JP2013507310A - 合わせ安全ガラスを製造するための装置及び方法 - Google Patents
合わせ安全ガラスを製造するための装置及び方法 Download PDFInfo
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- 239000005336 safety glass Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 20
- 239000011521 glass Substances 0.000 claims abstract description 33
- 238000005253 cladding Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 239000012790 adhesive layer Substances 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000969 carrier Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 abstract description 14
- 229920002379 silicone rubber Polymers 0.000 description 13
- 239000004945 silicone rubber Substances 0.000 description 13
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 7
- 239000010409 thin film Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10871—Making laminated safety glass or glazing; Apparatus therefor by pressing in combination with particular heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B30B—PRESSES IN GENERAL
- B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
- B30B5/02—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of a flexible element, e.g. diaphragm, urged by fluid pressure
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
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- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1009—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using vacuum and fluid pressure
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- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
- B32B2038/166—Removing moisture
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2310/04—Treatment by energy or chemical effects using liquids, gas or steam
- B32B2310/0409—Treatment by energy or chemical effects using liquids, gas or steam using liquids
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- B32B2315/08—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2329/00—Polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals
- B32B2329/06—PVB, i.e. polyinylbutyral
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
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Abstract
Description
代わりに、ベースプレート又はカバープレートが、シール枠を備えた一体品とする設計も可能であり、この場合、シール枠は、両プレートの一方、好ましくは囲い込みウェブ(エンクロージングウェブ)の形でカバープレートから突出する。しかしながら、本発明の特に有利な設計の一つによれば、シール枠は、ベースプレート又はカバープレートに対して着脱自在に連結される。着脱自在な連結とすることで、ベースプレート又はカバープレートに連結された一体品のシール枠という利点の他に、種々の寸法のシール枠を使用する利点とを併せ持つ。さらに、着脱自在な連結により、用いられる枠が位置的に高精度に配置され又保持されることが保証される。製造される合わせ安全ガラスの寸法に適合するシール枠を用いることにより、上記のような空洞空間あるいは作業空間をそれぞれ形成することが可能になり、圧力及び温度のような必要な処理条件を特に迅速にもたらすことができる。
−接着層を間に配置した(複数の)ガラスパネルを配置し、ここでは、好ましくはPVB薄膜が接着層として使用される、
−柔軟性のあるクラッディング材料、好ましくはシリコーンゴムマットでガラスパネルを覆い、
−クラッディング材料とベースプレートとの間の空洞空間内に真空を生成し、
−カバープレートとガラスプレート上に配置されたクラッディング材料との間に密封された作業空間を生成し、
−作業空間内に超過圧力を生成し、及び
−接着層を備えたガラスパネルを加熱し、続けて冷却する、
工程を備えている。
Claims (12)
- 少なくとも二つのガラスパネル及びそれらの間に配置された接着層から合わせ安全ガラスを製造する装置であって、
稼動位置と取外し位置との間でお互いに対して調節可能なベースプレート(3)及びカバープレート(2)と、
耐圧性をなすように前記稼動位置において前記ベースプレート(3)及びカバープレート(2)上に配置されたシール枠(4)と、
前記稼動位置において前記ガラスパネル(10)を覆うクラッディング材料(7)と前記ベースプレート(3)との間に形成される空洞空間(12)内において真空を生成する手段と、
前記カバープレート(2)と前記ガラスパネル(10)上に配置された前記柔軟性のあるクラッディング材料(7)との間に、前記稼動位置において形成される作業空間(13)内において超過圧力を生成する手段と、
結合されるべき前記ガラスパネル(10)を加熱する加熱手段(6)と、
を備えたことを特徴とする装置。 - 前記シール枠(4)は、前記ベースプレート(3)又は前記カバープレート(2)に離脱可能に連結されている、
ことを特徴とする請求項1に記載の装置。 - 前記シール枠(4)は、前記カバープレート(2)から突出する囲い込みウェブにより形成されている、
ことを特徴とする請求項1又は2に記載の装置。 - 前記シール枠(4)は、真空ユニット及び/又は圧力ユニットの配管(6,9)を接続するためのラインフィードスルー(14,15)を有する、
ことを特徴とする請求項1ないし3いずれか一つに記載の装置。 - 前記ベースプレート(3)及びカバープレート(2)は、前記稼動位置においてロックされ得る、
ことを特徴とする請求項1ないし4いずれか一つに記載の装置。 - 前記加熱ユニットは、前記ベースプレート(3)及び/又は前記カバープレート(2)内を延びる配管(6)により形成されている、
ことを特徴とする請求項1ないし5いずれか一つに記載の装置。 - 前記ベースプレート(3)及び/又は前記カバープレート(2)の外側には、断熱部材(5)が配置されている、
ことを特徴とする請求項1ないし6いずれか一つに記載の装置。 - 前記ベースプレート(3)は、長手にスライド可能であり、又、前記カバープレート(2)に向かう方向において調節可能である、
ことを特徴とする請求項1ないし7いずれか一つに記載の装置。 - 前記ベースプレート(3)は、空気式ベローズシリンダによって、前記カバープレート(2)に向かう方向に調節可能である、
ことを特徴とする請求項1ないし8いずれか一つに記載の装置。 - 前記ベースプレート(3)及びカバープレート(2)は、前記稼動位置において、少なくとも二つの環状キャリヤー(17)により形成されたフレーム(18)の範囲内に配置されている、
ことを特徴とする請求項1ないし9いずれか一つに記載の装置。 - 前記環状キャリヤー(17)は、T状の断面を有する、
ことを特徴とする請求項1ないし10いずれか一つに記載の装置。 - 特に、請求項1ないし11のいずれか一つに係る装置を用いて、少なくとも二つのガラスパネル及びそれらの間に配置された接着層から合わせ安全ガラスを製造する方法であって、
前記接着層が間に配置された前記ガラスパネル(10)をベースプレート(3)上に配置する工程と、
前記ガラスパネル(10)を柔軟性のあるクラッディング材料(7)で覆い、前記クラッディング材料(7)と前記ベースプレート(3)との間の空洞空間(12)内に真空を生成する工程と、
前記ガラスパネル(10)上に配置された前記クラッディング材料(7)及び密封された作業空間(13)を生成する工程と、
前記作業空間(13)内に超過圧力を生成する工程と、
前記接着層を備えた前記ガラスパネルを加熱し、続けて冷却する工程と、
を備えていることを特徴とする方法。
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DE102009048999.1 | 2009-10-09 | ||
DE102009048999A DE102009048999A1 (de) | 2009-10-09 | 2009-10-09 | Vorrichtung und Verfahren zum Herstellen von Verbundsicherheitsglas |
PCT/EP2010/063470 WO2011042285A1 (de) | 2009-10-09 | 2010-09-14 | Vorrichtung und verfahren zum herstellen von verbundsicherheitsglas |
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US (1) | US9242434B2 (ja) |
EP (1) | EP2485886B1 (ja) |
JP (1) | JP5701303B2 (ja) |
KR (1) | KR101718521B1 (ja) |
CN (1) | CN102596552B (ja) |
BR (1) | BR112012008184B1 (ja) |
CA (1) | CA2776985C (ja) |
DE (2) | DE102009048999A1 (ja) |
DK (1) | DK2485886T3 (ja) |
ES (1) | ES2457492T3 (ja) |
MX (1) | MX2012003691A (ja) |
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PT (1) | PT2485886E (ja) |
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KR101438411B1 (ko) | 2013-06-24 | 2014-09-15 | 주식회사 삼인이엔지 | 접합유리 제조장치 및 이를 이용한 접합유리 제조방법 |
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DE102011010336A1 (de) | 2011-02-04 | 2012-08-09 | Jürgen Polenz | Vorrichtung zur Herstellung von Verbundsicherheitsglas |
DE102012002175A1 (de) | 2012-02-07 | 2013-08-08 | Jürgen Polenz | Verfahren und Vorrichtung zur Herstellung einer Verbundscheibe |
JP5780209B2 (ja) * | 2012-05-29 | 2015-09-16 | 信越化学工業株式会社 | 太陽電池モジュールの製造方法 |
JP5867356B2 (ja) | 2012-10-04 | 2016-02-24 | 信越化学工業株式会社 | 太陽電池モジュールの製造方法 |
JP5862536B2 (ja) | 2012-10-04 | 2016-02-16 | 信越化学工業株式会社 | 太陽電池モジュールの製造方法 |
DE102013100316A1 (de) | 2013-01-11 | 2014-07-17 | L&S Technischer Handel Gmbh & Co. Kg | Vorrichtung und Verfahren zum Herstellen von Verbundglas |
DE102013204338B4 (de) | 2013-03-13 | 2016-06-09 | Sm Innotech Gmbh & Co. Kg | Vorrichtung und Verfahren zur Herstellung von Verbundplatten und wiederverwendbarer Vakuumsack |
CN105034537A (zh) * | 2015-07-14 | 2015-11-11 | 常州拓普泰克玻璃机械科技有限公司 | 一种夹层安全玻璃射频加热层压装置及工艺条件 |
CN105060740A (zh) * | 2015-08-25 | 2015-11-18 | 武汉耀华安全玻璃有限公司 | 夹层玻璃连续生产装置及工艺 |
DE102016101038A1 (de) * | 2016-01-21 | 2017-07-27 | Bundesdruckerei Gmbh | Laminiervorrichtung sowie Verfahren zum Laminieren von mehreren in einem Stapel angeordneten Schichten |
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CN113062896B (zh) * | 2021-03-18 | 2022-09-27 | 秦皇岛金辰太阳能设备有限公司 | 顶针杆的驱动方法及负压顶升式光伏组件层压机 |
CN114801408B (zh) * | 2022-03-11 | 2023-04-18 | 湖北宝源家居有限公司 | 一种夹胶玻璃合片预热一体机 |
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- 2010-09-14 WO PCT/EP2010/063470 patent/WO2011042285A1/de active Application Filing
- 2010-09-14 PT PT107609547T patent/PT2485886E/pt unknown
- 2010-09-14 BR BR112012008184-5A patent/BR112012008184B1/pt active IP Right Grant
- 2010-09-14 DK DK10760954.7T patent/DK2485886T3/da active
- 2010-09-14 RU RU2012111988/02A patent/RU2537336C2/ru active
- 2010-09-14 KR KR1020127008590A patent/KR101718521B1/ko active IP Right Grant
- 2010-09-14 CN CN201080045499.8A patent/CN102596552B/zh active Active
- 2010-09-14 JP JP2012532526A patent/JP5701303B2/ja active Active
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Also Published As
Publication number | Publication date |
---|---|
SI2485886T1 (sl) | 2014-05-30 |
CN102596552A (zh) | 2012-07-18 |
CA2776985C (en) | 2017-08-01 |
WO2011042285A1 (de) | 2011-04-14 |
BR112012008184A2 (pt) | 2016-03-01 |
EP2485886A1 (de) | 2012-08-15 |
CA2776985A1 (en) | 2011-04-14 |
DE202009018528U1 (de) | 2012-02-27 |
RU2537336C2 (ru) | 2015-01-10 |
CN102596552B (zh) | 2015-04-29 |
US9242434B2 (en) | 2016-01-26 |
KR101718521B1 (ko) | 2017-03-21 |
BR112012008184B1 (pt) | 2020-07-28 |
MX2012003691A (es) | 2012-06-27 |
EP2485886B1 (de) | 2014-01-22 |
JP5701303B2 (ja) | 2015-04-15 |
PL2485886T3 (pl) | 2014-06-30 |
DE102009048999A1 (de) | 2010-07-29 |
PT2485886E (pt) | 2014-04-15 |
DK2485886T3 (da) | 2014-04-22 |
ES2457492T3 (es) | 2014-04-28 |
RU2012111988A (ru) | 2013-11-20 |
KR20120087126A (ko) | 2012-08-06 |
US20120318438A1 (en) | 2012-12-20 |
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