JP2020500650A - 靴底、組成物、およびそれらを作製する方法 - Google Patents
靴底、組成物、およびそれらを作製する方法 Download PDFInfo
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- JP2020500650A JP2020500650A JP2019531156A JP2019531156A JP2020500650A JP 2020500650 A JP2020500650 A JP 2020500650A JP 2019531156 A JP2019531156 A JP 2019531156A JP 2019531156 A JP2019531156 A JP 2019531156A JP 2020500650 A JP2020500650 A JP 2020500650A
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- Prior art keywords
- silane
- polyolefin
- sole
- weight
- density
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/187—Resiliency achieved by the features of the material, e.g. foam, non liquid materials
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/122—Soles
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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Abstract
Description
第1のポリオレフィン
[0035]第1のポリオレフィンは、オレフィンブロックコポリマー、エチレン/α−オレフィンコポリマー、プロピレン/α−オレフィンコポリマー、EPDM、EPM、またはこれらの材料のいずれかの2つ以上のものの混合物を含めた、ポリオレフィンエラストマーでよい。例示的なブロックコポリマーは、商品名INFUSE(商標)で販売されているもの、オレフィンブロックコポリマー(Dow Chemical Company)およびSEPTON(商標)V−SERIES、スチレン−エチレン−ブチレン−スチレンブロックコポリマー(株式会社クラレ)を含む。例示的なエチレン/α−オレフィンコポリマーは、商品名TAFMER(商標)(例えば、TAFMER DF710)(三井化学株式会社)、およびENGAGE(商標)(例えば、ENGAGE8150)(Dow Chemical Company)として販売されているものを含む。例示的なプロピレン/α−オレフィンコポリマーは、商品名VISTAMAXX(商標)6102グレード(Exxon Mobil Chemical Company)、TAFMER(商標)XM(三井化学)、およびVERSIFY(商標)(Dow Chemical Company)として販売されているものを含む。EPDMは、約0.5〜約10重量%のジエン含量を有し得る。EPMは、45重量%〜75重量%のエチレン含量を有し得る。
第2のポリオレフィン
[0046]第2のポリオレフィンは、オレフィンブロックコポリマー、エチレン/α−オレフィンコポリマー、プロピレン/α−オレフィンコポリマー、EPDM、EPM、またはこれらの材料のいずれかの2つ以上のものの混合物を含めた、ポリオレフィンエラストマーでよい。例示的なブロックコポリマーは、商品名INFUSE(商標)(Dow Chemical Company)およびSEPTON(商標)V−SERIES(Kuraray Co.、LTD.)として販売されているものを含む。例示的なエチレン/α−オレフィンコポリマーは、商品名TAFMER(商標)(例えば、TAFMER DF710)(三井化学株式会社)およびENGAGE(商標)(例えば、ENGAGE8150)(Dow Chemical Company)として販売されているものを含む。例示的なプロピレン/α−オレフィンコポリマーは、商品名TAFMER(商標)XMグレード(三井化学)およびVISTAMAXX(商標)(例えば、VISTAMAXX6102)(Exxon Mobil Chemical Company)として販売されているものを含む。EPDMは、約0.5〜約10重量%のジエン含量を有し得る。EPMは、45重量%〜75重量%のエチレン含量を有し得る。
グラフト化開始剤
[0057]グラフト化開始剤(本開示において「ラジカル開始剤」とまた称される)は、それぞれのポリオレフィンと反応して、シラン架橋剤分子と反応し、かつ/またはカップリングすることができる反応種を形成することによって、少なくとも第1および第2のポリオレフィンのグラフトプロセスにおいて利用することができる。グラフト化開始剤は、ハロゲン分子、アゾ化合物(例えば、アゾビスイソブチル)、カルボキシルペルオキシ酸(carboxylic peroxyacids)、ペルオキシ酸エステル、ペルオキシケタール、ならびにペルオキシド(例えば、アルキルヒドロペルオキシド、ジアルキルペルオキシド、およびジアシルペルオキシド)を含むことができる。一部の実施形態では、グラフト化開始剤は、ジ−t−ブチルペルオキシド、t−ブチルクミルペルオキシド、ジクミルペルオキシド、2,5−ジメチル−2,5−ジ(t−ブチル−ペルオキシ)ヘキシン−3,1,3−ビス(t−ブチル−ペルオキシ−イソプロピル)ベンゼン、n−ブチル−4,4−ビス(t−ブチル−ペルオキシ)バレレート、ベンゾイルペルオキシド、t−ブチルペルオキシベンゾエート、t−ブチルペルオキシイソプロピルカーボネート、およびt−ブチルペルベンゾエート、ならびにビス(2−メチルベンゾイル)ペルオキシド、ビス(4−メチルベンゾイル)ペルオキシド、t−ブチルペルオクトエート、クメンヒドロペルオキシド、メチルエチルケトンペルオキシド、ラウリルペルオキシド、tert−ブチルペルアセテート、ジ−t−アミルペルオキシド、t−アミルペルオキシベンゾエート、1,1−ビス(t−ブチルペルオキシ)−3,3,5−トリメチルシクロヘキサン、α,α’−ビス(t−ブチルペルオキシ)−1,3−ジイソプロピルベンゼン、α,α’−ビス(t−ブチルペルオキシ(butylpexoxy))−1,4−ジイソプロピルベンゼン、2,5−ビス(t−ブチルペルオキシ)−2,5−ジメチルヘキサン、および2,5−ビス(t−ブチルペルオキシ)−2,5−ジメチル−3−ヘキシンおよび2,4−ジクロロベンゾイルペルオキシドから選択される有機過酸化物である。例示的なペルオキシドは、商品名LUPEROX(商標)として販売されているもの(Arkema、Inc.から入手可能)を含む。
シラン架橋剤
[0060]シラン架橋剤を使用して、第1および第2のポリオレフィン上へシラン部分を共有結合的にグラフトすることができ、シラン架橋剤は、アルコキシシラン、シラザン、シロキサン、またはこれらの組合せを含み得る。様々な潜在的なシラン架橋剤またはシラン架橋剤分子のグラフトおよび/またはカップリングは、それぞれのシラン架橋剤と反応するグラフト化開始剤によって形成される反応種によって促進される。
[0066]シラン架橋剤として使用することができるシランのさらなる例には、これらに限定されないが、一般式CH2=CR−(COO)x(CnH2n)ySiR’3のものが含まれ、式中、Rは、水素原子またはメチル基であり、xは、0または1であり、yは、0または1であり、nは、1〜12の整数であり、各R’は、有機基でよく、1〜12個の炭素原子を有するアルコキシ基(例えば、メトキシ、エトキシ、ブトキシ)、アリールオキシ基(例えば、フェノキシ)、アラルキルオキシ(araloxy)基(例えば、ベンジルオキシ)、1〜12個の炭素原子を有する脂肪族アシルオキシ基(例えば、ホルミルオキシ、アセチルオキシ、プロパノイルオキシ)、アミノまたは置換アミノ基(例えば、アルキルアミノ、アリールアミノ)、または1〜6個の炭素原子を有する低級アルキル基から独立に選択し得る。xおよびyは両方とも、1と等しくてもよい。一部の態様では、3個のR’基の1個以下は、アルキルである。他の態様では、3個のR’基の2個以下は、アルキルである。
縮合触媒
[0069]縮合触媒は、シラングラフト化ポリオレフィンエラストマー上のシラングラフトの加水分解およびそれに続く縮合の両方を促進し、架橋を形成することができる。一部の態様では、架橋は、電子ビーム線の使用によって助長することができる。一部の態様では、縮合触媒は、例えば、有機塩基、カルボン酸、ならびに有機金属化合物(例えば、有機チタネート、ならびに鉛、コバルト、鉄、ニッケル、亜鉛、およびスズの錯体またはカルボン酸塩)を含むことができる。他の態様では、縮合触媒は、脂肪酸および金属錯体化合物、例えば、金属炭酸塩;アルミニウムトリアセチルアセトネート、鉄トリアセチルアセトネート、マンガンテトラアセチルアセトネート、ニッケルテトラアセチルアセトネート、クロムヘキサアセチルアセトネート、チタンテトラアセチルアセトネートおよびコバルトテトラアセチルアセトネート;金属アルコキシド、例えば、アルミニウムエトキシド、アルミニウムプロポキシド、アルミニウムブトキシド、チタンエトキシド、チタンプロポキシドおよびチタンブトキシド;金属塩化合物、例えば、酢酸ナトリウム、オクチル酸スズ、オクチル酸鉛、オクチル酸コバルト、オクチル酸亜鉛、オクチル酸カルシウム、ナフテン酸鉛、ナフテン酸コバルト、ジブチルスズジオクトエート、ジブチルスズジラウレート、ジブチルスズマレエートおよびジブチルスズジ(2−エチルヘキサノエート);酸性化合物、例えば、ギ酸、酢酸、プロピオン酸、p−トルエンスルホン酸、トリクロロ酢酸、リン酸、モノアルキルリン酸、ジアルキルリン酸、p−ヒドロキシエチル(メタ)アクリレートのリン酸エステル、モノアルキル亜リン酸およびジアルキル亜リン酸;酸、例えば、p−トルエンスルホン酸、無水フタル酸、安息香酸、ベンゼンスルホン酸、ドデシルベンゼンスルホン酸、ギ酸、酢酸、イタコン酸、シュウ酸およびマレイン酸、これらの酸のアンモニウム塩、低級アミン塩または多価金属の塩、水酸化ナトリウム、塩化リチウム;有機金属化合物、例えば、ジエチル亜鉛およびテトラ(n−ブトキシ)チタン;およびアミン、例えば、ジシクロヘキシルアミン、トリエチルアミン、N,N−ジメチルベンジルアミン、N,N,N’,N’−テトラメチル−1,3−ブタンジアミン、ジエタノールアミン、トリエタノールアミンおよびシクロヘキシルエチルアミンを含むことができる。さらに他の態様では、縮合触媒は、ジブチルスズジラウレート(ibutyltindilaurate)、ジオクチルスズマレエート、ジブチルスズジアセテート、ジブチルスズジオクトエート、酢酸第一スズ、オクタン酸第一スズ、ナフテン酸鉛、カプリル酸亜鉛、およびナフテン酸コバルトを含むことができる。発泡したシラン架橋ポリオレフィンエラストマーまたはブレンドの所望の最終材料特性によって、単一の縮合触媒または縮合触媒の混合物を利用し得る。縮合触媒(複数可)は、シラングラフト化ポリオレフィンエラストマー/ブレンド組成物の全重量に基づいて、約0.25重量%〜約8重量%を含めて、約0.01重量%〜約1.0重量%の量で存在し得る。
発泡剤
[0071]発泡剤は、押出および/または成形プロセスの間に、シラングラフト化ポリオレフィンエラストマーおよび縮合触媒ブレンドに加えられ、発泡したシラン架橋ポリオレフィンエラストマーを生成する、化学的発泡剤(例えば、有機もしくは無機発泡剤)および/または物理的発泡剤(foaming)(例えば、気体および揮発性低重量分子)でよい。
任意選択のさらなる構成要素
[0078]発泡したシラン架橋ポリオレフィンエラストマーは、1種もしくは複数の充填剤を任意選択で含み得る。充填剤(複数可)は、シラングラフト化ポリオレフィンと共に押し出し得る。一部の態様では、充填剤(複数可)は、金属酸化物、金属水酸化物、金属炭酸塩、金属硫酸塩、金属ケイ酸塩、粘土、タルク、カーボンブラック、およびシリカを含み得る。用途および/または所望の特性によって、これらの材料は、煙霧を出す(fumed)か、またはか焼し得る。
発泡したシラン架橋ポリオレフィンエラストマーを作製するための方法
[0084]発泡したシラン架橋ポリオレフィンエラストマーの合成/生成は、それぞれの構成要素を、押出の前にゴム化合物を混合および輸送するさらなるステップの必要性を除去する、単一ステップのMonosilプロセスを使用して1つの押出機において、または2ステップのSioplasプロセスを使用して2つの押出機において合わせることによって行い得る。
[00106]シラン架橋性ポリオレフィンエラストマーブレンド298を靴底型302内に射出して、または加えて、靴底エレメント314(図4〜7を参照されたい)を形成させることは、いくつかの異なるアプローチの1つを使用して行うことができる。選択される成形アプローチに依存して、ミッドソール18に異なる材料特性が達成され得る。成形は、圧縮成形(図8)、射出成形(図9)、射出圧縮成形(図10)、および超臨界射出成形(図11)の4つのプロセスの1つを使用して行うことができる。
発泡したシラン架橋ポリオレフィンエラストマーの物理的特性
[00112]「熱可塑性物質」は、本明細書で使用する場合、熱に曝露されたときに軟化し、室温に冷却したときその当初の状態に戻るポリマーを意味すると定義される。「熱硬化性物質」は、本明細書で使用する場合、硬化したときに凝固し、不可逆的に「固定」または「架橋」するポリマーを意味すると定義される。上記のMonosilまたはSioplasプロセスのいずれかにおいて、最終熱硬化性発泡したシラン架橋ポリオレフィンエラストマーまたはミッドソール18を生成するために使用される様々な異なる材料の熱可塑性および熱硬化性の特性の慎重なバランスを理解することは重要である。反応二軸スクリュー押出機、非反応単軸スクリュー押出機、および反応単軸スクリュー押出機を使用して混合され、反応する中間ポリマー材料のそれぞれは熱硬化性物質である。したがって、シラングラフト化ポリオレフィンブレンドおよびシラン架橋性ポリオレフィンブレンドは熱可塑性物質であり、それぞれの材料が流動することができるように加熱によって軟化することができる。シラン架橋性ポリオレフィンブレンドが靴底型302または他のそれぞれの物品へと押し出され、成形され、プレスされ、かつ/または形づくられると、シラン架橋性ポリオレフィンブレンドは、150℃超の温度および周囲湿度にて架橋または硬化し始め、ミッドソール18および発泡したシラン架橋ポリオレフィンブレンドを形成することができる。150℃超の温度では、シラン架橋性ポリオレフィンブレンドは、40秒〜400秒、40秒〜200秒、40秒〜100秒、または約60秒の成形時間で発泡および架橋され得る。
材料
[00122]全ての化学物質、前駆体および他の構成物は、商業的なサプライヤーから得て、それ以上精製することなく提供されたまま使用した。
[00123]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して48.7重量%のENGAGE(商標)XLT8677またはXUS38677.15および48.7重量%のENGAGE(商標)8842を2.6重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED108−2Aシラングラフト化ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.17kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.3重量%のガス負荷を使用した。使用したED108−2A材料の重量は、153.9gであった。上述のプロセスを使用して2つの異なるミッドソール試料を作製したが、第1の試料はより少数のより大きい気泡を有し、一方第2の試料はより小さい気泡を有していた。密度スケールを使用して測定すると、第1の試料の密度は0.609g/cm3であり、第2の試料の密度は0.477g/cm3であった。縮合触媒は加えなかった。実施例1の材料特性を下記の表1に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。圧縮永久ひずみデータは、下記に示される実施例のそれぞれに対して各試料を50℃で6時間25%および50%圧縮し、次いで試料を試験リグから取り出してから30分、24時間、および48時間後に圧縮永久ひずみ測定を行うことにより得られた。
[00124]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して48.7重量%のENGAGE(商標)XLT8677またはXUS38677.15および48.7重量%のENGAGE(商標)8842を2.6重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED108−2Aシラングラフト化ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.29kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.5重量%のガス負荷を使用した。使用したED108−2A材料の重量は、153.7gであった。得られた試料は、密度スケールを使用して測定すると、0.392g/cm3の密度を有する。縮合触媒は加えず、精密な開口は0.7mmであった。実施例2の材料特性を下記の表2に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。
[00125]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して48.7重量%のENGAGE(商標)XLT8677またはXUS38677.15および48.7重量%のENGAGE(商標)8842を2.6重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED108−2Aシラン架橋性ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.29kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.5重量%のガス負荷を使用した。使用したED108−2A材料の重量は、153.4gであった。得られた試料は、密度スケールを使用して測定すると、0.382g/cm3の密度を有する。縮合触媒は加えず、精密な開口は1.5mmであった。実施例3の材料特性を下記の表3に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。
[00126]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して48.7重量%のENGAGE(商標)XLT8677またはXUS38677.15および48.7重量%のENGAGE(商標)8842を2.6重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED108−2Aシラングラフト化ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.29kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.5重量%のガス負荷を使用した。使用したED108−2A材料の重量は、153.6gであった。得られた試料は、密度スケールを使用して測定すると、0.373g/cm3の密度を有する。縮合触媒は加えなかった。精密な開口は2mmであった。この実施例に記載の超臨界流体プロセスを使用して形成されたミッドソールの断面の顕微鏡写真を、図12に提供する。実施例4の材料特性を下記の表4に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。
[00127]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して48.7重量%のENGAGE(商標)XLT8677またはXUS38677.15および48.7重量%のENGAGE(商標)8842を2.6重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED108−2Aシラングラフト化ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.29kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.5重量%のガス負荷を使用した。使用したED108−2A材料の重量は、153.7gであった。得られた試料は、密度スケールを使用して測定すると、0.543g/cm3の密度を有する。縮合触媒は加えず、精密な開口は3.5mmであった。実施例5の材料特性を下記の表5に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。
[00128]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して82.55重量%のENGAGE(商標)8842および14.45重量%のMOSTEN(商標)TB003を3.0重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED76−4Aシラングラフト化ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.29kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.5重量%のガス負荷を使用した。使用したED76−4A材料の重量は、154.3gであった。得られた試料は、密度スケールを使用して測定すると、0.420g/cm3の密度を有する。縮合触媒としてRHS16/001Nを加え、精密な開口は2mmであった。実施例6の材料特性を下記の表6に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。
[00129]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して60重量%のINFUSE9530、30重量%のINFUSE9817、および8重量%のPP MI25(25のメルトインデックスを有するポリプロピレン)を2.0重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、RH17/021シラングラフト化ポリオレフィンエラストマーを形成させた。次に、超臨界流体射出器484を備えた反応単軸スクリュー押出機480(図11を参照されたい)を使用してブレンドをさらに加工したが、超臨界流体媒体は窒素(N2)であり、ガス流量は0.29kg/時であった。射出器開放時間は10秒であり、圧力は140バールに維持した。75mm/秒の射出速度で0.5重量%のガス負荷を使用した。使用したRHS17/021材料の重量は、146gであった。得られた試料は、密度スケールを使用して測定すると、0.449g/cm3の密度を有する。縮合触媒は加えず、精密な開口は2mmであった。実施例7の材料特性を下記の表7に列挙するが、圧縮永久ひずみ値はASTM D395によって測定し、密度値は、試料(約9cm×10cm、および厚さ0.2〜0.5cm)の重量、長さ、幅および厚さを測定することにより測定した。
[00130]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して82.55重量%のENGAGE(商標)8842および14.45重量%のMOSTEN(商標)TB003を3.0重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED76−4Aシラングラフト化ポリオレフィンエラストマーを形成させた。次に、反応単軸スクリュー押出機288を使用して、1.0重量%のジオクチルスズジラウレート(DOTL)縮合触媒および10重量%のMEBA化学発泡剤と共にシラングラフト化ポリオレフィンエラストマーを投入および押し出した。対応する発泡したシラン架橋ポリオレフィンエラストマーミッドソール18の密度は、密度スケールを使用して測定すると、0.304g/cm3であった。実施例8の圧縮永久ひずみデータを、下記の表8に列挙する。図13は、この実施例によるMEBA化学発泡剤を使用して形成されたミッドソールの断面の3つの異なる顕微鏡写真を提供する。
[00131]発泡ミッドソールは、反応二軸スクリュー押出機252(図5Aを参照されたい)を使用して82.55重量%のENGAGE(商標)8842および14.45重量%のMOSTEN(商標)TB003を3.0重量%のSILAN RHS14/032またはSILFIN29と一緒に押し出すことで調製し、ED76−4Aシラングラフト化ポリオレフィンエラストマーを形成させた。次いで、反応単軸スクリュー押出機288を使用して、1.0重量%のジオクチルスズジラウレート(DOTL)縮合触媒および10重量%のMEBA化学発泡剤と共にシラングラフト化ポリオレフィンエラストマーを投入および押し出した。対応する発泡したシラン架橋ポリオレフィンエラストマーミッドソール18の密度は、密度スケールを使用して測定すると、0.25g/mL3であった。実施例9の圧縮永久ひずみデータを、下記の表9に列挙する。さらに、図14は、この実施例による化学起泡剤を使用して形成されたミッドソール断面の顕微鏡写真である。
非限定的な実施形態の列挙
[00138]実施形態Aは、0.50g/cm3未満の密度を有する発泡したシラン架橋ポリオレフィンエラストマーを含む組成物を含む靴底であって、靴底は、ASTM D395(48時間@50℃)によって測定すると、約1.0%〜約50.0%の圧縮永久ひずみを示す。
[00140]約50〜約52のAsker C硬度を示す、実施形態Aまたは介在するフィーチャのいずれかを伴う実施形態Aの靴底。
[00142]着色剤をさらに含む、実施形態Aまたは介在するフィーチャのいずれかを伴う実施形態Aの靴底。
[00145]実施形態Bは、靴底を作製するための方法であり、方法は、0.86g/cm3未満の密度を有する第1のポリオレフィン、第2のポリオレフィン、シラン架橋剤およびラジカル開始剤を一緒に押し出して、シラングラフト化ポリオレフィンブレンドを形成させるステップと;シラングラフト化ポリオレフィンブレンド、発泡剤、および縮合触媒を一緒に押し出して、架橋性ポリオレフィンブレンドを形成させるステップと;架橋性ポリオレフィンブレンドを靴底エレメントへと射出成形するステップと;架橋性ポリオレフィンブレンドを150℃超の温度および周囲湿度にて架橋させ、0.50g/cm3未満の密度を有する靴底を形成させるステップとを含む。
[00147]発泡剤が、超臨界流体を含む、実施形態Bまたは介在するフィーチャのいずれかを伴う実施形態Bの方法。
[00150]シラングラフト化ポリオレフィンエラストマーが、約60重量%〜約85重量%の第1のポリオレフィンおよび約10重量%〜約35重量%の第2のポリオレフィンを含む、実施形態Bまたは介在するフィーチャのいずれかを伴う実施形態Bの方法。
[00152]実施形態Cは、靴底を作製するための方法であり、方法は、0.86g/cm3未満の密度を有する第1のポリオレフィン、第2のポリオレフィン、シラン架橋剤およびラジカル開始剤を一緒に押し出して、シラングラフト化ポリオレフィンブレンドを形成させるステップと;シラングラフト化ポリオレフィンブレンド、発泡剤、および縮合触媒を一緒に押し出して、架橋性ポリオレフィンブレンドを形成させるステップと;架橋性ポリオレフィンブレンドを靴底エレメントへと圧縮成形するステップと;架橋性ポリオレフィンブレンドを150℃超の温度および周囲湿度にて架橋させ、0.50g/cm3未満の密度を有する靴底を形成させるステップとを含む。
[00154]靴底が、ASTM D395(6時間@50℃)によって測定すると、約1.0%〜約50.0%の圧縮永久ひずみを示す、実施形態Cまたは介在するフィーチャのいずれかを伴う実施形態Cの方法。
[00156]シラングラフト化ポリオレフィンエラストマーが、約60重量%〜約85重量%の第1のポリオレフィンおよび約10重量%〜約35重量%の第2のポリオレフィンを含む、実施形態Cまたは介在するフィーチャのいずれかを伴う実施形態Cの方法。
Claims (20)
- 0.50g/cm3未満の密度を有する発泡したシラン架橋ポリオレフィンエラストマーを含む組成物を含む、靴底であって、
ASTM D395(48時間@50℃)によって測定すると、約1.0%〜約50.0%の圧縮永久ひずみを示す、靴底。 - 密度が、約0.30g/cm3未満である、請求項1に記載の靴底。
- 約50〜約52のAsker C硬度を示す、請求項1または請求項2に記載の靴底。
- 圧縮永久ひずみが、約15.0%〜約20.0%である、請求項1から3のいずれか一項に記載の靴底。
- 着色剤をさらに含む、請求項1から4のいずれか一項に記載の靴底。
- 前記シラン架橋ポリオレフィンエラストマーが、0.86g/cm3未満の密度を有する第1のポリオレフィン、40%未満の結晶化度を有する第2のポリオレフィン、シラン架橋剤、グラフト化開始剤、縮合触媒、および発泡剤を含む、請求項1から5のいずれか一項に記載の靴底。
- 少なくとも60%の反発弾性を示す、請求項1から6のいずれか一項に記載の靴底。
- 靴底を作製するための方法であって、
0.86g/cm3未満の密度を有する第1のポリオレフィン、第2のポリオレフィン、シラン架橋剤およびラジカル開始剤を一緒に押し出して、シラングラフト化ポリオレフィンブレンドを形成させるステップと;
前記シラングラフト化ポリオレフィンブレンド、発泡剤、および縮合触媒を一緒に押し出して、架橋性ポリオレフィンブレンドを形成させるステップと;
前記架橋性ポリオレフィンブレンドを靴底エレメントへと射出成形するステップと;
前記架橋性ポリオレフィンブレンドを150℃超の温度および周囲湿度にて架橋させて、0.50g/cm3未満の密度を有する靴底を形成させるステップと
を含む方法。 - 前記靴底が、0.35g/cm3未満の密度を有する、請求項8に記載の方法。
- 前記発泡剤が、超臨界流体を含む、請求項8または請求項9に記載の方法。
- 前記靴底は、ASTM D395(48時間@50℃)によって測定すると、約1.0%〜約50.0%の圧縮永久ひずみを示す、請求項8から10のいずれか一項に記載の方法。
- 前記靴底が、少なくとも60%の反発弾性を示す、請求項8から11のいずれか一項に記載の方法。
- 前記シラングラフト化ポリオレフィンエラストマーが、約60重量%〜約85重量%の前記第1のポリオレフィンおよび約10重量%〜約35重量%の前記第2のポリオレフィンを含む、請求項8から12のいずれか一項に記載の方法。
- 前記靴底が、約50〜約52のAsker C硬度を示す、請求項8から13のいずれか一項に記載の方法。
- 靴底を作製するための方法であって、
0.86g/cm3未満の密度を有する第1のポリオレフィン、第2のポリオレフィン、シラン架橋剤およびラジカル開始剤を一緒に押し出して、シラングラフト化ポリオレフィンブレンドを形成させるステップと;
前記シラングラフト化ポリオレフィンブレンド、発泡剤、および縮合触媒を一緒に押し出して、架橋性ポリオレフィンブレンドを形成させるステップと;
前記架橋性ポリオレフィンブレンドを靴底エレメントへと圧縮成形するステップと;
前記架橋性ポリオレフィンブレンドを150℃超の温度および周囲湿度にて架橋させて、0.50g/cm3未満の密度を有する靴底を形成させるステップと
を含む方法。 - 前記発泡剤が、超臨界流体を含む、請求項15に記載の方法。
- 前記靴底が、ASTM D395(6時間@50℃)によって測定すると、約1.0%〜約50.0%の圧縮永久ひずみを示す、請求項15または請求項16に記載の方法。
- 前記靴底が、少なくとも60%の反発弾性を示す、請求項15から17のいずれか一項に記載の方法。
- 前記シラングラフト化ポリオレフィンエラストマーが、約60重量%〜約85重量%の前記第1のポリオレフィンおよび約10重量%〜約35重量%の前記第2のポリオレフィンを含む、請求項15から18のいずれか一項に記載の方法。
- 架橋ステップの温度が、約180℃であり、前記架橋が、40秒〜100秒の期間に行われる、請求項15から19のいずれか一項に記載の方法。
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