TW483997B - Multilayer composite pipe, fluid conduit system using multilayer composite pipe and method of making the composite pipe - Google Patents

Multilayer composite pipe, fluid conduit system using multilayer composite pipe and method of making the composite pipe Download PDF

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Publication number
TW483997B
TW483997B TW088108394A TW88108394A TW483997B TW 483997 B TW483997 B TW 483997B TW 088108394 A TW088108394 A TW 088108394A TW 88108394 A TW88108394 A TW 88108394A TW 483997 B TW483997 B TW 483997B
Authority
TW
Taiwan
Prior art keywords
layer
composite pipe
tube
calendar
adhesive
Prior art date
Application number
TW088108394A
Other languages
English (en)
Inventor
John C Bushi
Girish T Dalal
Thomas L Evans
Andrew M Olah
Theodore J Schmitz
Original Assignee
Goodrich Co B F
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Goodrich Co B F filed Critical Goodrich Co B F
Application granted granted Critical
Publication of TW483997B publication Critical patent/TW483997B/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/341Measures for intermixing the material of the joint interlayer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0013Extrusion moulding in several steps, i.e. components merging outside the die
    • B29C48/0015Extrusion moulding in several steps, i.e. components merging outside the die producing hollow articles having components brought in contact outside the extrusion die
    • B29C48/0016Extrusion moulding in several steps, i.e. components merging outside the die producing hollow articles having components brought in contact outside the extrusion die using a plurality of extrusion dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5223Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces
    • B29C66/52231Joining tubular articles for forming corner connections or elbows, e.g. for making V-shaped pieces with a right angle, e.g. for making L-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52293Joining tubular articles involving the use of a socket said socket comprising a stop said stop being external
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7377General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
    • B29C66/73771General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being amorphous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7377General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
    • B29C66/73773General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S138/01Adhesive

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)
  • Pipeline Systems (AREA)

Description

483997 A7 B7 明說 明發 0 範 明 發 在 送 輸 於 用 是 者 計 設 所 管 合 複 0 多 i 種 1 係 關 明 發 本 有屬 管金 合 自 複製 層 一 多 , 〇 層)一 擐 wofl if %第 氣之 或料 體才 體熱 流晶 之结 時半 力或 壓狀 和 曰郎 度非 0 自 高製 升一 。 造包複性之 曆製明層之見 外。發多喜習 之曲本此可於 料彎 ,。多優 材被外統許而 塑以此系備力 熱 1¾ 。管具能 狀管示導而壓 晶合揭體裝耐 非複被流安和 種層已種易性 一多也一皆擊 自 ,法之況衝 製中方管狀耐 一例之合何、 和體管複任性 , 具合層 ,學 層一複多途化。 間之層種用耐管 中明多此多如合景 之發之用為諸複背 料本眈使管,層明 材在如括合質多發 固場 有現 具於 常後 體然 導 , 屬寸 金尺 ο 1 成某 製至 屬截 金切 鐵被 K前 常之 通裝 統安 系在 管而 導度 體長 流的 定 裝鐵 安比 之也 料然 管 , 種伕 此管 。 鐵 配比 匹裝 頭安 接之 件管 管銅 與。 便貴 K 昂 絲 a 攻·,而 管時 導費 鼷 、 金煩 將麻 金 鐵 比 M 可 管 •膠 塑 ο 統 系 管 導 體 流 於 用 被 已 也 〇 管 貴 _ 昂塑 管 (請先閱讀背面之注意事項再填寫本頁) 裝--------訂----------線, 經濟部智慧財產局員工消費合作社印製 而 然 ο 宜 βΓ- 0 管 之 製 銅 或 屬 撐 。 支本 的成 多料 更材 要和 需時 而 Η 因裝 ,安 性的 撓統 可系 有個 較 整 tut da J 管加 屬增 金須 鐵 撐 或支 管的 鋦外 比額 管 〇 塑 用一製 件之層 配示物 和揭合 子所聚 管 2 由 的80有 合 CO 含 混21品 屬4,產 金利此 \ 專。 膠國品 塑美產 Κ 如管 議例合 建。複 經統之 曾系狀 來管形 年導變 干體改 若流可 於種 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(2 ) 成含有無_內管之成型層。金屬材料較好製自銅和鋁之 合金。外層可K選自各種熱塑性而可K加工之材料,其 如橡膠、附隆、熱塑橡膠、聚氨基甲酸酯等等。較佳者 ,外_為熱塑性可加工半结晶之聚合物,如聚氯乙烯或 高密度聚乙烯複合物。聚合物材料可予交聯以改善複合 管之性質。外層較佳用擠柙方法形成於內層週圍。內外 曆被夾於兩_中間之聚醸胺基熱熔接著劑結合在一起。 外層之外徑大小,須使複合管產品能夠無須另予改變尺 寸而接合於常為耦合而具有聚合物或金屬單壁而具相當 尺寸之管子所用之配件接頭。 在歐洲專利申請案〇 084 088 A1中記述一種三曆之撓 性管子。此種管內之内暦是製自耐熱材料,如全氟乙烯 丙烯或聚偏二氟乙烯。中間層是一種金屬箔,例如鋁, 而較厚之外曆製自擠押而成之聚醯胺、聚丙烯、或聚乙 烯-丙烯混合物,或經過交聯之聚乙烯,全部都是半结 晶熱塑性聚合物。 具有積體金屬管狀補強物之一種半剛性塑膠管載於歐 洲專利申請案〇 〇 6 7 9 1 9 A 1。此種半剛性、半結晶之塑 P管可以製自聚烯烴、聚醻胺或聚醯胺樹脂。此管被包 Μ —層鋁金屬或合金而用雷射焊接。外層為擠押所成之 層0 歐洲專利申請案〇 2 3 0 4 5 7 A 1揭示一種複合的燃料和 蒸汽管。此複合管是一種可彎曲的管狀物,用於輸送燃 料,含有一可彎曲金屬帶,形成袖狀,延伸於整個物件 一4 一 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----------I — · I I I I I I I 訂·! ----I-- (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7 五、發明說明(3 ) (請先閱讀背面之注意事項再填寫本頁) 之長度,在金屬袖管之其他表面上具有接著劑,一撓性 塑膠套包裹於金屬袖管上。此外,金屬袖管具有撓性而 可彎曲之管狀内襯,而耐石油材料製成。用於此發明之 金鼷袖管Μ鋁為佳。金屬袖管在被彎成所需形狀時提供 足夠之強度Μ使塑膠層具有彈性。 相似者,歐洲專利申請案0 639 411 Α1揭示一種具有 二或多種不同材料層之複合管之製法,此管較佳之處在 於含有三層,金屬間夾於各塑膠曆之中,其如聚乙烯或 已交聯之聚乙烯;兩者均為半結晶物質。 歐洲專利〇 154 931 Α1記述一種複合管,製自延性金 屬片_捲於一擠押成之塑膠管而成為延縝管狀。在另再 被擠柙所成塑膠外鞘或管子包複之前,金屬片先被對縫 焊合。接著劑可被置於金屬片和塑膠外鞘之間。内曆之 擠柙所成塑膠管是一種經過交聯之聚乙烯、氟化聚合物 、聚醸胺或一種彈性體。在複合管中所用之金屬片是鋁 或鋁合金;而接著劑是一種離子性聚合物、乙烯-乙酸 乙烯酯或經過改質之聚乙烯。再者,此管可被用於最高 為300巴爾之壓力。 經濟部智慧財產局員工消費合作社印製 歐洲專利〇 237 234 Α1,授予Yasuo者,揭示一種方 法,產製一種複合管,用金屬製成而在金屬之內表面複 K塑膠層。根據此一專利,旋捲之金屬片形成一圓筒。 熔融之樹脂被擠柙成為阆筒形而複蓋於由金屬製成之圓 筒内之表面上。通常,内襯製自氟樹脂或芳香族聚酯樹 B旨。在一較佳具體例中,内襯製自一種聚烯烴化合物, 一 5 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(4 ) 在其中聚烯烴被水解和自由基反應兩者所交聯。金屬片 是製自一種鋁合金。 、 美國專利4,559,973揭示一種不透水而可熱收縮之管 。此管是由内、外兩塑膠層所成之管,和一間夾於內、 外兩層之中之#積金屬箔膜構成。此金屬箔層厚度為〇 . 1 毫米。被脣積於金屬箔膜兩側之塑膠材料是選自包括聚 乙烯、聚氯乙烯、飽和聚酯、交聯聚乙烯、乙烯-丙烯 橡膠、δ夕橡膠、氯丁二烯橡膠和氟塑膠等之組合。 相似者,國際專利申請案W0/96/18840揭示一種多曆 材料製成之導管,專用於輸送機動車輛之流體。導管含 有一內層、一中間層和一外層。中間層含有一薄片材料 ,其如為鋁而具有大約10-70毫微米之厚度。在一實施 例中,內層是一聚_胺管而外層是經過交聯之聚氯乙烯。 各種混合的結構也曾被提出而用作配件。例如美國專 利5, 143, 407 ,授予Cokeh ,揭示一種管的耦合裝置, 含有由塑膠形成之圓筒形外層,具有中央向内延伸之凸 肋,同軸支持一延伸於其間之銅管,並具有多個凹陷圍 繞於銅管,鄰接於外曆之各端,使待耦合之管得K被插 入該等凹陷之中,圍繞銅管,並使管之接合與外層耦合 。如若需要,K圓形橡膠墊片插入於與凸肋各端相鄰之 凹陷中使有較奸的封合。 美國專利4,27 7,09 1揭示之一種耦合接頭,用於連接 具有塑膠内襯之金屬導管段落之各端,使形成一連續而 有内襯之導管,並揭示製造此種接頭之方法。一裸面套 -6 — 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7_ 五、發明說明(5 ) (請先閱讀背面之注意事項再填寫本頁) 筒被用於連接各管段之各端,使形成連續而有内襯之導 管。裸面套筒含有一裸端之圓筒體,其外尺寸實質上吻 合管中內襯之内尺寸。裸面套筒包括一徑向延伸之凸緣 ,從筒體端部向外輻射K匹配管之露出面。裸面套筒是 用諸如甲基乙基嗣之溶劑或任何適用之習知環氧黏膠结 合於管上。一相同之裸面套筒被置於第二個管段之露裸 端之內。如有需要,溶劑或膠合劑可在耦合組成之前立 即加於各凸緣上,Μ提供密封之結合。待連接之各管段 之各端被用耦合袖管作同軸之安排。耦合袖管是一比較 短之金屬管段,内徑稍小於管段各端之外徑。耦合袖管 是各開口端較佳為向外張開Μ便管段插入。在一較佳具 體例中,耦合袖管具備一位於中央之圓形凹陷或溝狀, 附有一密封帶。密封帶最好與内襯和裸面套筒為同一材 質,而Η被用環氧膠黏劑等結合而安置於凹陷之內。 經濟部智慧財產局員工消費合作社印製 雖然複合管和配件有種種混合的變化,各種管子依然 缺乏在金屬管和塑膠管兩者性質之間取得平衡,仍然需 要一種剛性、耐壓、耐衝擊,而且易於安裝之多層熱塑 複合管。能夠平衡金屬和塑膠管兩者性質之多曆複合管 有極大之需求。再者,可以使用此種多曆複合管之流體 導管系統也有需求存在。 發明槪沭 本發明專注於一種多層複合管。此多層複合管含有一 空心內導管,由硬質之熱塑材料製成;附有一金屬中間 脣,園繞於空心内導管上。一種非晶熱塑材料包圍於中 一7 — 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(6 ) 間之金鼷層上。此多層複合管為耐衝擊,而且具有附溫 度和壓力兩者之能力,未見於習知之熱塑性管子和配件 。此外,多層複合管可被製成各種大小,包括若干習知 複合管系統前所未有之大口徑管子。多層複合管可在現 場易予裁切,而月易於安裝。 在本發明之一具體例中,多層複合管為可被彎曲。在 另一具髎例中,多餍複合管可被形成為大口徑複合管結 構。在再另一具體例中,比由相同塑膠構成之習知塑膠 管,在安裝之時,此多層複合管需要較少的懸吊管架。 又再在另一具體例中,此多層複合管可耐若干化學品, 其如氧和液氯、酸和鹼。 在流體導管系統中也可能採用此種獨特之多層複合 管。複合的多層管可用機械接頭、推入契合接頭、習用 配件或特別設計之配件,厄Μ溶劑黏膠,或其他接合手 段,例如熱熔法,予Κ接合而形成一種流體導管糸統。 可選優採用者,在配件和多層複合管之間可Μ含入一插 入物以提供比較安全而更可靠的附壓接頭。 在再另一觀點中,本發明是一種製造多層複合管流體導 管之方法,在其中一空心內導管是用熱塑聚合物以擠押 法形成。一接著劑層被胞於空心内導管之外表面。一金 屬中間層形成於空心內導管週圍。一第二接著劑層被置 於金屬中間層外表面上,而一非晶熱塑聚合物層被擠押 於如此之複合结構之外面。 為便於更為瞭解本發明此等及其他觀點與目標,各項 一 8 — 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7 五、發明說明(9 ) 料 S 資簡 考式 參圖 第 0 Μ是 配明 複 後 如。 明面 說剖 之 之 细例 詳體 作具 , 佳 園較 附管 合 -合 面 剖 之 時 曲 彎 被和 管管 合合 複複 明 1? 發多 本一 是 是 圖 圖 A 1 2 第第 第 用 M- 可 為 _ 接 。 用 明習 說和 統管 系合 之複 頭層 接多 結結 連連 所於 之 。 例 面體 截具 横能 之 可 筒種 套一 入之 插管 時合 合複 接層 。被多 _ 管明 意合發 示複本 之層造 筒多製 套為為 入圖圖 横 之 頭 接 良 改 f 1 種 1 之 明 發 本 於 用K 可 為 B 6 。 和 圖:6A 意第 示 明 說0 詳 之 例 體 〇 具 圖佳 而較 第 如 ο 管 合 複 層 多 種 一 是 明 發 本 各 看 請 示 所 圖 2 (請先閱讀背面之注意事項再填寫本頁) 曆 間 中 層屬 一 金 第繞 之圍 管 一 導和 心 ; 空上 成層 形一 一 第 有於 含繞 , 圍 il , 管 3 合 0 複間 0 中 多屬 ,金 經濟部智慧財產局員工消費合作社印製 被第表 5 一 内 曆及之 劑 K 曆 著,,外 接間三 一 之第 ❶ 面和 4 表面 層內表 三層外 第間層 之中間 成屬中 所金屬 物和金 合面於 聚表置 rhf 邕 夕 6 熱層層 晶一劑 非第菁 由於接 而置二 合 封 全 完 有 具 成 形 條 長 心 空 的 管K 是 2 管 導 。 内 間心 之空 面 管膠 導塑 内性 心塑 空熱 。 晶 面非 表性 內剛 狀或 管膠 的塑 合性 封塑 而熱 對的 相晶 和結 面半 表件 ?r^^一 夕 岡 狀用。 管 K 成 之可製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(8 ) 剛件非晶熱塑性材料是一種可被拉伸至越過其降伏點 之熱塑件材料。在此所用之剛性熱塑材料,根據AS TM試 驗方法D790、D638、或D882所試驗,在231C和5(U相對 濕度時,具有大於3 0 0 , 0 0 0 p s i (磅每平方时)之彈性模 數,不論是撓曲或伸張。一般上,非晶聚合物具有少於 十五百分比之结晶度。對於非晶熱塑聚合物之進一步資 料可獲自Alfrey,Jr.,高聚合物的機槭行為,JOhn Wiley & Sons, Inc·,(紐約,1965),第 510-515頁。 若干可Μ用於形成第一曆之適當非晶熱塑料,如在此 所界定之實例,包括氯化聚氯乙烯(” C Ρ V C ”)、聚氯乙烯 (” Ρ V C ”)聚偏二氯乙烯(” Ρ V D F ”)、聚醚賊和聚硫化苯基 、聚碳酸酯、懕克力類如甲基丙烯酸甲酯、和苯乙烯類 如丙烯腈苯乙烯丁二烯聚合物(” A B S ”)等。最佳之非晶 熱塑料為C P V C。 一般上,空心內導管之厚度隨熱塑複合管所需之最後 厚度而定。較佳者,空心內導管之外徑至少應大於管之 內孔0 . 1毫米。用於形成空心内導管之非晶熱塑料,最 佳為CPVC。在一具體例中,CPVC為金屬中間層之一至二 倍厚。在最佳的具體例中,CPVC層是金屬中間層厚度的 1 . 5倍。在最佳具體例中,形成空心内導管的C P V C具有 大約為0 . 6毫米之厚度。空心内導管較佳是K擠押法形 成,雖然其他方法也可用於形成空心導管。 在第一層之外表面和金屬中間層内表面之間所用之第 一接著劑脣,為適於永久使形成空心内導管之熱塑聚 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7 五、發明說明(9 ) (請先閱讀背面之注意事項再填寫本頁) 合物結合至金屬中間層上之任何膠合劑。接著劑之所以 需要,是因為空心内導管本身的熱塑材料不能_合至金 屬内層上。較佳者,由於兩層間之材料不同而旦熱膨脹 傜數有異,故膠合劑須予兼顧而採用。接著劑可以用噴 塗、擠押、刷塗或任何施用方式加至空心内導管之外表 面上。如用噴塗施用接著劑,可依製造廠商之建議予以 稀釋。第一接箸劑最好施加於内層的整個外表面。或者 ,可將第一接著劑形成為一条列圓環,均勻間隔璟繞於 各内層之外表面上。一般,第一接箸劑之施用産生一層 之厚度約為0.01毫米至約0.5毫米。第一接著劑層之較 佳厚度為0.1毫米。 經濟部智慧財產局員工消費合作社印製 第一接著劑可以是業者所用之任何接著劑材料。適當 接著劑之實例包括聚氯乙烯和聚氯乙烯共聚物、聚氨基 甲酸酯或其他異氣酸酯基之聚合物、氯丁二烯與其共聚 物、環氧化物、丙烯酸酯類、聚乙烯共聚物等。如用聚 乙烯共聚物,其共單體最好是乙酸乙烯酯或馬來酐。用 於與CPVC空心内導管連結之較佳接著劑層為聚氨基甲酸 酯。最佳者為Estane 5 8 2 7 1聚氨基甲酸酯,為B.F. Goodrich公司供應。Estane是B.F Goodrich公司之登錄 商標。 多層複合管之第二層可用任何金屬材料形成,只要其 抗拉強度大於塑膠所具有者。適合之金鼷中間層之實例 包括鐵質材料、銅、不銹銷、黃銅、和銅等材料。此夕卜 ,各種合金也可使用,只要能支持形成複合管結構第一 -11- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 483997 經濟部智慧財產局員工消費合作社印製 A7 _B7_ 五、發明說明(10 ) 和第三兩層之熱塑材料而符恰本發明之標的者即可。 金屬中間層最奸用平滑之金屬材料製成。通常,金屬 中間曆之厚度應在0 . 0 1 - 4 0毫米範圍內。較佳者,厚度 應存〇 .]牵4 . 0毫米範園内。金屬中間層可Μ是導管形狀 而有開口端,_繞於空心內導管上。或者改為,如後之 所詳述,金屬中間層可Κ用金屬條片包纏於空心內導管 而形成。所用之最佳材料為鋁。如果金屬層未被焊接, 則在繞於第一脣時必須重曼。金屬中間曆可以藉由Κ 一 角度將金屬娜繞而重疊,或是使金屬Κ材料毗鄰之對邊 互相平#。較佳者,如果用鋁,厚度為多曆複合管外徑 之0.5至5. 5 %範圍内。在最佳具體例中,鋁層為0.2毫米 厚。 用於多層複合管之第二接著劑層置於第二層之外表面 上。此種用於第二層之接著劑可為任何適當之膠合劑, 其為可Μ將金屬中間層外表面永久結合至熱塑曆之內表 面h。較佳者,膠合劑能夠適應兩層間因材料不同而生 之熱膨脹係數之差異。接著劑可以用噴塗、刷塗、擠押 、或其他任何方式施加於表面上。接著劑可以施於第二 _外表面全面。或改而為,可將接著劑層K 一系列圓環 均勻間隔園繞施於第二材料外表面。通常施用之接著劑 厚度約為〇.〇1至約0.5毫米,較佳為0.1毫米。 此第二接著劑層可K與第一曆接著劑相同,用於空心 內導管外表面和第二層之内表面之間。或改為,接著劑 也可以是不同的,只要在金屬中間層外表面和第三層内 -12- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---------------------訂--------- (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7 五、發明說明(11) (請先閱讀背面之注意事項再填寫本頁) 表而之間建立膠合即可。適當接著劑之實例包括聚氯乙 烯和聚氯乙烯共聚物、聚氨基甲酸酯或其他異氰酸酯基 聚合物、氯丁二烯與其共聚物、環氧化物、丙烯酸酯類 、聚乙烯共聚物。如用聚乙烯共聚物,其共單體最好是 乙酸乙烯酯或馬來酐。若第三層是氯化聚氯乙烯,則較 佳之接著劑膺為Estane 58271聚氨基甲酸酯,由B.F. Goodr丨cli公司供應。此第二接著劑層之施用方法和所用 厚度與第一接著劑曆相關前述者相同。 多層複合管之外層是由剛性塑膠形成,如上所述。較 佳者,外層製自剛性塑膠,為非晶熱塑聚合物。可K用 於形成多曆複合管外曆之適當非晶熱塑料,在此界定為 包括氯化聚氯乙烯(” C P V C ”)、聚氯乙烯(” P V C ”)、聚偏 二氟乙烯("P VD R”)、聚醚賊和聚硫化亞乙烯、聚碳酸酯 、如甲基丙烯酸甲酯之懕克力類,笨乙烯類如丙烯_苯 乙烯丁二烯("ABS”)。在一具體例中,多層複合管之外 ( 經濟部智慧財產局員工消費合作社印製 層可以製自與空心内導管相同之材料。或改變之,如果 空心内導管製自非晶熱塑料,則外層可以製自與製成空 心內導管所用者不同之非晶熱塑料。然而,必須小心選 擇材料K確保多曆複合管能夠連接形成一複合糸統。通 常,外覉厚度隨多層複合管所需之最後厚度而定。較佳 者,外層厚度與金屬中間曆比較,將在1 : 5至5 : 1範圍内 。較佳者,外層厚度與金屬中間層比較,在1 : 3至3 : 1之 比率之中。在多層複合管之最佳具體例中,外層以C P V C 形成。在最佳具體例中,CPVC所形成之外曆厚度大約為 一13- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 483997 經濟部智慧財產局員工消費合作社印製 A7 B7_ 五、發明說明(12 ) 0 . 6毫米。 較佳者,外層流體導管所備有之外徑符合標稱管子外 尺寸,其如例如在ASTM F438所界定之40及/或80號, 或存ASTM 1)2846或其他ASTM標準,或DIN 8063和8079標 準,及/或BS 7291標準等所界定之SDR11 。其較佳者為 使習用配件能夠用於本發明之多層流體導管系統。管子 通常W特定之外徑為尺寸大小。所用配件為使管子承接 於管子配件之中而選定與標準外徑相關之内部尺寸。本 發明多層複合管尺寸僅有之限制為營在須彎曲時之彎曲 能力。此意謂複合管之直徑若太大則複合管結構不能被 彎曲。本發明彎曲管子之一示意實例見於第1Α圖。然而 ,所有各層須有足夠厚度Μ提供安全上所需之強度和剛 性,和在流體導管系統中複合管所專用之防漏系統,無 論流體為氣體或液體。 本發明之最佳具體例包含一多層複合管,其中之空心 內導管製自CPVC,金屬中間層為鋁箔,外層也是CPVC。 鋁層厚度約等於多層複合管外徑之1至5百分比。下列 所示圖表說明本發明較佳具體例之各種管子尺寸。各層 之最度以及合計量度Κ毫米(mm)列計。管子尺寸是基於 DIN 8078 標準。 一 14一 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(13) 管之尺寸 CP VC 鋁 CP VC 合計 16 0.6 0 . 4 0,6 1 . 6 20 0 . 9 0 . 6 0 . 9 2.4 25 1.0 0 . 7 1,0 2.7 32 1.3 0,9 1.3 3 . 5 40 1,6 1,2 1,6 4,3 50 2 . 1 1.4 2 . 1 5 . 6 63 2.6 1.7 2 . 6 6 . 9 最佳者,鋁曆為管之外徑之1.5%。在管中CPVC層厚度 對鋁之厚度之比率為1 : 5至3 : 1。最佳者,在較佳之多層 複合管中CPVC厚度對鋁之厚度為3:2 。在此較佳具體例 中,用於金屬中間曆兩面之接著劑為Estane 58 27 1聚氨 基甲酸_,可由B.P. Goodrich公司提供,如上所已詳 述0 第2圖Μ _解說明本發明配用多曆複合管之流體導管 系統之一部份。多個本發明之多曆複合管被用多個接頭 或/及配件7 Κ终端對終端連接。此等接頭及/或配件 包括接頭、直管耦合接頭、肘管、襯管、十字頭、蓋帽 、杵塞、凸緣、及/或連接管節。 在本發明之一具體例中,習用之配件或機械接頭可被 用Μ連接多層複合管。可用機械接頭之實例包括推入契 一 15 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ------------农--------訂··---—-----線丨 (請先閱讀背面之注意事項再填寫本頁) 483997
五、發明說明(1 ) (請先閱讀背面之注意事項再填寫本頁) 合之配件,供作防漏接頭或供作防漏組件。合用之推入 楔合接頭包括獲自Genova Plastics之兼用接頭,自 J〇hn Guest,之 PI件,以及自 IMI Yorkshire Fittings 之 盲管·合接頭ΤΙ件。 對於接合配件之為非機械形成者,溶劑黏膠可以用於 接合配件。任何習見之溶劑黏膠均可應用於形成多層複 合管和配件之特別材料。另或,一種熔融膠合条統也可 以用於接合配件與多層複合管。此種条統載於AST M F4 12 ,以熱熔接頭為定義。任何習用之熱熔結合方法均可採 用。在3 —具體例中,如第6 Α和6 Β圖所示,各配件可以 被修改成為含有唇部8以軸向自配件内部延伸而匹配接 合形成内層之空心導管之内表面。一種溶劑黏膠或熱熔 可以被用於接合此型配件至多層複合管上。 第3A、3B和3C圖說明插入物或襯件9 ,適當用於接合本 經濟部智慧財產局員工消費合作社印製 發明之多層複合管與習用配件(為圓錐形或圓筒形 >。插 入物含有一開口端,空心圖筒體有一徑向外伸凸緣,從本 體端部外伸。插入物内之空心體之外徑應小於多層複合 管之内徑,然而須假定管外徑與管内徑之差不超過AST Μ D2846之建議者。凸緣部之造形須與多層複合管之外徑 相同。接著劑可以用以永久膠合多層複合管外表面至插 入物空心圓筒體之外表面上。較佳者,此插入物用與空 心内導管相同之材料製成。 用於膠合空心内導管與插入物空心圓筒體之溶劑黏膠 可以是任何能夠永久膠合兩層之適當膠合劑。溶劑黏膠 -1 6 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(15) 可以用噴塗、刷塗或任何其他方式施於插入物外表面。 或變更為,溶劑黏膠可以施於空心内導管之内表面。任 何溶劑黏膠如若能夠在所需各表面建立膠合者均可被採 用。較佯之接著劑層,如果多曆複合管之第一和第三層 為CPVC,則應符合AST M F 49 3之要求。適用之溶劑黏膠, 其實例如IPS ,Oatey,Verhager及或Henkel所可供應 之CP VC溶劑黏膠。然後將附有插入物之多層複合管與習 用配件用膠合劑接合,如第4圖橫截面所示。 仟何形式的膠合劑,如若能夠永久膠合多層複合管表 面牵配件之表面上而成無漏接頭者,即可適合用於含有 選用插入物之多曆複合管與配件之接合。對於C P V C管, 這些膠合劑包栝一步之溶劑黏膠和二步之溶劑黏膠。用 於含有CPVC之多層複合管,適合之膠合劑實例包括合於 A S TM F 49 3之要求而保持防漏者。膠合劑是直接被施用, 月Μ在週圍溫度在(0 °F ( - 1 8 1C )至2 1 0 T (9 9 10 ))為宜。 在本發明之一具體例中,本發明多曆複合管可在任何 位置被彎1 0牵1 8 0 ° 。多曆複合管可用任何能夠形成小 半徑之手段予K彎曲,只要此種手段不致造成管子的扭 變即可。較佳者,用彎管器彎屈多層複合管結構。任何 被業者用於彎屈金屬管之彎管器均可被使用。通常,任 何產業上所用之彎管器皆可使用。例如,Lakeland製 造公司之彎管器H824, M & Greenlee公司之Greenlee 181導管彎管器皆可使用。根據本發明之複合管經過彎 曲後如第1 A圖所示。 一 17- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裳--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 483997 經濟部智慧財產局員工消費合作社印製 A7 _B7_ 五、發明說明(16) 在本發明之另一具體例中,多層複合管以及所選用插 入物被熱熔至配件上。這是將熱塑層加熱至高於其材料 之軟化溫度以上。然後複合管各層(以及所選插入物)接 合於配件。任何已知之熱熔技術均可使用。 第5圖以方塊圖說明本發明製作多層複合管所用一種 方法所建議之步驟。進行各步驟所用機具為Kuhne Uffliaantelungstechnik GmbHin Swiss CAB 業 JL 所供 應。 在製造多層複合管之方法中,首先製備金颶條H。小 心使金屬條片上無任何油脂。然後擠押出空心内導管。 如果空心内導管是用CPVC粉製成,較佳用雙螺桿擠押機 ,擠押物溫度約在400至450 °F範圍内,較佳約自415至 430 °F。一經形成,空心内導管可以經過一第二擠押機 之擠柙頭而移動。此可藉由各種方式完成,包括推、拉 或兩者兼用。其次,以適當接著劑施加於空心内導管之 外表面,在施加接箸劑之步驟中用業者習知之適當方式 為之 在空心内導管整個外表面上擠押接箸劑為較好, 然也可以刷塗、噴塗或棍塗接著劑於管上。 然後將在第一步所製成之金屬條Η在空心内導管之外 表面之圍繞成形而為一導管。金屬條Η可用習知方法焊 合成為圍繞於空心内導管上之一導管。焊接之實例包括 雷射桿和電弧焊。較佳者,焊接時以避免使金颶層重叠 之狀況為宜。金屬中間層和其下之接著劑間之間隙以小 於2·0毫米為佳。對於在其中有一定間隙而金颶中間層 ~ 1 8 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7_ 五、發明說明(17) (請先閱讀背面之注意事項再填寫本頁) 被焊接之具體例中,金屬在經焊接之後即須被減薄(軋 平),目若需要,加熱活化接著劑而形成三層導管。軋 平稃序之细節依金屬厚度和種類而定,且為業者所已知 。其次,κ第二接著劑層皰於己成導管之金屬中間層外 表面。然後,一種熱塑料外層被擠押於具有接著劑塗層 之金屬中間層外表面。或改為,將第二接著劑和中間層 兩者形成為導管,然後將熱塑料外曆擠押於具有接著劑 塗覉之金屬中間曆之外表。或改為,使第二接著劑曆和 非晶熱塑外層被共同擠押。 或改之為,Μ接著劑塗於預成形之剛性熱塑管上。然 後Κ第二接著劑層施至金屬中間層之外側。然後一外曆 可被擠柙於金屬中間層頂上。可選擇者,第二接著劑層 Μ及熱塑料層可用共同擠押模頭在單一步驟中被共同擠 出0 經濟部智慧財產局員工消費合作社印製 本發明之多靨複合管具有比較好之可塑性和其他性質 之塑料管之優點。例如,多層複合管可用普通輪盤切割 機於現場切成任何長度。切割端最好去除毛頭,而且熱 塑料層可Κ倒角使易組裝,無須攻絲或起溝或對管之各 端破壞。膠合劑可以簡易皰於導管端部週圍而在露出之 熱塑料脣之上及/或在以露出熱塑料層而形成之配件之 最内面。各工件Μ將多層複合管插入而接合,用適當選 擇之插入物固定開口端,並予扭轉Μ分佈膠合劑。所成 _合接口將被施懕支撐,於數分鐘之内對所用膠合劑熟 ih 〇 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 483997 A7 B7 五、發明說明(18) 本發明之多層複合管和導管系統在比較其他習知金屬 、塑膠或複管系統,在易於使用上,提供充裕之優點。 多層複合管對可相比較之材料所製成之塑膠管,在減小 厚度下,提供較大的強度和剛性。此外,多層複合管之 一具_例可以用習用彎管機繞一緊迫半徑而輕易彎曲, 減少在流體導管系統中所需接頭之數量。再者,多曆複 合管可以極易被耦連成為流體導管系統,少用技巧勞力 ,無需攻絲、擴口等裝置、吹管、或鉗夾系統,或其他 昂貴機械配裝耦聯糸統等耗費。 多層複合管有許多用途。例如,多曆複合管可Μ用於 仟何流Ρ導管系統,包括而非予限制,熱水器、消防麗 水系統、冷熱水用之板下裝置,中央加熱系統、壓縮空 氣系統、液壓系統、氣體傳輸、地板下加熱、工業流體 等系統、和接板下加熱系統。 管_例 内導管用 TempRite 88709 TAN 309 CPVC(Terap Rite 為B.F. Goodrich公司之一種註冊商標)形成,由B.F. Goodr丨ch公司供應。CPVC在由 Cincinrati Μ丨 lacron之 CM-5 5 HP擠押機上被擠成壁厚0.6毫米而外徑為24毫米 之管。擠柙機之1- 5區訂定在360°F(1821C),如同螺稈 油之馮度。模頭溫度訂為3 6 5 °F ί 1 8 5 t )。螺桿速率為 9”《1(每分轉數)。進料馬進以100「9111蓮轉,管子以45磅 /小時(20公斤./小時)被擠出。
其次,用一 Davis標準1.5时單螺稈擠押機於380 °F -20 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 483997 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明說明(19) 之溻度將E s t a n e 5 8 2 7 1聚氨基甲酸酯接著劑擠押於內導 管上。擠出之聚氨基甲酸酯厚度為0 . 1毫米,螺桿速率 訂於2 0 r p m ϋ 一種鋁脣,用鋁3 Ο Ο 3 ( Ο . 2毫米厚)形成於管之聚氨基 甲酸酯和C P V C等層之上,用裝有雷射焊接功能而由 A 1 e a t e丨供給之11 n U e in a機器。所成鋁層在其内表面與其 下之接著劑間有0 . 8毫米之間隙,被焊合並軋平至外徑 為2 4 . 3毫米。
Estane 58271聚氨基甲酸酯接著劑被用Davis標準1.5 吋單螺稈擠柙機於設定3 8 0 °F Π 9 3 °C )之潙度被擠出於鋁 層之h。此接著劑被擠出成0 . 1毫米厚度。螺桿速率為 2 0 r p m ° CPVC外層,為0.6 毫米之 TempRite 3205 TAN309,用 1.5时Davis標準單螺桿擠押機設定於400 °F(204 1C)之 溫度擠出於4層之管上,產生一種五層2 5毫米複合管。 螺稈速率為20rpm。 對本發明相關事項,熟悉此技術者將能夠蓮用本發明 之原理,於不離其實質特徵之精神,特別基於上述各項 教示,予K修改並造成其他事例。K上記述之各項具體 例存仟何方面均只作說明之用而非予限制。因此,發明 之範圍是Μ所附申請專利範圍各項之所指,而非前文之 說明。所Κ ,雖然發明已參照特定具體例予以敘逑,在 結構、次序、材料等等之變更,為對熟悉此技藝者為顯 而易知者,依然屬於本發明之範圍。 一21- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ϋ ϋ ί ϋ ϋ ϋ —.1 ϋ ϋ 1__— r · I ϋ Βϋ .^1 I ^-r^J .1 ϋ —r- ϋ ϋ ϋ ϋ I (請先閱讀背面之注意事項再填寫本頁) 483997 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(2()) 符號之說明 1 2 6 7 8 多層複合管 空心内導管 金屬中間層 非晶熱塑聚合物 接著劑曆 接著劑層 接頭或配件 唇部 插入物或襯墊 一 22- 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) -------------裝--------訂---------線 (請先閱讀背面之注意事項再填寫本頁)

Claims (1)

  1. 483997 A8 B8 C8 D8 六、申請專利範圍 1 . 一種多層複合管,包栝一内層,為非晶或半结晶之熱 (請先閱讀背面之注意事項再填寫本頁) 塑件材料,有完全封合之管狀外表面;一金屬中間層 ;和一非晶熱塑料之外曆,實質上圍繞金屬中間曆。 2 .如申請專利範圍第1項之多層複合管,其在内層和金 屬中間曆之間另含一接著劑層。 3 .如申請專利範圍第2項之多層複合管,其在金屬中間 腾和外餍之間另含一接著劑層。 4,如申請專利範圍第1項之多層複合管,其中該内層包 栝氯化聚氯乙烯。 5 .如申請專利範圍第1項之多曆複合管,其中該金屬中 間層包括鋁。 6 .如申請專利範圍第1項之多層複合管,其中該外曆包 栝氯化聚氯乙烯。 7.如申請專利範圚第1項之多層複合管,其中該內管為 〇 . 6毫米厚,該金屬中間層為0 . 2毫米厚,而該外層 為〇 . 6毫米厚。 8 . —種製造多曆複合管之方法,包括: 經濟部智慧財產局員工消費合作社印製 (a)用熱塑材料擠柙出該多曆複合管之内層,成為 一導管,該導管具有一外表面; (b )在該導管之外表面上施加一接著劑層; (c )用一金屬條片形成金屬中間曆; (d )在該金屬中間層之外表面上施加一第二接著劑 層;及 (e )用一種非晶熱塑材料擠押出多曆複合管之外曆 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 483997 A8 B8 C8 D8 六、申請專利範圍 於該金 9 .如申請 材料為 I 0 ·如申 中該熱 II , 如申 中該熱 1 2 ·如申 中該金 1 3 ·如申 中該非 屬中間層上。 專利範園第8 一種非晶熱塑 請專利 塑材料 請專利 塑材料 請專利 屬中間 請專利 晶熱塑 範圍第 為一種 範圍第 包栝氯 範圍第 材料包 範圍第 材料包 1 4 . 一個用於結合一多 開一端 包栝: 緣,從 一個啟 啟開一 項製造多 材料。 8項製造 半结晶熱 8項製造 化聚氯乙 8項製造 栝鋁。 8項製造 栝氯化聚 層複合管 之空心圓 心圓筒體 合管之内 層複合管之方法,熱塑 多層複合管之方法,其 塑材料。 多層複合管之方法,其 烯。 多層複合管之方法,其 多曆複合管之方法,其 (請先閱讀背面之注意事項再填寫本頁) 端之空 有之外徑小於多層複 .一種流體導管条統,包括: 氯乙烯。 至一配件上之插 筒體,具有一延 之端部向外伸出 徑。 入物, 伸之凸 ,所具 (a ) —多層複合管,由一非晶熱塑性之内層 屬之中間曆和一非晶熱塑料之外曆構成;和 (b) —裝於 經濟部智慧財產局員工消費合作社印製 一個防漏的密 多曆管和配件 1 β .如申 統另含 1 7 .如申 多層複合管之一開口端之配件, 封接頭於多曆複合管之一端,直 之間。 請專利範圍第1 5項之流 有一插入物,位於該多 請專利範圍第1 5項之流 一 24 - 體導管系統,其 層複合管與該配 體導管系統,其 ,一金 使形成 接在於 中該系 件之間 中該配 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 483997 A8 B8 C8 D8 六、申請專利範圍 件與該多(f複合管被用溶劑黏膠结合形成該防漏密封。 1 8 .如申請專利範圍第1 5項之流體導管系統,其中該配 件與該多層複合管K熱熔結合。 1 9 .如申請專利範圍第1 5項之流體導管系統,其中該配 件是一種推入契合之配件。 2 0 . —種由氯化聚氯乙烯之内層、鋁之金屬中間層和氯 化聚氯乙烯之外層所構成之多層複合管,其中該多層 複合管具有約自16毫米至約110毫米之整體直徑,且 其中該鋁餍約成為該管外層之1至5L外曆對金屬中 間層之厚度比率在1 : 5至5 : 1之範圍内,且其中内曆對 鋁之厚度比率在1 : 5至5 : 1之間。 -------------裝--------訂----------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)
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HK1035570A1 (en) 2001-11-30
US6293311B1 (en) 2001-09-25
PL194169B1 (pl) 2007-05-31
JP2002516973A (ja) 2002-06-11
DE69912943T2 (de) 2004-09-02
EP1078189B1 (en) 2003-11-19
WO1999061833A1 (en) 1999-12-02
ATE254737T1 (de) 2003-12-15
PL344261A1 (en) 2001-10-22
DE69912943D1 (de) 2003-12-24

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