EP3580392B1 - Schleifmaschine zum schleifen von schienen eines gleises - Google Patents
Schleifmaschine zum schleifen von schienen eines gleises Download PDFInfo
- Publication number
- EP3580392B1 EP3580392B1 EP18709465.1A EP18709465A EP3580392B1 EP 3580392 B1 EP3580392 B1 EP 3580392B1 EP 18709465 A EP18709465 A EP 18709465A EP 3580392 B1 EP3580392 B1 EP 3580392B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding machine
- grinding
- frame
- electric motor
- support frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000227 grinding Methods 0.000 title claims description 76
- 238000001816 cooling Methods 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 239000011324 bead Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/004—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding rails, T, I, H or other similar profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/02—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/08—Portable grinding machines designed for fastening on workpieces or other parts of particular section, e.g. for grinding commutators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0007—Movable machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0084—Other grinding machines or devices the grinding wheel support being angularly adjustable
Definitions
- the invention relates to a grinding machine, which can be manually moved on a track, for grinding rails of a track, with a support frame that can roll on the rails via guide rollers and on which an energy module and a work module are arranged, the work module comprising a pivotable grinding unit and the grinding unit having an electric motor and a grinding tool driven therewith.
- Various rail grinding machines are designed to remove unevenness on the rail, such as those caused by weld beads on rail joints, build-up welds, wheel guides and burrs on rail heads. Such grinding machines are already several times from the DE 20 2016 005841 U1 , of the DE 20 2010 007 264 U1 , of the DE 202 10 014 U1 , of the DE 1 023 360 and the DE 202 10 021 U1 known.
- the invention is based on the object of specifying an improvement over the prior art for a grinding machine of the type mentioned at the beginning.
- this object is achieved by a grinding machine according to claim 1.
- the invention provides that the grinding unit is mounted pivotably about a longitudinal axis running in the longitudinal direction of the track in a motor frame and that the motor frame is arranged so as to be adjustable with respect to the support frame. Thanks to this compact design and the flexible adjustability of the Movably mounted elements, almost every point of the rail profile can be machined with a high degree of accuracy and efficiency.
- the grinding unit can be pivoted by at least 180 ° with respect to the motor frame.
- both sides of the rail profile can advantageously be processed in several working positions with one grinding unit.
- the electric motor is encapsulated. This protects the electric motor from the grinding dust generated during work.
- a further improvement of the device according to the invention provides that the grinding machine comprises a heat exchanger and a pump and that the electric motor is designed with liquid cooling. Thanks to the liquid cooling, a large amount of heat can be dissipated evenly and in a technically simple manner and with little noise and a constant output of the electric motor can be guaranteed.
- the grinding machine includes a compressor and if the electric motor is designed with compressed air cooling.
- the electric motor can have a compact design and the cooling system is almost maintenance-free.
- a simple embodiment of the invention provides that the electric motor is connected to the energy module via sliding contacts.
- the sliding contacts ensure a flexible transfer of energy to the electric motor.
- a further advantageous embodiment of the invention is given by the fact that the electric motor is connected to the energy module via a flexible cable and a plug connection.
- This flexible connection ensures that the electric motor can move freely during work.
- the power module can be easily disconnected from the electric motor for transport via the plug connection.
- a further improvement of the invention provides that the motor frame is mounted so that it is height-adjustable in an intermediate frame and that the intermediate frame can be adjusted in the transverse direction with respect to the support frame. This guarantees even greater freedom of movement for the grinding unit and the resulting more flexible use of work in order to machine the rail precisely.
- the motor frame is arranged so that it can pivot about a vertical axis in relation to the intermediate frame in order to release the angle of the grinding tool.
- the grinding tool is placed on the rail surface at a specified angle and the rail is precisely machined.
- the intermediate frame is mounted on the support frame by means of manually releasable roller elements.
- the intermediate frame is displaced with almost no friction relative to the support frame and the intermediate frame and the grinding unit can be easily removed from the support frame for easier transport.
- an internal combustion engine / generator unit is arranged as the energy module. This guarantees continuous work regardless of a power source.
- the energy module comprises an electrical energy store.
- electrical energy is temporarily stored for longer use of the grinding machine. If the accumulator is sufficiently dimensioned, a supplying combustion engine / generator unit can be switched off in the meantime (e.g. in a tunnel) or it can be omitted entirely.
- a simple embodiment of the invention provides that the support frame is designed to be divided with an adjustable distance between the guide rollers assigned to one rail and the guide rollers assigned to the other rail. This makes it possible to adapt the grinding machine to any track gauge.
- the invention essentially combines several individual machines that were previously necessary. (Rail head grinding machine, rail web grinding machine, turnout grinding and deburring machine)
- the illustrated grinding machine 1 is a manually guided machine for processing rails 2 of a track 3.
- This comprises a support frame 5 which can be rolled on the rails 2 via guide rollers 4 and on which an energy module 6 and a work module 7 are arranged at each end.
- the work module 7 comprises an intermediate frame 8, a motor frame 9 and a grinding unit 10.
- the energy module 6 is arranged on the support frame 5 in a mechanically detachable manner via quick-release fasteners 11.
- the support frame 5 is designed to be divided for a track width regulation.
- the grinding machine 1 can be manually displaced in a longitudinal direction 13 of the track by means of a handle 12.
- the lever 15 is connected to the intermediate frame 8 via a linkage 17.
- the intermediate frame 8 can be manually fixed on the support frame 5 via a locking device 18.
- the motor frame 9 mounted in the intermediate frame 8 together with the grinding unit 10 can be adjusted in a vertical direction 20 via a first handwheel 19.
- a second handwheel 21 provides a rotary movement of the grinding unit 10 mounted on a longitudinal axis 23 in the motor frame 9 via a belt drive 22.
- the rotary movement could be transmitted by a worm gear instead of the belt drive 22.
- Fig. 2 shows a top view of the grinding unit 10 including the angle release device 24.
- the motor frame 9 including the grinding unit 10 is mounted on a vertical axis 25 in the intermediate frame 8 such that it can be pivoted about a release angle ⁇ .
- the required swivel range and thus the grinding unit 10 with respect to the rail 2 is set by means of two handles 26 and is locked by means of clamping levers 27.
- Fig. 3 shows a detailed view of the motor frame 9 including the grinding unit 10.
- the grinding unit 10 comprises an electric motor 28 and a grinding tool 29.
- the grinding tool 29 is shown as a disk grinding wheel and is replaced by other grinding tools depending on the application. (Cup grinding wheel)
- the grinding tool 29 is connected directly to a rotor shaft of the electric motor 28, which results in a particularly compact design of the grinding unit 10. In this way it is possible to pivot the grinding unit 10 by at least 180 ° about the longitudinal axis 23 and thus to ensure the flexible application possibilities.
- the electrical connection to the energy module 6 is made via sliding contacts or a flexible cable.
- Fig. 4-7 show an extract of various working positions of the grinding unit 10.
- the grinding unit 10 is on a side facing the track center 30.
- the grinding unit 10 is in the starting position, is aligned horizontally and processes an inside of a rail head 31 Fig. 5 an outside of the rail head 31 is machined.
- the grinding unit 10 is raised via the first handwheel 19, moved with the lever 15 and then lowered again.
- Fig. 6 Fig. 8 shows how to machine an inner rail web 32 over the second Handwheel 21 90 ° rotated grinding unit 10.
- the outer rail web 32 is machined.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202017000696.0U DE202017000696U1 (de) | 2017-02-09 | 2017-02-09 | Schleifmaschine zum Schleifen von Schienen eines Gleises |
PCT/EP2018/000050 WO2018145809A1 (de) | 2017-02-09 | 2018-02-08 | Schleifmaschine zum schleifen von schienen eines gleises |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3580392A1 EP3580392A1 (de) | 2019-12-18 |
EP3580392B1 true EP3580392B1 (de) | 2021-03-31 |
Family
ID=58456222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18709465.1A Active EP3580392B1 (de) | 2017-02-09 | 2018-02-08 | Schleifmaschine zum schleifen von schienen eines gleises |
Country Status (7)
Country | Link |
---|---|
US (1) | US20190368132A1 (ja) |
EP (1) | EP3580392B1 (ja) |
JP (1) | JP7143312B2 (ja) |
CN (2) | CN110325684B (ja) |
AU (1) | AU2018219770B2 (ja) |
DE (1) | DE202017000696U1 (ja) |
WO (1) | WO2018145809A1 (ja) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017125839A1 (de) * | 2017-11-06 | 2019-05-09 | Geiger + Schüle Beteiligungs-Gmbh & Co. Kg | Gleisbauvorrichtung zur Bearbeitung von Schienen |
EP3765670B1 (de) * | 2018-06-15 | 2023-06-07 | Robel Bahnbaumaschinen GmbH | Schienen-schleifmaschine zum schleifen von schienen eines gleises |
DE202018104967U1 (de) * | 2018-08-30 | 2019-12-10 | Robel Bahnbaumaschinen Gmbh | Bearbeitungsmaschine zur Bearbeitung eines Gleises |
CN112639208A (zh) * | 2018-08-30 | 2021-04-09 | 罗贝尔铁路建筑机械有限责任公司 | 用于加工轨道的加工机和方法 |
FR3093739B1 (fr) * | 2019-03-15 | 2021-05-07 | Geismar Alpes | Machine de meulage du profile des rails d'une voie de chemin de fer |
CN111041910A (zh) * | 2019-12-20 | 2020-04-21 | 缙云卡珀科技有限公司 | 一种用于老旧铁路轨道的除锈涂油装置 |
CN111055194A (zh) * | 2019-12-30 | 2020-04-24 | 山东博砺思轨道交通装备科技有限公司 | 一种电动砂轮钢轨岔道打磨机 |
FR3108637A1 (fr) * | 2021-03-25 | 2021-10-01 | Geismar Alpes | Machine de meulage du profile des rails d'une voie de chemin de fer |
DE102021204880A1 (de) * | 2021-05-12 | 2022-11-17 | Robel Bahnbaumaschinen Gmbh | Schienen-Schleifmaschine und Verfahren zum Schleifen von Schienen eines Gleises |
Family Cites Families (40)
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DE1023360B (de) * | 1952-04-08 | 1958-01-23 | Elektro Thermit Gmbh | Schleifvorrichtung zur Bearbeitung von Rillen- und Vignolschienen |
CH463555A (fr) * | 1967-08-08 | 1968-10-15 | Speno Internat S A | Machine ébavureuse de rails de chemin de fer en voie |
CH625848A5 (ja) * | 1979-12-31 | 1981-10-15 | Speno International | |
IT1218120B (it) * | 1986-10-01 | 1990-04-12 | Claudio Baldo | Macchina molatrice e/o rettificatrice tangenziale |
JP2973147B2 (ja) * | 1992-02-17 | 1999-11-08 | 東急建設株式会社 | 仮設路盤の敷設方法と敷設装置 |
JP2623417B2 (ja) * | 1992-09-18 | 1997-06-25 | 東日本旅客鉄道株式会社 | レール溶接部自動仕上げ装置 |
JP3238800B2 (ja) * | 1993-06-30 | 2001-12-17 | 東海旅客鉄道株式会社 | 転轍器交換作業車 |
FR2708790B1 (fr) * | 1993-07-30 | 1995-10-27 | Crouzet Automatismes | Moteur à ondes acoustiques de surface. |
DE59405715D1 (de) * | 1994-02-01 | 1998-05-20 | Plasser Bahnbaumasch Franz | Einrichtung zum Schleifen von Schienen |
US5523640A (en) * | 1994-04-22 | 1996-06-04 | Cincinnati Milacron Inc. | Liquid cooling for electrical components of a plastics processing machine |
US5564156A (en) * | 1994-12-21 | 1996-10-15 | Habba; Eitan | Linearly reciprocating wiper apparatus |
JP3015766U (ja) * | 1995-03-14 | 1995-09-12 | 明 塚原 | レ−ル研削装置 |
JP3392569B2 (ja) * | 1995-03-14 | 2003-03-31 | 三菱重工業株式会社 | 長尺材継目溶接部の自動削正装置 |
JPH08260405A (ja) * | 1995-03-22 | 1996-10-08 | East Japan Railway Co | 犬釘抜き取り装置 |
DE19518457A1 (de) * | 1995-05-19 | 1996-11-21 | Robel Georg Gmbh & Co | Vorrichtung zum Schleifen von Schienen |
JP2001032202A (ja) * | 1999-07-22 | 2001-02-06 | Nishi Nippon Kikai Hosen Kk | レール締結ボルトのボルト緊解機 |
JP3985885B2 (ja) * | 1999-08-04 | 2007-10-03 | 株式会社峰製作所 | レール研削装置 |
JP2001088697A (ja) * | 1999-09-27 | 2001-04-03 | Kouseitorafu:Kk | 軌道車 |
FR2812670B1 (fr) * | 2000-08-01 | 2002-10-04 | Turripinoise De Mecanique S A | Meuleuse de profils de rails |
EP1395486B9 (en) * | 2001-06-14 | 2007-12-26 | ABB Oy | A ship's propulsion arrangement and method |
JP2003053655A (ja) * | 2001-08-13 | 2003-02-26 | Nagoya Railroad Co Ltd | 鉄道のレール上面部削正装置 |
DE20210021U1 (de) * | 2002-06-28 | 2002-11-14 | ROBEL Bahnbaumaschinen GmbH, 83395 Freilassing | Schleifmaschine |
DE20210014U1 (de) | 2002-06-28 | 2002-10-02 | ROBEL Bahnbaumaschinen GmbH, 83395 Freilassing | Schleifmaschine |
JP2004190334A (ja) * | 2002-12-11 | 2004-07-08 | Three F Giken:Kk | 軌道レールの側面処理装置 |
US7442115B1 (en) * | 2003-05-15 | 2008-10-28 | Racine Railroad Products, Inc. | Railway grinder |
WO2005036715A1 (de) * | 2003-10-10 | 2005-04-21 | Robert Bosch Gmbh | Elektromotor |
JP2005289158A (ja) * | 2004-03-31 | 2005-10-20 | Toyota Motor Corp | ホイルインモータの冷却方法、ホイルインモータの冷却装置 |
JP4943792B2 (ja) * | 2006-09-19 | 2012-05-30 | 保線機器整備株式会社 | 軌道用台車及びラダー型枕木の運搬装置 |
JP2011131714A (ja) * | 2009-12-24 | 2011-07-07 | Fujikura Ltd | 車輌のフロアパネル |
FI122591B (fi) * | 2010-05-25 | 2012-04-13 | Sandvik Mining & Constr Oy | Kallionporauslaite, menetelmä sen ajolaitteiston lämpötilan hallitsemiseksi sekä nestejäähdytysjärjestelmä |
DE202010007264U1 (de) | 2010-05-26 | 2010-08-26 | Robel Bahnbaumaschinen Gmbh | Schleifmaschine zum Schleifen von Schienen eines Gleises |
US9073167B2 (en) * | 2011-10-07 | 2015-07-07 | Bombardier Transportation Gmbh | Precision rail profiling device for railway turnouts and crossings |
JP6086812B2 (ja) * | 2013-05-13 | 2017-03-01 | 北海道旅客鉄道株式会社 | レールクランプ装置、そのレールクランプ装置を使用したレール固定方法およびレール削正装置 |
JP2015030376A (ja) * | 2013-08-02 | 2015-02-16 | 株式会社ジェイテクト | 電動パワーステアリング装置 |
CN204251982U (zh) * | 2014-05-26 | 2015-04-08 | 李贵友 | 半自动双面式轨腰打磨机 |
CN104195905B (zh) * | 2014-08-08 | 2016-06-29 | 张晶晶 | 电动仿形钢轨打磨机 |
JP3199414U (ja) * | 2015-06-10 | 2015-08-20 | 信号器材株式会社 | 研磨機 |
GB2540767A (en) * | 2015-07-27 | 2017-02-01 | Transp For London A Body Corp Established Pursuant To The Greater London Authorities Act 1999 | Rail grinding machine |
CN205368912U (zh) * | 2015-12-22 | 2016-07-06 | 常州市瑞泰工程机械有限公司 | 一种钢轨轨腰打磨除锈机 |
DE202016005841U1 (de) * | 2016-09-22 | 2016-11-07 | Robel Bahnbaumaschinen Gmbh | Manuell auf einem Gleis verschiebbare Maschine zur Gleisbearbeitung |
-
2017
- 2017-02-09 DE DE202017000696.0U patent/DE202017000696U1/de active Active
-
2018
- 2018-02-08 EP EP18709465.1A patent/EP3580392B1/de active Active
- 2018-02-08 AU AU2018219770A patent/AU2018219770B2/en active Active
- 2018-02-08 JP JP2019543090A patent/JP7143312B2/ja active Active
- 2018-02-08 WO PCT/EP2018/000050 patent/WO2018145809A1/de unknown
- 2018-02-08 CN CN201880010910.4A patent/CN110325684B/zh active Active
- 2018-02-08 US US16/478,309 patent/US20190368132A1/en not_active Abandoned
- 2018-02-08 CN CN202210734988.9A patent/CN114908623A/zh active Pending
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
WO2018145809A1 (de) | 2018-08-16 |
DE202017000696U1 (de) | 2017-03-16 |
CN110325684B (zh) | 2022-07-15 |
CN110325684A (zh) | 2019-10-11 |
EP3580392A1 (de) | 2019-12-18 |
US20190368132A1 (en) | 2019-12-05 |
AU2018219770A1 (en) | 2019-07-18 |
AU2018219770B2 (en) | 2023-04-27 |
JP2020507028A (ja) | 2020-03-05 |
JP7143312B2 (ja) | 2022-09-28 |
CN114908623A (zh) | 2022-08-16 |
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