JP7254163B2 - 基板処理装置および基板処理方法 - Google Patents
基板処理装置および基板処理方法 Download PDFInfo
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- JP7254163B2 JP7254163B2 JP2021509444A JP2021509444A JP7254163B2 JP 7254163 B2 JP7254163 B2 JP 7254163B2 JP 2021509444 A JP2021509444 A JP 2021509444A JP 2021509444 A JP2021509444 A JP 2021509444A JP 7254163 B2 JP7254163 B2 JP 7254163B2
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- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
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- H01L21/67207—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
- H01L21/6723—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one plating chamber
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- H01L21/67742—Mechanical parts of transfer devices
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1851—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
- C23C18/1872—Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
- C23C18/1886—Multistep pretreatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
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Description
ウエハW1を水平姿勢で保持する第1液処理部1000の第1スピンチャック1002は、ウエハW1を鉛直軸線回りに回転させる。複数の処理液ノズル1034のうちの前処理用の洗浄液を供給するための処理液ノズル1034が、回転しているウエハW1の中心部の真上に位置し、前述した前処理用の洗浄液をウエハW1に供給する。供給された薬液は遠心力によりウエハW1の表面(上面)の周縁部に向けて流れ、ウエハW1の外方に飛散する。このとき、ウエハW1の表面の全体が薬液の液膜に覆われる。この状態が予め定められた時間(例えば1分間)だけ継続する。
次に、前処理用の洗浄液の供給を停止し、リンス液供給用の処理液ノズル1034から、回転するウエハW1の中心部にリンス液(DIW)を供給する。供給されたリンス液によりウエハW1上に残留する薬液および反応生成物が洗い流される。この状態が予め定められた時間(例えば30秒間)だけ継続する。
次に、リンス液の供給を停止し、触媒液供給用の処理液ノズル1034から、回転するウエハW1の中心部に触媒液(例えばパラジウムナノ粒子含有液)を供給する。ウエハW1上に残留するリンス液が供給された触媒液により置換され、ウエハW1の表面の全体が触媒液の液膜に覆われる。この状態を予め定められた時間(例えば30秒間)だけ継続する。
次に、触媒液の供給を停止し、第1リンス工程で用いたリンス液供給用の処理液ノズル1034から、回転するウエハW1の中心部にリンス液(DIW)を供給する。供給されたリンス液によりウエハW1上に残留する余剰の触媒粒子が洗い流される。この状態が予め定められた時間(例えば30秒間)だけ継続する。
次に、処理液ノズル1034からのリンス液の吐出を停止する。リンス液の吐出を停止するやや前の時点から、ノズル1036からウエハW1の表面の中心部に向けてIPA(乾燥用液体)の吐出を開始する。処理液ノズル1034からの吐出を停止された後、乾燥用液体ノズル1036からウエハW1の表面の中心部に向けてIPAの吐出を継続する。これにより、ウエハW1の表面に残留しているリンス液(DIW)がIPAに置換される。IPAへの置換が十分に進行したら、乾燥用液体ノズル1036を移動させて、ウエハW1の表面上へのIPAの着液位置を、ウエハW1の周縁まで移動させてゆく。このときウエハW1の表面上の中心部に円形の乾燥領域(乾燥コア)が形成され、その後、乾燥用液体ノズル1036の移動に伴い乾燥コアがウエハW1の周縁まで広がり、これにより、ウエハW1の表面の全体が乾燥する。
第1アーム3100が第2スピンチャック2002としての回転テーブル100(図6参照)の真上にウエハWを位置させ、図15Fを参照して説明した手法により図15F中のリフトピン2004に相当するリフトピン211(図6参照)にウエハWを渡す。リフトピン211が処理位置まで下降し、その過程で、ウエハWが吸着プレート120の上面120Aに載る。以下の説明は図6の構成に基づいて行うこととする。
ウエハWが吸着プレート120に吸着されたら、ホットプレート140の温度が予め定められた温度(吸着プレート120上のウエハWがその後の処理に適した温度に加熱されるような温度)まで昇温するように、ホットプレート140のヒーター142への供給電力を調節する。
次いで、処理液供給部700のノズルアームにより、メッキ液ノズル701が、ウエハWの中心部の真上に位置する。この状態で、メッキ液ノズル701から温調されたメッキ液がウエハWの表面(上面)に供給される。メッキ液の供給は、メッキ液の液面LSがウエハWの上面よりも十分に上に位置するまで続けられる。このとき、周縁カバー体180の上部181が堰として作用し、メッキ液が回転テーブル100の外側にこぼれ落ちることを防止する。このときの状態は図15Hに示した状態に概ね相当する。
メッキ膜の形成が終了したら、まず、給電部300からのヒーター142への給電を停止し、次いで、第2電極部161Bを下降位置に下降させる。先に給電を停止することにより、第2電極部161Bの下降時に電極間にスパークが生じることを防止することができる。
次に、切替装置(三方弁)156を切り替えて、吸引配管155Wの接続先を吸引装置157Wからパージガス供給装置159に変更する。これにより、プレート用の下面吸引流路溝121Pにパージガスを供給するとともに、基板用の下面吸引流路溝122Wを介して吸着プレート120の上面120Aの凹領域125Wにパージガスを供給する。これにより、吸着プレート120に対するウエハWの吸着が解除される。
処理対象のウエハWの構成次第では、触媒付与工程は実施しなくてもよい。例えばウエハWにビアが形成され、ビアの底部にCu(銅)配線層が露出し、ビアをCo(コバルト)無電解メッキにより埋める場合には、被メッキ面への触媒付与は必要無い。被メッキ面に触媒を付与しなくても、Cu配線層からCoメッキを成長させることができるからである。この場合、メッキの前処理は、前述した前洗浄工程、第1リンス工程および乾燥工程のみとしてもよい。
第2液処理部2000でウエハWに(1回目の)メッキ処理を行った後であってかつ第1液処理部1000で当該ウエハWにメッキの後処理を行う前に、第2アーム3200を用いて第1液処理部1000に一旦ウエハWを戻して第1液処理部1000で中間洗浄処理を行い、その後、第1アーム3100を用いて第2液処理部2000に再びウエハWを搬入して(2回目の)メッキ処理を行ってもよい。この場合、第2液処理部2000内でN番目のウエハWに対して2回目のメッキ処理を行っているときに、第1液処理部1000内でN-1番目のウエハWの後処理およびN+1番目のウエハWの前処理を行うことができる。
[アームの変形実施形態]
16 液処理モジュール
1602 基板の搬出入口
17 モジュール外搬送装置
1000 第1液処理部
1002 第1保持部
2000 第2液処理部
2002 第2保持部
3000(3100,3200) モジュール内搬送装置
Claims (20)
- 基板の搬出入口を有し、第1液処理部と、前記第1液処理部よりも前記搬出入口から遠い位置に設けられた第2液処理部と、が内装された液処理モジュールと、
前記液処理モジュールに対して基板を搬出入するモジュール外搬送装置と、
前記第1液処理部と前記第2液処理部との間に設けられ、前記第1液処理部と前記第2液処理部との間で基板を搬送するモジュール内搬送装置と、
を備え、
前記第1液処理部は、基板を保持する第1保持部を有し、
前記第2液処理部は、基板を保持する第2保持部を有し、
前記第2液処理部は、前記第2保持部により保持された基板にメッキ処理を施すように構成され、
前記第1液処理部は、前記第1保持部により保持された基板に少なくとも前記メッキ処理後の後洗浄処理を施すように構成され,
前記モジュール内搬送装置は、各々が基板を保持し得る第1アームおよび第2アームを有し、
前記第1アームは第1旋回機構により水平面内を旋回可能であり、
前記第2アームは第2旋回機構により水平面内を旋回可能であり、
前記第1アームおよび前記第2アームは、同時に旋回させても互いに干渉しないように異なる高さ位置に配置されている、
基板処理装置。 - 前記基板処理装置の動作を制御する制御部をさらに備え、
前記制御部は、
前記モジュール外搬送装置に、前記基板を前記第1液処理部に搬入させ、
その後に、前記モジュール内搬送装置に、前記第1液処理部から前記第2液処理部へ前記基板を搬送させ、
その後に、前記第2液処理部に、前記基板上にメッキ液を供給させるとともに当該メッキ液を加熱させることにより前記基板に対して前記メッキ処理を行わせ、
その後に、前記モジュール内搬送装置に、前記第2液処理部から前記第1液処理部へ前記基板を搬送させ、
その後に、前記第1液処理部に、前記基板に対して後洗浄処理を行わせ、
その後に、前記モジュール外搬送装置に、前記基板を前記液処理モジュールから搬出させる、請求項1に記載の基板処理装置。 - 前記制御部は、前記モジュール外搬送装置により前記第1液処理部に前記基板が搬入された後であってかつ前記モジュール内搬送装置により前記第1液処理部から前記第2液処理部へ前記基板が搬送される前に、前記第1液処理部に、前記基板に対して前記メッキ処理前の前洗浄工程を含む前処理を行わせる、請求項2に記載の基板処理装置。
- 前記基板処理装置の動作を制御する制御部をさらに備え、
前記制御部は、
前記モジュール外搬送装置に、前記基板を前記第1液処理部に搬入させ、
その後に、前記第1液処理部に、前記基板に対して前記メッキ処理前の前洗浄工程を含む前処理を行わせ、
その後に、前記モジュール内搬送装置に、前記基板を前記第1液処理部から前記第2液処理部へ搬送させ、
その後に、前記第2液処理部に、前記基板上にメッキ液を供給させるとともに当該メッキ液を加熱させることにより前記基板に対して第1のメッキ処理を行わせ、
その後に、前記モジュール内搬送装置に、前記基板を前記第2液処理部から前記第1液処理部へ搬送させ、
その後に、前記第1液処理部に、前記基板に対して中間洗浄処理を行わせ、
その後に、前記モジュール内搬送装置に、前記基板を前記第1液処理部から前記第2液処理部へ搬送させ、
その後に、前記第2液処理部に、前記基板上にメッキ液を供給させるとともに当該メッキ液を加熱させることにより前記基板に対して第2のメッキ処理を行わせ、
その後に、前記モジュール内搬送装置に、前記基板を前記第2液処理部から前記第1液処理部へ搬送させ、
その後に、前記第1液処理部に、前記基板に対して後洗浄処理を行わせ、
その後に、前記モジュール外搬送装置に、前記基板を前記液処理モジュールから搬出させる、請求項1に記載の基板処理装置。 - 前記前処理が、前記基板にパラジウムを付与するパラジウム付与工程を含む、請求項3または4に記載の基板処理装置。
- 前記第2液処理部の前記第2保持部にヒーターが設けられ、前記基板に対してメッキ処理が施されるときに、前記ヒーターを用いて前記基板および前記メッキ液が加熱される、請求項2から5のうちのいずれか一項に記載の基板処理装置。
- 前記第2液処理部は、トッププレートと、トッププレート移動機構とを有し、前記制御部は、前記基板に対してメッキ処理が施されるときに、前記第2保持部に保持されるとともに前記メッキ液が供給された前記基板が前記トッププレートに覆われるようにする、請求項2から6のうちのいずれか一項に記載の基板処理装置。
- 前記トッププレートにヒーターが設けられ、前記制御部は、前記基板に対してメッキ処理が施されるときに、前記ヒーターにより前記トッププレートの少なくとも下面が加熱されるようにする、請求項7に記載の基板処理装置。
- 前記トッププレートに不活性ガス供給部が設けられ、前記制御部は、前記基板に対してメッキ処理が施されるときに、前記不活性ガス供給部により、少なくとも前記トッププレートと前記基板との間の空間に不活性ガスを供給させる、請求項7に記載の基板処理装置。
- 前記第2液処理部の前記第2保持部の周縁部に不活性ガス供給部が設けられ、前記制御部は、前記基板に対してメッキ処理が施されるときに、前記不活性ガス供給部に、少なくとも前記トッププレートと前記基板との間の空間に不活性ガスを供給させる、請求項7に記載の基板処理装置。
- 前記第2液処理部に不活性ガスを供給する不活性ガス供給部をさらに備え、前記制御部は、少なくとも前記基板に対してメッキ処理が施されるときに、前記不活性ガス供給部に、前記第2液処理部内の空間に不活性ガスを供給させる、請求項7に記載の基板処理装置。
- 基板の搬出入口を有し、第1液処理部と、前記第1液処理部よりも前記搬出入口から遠い位置に設けられた第2液処理部と、が内装された液処理モジュールと、前記液処理モジュールに対して基板を搬出入するモジュール外搬送装置と、前記第1液処理部と前記第2液処理部との間に設けられるとともに前記第1液処理部と前記第2液処理部との間で基板を搬送するモジュール内搬送装置と、を備え、前記第1液処理部は、基板を保持する第1保持部を有し、前記第2液処理部は、基板を保持する第2保持部を有している基板処理装置を用意することと、
前記モジュール外搬送装置により、前記基板を前記第1液処理部に搬入することと、
その後に、前記モジュール内搬送装置により、前記第1液処理部から前記第2液処理部へ前記基板を搬送することと、
その後に、前記第2液処理部により、前記基板上にメッキ液を供給するとともに当該メッキ液を加熱することにより前記基板に対してメッキ処理を行うことと、
その後に、前記モジュール内搬送装置により、前記第2液処理部から前記第1液処理部へ前記基板を搬送することと、
その後に、前記第1液処理部により、前記基板に対して後洗浄処理を行うことと、
その後に、前記モジュール外搬送装置により、前記基板を前記液処理モジュールから搬出することと、
を含む基板処理方法であって、
前記モジュール内搬送装置は、各々が基板を保持し得る第1アームおよび第2アームを有し、
前記第1アームは第1旋回機構により水平面内を旋回可能であり、
前記第2アームは第2旋回機構により水平面内を旋回可能であり、
前記第1アームおよび前記第2アームは、同時に旋回させても互いに干渉しないように異なる高さ位置に配置されており、
前記モジュール内搬送装置により、前記第1液処理部から前記第2液処理部へ前記基板を搬送することが前記第1アームを用いて行われ、このときに、前記第2液処理部で先にメッキ処理が施された別の基板が、前記第2アームを用いて前記第2液処理部から前記第1液処理部へ搬送される、
基板処理方法。 - 前記モジュール外搬送装置により前記第1液処理部に前記基板が搬入された後であってかつ前記モジュール内搬送装置により前記第1液処理部から前記第2液処理部へ前記基板が搬送される前に、前記第1液処理部により、前記基板に対して前記メッキ処理前の前洗浄工程を含む前処理を行う、請求項12に記載の基板処理方法。
- 前記モジュール内搬送装置により、前記第2液処理部から前記第1液処理部へメッキ処理が施された前記基板を搬送することの後であってかつ前記基板に対して後洗浄処理を行うことの前に、
前記第1液処理部により、前記基板に対して中間洗浄処理を行うことと、
その後に、前記モジュール内搬送装置により、前記第1液処理部から前記第2液処理部へ前記基板を搬送することと、
その後に、前記第2液処理部により、前記基板上にメッキ液を供給するとともに当該メッキ液を加熱することにより前記基板に対して2回目のメッキ処理を行うことと、
をさらに含む、請求項13に記載の基板処理方法。 - 前記前処理が、前記基板にパラジウムを付与することを含む、請求項13または14に記載の基板処理方法。
- 前記基板に対して前記メッキ処理が施されるときに、前記第2保持部に保持されるとともに前記メッキ液が供給された前記基板をトッププレートで覆うことをさらに含む、請求項12から15のうちのいずれか一項に記載の基板処理方法。
- 前記トッププレートが前記基板を覆うときに、前記トッププレートに設けられたヒーターにより前記トッププレートの少なくとも下面を加熱することをさらに含む、請求項16に記載の基板処理方法。
- 前記トッププレートが前記基板を覆うときに、少なくとも前記トッププレートと前記基板との間の空間に不活性ガスを供給することをさらに含む、請求項16に記載の基板処理方法。
- 前記不活性ガスは、前記トッププレートに設けられるか、あるいは前記第2保持部の周縁部に設けられた不活性ガス供給部から供給される、請求項18に記載の基板処理方法。
- 少なくとも前記基板に対してメッキ処理が施されるときに、前記第2液処理部内の空間に不活性ガスを供給することをさらに含む、請求項12に記載の基板処理方法。
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JP2022190831A (ja) * | 2021-06-15 | 2022-12-27 | 株式会社荏原製作所 | 基板洗浄装置、基板処理装置、ブレークイン装置、基板に付着する微粒子数の推定方法、基板洗浄部材の汚染度合い判定方法およびブレークイン処理の判定方法 |
JP2024069004A (ja) * | 2022-11-09 | 2024-05-21 | 東京エレクトロン株式会社 | 基板処理装置 |
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