JP4342589B2 - Rfid保安タグ - Google Patents
Rfid保安タグ Download PDFInfo
- Publication number
- JP4342589B2 JP4342589B2 JP2008059376A JP2008059376A JP4342589B2 JP 4342589 B2 JP4342589 B2 JP 4342589B2 JP 2008059376 A JP2008059376 A JP 2008059376A JP 2008059376 A JP2008059376 A JP 2008059376A JP 4342589 B2 JP4342589 B2 JP 4342589B2
- Authority
- JP
- Japan
- Prior art keywords
- resonant circuit
- tag
- conductive pattern
- substrate
- rfid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
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- H01L23/50—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor for integrated circuit devices, e.g. power bus, number of leads
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- G06K19/0723—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
- G06K19/0726—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs the arrangement including a circuit for tuning the resonance frequency of an antenna on the record carrier
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- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
- Y10T29/49146—Assembling to base an electrical component, e.g., capacitor, etc. with encapsulating, e.g., potting, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49155—Manufacturing circuit on or in base
- Y10T29/49162—Manufacturing circuit on or in base by using wire as conductive path
Description
従って、PCBは高温に耐えうる非常に強固な構造を有しているので、ICをPCBに機械的に固定し且つ電気接続するのは、比較的簡単な作業である。しかし、ハンダ付けプロセスを実行するのに必要なような高温にさらすことが一般にできない可撓性つまり非剛直性の基板にICを取り付けるのが有利になる状況がある。
さらに、超可撓性基板にICを取り付けるのが望ましい場合もある。超可撓性基板は、カプトン(Kapton)(登録商標)のような現在使用されている「可撓性」基板よりももっと可撓性のある(且つ剛直性が少ない)基板を含む。従って、ここで言及する場合、「可撓性」と言う用語は、市販されているカプトン(登録商標)基板よりも可撓性がある基板を意味する。ICをこのような可撓性基板にワイヤボンドする試みは、超音波エネルギーをワイヤボンドの領域だけに伝達する上で困難があるため、成功が限定される。すなわち、基板の可撓性のため、ワイヤボンドプロセスに必要な超音波エネルギーの多くは、超音波エネルギーが起こす基板の運動によって失われる。
本発明は、集積回路を機械的に取付け且つ電気接続した可撓性基板を提供する。さらに、本発明はICをこのような可撓性基板に電気接続する方法を提供する。
(a) 基板の第1主面及びそれと反対側の第2主面のうち1つに配置されたIC取付け領域並びに、第1主面に配置された第1導電パターンと第2主面に配置された第2導電パターンを有する少なくとも1つの共振回路を具備する可撓性誘電体基板を準備すること、但しここで、第1及び第2導電パターンはインダクタとコンデンサを形成し且つインダクタがアンテナとして機能するよう、第1導電パターンが第2導電パターンに電気接続されていること、
(b) 基板のICボンド取付け領域を清浄にすること、但しICボンド取付け領域は基板の特定の領域と、IC取付け領域に近接し且つこの領域を含む共振回路を有すること、
(c) 基板の大きい動きを防止するため可撓性基板を固定位置に固定すること、
(d) 可撓性基板に対するICの動きを最小化するためICを可撓性基板のIC取付け領域に固定すること、
(e) ICを共振回路にワイヤボンドし、それにより少なくとも1つのワイヤボンドでICを共振回路に電気接続すること、
(f) 少なくとも1つのワイヤボンド部を外部諸力による損傷から保護するため、少なくとも1つのワイヤボンド部に保護カバリングを取り付けること、
以上の諸ステップである。
そのRFIDタグは、
可撓性誘電体基板、
可撓性基板の第1主面に配置された第1導電パターンを備えた少なくとも1つの共振回路、及び可撓性基板の反対の第2主面に配置された第2導電パターン、を具備する少なくとも1個の共振回路であって、
但し以上において第1導電パターンが第2導電パターンに、第1及び第2導電パターンがインダクタとコンデンサを形成するように電気接続され、そこにおいてインダクタがアンテナとして機能するもの、
基板上のIC取付け領域、
IC取付け領域に取り付けられ且つ共振回路に電気接続された集積回路(IC)、但しそのICはデジタル的にコード化した情報を記憶しているものであり、但しそこにおいてアンテナによる所定周波数の信号の検出がアンテナをしてICへと電力を供給させそれによりデジタルコード化情報がICから出力されてアンテナにより所定周波数範囲で伝送されるところのものであり、並びに
IC及びICと共振回路間の電気接続部をカバーするカプセル封じ層、
を具備する。
ある術語は以下で説明に便宜のために使用しており、説明を限定的なものにするものではない。
「頂部」、「底部」、「下方」、「上方」の用語は、参照する図面での方向を示す。「可撓性」の用語は、関連分野の技術に熟達した者に明らかなような、カプトン(Kapton)(登録商標)から製造した基板よりも可撓性が大きい基板の「超可撓性」基板を意味する。この術語には、上記の用語、その派生語、同様な意味の用語を含む。
本発明はカスタム集積回路(IC)を有する薄い、可撓性共振回路の製作に関し、且つ共振回路の可撓性基板にICをワイヤボンドする方法を提出する。本発明は共振回路タグ、特に、無線周波数質問信号によって電力を得る無線周波数確認(RFID)タグに関して説明されているが、可撓性基板に取付け且つ接続した集積回路を具備するのが有利な他の装置にも開示された発明コンセプトを応用できることは、関連分野の技術に熟達した者には明らかである。従って、本発明はRFIDに限定されない。
本発明によれば、ポリエチレンのような誘電材料の非常に薄い基板を利用し、この両側にアルミニウムフォイルのような導電材料の非常に薄い層を積層し、その後フォトプリントし、エッチングして、1つ以上のコンデンサと接続した少なくとも1つのインダクタから成る両面回路を形成し、それにより共振回路を形成することよって、薄い、可撓性RFIDタグが製造される。導電材料層の1 つはICを収容するための取付け領域も含む。ICは取付け領域に取り付けられ且つ共振回路にワイヤボンドされ、それによりICが共振回路に電気接続される。
IC14はまた、電力帰還又はGND出力端子、及びIC14をプログラムする(すなわちデジタル値を記憶するか、変更する)ため使用する1つ以上の追加出力部16を有する。ここでの好適な実施例では、IC14は16ビットの非揮発性メモリーを有し、リーダ及びタグ10は13.56 MHz で動作する。もちろん、IC14がもっと大きいか、又はもっと少ないビットを記憶するよう、記憶容量がもっと大きく又はもっと小さいメモリーチップを使用できることは、関連分野の技術に熟達した者には明らかだろう。さらに、共振回路12とリーダが13.56 MHz 以外の無線周波数でも動作しうることは、関連分野の技術に熟達した者に明らかだろう。
図4〜6と7は、本発明に従って、IC14が超音波溶接プロセスを使用してワイヤ44でボンドパッド38, 40, 42及びコイル22にワイヤボンドされていることを示す(図6)。好適な超音波溶接法として、0.032 mm (0.00125 インチ) アルミニウムワイヤのような導電ワイヤを使用して、IC14の入力/出力パッドを基板26の対応するボンドパッド38,40,42に相互接続するため、真空プレナムテーブルを使用している。
ステップ52から始めて、共振回路12は、製造プロセスの一部として多数の個別共振回路12が形成されたウェブからダイカットされる。IC14をIC取付け領域36に取り付ける前、一般にICボンド取付け領域46(図4)と言う基板26上の特定の領域とIC取付け領域36に近接し且つそれを含む共振回路12が、共振回路12の形成後にICボンド取付け領域46に残るフォトレジスト材料を除去するため、ステップ54で化学的に清浄化される。好適な実施例では、ICボンド取付け領域46は、綿棒を使用してアセトンで掃除される。
ステップ60において、IC14をIC取付領域32,36 の中心に配置する。ICをピックアップして、IC取付領域32,36 に配置するため、真空補助ピックアップ工具を使用することができる。IC14を正しい方向にして、ぴったりと着座させ、且つIC14の回りにエポキシの十分なフィレットがあるように注意する。IC14の中心を合わせるのを助けるため、被覆ピンセットや木製パドルを使用してもよい。さらに、IC14又はボンドパッド33, 40, 42の頂部にエポキシが延びたり、付かないよう注意する。エポキシを使用してIC14をIC取付領域32,36 に取り付けた後、ステップ62で共振回路12をUV硬化コンベヤオーブンに通し、エポキシを硬化させる。UV硬化コンベヤオーブンは、約60℃の温度でエポキシを硬化するため紫外線を使用する。60℃を越える温度は基板26と可撓性回路12を破壊又は損傷するおそれがあるので、60℃でエポキシが硬化するのが好ましい。
ステップ66では、ワイヤ44はIC14とボンドパッド38, 40, 42(図6)にボンドされる。好適には、ワイヤ44は18〜20 gm の破断強度の0.0032 cm(0.00125 インチ)のアルミニウムワイヤである。市販されているタイプのボンド装置及び超音波発生機を使用して、ワイヤ44をボンドパット38, 40, 42及びIC14にボンドする。ボンド強さは6 gm超で、ワイヤループの高さは0.381 mm(0.015インチ) 以下であることが好ましい。前述の通り、可撓性基板26を使用して共振回路12が構成されているので、ワイヤボンドプロセス中共振回路12をしっかりと保持することが重要である。このように、前述の通り、ワイヤボンド装置によって発生し且つIC14とボンドパッド38, 40, 42に向けられた超音波エネルギーがIC14及び/又は基板26の運動又は振動によって失われないように共振回路12を接着剤でプレナムに保持し真空圧により保持するのが、ここでは好適である。ワイヤボンド装置は、ワイヤ44の一部を部分的に溶解し且つワイヤ44をボンドパッド38, 40, 42それぞれにボンドするため、音波振動を使用する。共振回路12をワイヤボンド機に接着剤で固定すること、共振回路12をワイヤボンド機に固定するため真空圧を使用すること、及びエポキシを使用してIC14を共振回路12に取り付けること、の組み合わせにより、共振回路12とIC14が適切な状態に保持され、それにより有効なワイヤボンドが形成される。
ステップ70で、UV硬化コンベヤオーブン内に回路12を置いて封入材45が硬化される。好ましくは約60℃で温度の紫外線を使用して封入材45を硬化させる。好適なポリエチレン基板26が約75℃で溶解するので、封入材45はベーキングによって硬化されない。従って、ベーキングによって基板26が損傷したり、破壊されないだろう。
ステップ72では、共振回路12の周波数は、スペクトル分析器や周波数発生器とディスプレイモニターを使用したテストセットアップで測定される。共振回路12が、好適な実施例では13.6〜13.8 MHzである所定共振周波数で動作するよう、必要ならば、コンデンサ24は、1つ以上のコンデンサフィンガー30を切断して且つ除去してトリムする。ステップ74では、IC14は、好適な方法としてコンピュータからプログラミングパッド42にプローブリード線を取り付けて、当該技術で周知の方法で所望のデータをIC14に記憶するようにプログラムする。
共振回路12とIC14を有するタグ10の形成が完了すれば、タグ10を種々な目的と多様な環境に使用してよい。タグ10のそのような用途の1つは、アクセス管理に使用するタイプの近接カードである。図8を参照すると、近接カード90の分解図が示されている。近接カード90はRFIDタグ10、ハウジング92、両面型トランスファ接着テープ94及びカバーラベルかバッキング96を有する。図9に図示するように、ハウジング92はタグ10の封入IC14を収容する位置とサイズの溝98を有する。トランスファ接着テープ94は、IC14を溝98内に収容できるよう、溝98とIC14に対応するコーナ内のカットアウトエリア100 を有する。
12 共振回路
14 IC
16 追加出力部
22 コイル
24 コンデンサ
26 基板
28 周囲外縁
30 フィンガ
32,36,46 取付け領域
38,40,42 ボンドパット
44 ワイヤ
45 封入材
48 ボンド領域
90 近接カード
92 ハウジング
94 トランスファ接着テープ
96 バーラベル
98 溝
100 カットアウトエリア
Claims (5)
- 所定周波数範囲内の周波数の電磁エネルギーを利用して監視領域内の無線周波数確認(RFID)タグの有無を検出するための手段及び前記RFIDタグから伝達されたデジタルコード化した情報を受信する手段を有する、通信システムに使用するための無線周波数確認(RFID)タグであって、このRFIDが:
カプトン(Kapton)(登録商標)の基板より可撓性があり、且つ剛直性が少ない超可撓性誘電体基板;
前記超可撓性誘電体基板の第1主面に配置された第1導電パターン、及び前記超可撓性誘電体基板の反対の第2主面に配置された第2導電パターン、を具備する少なくとも1つの共振回路であって、前記第1導電パターン及び前記第2導電パターンがアンテナとして機能するインダクタとコンデンサを形成するように、前記第1導電パターンが前記第2導電パターンに電気接続された共振回路;
前記超可撓性誘電体基板の前記第1主面及び前記第2主面のいずれか一方の主面上に形成されたIC取付け領域;
前記IC取付け領域に取付けられて、前記共振回路に電気接続され、デジタルコード化された情報が記憶されており、所定周波数の信号を前記アンテナが探知すれば、前記アンテナをして電力が供給されて、デジタルコード化された情報を出力し、所定の周波数の範囲の信号で前記アンテナにより伝送されるよう構成された集積回路(IC)、並びに、
前記IC並びに前記ICと前記共振回路の間の電気接続部をカバーする封入材、を具備しており、
前記IC取付け領域は、前記ICが取り付けられて支持されるために、前記ICが取り付けられる一方の主面に形成された導電パターンと同一の材料で形成され、前記超可撓性誘電体基板の剛直性を補完する剛直性を有するよう構成されたRFID保安タグ。
- IC取付け領域が第1及び第2導電パターンのどれかで形成されるインダクタの肩部を有する、請求項1の保安タグ。
- ICがIC取付け領域に接着取付されている、請求項1の保安タグ。
- 第1及び第2導電パターンがエッチングしたアルミニウムを含む、請求項1の保安タグ。
- 第1導電パターンとICをカバーするポリマーハウジングをさらに具備し、且つハウジングがICを収容するみぞを有する、請求項1の保安タグ。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US08/681,195 US5708419A (en) | 1996-07-22 | 1996-07-22 | Method of wire bonding an integrated circuit to an ultraflexible substrate |
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JP19540397A Division JP4290233B2 (ja) | 1996-07-22 | 1997-07-22 | 超可撓性基板に集積回路をワイヤボンドする方法 |
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JP19540397A Expired - Fee Related JP4290233B2 (ja) | 1996-07-22 | 1997-07-22 | 超可撓性基板に集積回路をワイヤボンドする方法 |
JP2008059376A Expired - Fee Related JP4342589B2 (ja) | 1996-07-22 | 2008-03-10 | Rfid保安タグ |
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US (1) | US5708419A (ja) |
EP (1) | EP0821406B1 (ja) |
JP (2) | JP4290233B2 (ja) |
KR (1) | KR100543349B1 (ja) |
CN (1) | CN1108634C (ja) |
AR (1) | AR007853A1 (ja) |
AT (1) | ATE375004T1 (ja) |
AU (1) | AU715326B2 (ja) |
CA (1) | CA2210833C (ja) |
DE (1) | DE69738172T2 (ja) |
ES (1) | ES2294790T3 (ja) |
IL (1) | IL121087A (ja) |
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1997
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- 1997-06-16 AU AU24915/97A patent/AU715326B2/en not_active Ceased
- 1997-07-01 NZ NZ328217A patent/NZ328217A/en unknown
- 1997-07-03 CN CN97111895A patent/CN1108634C/zh not_active Expired - Lifetime
- 1997-07-10 TW TW086109739A patent/TW342582B/zh not_active IP Right Cessation
- 1997-07-11 AR ARP970103099 patent/AR007853A1/es not_active Application Discontinuation
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IL121087A0 (en) | 1997-11-20 |
NZ328217A (en) | 1998-03-25 |
TW342582B (en) | 1998-10-11 |
US5708419A (en) | 1998-01-13 |
EP0821406A2 (en) | 1998-01-28 |
AU715326B2 (en) | 2000-01-20 |
DE69738172D1 (de) | 2007-11-15 |
IL121087A (en) | 2000-07-26 |
KR980012391A (ko) | 1998-04-30 |
EP0821406B1 (en) | 2007-10-03 |
ES2294790T3 (es) | 2008-04-01 |
MX9705524A (es) | 1998-02-28 |
JP2008165829A (ja) | 2008-07-17 |
AU2491597A (en) | 1998-01-29 |
CN1108634C (zh) | 2003-05-14 |
CA2210833A1 (en) | 1998-01-22 |
JPH1084075A (ja) | 1998-03-31 |
JP4290233B2 (ja) | 2009-07-01 |
CN1173735A (zh) | 1998-02-18 |
DE69738172T2 (de) | 2008-07-10 |
KR100543349B1 (ko) | 2006-06-13 |
AR007853A1 (es) | 1999-11-24 |
EP0821406A3 (en) | 2000-03-22 |
CA2210833C (en) | 2008-01-29 |
ATE375004T1 (de) | 2007-10-15 |
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