KR101603032B1 - 합성 단결정 다이아몬드 물질의 제조 방법 - Google Patents
합성 단결정 다이아몬드 물질의 제조 방법 Download PDFInfo
- Publication number
- KR101603032B1 KR101603032B1 KR1020147028767A KR20147028767A KR101603032B1 KR 101603032 B1 KR101603032 B1 KR 101603032B1 KR 1020147028767 A KR1020147028767 A KR 1020147028767A KR 20147028767 A KR20147028767 A KR 20147028767A KR 101603032 B1 KR101603032 B1 KR 101603032B1
- Authority
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- South Korea
- Prior art keywords
- seed
- single crystal
- growth
- diamond
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010432 diamond Substances 0.000 title claims abstract description 335
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 315
- 238000000034 method Methods 0.000 title claims abstract description 213
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- 230000008569 process Effects 0.000 title claims abstract description 155
- 239000000463 material Substances 0.000 title claims abstract description 111
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 271
- 230000012010 growth Effects 0.000 claims abstract description 224
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 167
- 239000002775 capsule Substances 0.000 claims abstract description 133
- 229910052751 metal Inorganic materials 0.000 claims abstract description 90
- 239000002184 metal Substances 0.000 claims abstract description 90
- 239000003054 catalyst Substances 0.000 claims abstract description 55
- 230000000977 initiatory effect Effects 0.000 claims abstract description 10
- 238000011068 loading method Methods 0.000 claims abstract description 10
- 229910002804 graphite Inorganic materials 0.000 claims description 99
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- 239000011541 reaction mixture Substances 0.000 claims description 42
- 239000000376 reactant Substances 0.000 claims description 19
- 230000002829 reductive effect Effects 0.000 claims description 14
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- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims 1
- 229910052740 iodine Inorganic materials 0.000 claims 1
- 239000011630 iodine Substances 0.000 claims 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
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- 229910003321 CoFe Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
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- FQMNUIZEFUVPNU-UHFFFAOYSA-N cobalt iron Chemical compound [Fe].[Co].[Co] FQMNUIZEFUVPNU-UHFFFAOYSA-N 0.000 description 1
- 230000001447 compensatory effect Effects 0.000 description 1
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- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B9/00—Single-crystal growth from melt solutions using molten solvents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/06—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
- B01J3/065—Presses for the formation of diamonds or boronitrides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/75—Cobalt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/889—Manganese, technetium or rhenium
- B01J23/8892—Manganese
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/06—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
- B01J3/065—Presses for the formation of diamonds or boronitrides
- B01J3/067—Presses using a plurality of pressing members working in different directions
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/04—Diamond
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/0605—Composition of the material to be processed
- B01J2203/0625—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/065—Composition of the material produced
- B01J2203/0655—Diamond
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/0675—Structural or physico-chemical features of the materials processed
- B01J2203/068—Crystal growth
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Crystallography & Structural Chemistry (AREA)
- Metallurgy (AREA)
- Carbon And Carbon Compounds (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Catalysts (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB1204533.2 | 2012-03-15 | ||
| GBGB1204533.2A GB201204533D0 (en) | 2012-03-15 | 2012-03-15 | Process for manufacturing synthetic single crystal diamond material |
| PCT/EP2013/055173 WO2013135785A1 (en) | 2012-03-15 | 2013-03-13 | Process for manufacturing synthetic single crystal diamond material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20140138934A KR20140138934A (ko) | 2014-12-04 |
| KR101603032B1 true KR101603032B1 (ko) | 2016-03-11 |
Family
ID=46026558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020147028767A Active KR101603032B1 (ko) | 2012-03-15 | 2013-03-13 | 합성 단결정 다이아몬드 물질의 제조 방법 |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US10370773B2 (enExample) |
| EP (1) | EP2825306B1 (enExample) |
| JP (1) | JP5978496B2 (enExample) |
| KR (1) | KR101603032B1 (enExample) |
| CN (1) | CN104271239B (enExample) |
| CA (1) | CA2866758C (enExample) |
| GB (2) | GB201204533D0 (enExample) |
| MY (1) | MY172188A (enExample) |
| RU (1) | RU2580743C1 (enExample) |
| SG (1) | SG11201405679UA (enExample) |
| WO (1) | WO2013135785A1 (enExample) |
| ZA (1) | ZA201406629B (enExample) |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201204533D0 (en) | 2012-03-15 | 2012-04-25 | Element Six Ltd | Process for manufacturing synthetic single crystal diamond material |
| US10167569B2 (en) * | 2012-08-16 | 2019-01-01 | National University Corporation Ehime University | Hexagonal diamond bulk sintered body and its manufacturing method |
| CN103949269A (zh) * | 2014-05-14 | 2014-07-30 | 河南飞孟金刚石工业有限公司 | 一种多晶金刚石触媒及其热处理工艺 |
| US10471557B2 (en) * | 2014-11-05 | 2019-11-12 | Nippon Light Metal Company, Ltd. | Method of manufacturing liquid-cooled jacket and liquid-cooled jacket |
| CN105126853B (zh) * | 2015-07-31 | 2017-07-07 | 河南省亚龙金刚石制品有限公司 | 一种合成优质宝石级金刚石大单晶用触媒及其制备方法 |
| CN105817181B (zh) * | 2016-04-14 | 2019-02-26 | 湖北鄂信钻石科技股份有限公司 | 一种白色人造金刚石及制造方法 |
| CN106400113A (zh) * | 2016-09-12 | 2017-02-15 | 河南理工大学 | 一种人工合成大尺寸单晶金刚石片方法及合成组装块结构 |
| DE102016011098A1 (de) * | 2016-09-15 | 2018-03-15 | H.C. Starck Tantalum and Niobium GmbH | Verfahren zur Herstellung von elektronischen Bauteilen mittels 3D-Druck |
| ES2724214B2 (es) * | 2018-03-01 | 2020-01-15 | Business Res And Diamonds S L | Procedimiento para la obtencion de diamantes sinteticos a partir de la sacarosa y equipo para llevar a cabo dicho procedimiento |
| CN109234793A (zh) * | 2018-10-23 | 2019-01-18 | 营口鑫成达新型建材有限公司 | 一种合成单晶金刚石的方法 |
| WO2021023211A1 (en) * | 2019-08-05 | 2021-02-11 | Goldway Technology Limited | System and process for diamond authentication |
| CN110983437B (zh) * | 2019-12-26 | 2021-06-22 | 长沙新材料产业研究院有限公司 | 一种生产单晶金刚石的方法 |
| CN111701535A (zh) * | 2020-06-28 | 2020-09-25 | 安徽亚珠金刚石股份有限公司 | 一种人造金刚石合成装置与合成方法 |
| RU2752346C1 (ru) * | 2020-12-11 | 2021-07-26 | Общество с ограниченной ответственностью "Научно-производственный комплекс "АЛМАЗ" | Способ получения сверхтвёрдых материалов |
| CN112892411B (zh) * | 2021-01-25 | 2022-05-31 | 四川大学 | 一种高温高压下生长大颗粒金刚石的方法 |
| EP4215648A1 (fr) * | 2022-01-25 | 2023-07-26 | Aithra | Procédé pour produire du diamant de synthèse |
| CN115007068B (zh) * | 2022-06-17 | 2024-07-09 | 山东昌润钻石股份有限公司 | 一种八面体金刚石的合成方法 |
| TWI840846B (zh) * | 2022-06-21 | 2024-05-01 | 宋健民 | 一種單晶鑽石晶圓及單晶鑽石的製造方法 |
| CN115198360B (zh) * | 2022-07-27 | 2023-08-22 | 内蒙古科技大学 | 一种可控制备单晶金刚石纳米柱阵列簇的方法 |
| CN115591476B (zh) * | 2022-10-19 | 2025-09-23 | 齐鲁工业大学(山东省科学院) | 一种蓝宝石优化处理方法 |
| CN116492926B (zh) * | 2023-03-23 | 2025-11-21 | 湖北科技学院 | 一种控制钻石生长速度的方法 |
| CN118664261A (zh) * | 2024-07-03 | 2024-09-20 | 湖南坚利美超硬材料有限公司 | 一种金刚石内部流道加工方法及其设备 |
Family Cites Families (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5370095A (en) * | 1976-12-03 | 1978-06-22 | Ishizuka Kenkyusho | Method of making diamond |
| JPS6035282B2 (ja) | 1977-11-15 | 1985-08-14 | 株式会社東芝 | ダイヤモンドの合成法 |
| JPS59203717A (ja) | 1983-04-28 | 1984-11-17 | Toshiba Tungaloy Co Ltd | ダイヤモンド結晶の製造方法 |
| US4632817A (en) * | 1984-04-04 | 1986-12-30 | Sumitomo Electric Industries, Ltd. | Method of synthesizing diamond |
| JPS6168395A (ja) | 1984-09-13 | 1986-04-08 | Showa Denko Kk | ダイヤモンド結晶の成長法 |
| US4547257A (en) | 1984-09-25 | 1985-10-15 | Showa Denko Kabushiki Kaisha | Method for growing diamond crystals |
| JPS6384627A (ja) | 1986-09-26 | 1988-04-15 | Toshiba Tungaloy Co Ltd | ダイヤモンド結晶の製造方法 |
| ZA889314B (en) * | 1987-12-21 | 1990-02-28 | De Beers Ind Diamond | Diamond synthesis |
| JP2645719B2 (ja) * | 1988-03-08 | 1997-08-25 | 住友電気工業株式会社 | ダイヤモンドの合成方法 |
| US5273730A (en) * | 1988-03-08 | 1993-12-28 | Sumitomo Electric Industries, Ltd. | Method of synthesizing diamond |
| SU1788700A1 (ru) * | 1989-04-25 | 1996-02-20 | Институт сверхтвердых материалов АН УССР | Способ синтеза монокристаллов алмаза на затравке |
| JP2546558B2 (ja) * | 1991-07-22 | 1996-10-23 | 住友電気工業株式会社 | ダイヤモンド砥粒の合成方法 |
| JP3156326B2 (ja) * | 1992-01-07 | 2001-04-16 | 富士通株式会社 | 半導体成長装置およびそれによる半導体成長方法 |
| JP3452665B2 (ja) | 1994-11-22 | 2003-09-29 | 東京瓦斯株式会社 | ダイヤモンド単結晶の合成方法及び単結晶ダイヤモンド |
| JPH08337498A (ja) | 1995-04-13 | 1996-12-24 | Sumitomo Electric Ind Ltd | ダイヤモンド粒子、ダイヤモンド合成用粒子及び圧密体並びにそれらの製造方法 |
| US7404857B2 (en) * | 1997-04-04 | 2008-07-29 | Chien-Min Sung | Superabrasive particle synthesis with controlled placement of crystalline seeds |
| US7368013B2 (en) | 1997-04-04 | 2008-05-06 | Chien-Min Sung | Superabrasive particle synthesis with controlled placement of crystalline seeds |
| JP3660491B2 (ja) | 1998-01-23 | 2005-06-15 | 昭和電工株式会社 | 超高圧製品の製造方法 |
| US6627168B1 (en) | 1999-10-01 | 2003-09-30 | Showa Denko Kabushiki Kaisha | Method for growing diamond and cubic boron nitride crystals |
| US7101433B2 (en) * | 2002-12-18 | 2006-09-05 | General Electric Company | High pressure/high temperature apparatus with improved temperature control for crystal growth |
| US7128547B2 (en) * | 2004-01-13 | 2006-10-31 | Chien-Min Sung | High pressure split die and associated methods |
| DE602004032063D1 (de) * | 2004-12-09 | 2011-05-12 | Element Six Production Pty Ltd | Synthese von diamant |
| WO2006129155A1 (en) | 2005-05-31 | 2006-12-07 | Element Six (Production) (Pty) Ltd | Method of cladding diamond seeds |
| GB0704516D0 (en) * | 2007-03-08 | 2007-04-18 | Element Six Ltd | Diamond |
| GB0900771D0 (en) * | 2009-01-16 | 2009-03-04 | Element Six Ltd | Diamond |
| GB201204533D0 (en) | 2012-03-15 | 2012-04-25 | Element Six Ltd | Process for manufacturing synthetic single crystal diamond material |
-
2012
- 2012-03-15 GB GBGB1204533.2A patent/GB201204533D0/en not_active Ceased
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2013
- 2013-03-13 EP EP13710370.1A patent/EP2825306B1/en active Active
- 2013-03-13 RU RU2014137138/05A patent/RU2580743C1/ru active
- 2013-03-13 CN CN201380022945.7A patent/CN104271239B/zh active Active
- 2013-03-13 KR KR1020147028767A patent/KR101603032B1/ko active Active
- 2013-03-13 CA CA2866758A patent/CA2866758C/en active Active
- 2013-03-13 SG SG11201405679UA patent/SG11201405679UA/en unknown
- 2013-03-13 GB GB1304510.9A patent/GB2501808B/en active Active
- 2013-03-13 WO PCT/EP2013/055173 patent/WO2013135785A1/en not_active Ceased
- 2013-03-13 MY MYPI2014702567A patent/MY172188A/en unknown
- 2013-03-13 US US14/383,074 patent/US10370773B2/en active Active
- 2013-03-13 JP JP2014561442A patent/JP5978496B2/ja active Active
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2014
- 2014-09-10 ZA ZA2014/06629A patent/ZA201406629B/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| US10370773B2 (en) | 2019-08-06 |
| CN104271239A (zh) | 2015-01-07 |
| ZA201406629B (en) | 2016-08-31 |
| GB2501808A (en) | 2013-11-06 |
| KR20140138934A (ko) | 2014-12-04 |
| GB201304510D0 (en) | 2013-04-24 |
| CA2866758A1 (en) | 2013-09-19 |
| SG11201405679UA (en) | 2014-11-27 |
| CA2866758C (en) | 2017-01-03 |
| EP2825306A1 (en) | 2015-01-21 |
| GB2501808B (en) | 2016-03-16 |
| EP2825306B1 (en) | 2017-02-01 |
| WO2013135785A1 (en) | 2013-09-19 |
| GB201204533D0 (en) | 2012-04-25 |
| RU2580743C1 (ru) | 2016-04-10 |
| US20150027363A1 (en) | 2015-01-29 |
| JP2015511930A (ja) | 2015-04-23 |
| CN104271239B (zh) | 2017-12-12 |
| MY172188A (en) | 2019-11-15 |
| JP5978496B2 (ja) | 2016-08-24 |
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