是: 15 在施體晶圓上施行力學、化學力學或其它抛光步驟,以回 收後者; 化學清洗步驟,· 具相當高溫之步驟,—般在· s ,諸如氧化物沉 經濟部智慧財產局員工消費合作社印制衣 積步驟,或為大致較高之溫度,一般在1150 其是在碳化石夕S1C晶圓之情況下); 20 佈植一或多種氣體種之步驟; 晶圓接合步驟;及 施加應力之分離步驟(熱及/或力學及/或其它應力)。 ▲施體晶圓之回收需要薄層後端之相繼移除,藉以持續降低 该晶圓厚度。 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 χ 297公釐: 1251274 A7
曰门體晶圓過㈣,或若在層移除前,不論何因,啟始 曰曰圓已相當料,其在供後續移除操作之用上,有下列困難: 、,在諸如隨所需之各種轉移操作、藉由表面氧化物之
CMP 平坦“接合㈣著之力學步驟_,具摘裂風險; 5 ^溫熱處理期間,亦具高斷裂風險,尤其因為晶圓中溫 度不均勻所致; 由操作員施行之鮮晶_持,亦具斷裂風險; 薄晶圓對導致晶圓中應變之特定技術步驟特別敏感,諸如 佈植氣體種倾祕定沉積步驟;—般在雜纽種之情況 1〇下,涛晶圓顯著下彎,造成凸起輪廓;此下彎嚴重累及需要接 觸表面具妥適平坦度之鑄造操作。 故具有&體晶圓厚度之健,不足即不堪使用,或者導致 此々不利於製造處理之斷裂,尤以自經濟觀財量為最。 具體言之,在施體晶圓係由_種相#昂#且易碎之材料 is Sic製成之情況下,晶圓薄至約2〇〇微米時(在晶圓標準直徑 ^ 2 口寸’亦即約5公分之情況下),即因處理過於頻繁期間之 斷裂或因在適當接合前採取後續佈植導致下彎而不堪使用。 經濟部智慧財產局員工消費合作社印制衣 依另一fe例,在啟始時,具有對低厚度施體晶圓之需求。 故目前在市場上,具有厚度足以不導致上述問題之㈣施體晶 %圓。現行施行實際上係在蠢晶後即移除之蠢晶長成基板(種核 層)上’以稱之為HPVE (混合氣相蠢晶)n曰曰技術產生 曰曰圓。但此技術具兩大缺失··首先,其僅得以獲得厚度至多約 200至300微米之自行支撐晶圓,因為若欲具較高厚度,則因 與種核基板之晶格匹配之不完美而產生過度應變;再者,且最
1251274 A7
重要處在於利用此技術之長成速率極低(一般每小時為10至 100微米)。對製造成本而言係一嚴重阻礙。 發明内容 本發明之主要目的在去除這些缺點,並提供自施體 晶圓移除連續薄層之方法,即使在材料厚度非常薄時, 自施體晶圓移除層之操作中,亦可採用。 故依第-態樣’本發明提供—種自施體之半導體材 料轉變連續薄層至接收晶圓之方法,特徵在於豆包括下 列步驟: / 10 (a)組合-由半導體材料組成之主體薄片及一支 樓,俾形成構成該施體晶圓之_力學穩定組件,其包括 具該半導體材料之一施體層及一支標芦· ⑴於該施體層中之一受控深度處產生—弱區· ⑷經由該施體晶圓之該施體層之自由側接:該施 15 體晶圓至該接收晶圓; (d )造成該施體層之該弱區中 T之刀離,因而將該 經濟部智慧財產局員工消費合作社印製 半導體材料之-薄層自該施體晶圓轉變至該圓; 及
u)在不破壞該施體晶圓之該支撐層 20 操作(b)至(d)。 P 其較佳但不以之為限,上述方法之特徵如後: 步驟(a)之施行係藉由在該主體每 ’片與錢撐抛光表面 間之晶圓接合為之; 步驟(a)之施行係藉由在該主體键 _5艰4片與錢撐之拋光表面 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1251274 A7 發明說明(4) 間之高溫焊接為之; 步驟(b)之施行係藉由佈植氣體種為之; 步驟(c)之施行係藉由晶圓接合為之; 步驟(d)之施行係藉由施加應力為之,尤其是熱及/或力 學應力; 視該施體層之厚度及該弱區之深度,施行所選之最高次數 重複步驟(a)至(d); 該半導體材料係一單晶半導體,及該支撐係選自包括與一 "口質較差之之單晶相同半導體、多晶型式之相同半導體及與一 10不同多晶型態之相同半導體之群中; 该半導體材料係選自包括矽、碳化矽及大能帶隙單晶金屬 或多晶金屬氮化物; 該施體層厚約100至300微米; 該支撐層厚約100至300微米; 该半導體材料係一大能帶隙單晶金屬或多晶金屬氮化物, 尤其是氮化鎵; 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 该支撐層係一主體層,並係由取自一包括矽、氮化鎵、碳 化矽、氮化鋁及藍寶石之群中之材料產生。 此外,習知自一晶碇產生主體施體晶圓之技術一般需要 20 (在單晶Sic之情況下)下列操作步驟: 利用一鋸切割該晶碇為後約1毫米之薄片; 對該薄片之各面粗略拋光,以移除割鋸造成之晶體損傷, 並獲得良好平坦度;及 對未來的正面(移除面)連續拋光,以消除工作硬化晶
經濟部智慧財產局員工消費合作社印製 1251274 Α7 丨丨丨1 - _B7_ 五、發明說明Y77 '~- 體,並獲得適當之表面粗糙度。 故此,於相當厚之薄片之已知方法,包含在連續拋光步驟 期間之大量材料損失。明顯影響製造成本。 本毛明之另一恶樣目的在於產生損失較低之施體晶圓,並 5因而更利於供作啟始材料之用(在此情況下為單晶%)。 、依此第—態樣,本發明因而提供_種產生施體晶圓之方 法,其係欲供將來自-紐晶圓之—給定半導體材料之連續薄 曰轉4為接收晶圓之方法,特徵在於其包括下列步驟·· (0產生該半導體材料之一主體薄片; U)組合該主體薄片與—支撐,俾形成該施體晶圓,後 者包括該半導體材料之一施體層及一支撐層。 上述方法之特徵如後較佳,但不以之為限: 猎由麟-晶磓或在—種核層上之厚膜蟲晶產生主體薄 片; 15 在後者情況下,包含移除該種核層之步驟; 該方法在步驟(ii)前尚包含下列步驟: :(〇僅於欲使該主體薄層與該支撐接觸之面上抛光·, 該方法在步驟(ii)前尚包含下列步驟: (〇將欲互相接觸之該主體薄片之面與該支擇之面抛光 20至-律定程度,及在步驟(η)中以一溫度施行一段時間,俾 於該主體薄片與該支撐間達成晶圓接合或焊接; α該半導體材_-單晶半導體,及該支撐係選自包括與一 質車乂差之單晶相同之半導體、多晶型式之相同半導體及與一 不同多晶型態之相同半導體之群中;
1251274 、發明說明(6) 5 10 15 經濟部智慧財產局員工消費合作社印製 20 或多晶金屬氮化物^自包妙、碳化石夕及大能帶隙單晶金屬尤其=1^材料係—大能帶隙單晶金屬或多晶金屬氣化物, ,支擇層係-主體層,並係由取自—包括秒、氮化錄、石炭 化石夕、氮尬及藍寶石之群中之材料產生; 實施方式 現將描述本發明之方法德略情況。 _ ^啟始施體晶目供移除連續騎之方法使用前,藉由組合 :體;#片及力學上之支龍而形成此施體晶圓。藉由晶圓 接5施行歧«作触,其胁妥胁施_狀/或力學支 樓體上,以適當之介面接合層為之。 選擇力學支撐體使其與自施體薄片移除薄層之連續步驟所 為之處理相容,並以溫度為最適宜。 在此觀點上’施體薄片材料及力學支撐體之熱膨脹係數間 關係成為-重要„。首先,”均該件,,可不盡侧,亦即施 體層與支撐層之材料似化學及力學师。其將可為例如下 列材料層: 在低品質單晶或多晶SlC (支樓)上之單晶如(施體); 在低。口貝單晶或多晶GaN (支禮)上之單晶㈣(施 體);及 在低°口貝單晶或多晶Si (支撐)上之單晶Si (施體)。 在此情況下,特別具由與為產生施體晶圓所需熱量有關之 限制’因為該兩材料具良好祕配,且施體層料受擴散等干 -8- 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公釐) 1251274
擾。 接著’”異質組件”可不盡相同’施體層與支撐層之材料具 相異化學及/或力學性質。其將為例如下列材料層: ’八 在Si (支撐)上之單晶SiC (施體); 5 在Si上之磷化銦InP ; 在Si上之GaN ; 類此等等。 在此情況下,該組件暴露之熱預算或溫度更為限制,因為 熱不匹配會造成形變或斷裂。以在Si (支撐)上之單曰sic 】〇 (施體)所製施體晶圓情況為例,困難係肇因於溫度:勒 另-重要因素在於所產生之施體/支揮體組件厚度須與方法 步驟相符’並使其至多可消耗所有或大部分之施體薄片。 15 只要已施行接合且若需以適當處理強化,則此組件成為準 備女當之碰晶®,其於移除騎之連續方法操作_,仿若 ^知主體《般厚辆勻。基本上依鋪層厚度及弱區深 又選擇欲移除之薄層數,使得最終移除不受伸及之支擇層影 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 =且無任何缺陷區,所伸及之施體層與支撐層間過渡處與既 存者亦為類似。 2〇 *2有所需i财組合操作完成時,可使施❹圓背面(在 =曰側上)肖化,俾調整晶圓厚度並使其與下游技術步驟及 :能之標準相符。例如當支縣係卿製成時,此薄化步驟極 易以力學拋光研磨方式為之。 範例1-SiC!情、:斤, •9- 本紙張尺度適时規格(210x297公爱) 1251274 A7
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雇 I I 1251274 A7 - B7 五、f月說明(9) ~'~"-— 使此被抛光面與多晶SiC支撐晶圓具適當平坦度之面緊密 接觸,俾以晶圓接合將之接合;支撐晶圓―般係由cvd式厚 膜沉積產生,厚度約為例如勘i遍微米;應注意低品質 (因而不貴)單晶sic,或與施體層(例如6H Sic支擇及4H 5 SiC施體層)相異之多晶型Sic,亦可供做支撐之用; 接著將組件暴露於適當熱預算中(例如在u〇〇〇c下2小 時),俾使薄片與支撐晶圓間獲得適當接合力;接觸面之拋光 程度亦應納入考量,俾於前述條件下,獲得符合需求之晶圓接 合;因而可獲得單一厚度單晶Sic (施體層)/多晶Sic (力學 1〇支撐層)組合晶圓;做為一變體,亦可簡單將晶圓互相疊置, 並以焊接方式接合之(一般在2〇〇〇。(:或更高溫度下);但此係 屬額外要求; 接著將此組合晶圓於單晶SiC之自由面上以標準程度拋光 將之拋光,俾止於不具嵌入硬化工作區且具適當表面粗糙度之 15 早晶SiC。 經濟部智慧財產局員工消費合作社印製 與利用主體薄片之介紹中所述技術相較,此方法因而得以 產生具極少昂貴材料(單晶sic)損失之施體晶圓,此外,其 在晶圓生產線之極上游即組合施體層與支撐,故對自施體晶圓 轉變層之方法並無影響。 20 所達成之節省在產生SiC晶碇(尤其是藉由HTCVD (高 溫化學氣相沉積)所得之極高純度半絕緣Sic晶碇)方法,或 產生具諸如錯位及微管等極低本質晶體缺陷濃度之sic晶碇愈 困難及/或愈昂貴處,愈為顯著。 範例2-GaN情況 -11- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) !251274 A7
在對GaN施體晶圓採用智慧切割技術之情況下,所採行之 各種步驟包含-般而言,遠低於SlC中面臨之溫度。故支撑與 知體晶圓之各熱膨脹係數問題即可略之。使得對支撐材料之選 擇具彈性。 5 .在本範例中,厚度約100至2〇〇微米之GaN薄片係接合至 例如多晶或單晶s】c製之力學支撐體。與SlC中之情況類似, 事先決定欲使GaN晶圓置於支撐側上之面之極性,因此,在自 由側上之晶圓之面(亦即在層被移除之側上)具相反極性。 此處之支撐層/GaN施體層組件再度成為所使用之準備妥當 10之晶圓,直到施體層已完全或近乎完全在智慧切割方法之各製 程中被消耗殆盡。 於圖式之圖la至le概略圖示本發明。 圖la中所示係將形成連續轉變薄層之半導體材料薄片 10,及支撐層20。 15 在圖1b中,如所述組合薄片及支撐晶圓,以形成包括施體 層10及支撐層20之施體晶圓30。 在圖lc中’肷入之弱區12係於自施體層1〇之自由表面之 經濟部智慧財產局員工消費合作社印制衣 一定深度處形成,此區12界定與施體層1〇之殘餘體ι〇2有關 之薄層101。 20 在圖Id中,晶圓接合係於施體層1〇之自由表面(若有所 需,在此面上具先前氧化)與接收晶圓40之一面(若有所 需,在此面上具先前氧化)間施行。 在圖le中,於弱區12處施行分離,尤其是採用熱及/或力 學應力者,俾一方面獲得所需組成40、101,其—般形成供電 -12- 本紙張尺度適用中國國家標準(CNS)A4規格(21〇x297公爱) 1251274
5 10 15 子光迅或光子應用之基板;另一方面,獲得施體晶圓3〇,, 其施體層ίο基本上係與區撤對應,並已為轉變之薄層ι〇ι 厚度大幅薄化。 可對施體晶圓30,重複這些步驟,直到以近乎完全消耗施 體層10,不論如何將支撐層2〇拉削均然。 爲給定一特定範例,可於施體晶圓製造商之場地施行圖la 至le中步驟’而下列步驟可構成在供電子、光電及光學業界 用之合成基板之製造商之場地上施行之個別方法之一部分。 無庸置疑地,本發明適用於生產包括其它材料製之施體層 之晶圓,諸如氮化!S、更廣義為半導體;尤其是大能帶隙、單 晶金屬或多晶金屬氮化物、鑽石等;或為極高品質之單晶石夕施 體層及低品質卓晶或多晶秒支樓。 圖式之簡單說明 閱讀以上本發明之施行之較佳方法之詳細描述,即更易於 了解本發明之進—倾徵、目的及優點,該描述储由非限制 性_並參考隨關式—,其帽la_le概略圖示依本發明 轉變薄層之方法。 經濟部智慧財產局員工消費合作社印制衣 10薄片 20支撐晶圓 40接收晶圓 102殘餘體 圖式之代號說明 12弱區 30施體晶圓 101薄層 13- 本紙張尺度適用中國國家標i^(CNS)A4 *^7ΐΐ〇
X 297公釐)
Claims (1)
- A8 B8 C8 D8 經濟部智慧財產局員工消費合作社印製 1251274 六、申請專利範圍 1. 一種轉變來自一施體晶圓之一半導體材料之連續薄層 為一接收晶圓之方法,包括下列步驟: (a) 組合一由半導體材料組成之主體薄片及一支 撐,俾形成構成該施體晶圓且包括具該半導體材料之一 5 施體層之一力學穩定組件及一支撐層; (b) 於該施體層中之一受控深度處產生一弱區; (c) 經由該施體層之自由側接合該施體晶圓至該接 收晶圓, (d) 造成該施體層之該弱區中之分離,因而將該半 10 導體材料之一薄層自該施體晶圓轉變至該接收晶圓;及 (e) 在不破壞該施體晶圓之該支撐層下,重複操作 (b)至⑷。 2. 如申請專利範圍第1項之方法,特徵在於步驟⑷之施行 係藉由在該主體薄片與該支撐之拋光表面間之晶圓接 15 合為之。 3. 如申請專利範圍第1項之方法,特徵在於步驟(a)之施行 係藉由在該主體薄片與該支撐之拋光表面間之高溫焊 接為之。 4. 如申請專利範圍第1項之方法,特徵在於步驟(b)之施行 20 係藉由佈植氣體種為之。 5. 如申請專利範圍第1項之方法,特徵在於步驟(c)之施行 係精由晶圓接合為之。 6. 如申請專利範圍第1項之方法,特徵在於步驟(d)之施行 係藉由施加應力為之,尤其是熱及/或力學應力。 -14 -本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1251274 、申請專利範圍 10 15 經濟部智慧財產局員工消費合作社印製 20 7·如申請專利範圍第!項之方法 厚度及該弱區之深度,以—所選^ =該施體層之 (a)至(d)。 斤k之取鬲二人數重覆步驟 項之方法,特徵 係-早晶半導體,及該支撐 *體材科 導體之品質較差之單曰 ,匕/、一相同之半 -不同夕曰^t 相同半導體之多晶型式及與 夕日日ι恶之相同半導體之群中。 9 ㈣8項之方法’特徵在於該半導體材料 屬敗化^反化石夕及大能帶隙單晶金屬或多晶金 1〇·如申晴專利範圍第9項之方法,特徵在於該施體層厚约 100至300微米。 11.如申請專利範圍第9或10項之方法,特徵在於該支撐層 厚約100至300微米。 &如申請專利範圍第!項之方法,特徵在於該半導體材料 係-大能帶隙單晶金屬或多晶金屬氣化物,尤其是氮 化鎵。 13·如申請專利範圍第12項之方法,特徵在於該支撐層係 一主體層,並係由取自一包括矽、氮化鎵、碳化矽、 氮化鋁及藍寶石之群中之材料產生。 14· 一種產生施體晶圓之方法,其係欲供將來自一施體晶 圓之一給定半導體材料之連續薄層轉變為一接收晶圓 之方法,特徵在於其包括下列步驟: (i)產生該半導體材料之一主體薄片; 裝 計 線 -15 - 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) 1251274 A8 B8 C8 D8 六、申請專利範圍 (ii)組合該主體薄片與一支撐,俾形成該施體晶 圓,後者包括該半導體材料之一施體層及一支撐層。 15.如申請專利範圍第14項之方法,特徵在於該主體薄片 係藉由割鋸一晶磓產生。 5 16.如申請專利範圍第14項之方法,特徵在於該主體薄片 係藉由在一種核層上之厚膜磊晶產生。 17. 如申請專利範圍第16項之方法,特徵在於其包含一移 除該種核層之步驟。 18. 如申請專利範圍第14項之方法,特徵在於其在步驟(ii) 10 前尚包含下列步驟: (i’)僅於欲使該主體薄層與該支撐接觸之面上拋 光。 19. 如申請專利範圍第14項之方法,特徵在於其在步驟(ii) 前尚包含下列步驟: 15 (ii’)將欲互相接觸之該主體薄片之面與該支撐之面 拋光至一律定程度,及在步驟(ii)中以一溫度施行一時 間,俾於該主體薄片與該支撐間達成晶圓接合或焊接。 經濟部智慧財產局員工消費合作社印製 20. 如申請專利範圍第14項之方法,特徵在於該半導體材 料係一單晶半導體,及該支撐係選自包括與一品質較 20 差相同之半導體之單晶、相同半導體之多晶型式和一 不同多晶型態之相同半導體之群中。 21. 如申請專利範圍第20項之方法,特徵在於該半導體材 料係選自包括矽、碳化矽及大能帶隙單晶金屬或多晶 金屬氮化物。 -16 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1251274 as B8 C8 ___D8_ 六、申請專利範圍 22. 如申請專利範圍第14項之方法,特徵在於該半導體材 料係一大能帶隙單晶金屬或多晶金屬氮化物,尤其是 氮化鎵。 23. 如申請專利範圍第14項之方法,特徵在於該支撐層係 5 一主體層,並係由取自一包括矽、氮化鎵、峻化矽、 氮化鋁和藍寶石之群中之材料產生。 經濟部智慧財產局員工消費合作社印製 7 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)
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TW200305208A (en) | 2003-10-16 |
JP2003224042A (ja) | 2003-08-08 |
FR2834123A1 (fr) | 2003-06-27 |
CN100426468C (zh) | 2008-10-15 |
EP1324385A3 (fr) | 2003-09-17 |
EP1324385B1 (fr) | 2012-05-23 |
US6908828B2 (en) | 2005-06-21 |
US6815309B2 (en) | 2004-11-09 |
CN1427449A (zh) | 2003-07-02 |
JP4388741B2 (ja) | 2009-12-24 |
US20040241959A1 (en) | 2004-12-02 |
FR2834123B1 (fr) | 2005-02-04 |
US20030153163A1 (en) | 2003-08-14 |
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