EP1951436B1 - BESCHICHTUNGSANLAGE MIT FLIEßFÄHIGEM BESCHICHTUNGSMATERIAL FÜR GLATTE ODER STRUKTURIERTE OBERFLÄCHEN - Google Patents

BESCHICHTUNGSANLAGE MIT FLIEßFÄHIGEM BESCHICHTUNGSMATERIAL FÜR GLATTE ODER STRUKTURIERTE OBERFLÄCHEN Download PDF

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Publication number
EP1951436B1
EP1951436B1 EP05823515A EP05823515A EP1951436B1 EP 1951436 B1 EP1951436 B1 EP 1951436B1 EP 05823515 A EP05823515 A EP 05823515A EP 05823515 A EP05823515 A EP 05823515A EP 1951436 B1 EP1951436 B1 EP 1951436B1
Authority
EP
European Patent Office
Prior art keywords
coating
web
coating material
plate
material web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05823515A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1951436A1 (de
Inventor
Dieter DÖHRING
Udo Hanitzsch
Gary Blenkhorn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lignum Technologies AG
Original Assignee
Kronoplus Technical AG
Warren SD Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=36666814&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1951436(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Kronoplus Technical AG, Warren SD Co filed Critical Kronoplus Technical AG
Priority to PL05823515T priority Critical patent/PL1951436T3/pl
Publication of EP1951436A1 publication Critical patent/EP1951436A1/de
Application granted granted Critical
Publication of EP1951436B1 publication Critical patent/EP1951436B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/06—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/14—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a travelling band
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065—After-treatment
    • B05D3/067—Curing or cross-linking the coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/52—Two layers
    • B05D7/54—No clear coat specified
    • B05D7/542—No clear coat specified the two layers being cured or baked together
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/10—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of wood or with an outer layer of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045—Layered panels only of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/003—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating incorporating means for heating or cooling the liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00—Sheets
    • B05D2252/04—Sheets of definite length in a continuous process
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31971—Of carbohydrate
    • Y10T428/31989—Of wood

Definitions

  • the invention relates to a device for the coating of plates in the pass.
  • a device for the coating of plates in the run out several plates are arranged on a conveyor belt, which are fed individually in sequence, inter alia, coating stations.
  • a coating station comprises an applicator roll, with which a lacquer is applied to a plate.
  • a post-processing device with which the paint is cured, for example with UV radiation.
  • the applicator roll may include a textured surface to pattern lacquer on the surface of a plate.
  • An optical scanning device detects an optical pattern on the surface of a disk.
  • the information obtained is used to synchronize a spatial structuring of the lacquer with the optical pattern.
  • From the DE 103 58 190 A1 is a method for controlling printing presses out. With the device known therefrom furniture panels are printed.
  • the object of the invention is to provide a device for coating a plate.
  • the device comprises transport means for the transport of plates.
  • the device comprises a feed device with which coating material can be brought onto the plate surface. Subsequent to the feeding device, means for drying and / or curing the coating material are provided above the plate.
  • the device according to the invention comprises means for passing a material web between the transport means for the transport of plates and the means for drying and / or hardening,
  • the surface of the coating material can be provided with a structure without having to exert high pressure. Since the coating material is dried and / or cured in this state, the coating of a plate with a structured surface is thus possible. without this as in the publication DE 20 2004 018 710 U1 known state of the art either to use a press or a complex printing unit, Also, a multi-step coating can be uniformly dried and / or cured in one step. Above all, it is possible that a chemical network extends through the entire structure of the layer, resulting in a particularly stable coating.
  • drying and / or curing under exclusion of air is possible. Drying and / or curing under exclusion of air is frequently desired, for example in order to achieve a particularly high degree of crosslinking, ie a particularly high conversion of double bonds within the paint, in the case of curing of a paint with UV light. In the case of electron beam curing, an air seal is usually required.
  • the feeding device comprises a collecting means for the coating material, which is arranged adjacent to the transport means for the transport of the plates.
  • the collecting device further adjoins a roller for transporting the material web.
  • the collecting device is designed so that liquid, located in the catcher coating material flows to the roller. It is thus achieved that, given a sufficiently large filling of the collecting device, liquid coating material can completely coat a material web with a liquid film when a material web is transported over the roller. Overall, it can be achieved with sufficient supply of liquid coating material that the liquid coating material completely fills the space between the surface of a plate and the material web located above it. It then gets very reliable no air in the area. Curing can be carried out so particularly reliably under exclusion of air.
  • relatively thick paint layers having a total thickness of, for example, 80 to 100 ⁇ m in thickness and to uniformly dry and cure.
  • This makes it possible to embed relatively thick abrasion-resistant particles such as corundum with a diameter of up to 100 ⁇ m within the paint. Since the abrasion resistance increases with the diameter of the abrasion-resistant particles, a relatively high abrasion resistance can be achieved. Nevertheless, as the diameter of the abrasion-resistant particles increases, the amount of abrasive material can also be reduced. It thus achieves both an improvement in abrasion and an improvement in the transparency of the abrasion-resistant coating.
  • the means for transporting plates comprise a circulating conveyor belt onto which the plates are deposited for transport.
  • the web of material is unrolled from a roll, guided over further rolls parallel to the surface of sheets which are being transported, and then rolled up again by a roll.
  • an exchange of the material web is sufficient if a surface structure is to be changed or if a structure on the material web has damage, for example due to signs of wear.
  • a consistent quality of a generated surface structure can also be ensured, since, in contrast to a roll with a structured surface, with the unrolling of the material web, the quality of the surface of the material web which produces the structure is not changed.
  • the structure in the surface of the coating is generated virtually without pressure, so that the surface of the material web is subject to practically no signs of wear for this reason.
  • the rollers for the transport of a material web are arranged so that they are similar to the catcher in cross section a funnel.
  • the supply of coating material to the surface of a plate then finally takes place via a gap. This ensures the proper supply of coating material between the web and surface of the plate to be coated further improved.
  • the width of the aforementioned gap can be changed. This serves to control the amount of coating material which is fed to the surface of a plate. Also, in one embodiment, the gap may be closed so as to control the timing of delivery.
  • FIG. 1 shows a device with which a carrier material 6, such as a chip, MDF or HDF plate can be coated in a continuous process.
  • the coating materials used are preferably UV- or electron beam-crosslinkable, flowable systems of suitable viscosity.
  • a carrier material 6 is supplied and coated with a flowable material 8.
  • the coating takes place via a collecting device 5, which adjoins a roller 4.
  • a web-shaped material namely a UV-transparent and / or electron-radiation-permeable and radiation-resistant film 3, is guided over the roller 4.
  • the film has a smooth, the coating material 8 facing surface when the coating 8 is to have a smooth surface.
  • the corresponding surface of the film 3 is structured, when the coating 8 is to have a structured surface.
  • the web-shaped material or the film 3 is unrolled from a supply roll or supply roll 1 and finally rolled up again on a roll 2. Between the roller 1 and the roller 4 there are along the transport path for the sheet-like material 3, three further rollers with a relatively small diameter, which serve to guide the sheet-like material.
  • the coating material 8 for example a lacquer, is suitably brought between the carrier material 6 and the sheet-like material 3 via this funnel shape.
  • the funnel-shaped inlet opens into a gap.
  • the gap width can be changed to control the supply of coating material.
  • roller 4 and the roller 2 there are four further guide rollers with a relatively small diameter, which serve to guide the web-like material from the roller 4 to the roller 2.
  • the first guide roller 10 - seen from the roller 4 in the transport direction of the sheet material - causes, together with the roller 4, that the web-like material is guided parallel to the surface of the carrier material 6.
  • the film 3 means 7 with which the underlying coating material can be dried and / or cured. These are above all devices for curing with UV light or electron beams.
  • a web-shaped smooth or structured material 3 is aligned at the same time from the supply roll 1 both in the longitudinal direction and in the transverse direction and applied synchronously to the carrier material 6 by means of the roller 4 and the catching device 5 onto the still liquid coating material.
  • the aim of the orientation of the web-shaped material is to synchronize certain points of the carrier material 6 with certain points of the web-like material fitting one above the other.
  • the speed of a carrier material or a plate 6 is measured with measuring devices.
  • optical measuring devices are used to determine the speed of the carrier material.
  • the rotational speed of at least one roller or roller is involved, which is involved in the transport of the sheet-like material.
  • the information thus obtained about the transport speed of each plate 6 and the transport speed of the sheet material are used for the control.
  • the two speeds are thus controlled so that a plate is brought together defined with the web-like material, so as to be able to structure a surface targeted.
  • the sheet-like material for example, optical marks, which are detected with optical sensors.
  • the transport of the sheet material and / or the transport of the plates 6 are controlled so that a plate is coated in dependence on such an optical marking and the coating is structured in dependence on these optical markings.
  • the carrier material with the liquid coating material and the overlying sheet-like material then passes through the curing station 7.
  • the liquid coating material 8 is crosslinked and goes into a solid state. This is during the curing process the surface structure of the web-like material is fixed and imaged in the hardened layer.
  • the sheet-like material is removed from the cured solid coating material and rewound into a roll.
  • FIG. 2 shown embodiment provided that a plurality of supply rolls 1 and take-up rolls 2 are present for the web-like material.
  • the supply rolls and the take-up rolls can be endlessly connected to each other during production by a device without stop.
  • connection is made for reasons of practicality, preferably at speeds up to 120 m / min.
  • the respective at rest film receiving station is charged with a roll of web-like material and prepared the automatic connection by a double-sided adhesive tape is glued to the web start.
  • the beginning of the sheet material is inserted into a gap, which serves to connect. Through this gap at the same time the web-like material is guided, which is currently being unrolled.
  • the triggering of the connection is done automatically by electronic detection of the running meter of the roll, from which web-shaped material is unrolled, or sensory detection of the associated end of a web-shaped material.
  • the running web-like material is stored in a dancer device operating as a web store.
  • the driven roller is reduced to a speed of about 15 m / min.
  • the missing length of the web-like material to the line speed pulls out of the dancer.
  • the corresponding film roll accelerates again up to the maximum speed of, for example, 120 m / min until the dancer roller has returned to
  • the automatic connection device comprises at least two unwind stations with flap bearings and pneumatic tension shafts.
  • the unwinding is done by a servomotor.
  • Means are available to automatically adjust cars with the slides or web-like materials.
  • the actual connecting device comprises four pneumatically operated mangle rollers. There are also two cutter blades for cutting the web material after bonding.
  • An automatic braking force regulation of the unwinding rolls is available. This includes dancer rollers, pneumatic proportional linear cylinders with guide and guide rollers and an automatic crack control.
  • the support material or, a plate 6 is first guided through the two superimposed, rotating rollers 4 and 11 and transported so. From here, the carrier material 6 reaches a conveyor belt 1 2, which further transports the carrier material. The web-shaped material or the film 3 and the carrier material 6 are transported at the same speed.
  • the distance between the two rollers 4 and 11 can be changed in order to vary the thickness of the coating can.
  • the height of the guide roller 10 can be changed in order to influence the thickness of the coating can.
EP05823515A 2005-11-24 2005-11-24 BESCHICHTUNGSANLAGE MIT FLIEßFÄHIGEM BESCHICHTUNGSMATERIAL FÜR GLATTE ODER STRUKTURIERTE OBERFLÄCHEN Active EP1951436B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05823515T PL1951436T3 (pl) 2005-11-24 2005-11-24 Instalacja powlekająca płynnym materiałem powlekającym dla powierzchni gładkich lub strukturyzowanych

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2005/056191 WO2007059805A1 (de) 2005-11-24 2005-11-24 BESCHICHTUNGSANLAGE MIT FLIEßFÄHIGEM BESCHICHTUNGSMATERIAL FÜR GLATTE ODER STRUKTURIERTE OBERFLÄCHEN

Publications (2)

Publication Number Publication Date
EP1951436A1 EP1951436A1 (de) 2008-08-06
EP1951436B1 true EP1951436B1 (de) 2009-08-12

Family

ID=36666814

Family Applications (3)

Application Number Title Priority Date Filing Date
EP05823515A Active EP1951436B1 (de) 2005-11-24 2005-11-24 BESCHICHTUNGSANLAGE MIT FLIEßFÄHIGEM BESCHICHTUNGSMATERIAL FÜR GLATTE ODER STRUKTURIERTE OBERFLÄCHEN
EP20110000147 Active EP2329887B1 (de) 2005-11-24 2006-11-23 Beschichtungsanlage mit fliessfähigem Beschichtungsmaterial
EP06818767.3A Active EP2019735B2 (de) 2005-11-24 2006-11-23 Beschichtungsanlage mit fliessfähigem beschichtungsmaterial

Family Applications After (2)

Application Number Title Priority Date Filing Date
EP20110000147 Active EP2329887B1 (de) 2005-11-24 2006-11-23 Beschichtungsanlage mit fliessfähigem Beschichtungsmaterial
EP06818767.3A Active EP2019735B2 (de) 2005-11-24 2006-11-23 Beschichtungsanlage mit fliessfähigem beschichtungsmaterial

Country Status (12)

Country Link
US (5) US8191500B2 (ru)
EP (3) EP1951436B1 (ru)
CN (2) CN101484247A (ru)
AT (2) ATE439193T1 (ru)
DE (2) DE502005007914D1 (ru)
ES (2) ES2393959T3 (ru)
MX (2) MX2009005425A (ru)
NO (1) NO20092364L (ru)
PL (3) PL1951436T3 (ru)
PT (1) PT2329887E (ru)
RU (3) RU2419495C2 (ru)
WO (2) WO2007059805A1 (ru)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4335555A1 (de) 2022-09-07 2024-03-13 JFL-Materials GmbH Verfahren und vorrichtung zum härten von uv-lack

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CN104209230A (zh) * 2014-08-15 2014-12-17 长兴奥凯建材有限公司 一种用于墙面贴片制造的上浆装置
CN104440475A (zh) * 2014-11-27 2015-03-25 合肥京东方光电科技有限公司 一种皮带传动装置及研磨设备
CN107206758A (zh) * 2015-01-16 2017-09-26 博优国际集团公司 覆盖物和用于制造覆盖物的方法
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PL2019735T3 (pl) 2011-06-30
CN101495243A (zh) 2009-07-29
US20100098963A1 (en) 2010-04-22
RU2426604C2 (ru) 2011-08-20
EP1951436A1 (de) 2008-08-06
WO2007059967A1 (de) 2007-05-31
US20130064988A1 (en) 2013-03-14
RU2009123405A (ru) 2010-12-27
EP2019735B1 (de) 2011-01-12
EP2329887B1 (de) 2012-08-22
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NO20092364L (no) 2009-08-19
MX2009005477A (es) 2009-10-26
ES2393959T3 (es) 2013-01-02
EP2019735A1 (de) 2009-02-04
MX2009005425A (es) 2009-07-30
PL2329887T3 (pl) 2013-01-31
ATE439193T1 (de) 2009-08-15
US8191500B2 (en) 2012-06-05
EP2019735B2 (de) 2016-01-27
US20100258051A1 (en) 2010-10-14
US20160129473A1 (en) 2016-05-12
ATE494961T1 (de) 2011-01-15
CN101484247A (zh) 2009-07-15
RU2456090C2 (ru) 2012-07-20
CN101495243B (zh) 2013-08-21
WO2007059805A1 (de) 2007-05-31
US8865267B2 (en) 2014-10-21
EP2329887A1 (de) 2011-06-08
DE502006008747D1 (de) 2011-02-24
PT2329887E (pt) 2012-10-26
DE502005007914D1 (de) 2009-09-24
US20100212818A1 (en) 2010-08-26
US10406558B2 (en) 2019-09-10
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