JP6295950B2 - 感光性樹脂組成物、保護膜又は絶縁膜、タッチパネル及びその製造方法 - Google Patents
感光性樹脂組成物、保護膜又は絶縁膜、タッチパネル及びその製造方法 Download PDFInfo
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- JP6295950B2 JP6295950B2 JP2014515390A JP2014515390A JP6295950B2 JP 6295950 B2 JP6295950 B2 JP 6295950B2 JP 2014515390 A JP2014515390 A JP 2014515390A JP 2014515390 A JP2014515390 A JP 2014515390A JP 6295950 B2 JP6295950 B2 JP 6295950B2
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- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
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- CLZGJKHEVKJLLS-UHFFFAOYSA-N n,n-diheptylheptan-1-amine Chemical compound CCCCCCCN(CCCCCCC)CCCCCCC CLZGJKHEVKJLLS-UHFFFAOYSA-N 0.000 description 1
- DIAIBWNEUYXDNL-UHFFFAOYSA-N n,n-dihexylhexan-1-amine Chemical compound CCCCCCN(CCCCCC)CCCCCC DIAIBWNEUYXDNL-UHFFFAOYSA-N 0.000 description 1
- REPVNSJSTLRQEQ-UHFFFAOYSA-N n,n-dimethylacetamide;n,n-dimethylformamide Chemical compound CN(C)C=O.CN(C)C(C)=O REPVNSJSTLRQEQ-UHFFFAOYSA-N 0.000 description 1
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 1
- OOHAUGDGCWURIT-UHFFFAOYSA-N n,n-dipentylpentan-1-amine Chemical compound CCCCCN(CCCCC)CCCCC OOHAUGDGCWURIT-UHFFFAOYSA-N 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- RMTGISUVUCWJIT-UHFFFAOYSA-N n-[3-[3-aminopropoxy(dimethoxy)silyl]propyl]-1-phenylprop-2-en-1-amine;hydrochloride Chemical compound Cl.NCCCO[Si](OC)(OC)CCCNC(C=C)C1=CC=CC=C1 RMTGISUVUCWJIT-UHFFFAOYSA-N 0.000 description 1
- 229940017144 n-butyl lactate Drugs 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 1
- DASJFYAPNPUBGG-UHFFFAOYSA-N naphthalene-1-sulfonyl chloride Chemical compound C1=CC=C2C(S(=O)(=O)Cl)=CC=CC2=C1 DASJFYAPNPUBGG-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
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- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
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- 150000004767 nitrides Chemical class 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
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- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 1
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- LYXOWKPVTCPORE-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanone Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C1=CC=CC=C1 LYXOWKPVTCPORE-UHFFFAOYSA-N 0.000 description 1
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- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
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- 238000003918 potentiometric titration Methods 0.000 description 1
- ARJOQCYCJMAIFR-UHFFFAOYSA-N prop-2-enoyl prop-2-enoate Chemical compound C=CC(=O)OC(=O)C=C ARJOQCYCJMAIFR-UHFFFAOYSA-N 0.000 description 1
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- VHXJRLYFEJAIAM-UHFFFAOYSA-N quinoline-2-sulfonyl chloride Chemical compound C1=CC=CC2=NC(S(=O)(=O)Cl)=CC=C21 VHXJRLYFEJAIAM-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
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- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
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- 238000001228 spectrum Methods 0.000 description 1
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- 229910052712 strontium Inorganic materials 0.000 description 1
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- ZQJYXISBATZORI-UHFFFAOYSA-N tributyl(ethoxy)silane Chemical compound CCCC[Si](CCCC)(CCCC)OCC ZQJYXISBATZORI-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- BJDLPDPRMYAOCM-UHFFFAOYSA-N triethoxy(propan-2-yl)silane Chemical compound CCO[Si](OCC)(OCC)C(C)C BJDLPDPRMYAOCM-UHFFFAOYSA-N 0.000 description 1
- BOVWGKNFLVZRDU-UHFFFAOYSA-N triethoxy(trifluoromethyl)silane Chemical compound CCO[Si](OCC)(OCC)C(F)(F)F BOVWGKNFLVZRDU-UHFFFAOYSA-N 0.000 description 1
- UDUKMRHNZZLJRB-UHFFFAOYSA-N triethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OCC)(OCC)OCC)CCC2OC21 UDUKMRHNZZLJRB-UHFFFAOYSA-N 0.000 description 1
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- JLGNHOJUQFHYEZ-UHFFFAOYSA-N trimethoxy(3,3,3-trifluoropropyl)silane Chemical compound CO[Si](OC)(OC)CCC(F)(F)F JLGNHOJUQFHYEZ-UHFFFAOYSA-N 0.000 description 1
- LGROXJWYRXANBB-UHFFFAOYSA-N trimethoxy(propan-2-yl)silane Chemical compound CO[Si](OC)(OC)C(C)C LGROXJWYRXANBB-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- FIQMHBFVRAXMOP-UHFFFAOYSA-N triphenylphosphane oxide Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)C1=CC=CC=C1 FIQMHBFVRAXMOP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F230/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
- C08F230/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
- C08F230/08—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
- C08F230/085—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon the monomer being a polymerisable silane, e.g. (meth)acryloyloxy trialkoxy silanes or vinyl trialkoxysilanes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0388—Macromolecular compounds which are rendered insoluble or differentially wettable with ethylenic or acetylenic bands in the side chains of the photopolymer
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0755—Non-macromolecular compounds containing Si-O, Si-C or Si-N bonds
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Optics & Photonics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Human Computer Interaction (AREA)
- Materials For Photolithography (AREA)
Description
本発明の感光性樹脂組成物は、(A)アルカリ可溶性樹脂を含有する。(A)アルカリ可溶性樹脂はエチレン性不飽和二重結合基を有する。(A)アルカリ可溶性樹脂がエチレン性不飽和二重結合基を有することで、露光時のUV硬化が促進されて感度が向上するとともに、熱硬化後の架橋密度が向上し、硬化膜の硬度を向上させることができる。(A)アルカリ可溶性樹脂の二重結合当量としては、300〜5,000g/molであり、300〜2,000g/molが好ましく、300〜1,500g/molがより好ましい。ここで二重結合当量とは、エチレン性不飽和二重結合基1mol当たりの樹脂重量をいい、単位はg/molである。二重結合当量はヨウ素価を測定することで算出できる。二重結合当量が上記範囲であると、熱硬化時の耐クラック性、硬化膜の硬度、耐薬品性及び塗液の保管安定性が向上する。二重結合当量が300に満たないと、塗液の保管安定性又は熱硬化時の耐クラック性が低下する場合がある。一方、二重結合当量が5,000を超えると、硬化膜の硬度又は耐薬品性が低下する場合がある。
R8は、それぞれ独立して、水素、炭素数1〜6のアルキル基、炭素数4〜7のシクロアルキル基、炭素数2〜8のアルケニル基又は炭素数6〜10のアリール基が好ましい。R9〜R13は、それぞれ独立して、水素、炭素数1〜4のアルキル基、炭素数2〜4のアシル基又は炭素数6〜10のアリール基が好ましい。
R1は、水素、炭素数1〜6のアルキル基、炭素数4〜7のシクロアルキル基又は炭素数6〜10のアリール基が好ましく、R2及びR3は、それぞれ独立して、水素、炭素数1〜18のアルキル基、炭素数4〜7のシクロアルキル基、炭素数6〜10のアリール基、炭素数1〜4のアルコキシ基又はヒドロキシ基が好ましい。上記のアルキル基、シクロアルキル基、アリール基及びアルコキシ基は、無置換体又は置換体のいずれであっても構わない。Mは、ジルコニウムが好ましい。
R4〜R7は、それぞれ独立して、水素、炭素数1〜4のアルキル基、炭素数2〜4のアシル基又は炭素数6〜10のアリール基が好ましい。
AcOH:酢酸
AD−TMP:ジトリメチロールプロパンテトラアクリレート(新中村化学工業(株)製)
Al−A:アルミキレートA(川研ファインケミカル(株)製;トリス(アセチルアセトナート)アルミニウム(III))
BDG:ブチルジグリコール、ジエチレングリコールモノ−n−ブチルエーテル
BYK−333:シリコーン系界面活性剤(ビックケミー・ジャパン(株)製)
DAA:ジアセトンアルコール
DMSO:ジメチルスルホキシド
DPHA:KAYARAD(登録商標)DPHA(日本化薬(株)製;ジペンタエリスリトールヘキサアクリレート)
EtOH:エタノール
HCl:塩酸
HNO3:硝酸
H3PO4:リン酸
IC−907:IRGACURE(登録商標)907(BASF製;2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノプロパン−1−オン)
IPA:イソプロピルアルコール
ITO:酸化インジウムスズ
KBE−04:テトラエトキシシラン(信越化学工業(株)製)
KBM−04:テトラメトキシシラン(信越化学工業(株)製)
KBM−1403:4−スチリルトリメトキシシラン(信越化学工業(株)製)
KBM−403:3−グリシドキシプロピルトリメトキシシラン(信越化学工業(株)製)
KBM−503:3−メタクリロキシプロピルトリメトキシシラン(信越化学工業(株)製)
KBM−5103:3−アクリロキシプロピルトリメトキシシラン(信越化学工業(株)製)
KBM−803:3−メルカプトプロピルトリメトキシシラン(信越化学工業(株)製)
KBM−903:3−アミノプロピルトリメトキシシラン(信越化学工業(株)製)
KBE−9007:3−イソシアネートプロピルトリエトキシシラン(信越化学工業(株)製)
KBE−9103:3−トリエトキシシリル−N−(1,3−ジメチルブチリデン)プロピルアミン(信越化学工業(株)製)
KBM−9659:1,3,5−トリス(3−トリメトキシシリルプロピル)イソシアヌル酸(信越化学工業(株)製)
MAM:Mo/Al/Mo(モリブデン/アルミニウム/モリブデン)
MB:3−メトキシ−1−ブタノール
MEA:モノエタノールアミン、2−アミノエタノール
NaOH:水酸化ナトリウム
N−300:レジスト剥離液(ナガセケムテックス(株)製;MEA/BDG=30/70)
OFPR−800:ポジ型フォトレジスト(東京応化工業(株)製)
OXE−01:IRGACURE(登録商標)OXE−01(BASF製;1−[4−(フェニルチオ)フェニル]オクタン−1,2−ジオン−2−(O−ベンゾイル)オキシム)
PE−3A:ライトアクリレートPE−3A(共栄社化学(株)製;ペンタエリスリトールトリアクリレート)
PE−4A:ライトアクリレートPE−4A(共栄社化学(株)製;ペンタエリスリトールテトラアクリレート)
PGMEA:プロピレングリコールモノメチルエーテルアセテート
TC−401:オルガチックス(登録商標)TC−401(マツモトファインケミカル(株)製;テトラキス(アセチルアセトナート)チタン(IV))
THF:テトラヒドロフラン
TMAH:水酸化テトラメチルアンモニウム
TMP−A:ライトアクリレートTMP−A(共栄社化学(株)製;トリメチロールプロパントリアクリレート)
TMPU:1−(3−トリメトキシシリルプロピル)尿素
X−12−967YP:2−(3−トリメトキシシリルプロピル)−4−(N−t−ブチル)アミノ−4−オキソブタン酸(信越化学工業(株)製)
ZC−150:オルガチックス(登録商標)ZC−150(マツモトファインケミカル(株)製;テトラキス(アセチルアセトナート)ジルコニウム(IV))
ナーセムMg:ナーセム(登録商標)マグネシウム(日本化学産業(株)製;ビス(アセチルアセトナート)マグネシウム(II))
合成例1 アクリル樹脂溶液(A−01)の合成
フラスコに2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを34.64g仕込んだ。次に、メタクリル酸ベンジルを26.43g(30mol%)、メタクリル酸を21.52g(50mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを22.03g(20mol%)仕込み、室温でしばらく撹拌して、フラスコ内をバブリングによって十分に窒素置換した後、70℃で5時間加熱撹拌した。次に、得られた溶液にメタクリル酸グリシジルを14.22g(20mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを70.33g添加し、90℃で4時間加熱撹拌して、アクリル樹脂溶液(A−01)を得た。得られたアクリル樹脂溶液(A−01)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは30,000、カルボン酸当量は480であり、二重結合当量は840であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを32.46g、メタクリル酸ベンジルを44.05g(50mol%)、メタクリル酸を21.52g(50mol%)、メタクリル酸グリシジルを14.22g(20mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを65.90g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−02)を得た。得られたアクリル樹脂溶液(A−02)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは33,000、カルボン酸当量は490であり、二重結合当量は800であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを29.29g、メタクリル酸を21.52g(50mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを22.03g(20mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを14.22g(20mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを59.47g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−03)を得た。得られたアクリル樹脂溶液(A−03)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは15,000、カルボン酸当量は510であり、二重結合当量は730であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを23.34g、メタクリル酸を21.52g(50mol%)、メタクリル酸メチルを10.01g(20mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを14.22g(20mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを47.39g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−04)を得た。得られたアクリル樹脂溶液(A−04)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは20,000、カルボン酸当量は500であり、二重結合当量は610であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを23.54g、メタクリル酸を21.52g(50mol%)、スチレンを26.04g(50mol%)、メタクリル酸グリシジルを14.22g(20mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを47.80g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−05)を得た。得られたアクリル樹脂溶液(A−05)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは12,000、カルボン酸当量は490であり、二重結合当量は610であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを23.98g、メタクリル酸を28.41g(66mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを4.41g(4mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを25.59g(36mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを48.68g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−06)を得た。得られたアクリル樹脂溶液(A−06)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは16,000、カルボン酸当量は490であり、二重結合当量は410であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを32.61g、メタクリル酸を17.22g(40mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを33.05g(30mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを7.11g(10mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを66.22g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−07)を得た。得られたアクリル樹脂溶液(A−07)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは14,000、カルボン酸当量は480であり、二重結合当量は1,450であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを33.28g、メタクリル酸を16.36g(38mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを35.25g(32mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを5.69g(8mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを67.57g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−08)を得た。得られたアクリル樹脂溶液(A−08)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは14,000、カルボン酸当量は480であり、二重結合当量は1,810であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを34.94g、メタクリル酸を14.20g(33mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを40.76g(37mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを2.13g(3mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを70.94g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−09)を得た。得られたアクリル樹脂溶液(A−09)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは13,000、カルボン酸当量は480であり、二重結合当量は4,820であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを35.27g、メタクリル酸を13.77g(32mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを41.86g(38mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを1.42g(2mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを71.61g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−10)を得た。得られたアクリル樹脂溶液(A−10)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは13,000、カルボン酸当量は490であり、二重結合当量は6,580であった。
フラスコに2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを27.36g仕込んだ。次に、メタクリル酸を21.52g(50mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを11.02g(10mol%)、スチレンを15.62g(30mol%)、メタクリル酸グリシジルを7.11g(10mol%)仕込み、室温でしばらく撹拌して、フラスコ内をバブリングによって十分に窒素置換した後、70℃で5時間加熱撹拌した。次に、得られた溶液にメタクリル酸グリシジルを14.22g(20mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを55.54g添加し、90℃で4時間加熱撹拌して、アクリル樹脂溶液(A−11)を得た。得られたアクリル樹脂溶液(A−11)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは14,000、カルボン酸当量は460であり、二重結合当量は690であった。
2,2’−アゾビス(イソブチロニトリル)を0.821g(1mol%)、PGMEAを22.04g、メタクリル酸を38.74g(90mol%)、メタクリル酸トリシクロ[5.2.1.02,6]デカン−8−イルを1.10g(1mol%)、スチレンを4.69g(9mol%)、メタクリル酸グリシジルを42.65g(60mol%)、ジメチルベンジルアミンを0.676g(1mol%)、4−メトキシフェノールを0.186g(0.3mol%)、PGMEAを44.75g使用し、合成例1と同様に重合をして、アクリル樹脂溶液(A−12)を得た。得られたアクリル樹脂溶液(A−12)に、固形分濃度が35重量%になるようにPGMEAを添加した。アクリル樹脂のMwは19,000、カルボン酸当量は580であり、二重結合当量は290であった。
三口フラスコにメチルトリメトキシシランを23.84g(35mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを41.01g(35mol%)、DAAを62.14g仕込んだ。フラスコ内に窒素を0.05L/minで流し、混合溶液を撹拌しながらオイルバスで40℃に加熱した。混合溶液をさらに撹拌しながら、水27.93gにリン酸0.196gを溶かしたリン酸水溶液を10分かけて添加した。添加終了後、40℃で30分間撹拌して、シラン化合物を加水分解させた。その後、バス温を70℃に設定して1時間撹拌した後、続いてバス温を115℃まで昇温した。昇温開始後、約1時間後に溶液の内温が100℃に到達し、そこから1〜3時間加熱撹拌した(内温は100〜110℃)。1〜3時間加熱撹拌して得られた樹脂溶液を氷浴にて冷却した後、陰イオン交換樹脂及び陽イオン交換樹脂を、それぞれ樹脂溶液に対して2重量%加えて12時間撹拌した。撹拌後、陰イオン交換樹脂及び陽イオン交換樹脂をろ過して除去し、ポリシロキサン溶液(A−13)を得た。得られたポリシロキサン溶液(A−13)の固形分濃度は40重量%、水分率は1.6重量%、ポリシロキサンのMwは5,500、カルボン酸当量は780であり、二重結合当量は440であった。
メチルトリメトキシシランを13.62g(20mol%)、フェニルトリメトキシシランを34.70g(35mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを41.01g(35mol%)、DAAを66.62g、水を27.93g、リン酸を0.205g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−14)を得た。得られたポリシロキサン溶液(A−14)の固形分濃度は38重量%、水分率は2.4重量%、ポリシロキサンのMwは5,000、カルボン酸当量は820であり、二重結合当量は470であった。
メチルトリメトキシシランを23.84g(35mol%)、1−ナフチルトリメトキシシラン(50重量%のIPA溶液)を49.67g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを41.01g(35mol%)、DAAを66.95g、水を27.93g、リン酸を0.206g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−15)を得た。得られたポリシロキサン溶液(A−15)の固形分濃度は39重量%、水分率は1.8重量%、ポリシロキサンのMwは5,300、カルボン酸当量は830であり、二重結合当量は470であった。
メチルトリメトキシシランを23.84g(35mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−メタクリロキシプロピルトリメトキシシランを43.46g(35mol%)、DAAを64.50g、水を27.93g、リン酸を0.200g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−16)を得た。得られたポリシロキサン溶液(A−16)の固形分濃度は39重量%、水分率は1.9重量%、ポリシロキサンのMwは5,300、カルボン酸当量は800であり、二重結合当量は460であった。
メチルトリメトキシシランを17.03g(25mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを41.01g(35mol%)、テトラメトキシシランを7.61g(10mol%)、DAAを61.80g、水を28.83g、リン酸を0.197g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−17)を得た。得られたポリシロキサン溶液(A−17)の固形分濃度は41重量%、水分率は1.6重量%、ポリシロキサンのMwは5,700、カルボン酸当量は780であり、二重結合当量は440であった。
メチルトリメトキシシランを17.03g(25mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を26.23g(20mol%)、3−アクリロキシプロピルトリメトキシシランを41.01g(35mol%)、DAAを69.50g、水を28.83g、リン酸を0.208g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−18)を得た。得られたポリシロキサン溶液(A−18)の固形分濃度は42重量%、水分率は1.4重量%、ポリシロキサンのMwは5,900、カルボン酸当量は430であり、二重結合当量は480であった。
メチルトリメトキシシランを17.03g(25mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを52.72g(45mol%)、DAAを66.86g、水を27.93g、リン酸を0.205g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−19)を得た。得られたポリシロキサン溶液(A−19)の固形分濃度は42重量%、水分率は1.7重量%、ポリシロキサンのMwは5,800、カルボン酸当量は830であり、二重結合当量は370であった。
メチルトリメトキシシランを34.06g(50mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを23.43g(20mol%)、DAAを55.06g、水を27.93g、リン酸を0.181g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−20)を得た。得られたポリシロキサン溶液(A−20)の固形分濃度は39重量%、水分率は1.8重量%、ポリシロキサンのMwは5,000、カルボン酸当量は700であり、二重結合当量は700であった。
メチルトリメトキシシランを40.87g(60mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを11.72g(10mol%)、DAAを50.34g、水を27.93g、リン酸を0.171g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−21)を得た。得られたポリシロキサン溶液(A−21)の固形分濃度は38重量%、水分率は1.9重量%、ポリシロキサンのMwは4,600、カルボン酸当量は650であり、二重結合当量は1,310であった。
メチルトリメトキシシランを42.91g(63mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを8.20g(7mol%)、DAAを48.93g、水を27.93g、リン酸を0.168g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−22)を得た。得られたポリシロキサン溶液(A−22)の固形分濃度は38重量%、水分率は1.8重量%、ポリシロキサンのMwは4,500、カルボン酸当量は640であり、二重結合当量は1,830であった。
メチルトリメトキシシランを45.63g(67mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを3.51g(3mol%)、DAAを47.04g、水を27.93g、リン酸を0.164g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−23)を得た。得られたポリシロキサン溶液(A−23)の固形分濃度は37重量%、水分率は2.0重量%、ポリシロキサンのMwは4,400、カルボン酸当量は620であり、二重結合当量は4,130であった。
メチルトリメトキシシランを46.31g(68mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを2.34g(2mol%)、DAAを46.57g、水を27.93g、リン酸を0.163g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−24)を得た。得られたポリシロキサン溶液(A−24)の固形分濃度は37重量%、水分率は2.0重量%、ポリシロキサンのMwは4,300、カルボン酸当量は620であり、二重結合当量は6,150であった。
メチルトリメトキシシランを17.03g(25mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを41.01g(35mol%)、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシランを12.32g(10mol%)、DAAを66.33g、水を28.83g、リン酸を0.207g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−25)を得た。得られたポリシロキサン溶液(A−25)の固形分濃度は42重量%、水分率は1.5重量%、ポリシロキサンのMwは5,800、カルボン酸当量は830であり、二重結合当量は480であった。
メチルトリメトキシシランを4.77g(7mol%)、フェニルトリメトキシシランを19.83g(20mol%)、3−トリメトキシシリルプロピルコハク酸無水物を13.12g(10mol%)、3−アクリロキシプロピルトリメトキシシランを73.81g(63mol%)、DAAを75.35g、水を27.93g、リン酸を0.223g使用し、合成例13と同様に重合をして、ポリシロキサン溶液(A−26)を得た。得られたポリシロキサン溶液(A−26)の固形分濃度は44重量%、水分率は1.5重量%、ポリシロキサンのMwは6,400、カルボン酸当量は910であり、二重結合当量は290であった。
三口フラスコにテトラメトキシシランを30.44g(100mol%)、DAAを19.97g仕込んだ。フラスコ内に空気を0.05L/minで流し、混合溶液を撹拌しながらオイルバスで40℃に加熱した。混合溶液をさらに撹拌しながら、水14.42gにリン酸0.061gを溶かしたリン酸水溶液を10分かけて添加した。添加終了後、40℃で30分間撹拌して、シラン化合物を加水分解させた。その後、バス温を50℃まで昇温し、50℃で1時間撹拌した。1時間撹拌して得られた溶液を氷浴にて冷却した後、陰イオン交換樹脂及び陽イオン交換樹脂を、それぞれ溶液に対して2重量%加えて12時間撹拌した。撹拌後、陰イオン交換樹脂及び陽イオン交換樹脂をろ過して除去し、シラン化合物溶液(E−1)を得た。得られたシラン化合物溶液(E−1)の固形分濃度は19重量%、水分率は10重量%であった。
三口フラスコにMシリケート51(多摩化学工業(株)製)を23.53g(100mol%)、DAAを19.96g仕込んだ。フラスコ内に空気を0.05L/minで流し、混合溶液を撹拌しながらオイルバスで40℃に加熱した。混合溶液をさらに撹拌しながら、水9.01gにリン酸0.047gを溶かしたリン酸水溶液を10分かけて添加した。添加終了後、40℃で30分間撹拌して、シラン化合物を加水分解させた。その後、バス温を50℃まで昇温し、50℃で1時間撹拌した。1時間撹拌して得られた溶液を氷浴にて冷却した後、陰イオン交換樹脂及び陽イオン交換樹脂を、それぞれ溶液に対して2重量%加えて12時間撹拌した。撹拌後、陰イオン交換樹脂及び陽イオン交換樹脂をろ過して除去し、シラン化合物溶液(E−2)を得た。得られたシラン化合物溶液(E−2)の固形分濃度は22重量%、水分率は8.0重量%であった。
重量を測定したアルミカップに樹脂溶液を1g秤量し、ホットプレート(HP−1SA;アズワン(株)製)を用いて250℃で30分間加熱して蒸発乾固させた。加熱後、固形分が残存したアルミカップの重量を測定し、加熱前後の重量の差分から残存した固形分の重量を算出し、樹脂溶液の固形分濃度を求めた。
カールフィッシャー水分率計(MKS−520;京都電子工業(株)製)を用い、滴定試薬としてカールフィッシャー試薬(HYDRANAL(登録商標)−コンポジット5;Sigma−Aldrich製)を用いて、「JIS K0113(2005)」に基づき、容量滴定法により、水分率測定を行った。
GPC分析装置(HLC−8220;東ソー(株)製)を用い、流動層としてTHFを用いてGPC測定を行い、ポリスチレン換算により求めた。
電位差自動滴定装置(AT−510;京都電子工業(株)製)を用い、滴定試薬として0.1mol/LのNaOH/EtOH溶液を用いて、「JIS K2501(2003)」に基づき、電位差滴定法により、酸価を測定して算出した。
「JIS K0070(1992)」に基づき、樹脂のヨウ素価を測定して算出した。
29Si−NMRの測定を行い、オルガノシラン由来のSi全体の積分値に対する、特定のオルガノシラン単位由来のSiの積分値の割合を算出して、それらの含有比率を計算した。試料(液体)は、直径10mmのテフロン(登録商標)製NMRサンプル管に注入して測定に用いた。29Si−NMR測定条件を以下に示す。
装置:核磁気共鳴装置(JNM−GX270;日本電子(株)製)
測定法:ゲーテッドデカップリング法
測定核周波数:53.6693MHz(29Si核)
スペクトル幅:20000Hz
パルス幅:12μs(45°パルス)
パルス繰り返し時間:30.0s
溶媒:アセトン−d6
基準物質:テトラメチルシラン
測定温度:室温
試料回転数:0.0Hz
(7)基板の前処理
Mo/Al/Moの3層をスパッタにより成膜したガラス基板(三容真空工業(株)製;以下、「MAM基板」)、ITOをスパッタにより成膜したガラス基板(三容真空工業(株)製;以下、「ITO基板」)を、卓上型光表面処理装置(PL16−110;セン特殊光源(株)製)を用いて、100秒間UV−O3洗浄後、超純水で洗浄し、圧縮空気のエアーガンで表面の水滴を飛ばし、ホットプレートを用いて、130℃で3分間加熱して脱水ベーク処理をして使用した。テンパックスガラス基板(AGCテクノグラス(株)製)、単層Crをスパッタにより成膜したガラス基板(単層Cr成膜基板;(株)倉元製作所製;以下、「Cr基板」)は、前処理をせずに使用した。
Cr基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の現像後膜を作製した。現像後、FPD検査顕微鏡(MX−61L;オリンパス(株)製)を用いて解像パターンを観察し、30μmのライン・アンド・スペースパターンを1対1の幅に形成する露光量(i線照度計の値、以下、「最適露光量」)を感度とした。
Cr基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。FPD検査顕微鏡を用いて、作製した硬化膜の解像パターンを観察し、最適露光量における最小パターン寸法を解像度とした。
テンパックスガラス基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。紫外可視分光光度計(MultiSpec−1500;(株)島津製作所製)を用いて、まずテンパックスガラス基板のみを測定し、その紫外可視吸収スペクトルをリファレンスとした。次に、作製した硬化膜をシングルビームで測定し、ランベルト・ベールの法則に基づいて波長400nmにおける膜厚1.5μm当たりの透過率を求め、リファレンスとの差異から透過率を算出した。
Cr基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。手動式鉛筆引っかき硬度試験器(850−56;コーティングテスター(株)製)を用いて、「JIS K5600−5−4(1999)」に基づき、作製した硬化膜の硬度を測定した。
MAM基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。作製した硬化膜について、高度加速寿命測定装置(ハストチャンバー EHS−221MD)を用いたプレッシャークッカー試験(温度=121℃、湿度=100%RH、気圧=2atm)を行い、20時間放置した。プレッシャークッカー試験の20時間後、MAM基板上の、MAM表面が黒く変色した面積及び硬化膜表面の外観変化の有無を目視によって評価した。MAM表面の変色面積及び硬化膜表面の外観変化によって以下のように判定し、A+、A及びBを合格とした。
A+:MAM表面の変色面積=0%、かつ硬化膜表面の外観変化なし
A:MAM表面の変色面積<5%、硬化膜表面の外観変化なし
B:MAM表面の変色面積5〜14%、硬化膜表面の外観変化なし
C:MAM表面の変色面積15〜34%、硬化膜表面の外観変化なし
D:MAM表面の変色面積35〜64%、硬化膜表面の外観変化なし
E:MAM表面の変色面積65〜100%、硬化膜表面の外観変化なし
F:MAM表面の変色面積65〜100%、硬化膜表面にクラック、あるいは硬化膜が基板から剥離。
MAM基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。
5B:剥離面積=0%
4B:剥離面積<5%
3B:剥離面積=5〜14%
2B:剥離面積=15〜34%
1B:剥離面積=35〜64%
0B:剥離面積=65〜100%
下記、実施例1記載の方法で調製した、感光性樹脂組成物の一部を、23℃で7日間放置した。7日経過後、MAM基板上に、下記、実施例1記載の方法で、23℃で7日放置後の感光性樹脂組成物の硬化膜を作製した。作製した硬化膜を、上記と同様の方法で、「JIS K5600−5−6(1999)」に基づき、硬化膜の基板との密着性を測定した。
ITO基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。作製した硬化膜を、40℃に加熱した酸薬液(重量比:HCl/HNO3/H2O=50/7.5/42.5)に240秒間浸漬し、水で2分間リンスした。次いで、上記(13)と同様の方法で、「JIS K5600−5−6(1999)」に基づき、硬化膜の基板との密着性を測定した。
ITO基板上に、下記、実施例1記載の方法で、感光性樹脂組成物の硬化膜を作製した。作製した硬化膜を、60℃に加熱したアルカリ薬液(重量比:DMSO/MEA=30/70)に120秒間浸漬し、水で2分間リンスした。次いで、上記(13)と同様の方法で、「JIS K5600−5−6(1999)」に基づき、硬化膜の基板との密着性を測定した。
黄色灯下、OXE−01を0.332g、ZC−150を0.0663g秤量し、PGMEAを2.046g、MBを2.730g、DAAを1.750g添加し、撹拌して溶解させた。次に、BYK−333の5重量%のPGMEA溶液を0.150g添加し、撹拌した。次いで、合成例1で得られたアクリル樹脂溶液(A−01)(35重量%のPGMEA溶液)を9.472g、DPHAの80重量%のPGMEA溶液を4.144g添加して撹拌した。さらに、KBM−903の5重量%のMB溶液を2.652g、KBM−04の20重量%のPGMEA溶液を1.658g添加して撹拌し、均一溶液とした。その後、得られた溶液を0.2μmのフィルターでろ過し、ネガ型の感光性樹脂組成物1を調製した。
感光性樹脂組成物1と同様に、感光性樹脂組成物2〜78を表3〜8に記載の組成にて調製した。得られた各感光性樹脂組成物を用いて、実施例1と同様に感光特性及び硬化膜の特性の評価を行った。それらの結果を、まとめて表9〜14に示す。
以下の手順に従い、タッチパネル部材を作製した。
厚み約1mmのガラス基板に、スパッタリング装置を用いて、RFパワー1.4kW、真空度6.65×10−1Paで12.5分間スパッタリングすることにより、膜厚が150nmで、表面抵抗が15Ω/□のITOを成膜した。次に、ポジ型フォトレジストOFPR−800を、ITO上にスピンコーターを用いて任意の回転数でスピンコーティングにより塗布した後、ホットプレートを用いて80℃で20分間プリベークし、膜厚1.1μmのレジスト膜を得た。作製したレジスト膜を、両面アライメント片面露光装置を用いて、超高圧水銀灯のj線(波長313nm)、i線(波長365nm)、h線(波長405nm)及びg線(波長436nm)を、マスクを介してパターニング露光した後、フォトリソ用小型現像装置を用いて、2.38重量%TMAH水溶液で90秒間現像し、水で30秒間リンスした。その後、40℃に加熱したITOエッチング液(重量比:HCl/HNO3/H2O=18/4.5/77.5)に80秒浸漬してITOをエッチングし、水で2分間リンスした。次いで、50℃に加熱したレジスト剥離液N−300(重量比:MEA/BDG=30/70)に2分間浸漬してレジスト膜を除去し、膜厚150nmのパターン加工されたITO(図1及び図2の符号2)を有するガラス基板を作製した(図1のaに相当)。
(1)で作製したガラス基板上に、感光性樹脂組成物1を用いて、上記、実施例1記載の方法で、感光性樹脂組成物の透明絶縁膜(図1及び図2の符号3)を作製した(図1のbに相当)。
(2)で作製したガラス基板上に、ターゲットとしてモリブデン及びアルミニウム、MAMエッチング液として酸薬液(重量比:H3PO4/HNO3/AcOH/H2O=65/3/5/27)を用い、(1)と同様の方法で、MAM配線(図1及び図2の符号4)を作製した(図1のcに相当)。
(3)で作製したガラス基板上に、感光性樹脂組成物1を用いて、上記、実施例1記載の方法で、感光性樹脂組成物の透明保護膜を作製した。デジタルマルチメータ(CDM−09N;(株)カスタム製)を用いて接続部の導通テスト実施したところ、電流の導通が確認された(図2に相当)。
b:絶縁膜形成後の上面図
c:金属配線形成後の上面図
1:ガラス基板
2:透明電極
3:透明絶縁膜
4:配線電極
5:透明保護膜
Claims (12)
- (A)アルカリ可溶性樹脂、
(D)金属キレート化合物、及び、
(E)シラン化合物、を含有する感光性樹脂組成物であり、
前記(A)アルカリ可溶性樹脂がエチレン性不飽和二重結合基を有し、二重結合当量が300〜5,000g/molであり、前記(D)金属キレート化合物が、一般式(1)で表される化合物であり、前記(E)シラン化合物が、一般式(2)で表される四官能シランであることを特徴とする、感光性樹脂組成物。
- 前記(A)アルカリ可溶性樹脂が、エポキシ基を有しないアルカリ可溶性樹脂である、請求項1記載の感光性樹脂組成物。
- 前記(A)アルカリ可溶性樹脂が、(A−1)アクリル樹脂及び(A−2)ポリシロキサンから選ばれる請求項1又は2記載の感光性樹脂組成物。
- さらに(B)ラジカル重合性化合物を含有する、請求項1〜3のいずれか一項記載の感光性樹脂組成物。
- さらに(C)光重合開始剤を含有する、請求項1〜4のいずれか一項記載の感光性樹脂組成物。
- さらに(F)アミノ基、アミド基、ウレイド基、ケチミン基、イソシアネート基、メルカプト基、イソシアヌル環骨格、(メタ)アクリル基及びスチリル基からなる群から選ばれる置換基を有するシラン化合物を含有する、請求項1〜5のいずれか一項記載の感光性樹脂組成物。
- 前記(B)ラジカル重合性化合物が、(B−1)多官能ラジカル重合性化合物及び(B−2)三官能又は四官能ラジカル重合性化合物を含有する、請求項4記載の感光性樹脂組成物。
- 請求項1〜7のいずれか一項記載の感光性樹脂組成物を熱硬化させてなる、金属配線の保護膜又は絶縁膜。
- 前記感光性樹脂組成物がネガ型の感光性を有する、請求項8記載の金属配線の保護膜又は絶縁膜。
- 前記金属配線が、モリブデン、銀、銅、アルミニウム及びCNTからなる群から選ばれる一種以上を含有する、請求項8又は9記載の金属配線の保護膜又は絶縁膜。
- 請求項8〜10のいずれか一項記載の金属配線の保護膜又は絶縁膜を具備する、タッチパネル。
- 請求項8記載の金属配線の保護膜又は絶縁膜を用いるタッチパネルの製造方法。
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