EP1893384A1 - Verfahren und vorrichtung zum schleifen von keramischen kugeln - Google Patents
Verfahren und vorrichtung zum schleifen von keramischen kugelnInfo
- Publication number
- EP1893384A1 EP1893384A1 EP06706173A EP06706173A EP1893384A1 EP 1893384 A1 EP1893384 A1 EP 1893384A1 EP 06706173 A EP06706173 A EP 06706173A EP 06706173 A EP06706173 A EP 06706173A EP 1893384 A1 EP1893384 A1 EP 1893384A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- abrasive grain
- grinding wheel
- diamond
- balls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000227 grinding Methods 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000000919 ceramic Substances 0.000 title abstract description 20
- 239000010432 diamond Substances 0.000 claims abstract description 17
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 17
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 9
- 239000000057 synthetic resin Substances 0.000 claims abstract description 9
- 239000006061 abrasive grain Substances 0.000 claims description 25
- 239000010437 gem Substances 0.000 claims description 8
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 7
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 7
- 229910010293 ceramic material Inorganic materials 0.000 claims description 4
- 239000005068 cooling lubricant Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 150000001247 metal acetylides Chemical class 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims description 4
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 4
- 239000011224 oxide ceramic Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 239000004642 Polyimide Substances 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 239000000839 emulsion Substances 0.000 claims 1
- 238000002474 experimental method Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000003746 surface roughness Effects 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
- B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
- B24B11/04—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls involving grinding wheels
- B24B11/06—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls involving grinding wheels acting by the front faces, e.g. of plane, grooved or bevelled shape
Definitions
- the present invention relates to a method and an apparatus for grinding ceramic balls.
- Ceramic balls in the context of this patent application balls of ceramic materials such as oxide ceramic, carbides, silicon nitride, precious and semi-precious stones, but also glass are to be understood.
- the synthetic resin bond is a hot-pressed phenolic resin bond or polyimide bond, wherein preferably the pore volume is close to zero.
- Abrasive wheels are subject in use a small deformation when attached as abrasive coating on a carrier plate, in particular are cemented. The wear is further reduced if a honing oil is added as cooling lubricant.
- Another embodiment of the invention provides that two grinding wheels are used in the stone-to-stone process, wherein in particular the two grinding wheels are substantially identical.
- Figure 2 a device for ball grinding in the stone-to-stone process with a vertical axis.
- FIG. 2 shows a grinding machine similar to the one shown in FIG.
- the fixed guide plate 1 is also provided with an abrasive coating Ia disposed opposite to the abrasive coating 3a of the rotary support plate 3.
- the balls 2 to be ground are arranged between the two grinding wheels 1a and 3a.
- a pressure P is exerted on the fixed guide disk 1 from the upper side.
- the support plate 3 is rotated by a drive, so that the balls 2 roll in the Fuhrungsrillen.
- the speed differences in the various regions of the guide grooves cause a relative movement of the abrasive coating to the surface of the ceramic ball.
- the abrasive grain in the abrasive coating then leads to an abrasion of the surface of the ball and thus to an improvement in the surface quality and the spherical shape.
- the inventive method can be carried out both on a Ku ⁇ gelschleifmaschine with vertical drive shaft and on a ball grinding machine with a horizontal drive shaft.
- a honing oil is added as cooling lubricant which, on the one hand, rewinds the abrasive grain and the ceramic ball and which, on the other hand, also transports abrasive grains, binding particles and spherical abrasions that have broken out of the surface of the grinding wheels, so that the latter does not touch the ball surface attach and negatively affect the grinding process.
- Diameter of 200 mm and a thickness of 4 mm used.
- the grinding wheel was cemented onto a steel carrying plate.
- the pressure plate was made of steel and had five circumferential grooves. Grinding was done without a magazine on a vertical axis grinder.
- Zirconia (ZrO 2 ) spheres in a round shape with an initial dimension of 5, 96 mm to 6, 03 mm were machined. In a batch were about 140 bullets. The final measure was 5, 50 mm. The removal was 504 ⁇ m with a grinding time of 4 hours. The removal rate was thus about 125 ⁇ m per hour. The depth of the grooves in the grinding wheel after completion of the experiment was 0.5 mm.
- Trial 2 Balls made of ZrO 2 in barrel form with a starting dimension of 5, 72 mm x 5, 25 mm were processed. In total, the batch comprised 300 blanks. The final dimension was 5, 15 mm. The mean removal was 570 ⁇ m with a grinding time of 3.75 hours. This corresponds to an average removal rate of 152 ⁇ m per hour. The groove depth in the grinding wheel after the end of the experiment was 0.94 mm.
- Silicon nitride balls (Si 3 N 4 ) with an initial dimension of 5.34 mm were machined. There were 300 blanks in a batch. The gauge was 5.16 mm. The average
- Ablation was 180 ⁇ m with a grinding time of 3.5 hours.
- the average removal rate was 51 ⁇ m per hour.
- the groove depth in the grinding wheel after completion of the test was 1.10 mm.
- experiment 2 already started with a groove depth of 0.5 mm
- experiment 3 already started with a groove depth of 0.94 mm.
- the groove depth has therefore increased, for example in experiment 3 only by 0, 16 mm.
- Silicon nitride balls (Si 3 N 4 ) with a starting diameter of 6, 12 mm were machined. In a total of 340 pieces were processed. The grinding time was 9 hours. The final diameter reached was 5.956 mm. This corresponds to a removal of up to 120 ⁇ m in 9 hours. The achieved surface roughness Ra is 0, 05 ⁇ m to 0, 06 ⁇ m.
- the good removal rate and the low wear of the grinding wheel resp. of the abrasive pad cemented to the support plate are due to the resin bond of the abrasive grain.
- this bond unlike electrolytic bonding in the prior art, a slight elastic movement of the abrasive grain in the bonding matrix is ensured. Due to this elasticity, the abrasive grain can escape at peak loads, as can occur due to the extremely hard ceramic balls, in the microscopic range. The service life of the grinding wheel increases considerably.
- the removal rate is also improved because the balls form grooves during the grinding process in the grinding wheel. The depth of the grooves is relatively low. But it is larger than electrolytically bonded grinding wheels that can form virtually no grooves.
- the novel method and the novel device for grinding ceramic balls not only allow high removal rates with good grinding results, but also a use of grinding machines that are the modern rational methods accessible. For example, the use of magazines for ball feeding is possible.
- the use of coolants causes the technological controllability of the grinding processes and allows the connection of corresponding filter devices, which makes the process extremely eco-friendly.
- the cleaning of the balls after grinding is particularly easy and can be carried out in conventional ball washing machines, since not forming the typical for the lobes adhesions of the grinding paste.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005004038A DE102005004038A1 (de) | 2005-01-27 | 2005-01-27 | Verfahren und Vorrichtung zum Schleifen von keramischen Kugeln |
PCT/EP2006/000075 WO2006079444A1 (de) | 2005-01-27 | 2006-01-06 | Verfahren und vorrichtung zum schleifen von keramischen kugeln |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1893384A1 true EP1893384A1 (de) | 2008-03-05 |
EP1893384B1 EP1893384B1 (de) | 2016-03-23 |
Family
ID=36286206
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06706173.9A Active EP1893384B1 (de) | 2005-01-27 | 2006-01-06 | Verfahren und vorrichtung zum schleifen von keramischen kugeln |
Country Status (10)
Country | Link |
---|---|
US (1) | US7722440B2 (de) |
EP (1) | EP1893384B1 (de) |
JP (1) | JP5294637B2 (de) |
KR (1) | KR20070100904A (de) |
CN (1) | CN101107096A (de) |
BR (1) | BRPI0607081A2 (de) |
DE (1) | DE102005004038A1 (de) |
PL (1) | PL1893384T3 (de) |
RU (1) | RU2396160C2 (de) |
WO (1) | WO2006079444A1 (de) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005004038A1 (de) * | 2005-01-27 | 2006-08-03 | Guilleaume-Werk Gmbh | Verfahren und Vorrichtung zum Schleifen von keramischen Kugeln |
CN100427267C (zh) * | 2007-03-12 | 2008-10-22 | 楼志强 | 一种水晶玻璃球磨面加工机 |
CN100467223C (zh) * | 2007-09-21 | 2009-03-11 | 浙江工业大学 | 一种球形零件的固着磨料研磨方法 |
JP5334040B2 (ja) * | 2008-10-03 | 2013-11-06 | Ntn株式会社 | 球状体の研磨装置、球状体の研磨方法および球状部材の製造方法 |
CN101486145B (zh) * | 2009-01-16 | 2011-08-17 | 北京中材人工晶体有限公司 | 一种陶瓷轴承球的加工方法 |
CN101554707B (zh) * | 2009-04-16 | 2012-03-21 | 武汉金凰珠宝股份有限公司 | 自动钉沙器 |
CN101602181B (zh) * | 2009-07-13 | 2011-05-18 | 包德宏 | 一种加工低噪音精密钢球的工艺及其磨板 |
WO2011040296A1 (ja) * | 2009-09-29 | 2011-04-07 | Ntn株式会社 | グリーンボールの研磨方法、セラミックス球の製造方法および研磨装置 |
DE102010020601B4 (de) * | 2010-05-14 | 2013-01-24 | Saint-Gobain Diamantwerkzeuge Gmbh & Co. Kg | Schleifscheibe |
RU2434083C1 (ru) * | 2010-10-28 | 2011-11-20 | Общество С Ограниченной Ответственностью "Гранник" | Способ одновременного получения нескольких ограненных драгоценных камней из синтетического карбида кремния - муассанита |
CN102240946A (zh) * | 2011-06-15 | 2011-11-16 | 大连大友高技术陶瓷有限公司 | 一种磨球机 |
CN102513897A (zh) * | 2011-11-25 | 2012-06-27 | 成都科力铁硬质合金有限公司 | 一种用立式平面磨床磨加工硬质合金球的装置 |
CN102729139B (zh) * | 2012-07-10 | 2015-08-12 | 江苏力星通用钢球股份有限公司 | 立式研磨机采用双面树脂砂轮进行钢球研磨的方法 |
CN103286674A (zh) * | 2013-06-08 | 2013-09-11 | 上海泛联科技股份有限公司 | 用于研磨陶瓷球的研磨板 |
FR3037519B1 (fr) * | 2015-06-17 | 2017-07-28 | Ntn-Snr Roulements | Procede de rectification d'une surface d'un corps roulant pour un palier a roulement |
US10508525B2 (en) * | 2016-03-10 | 2019-12-17 | Bubbletight, LLC | Degradable downhole tools and\or components thereof, method of hydraulic fracturing using such tools or components, and method of making such tools or components |
CN106736985B (zh) * | 2016-12-27 | 2018-08-03 | 重庆市青蓝机械制造有限公司 | 钢球专用打磨机 |
CN108161580B (zh) * | 2017-12-21 | 2019-11-05 | 重庆千乔机电有限公司 | 用于阀门的防漏工艺 |
CN110270394B (zh) * | 2019-07-24 | 2023-10-20 | 清远市清新区谷城矿业开发投资有限公司 | 一种骨料破碎装置和破碎方法 |
WO2021030746A1 (en) * | 2019-08-14 | 2021-02-18 | Cislo Lawrence E | Centerless ball element machining system, machining wheel therefor, and method of making and using the same |
DE102019122711A1 (de) * | 2019-08-23 | 2021-02-25 | Atlantic Gmbh | Dreischichtige Schleifscheibe |
DE102020115019A1 (de) | 2020-06-05 | 2021-12-09 | Schaeffler Technologies AG & Co. KG | Schleifvorrichtung für Wälzkörper und Verfahren zur Ermittlung des Füllgrads einer Schleifvorrichtung |
RU2742266C1 (ru) * | 2020-07-08 | 2021-02-04 | Акционерное общество «Обнинское научно-производственное предприятие «Технология» им. А. Г. Ромашина» | Способ механической обработки крупногабаритных керамических изделий конической формы |
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GB1163811A (en) * | 1963-10-07 | 1969-09-10 | Toolmasters Ltd | Method of Forming a Grinding Member |
JPH0487775A (ja) * | 1990-07-31 | 1992-03-19 | Mitsubishi Heavy Ind Ltd | レジンボンド超砥粒砥石 |
JPH058170A (ja) * | 1990-11-26 | 1993-01-19 | Olympus Optical Co Ltd | 球形研磨装置 |
JPH04331058A (ja) * | 1991-04-26 | 1992-11-18 | Olympus Optical Co Ltd | 凹レンズ加工方法および装置 |
JPH0542487A (ja) * | 1991-08-12 | 1993-02-23 | Shibaura Eng Works Co Ltd | ボルト、ナツトの締緩装置 |
JPH0542467A (ja) * | 1991-08-13 | 1993-02-23 | Toshiba Tungaloy Co Ltd | 窒化硅素系セラミツクスボールおよびその研摩方法 |
JPH0648813A (ja) * | 1992-07-28 | 1994-02-22 | Toshiba Corp | セラミックス製転動体 |
TW317223U (en) * | 1994-01-13 | 1997-10-01 | Minnesota Mining & Mfg | Abrasive article |
JPH08112769A (ja) * | 1994-10-14 | 1996-05-07 | Fuji Photo Film Co Ltd | 研磨テープ |
JP3148535B2 (ja) * | 1994-11-18 | 2001-03-19 | トーヨーエイテック株式会社 | 棒状ワーク用研削装置 |
US5533923A (en) * | 1995-04-10 | 1996-07-09 | Applied Materials, Inc. | Chemical-mechanical polishing pad providing polishing unformity |
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DE19816252A1 (de) * | 1997-09-18 | 1999-04-01 | Steag Ag | Verfahren und Vorrichtung zur Herstellung von kugelförmigen Körpern aus keramischem Material |
GB2335875B (en) * | 1998-04-02 | 2000-08-30 | Nsk Ltd | Sphere grinding apparatus |
JP2001025948A (ja) * | 1999-07-16 | 2001-01-30 | Noritake Co Ltd | 球体研磨砥石 |
US6596395B1 (en) * | 1999-07-23 | 2003-07-22 | Ntn Corporation | Balls of single crystal silicon and method of making the same |
JP2001030160A (ja) * | 1999-07-23 | 2001-02-06 | Ntn Corp | 単結晶シリコンのラッピング球およびその製造方法 |
TW427232U (en) * | 2000-01-13 | 2001-03-21 | Nat Science Council | Polishing and processing machine for ceramic ball |
JP2002263990A (ja) * | 2001-03-12 | 2002-09-17 | Nami Cho | 超精密表面加工法、およびその加工システム |
JP2003048168A (ja) * | 2001-08-07 | 2003-02-18 | Noritake Co Ltd | 樹脂結合材薄刃砥粒工具 |
US20030050000A1 (en) * | 2001-09-03 | 2003-03-13 | Noritake Co., Limited | Super-abrasive grinding wheel |
JP2003117836A (ja) * | 2001-10-12 | 2003-04-23 | Fuji Dies Kk | 高能率研削加工用レジンボンド砥石 |
JP2003214435A (ja) * | 2001-11-13 | 2003-07-30 | Allied Material Corp | 微小硬質研磨ボールとその製造方法及び装置 |
DE102005004038A1 (de) * | 2005-01-27 | 2006-08-03 | Guilleaume-Werk Gmbh | Verfahren und Vorrichtung zum Schleifen von keramischen Kugeln |
-
2005
- 2005-01-27 DE DE102005004038A patent/DE102005004038A1/de not_active Withdrawn
-
2006
- 2006-01-06 CN CNA2006800031662A patent/CN101107096A/zh active Pending
- 2006-01-06 US US11/814,975 patent/US7722440B2/en active Active
- 2006-01-06 WO PCT/EP2006/000075 patent/WO2006079444A1/de active Application Filing
- 2006-01-06 EP EP06706173.9A patent/EP1893384B1/de active Active
- 2006-01-06 PL PL06706173.9T patent/PL1893384T3/pl unknown
- 2006-01-06 JP JP2007552544A patent/JP5294637B2/ja active Active
- 2006-01-06 RU RU2007126372/02A patent/RU2396160C2/ru active
- 2006-01-06 BR BRPI0607081-7A patent/BRPI0607081A2/pt not_active IP Right Cessation
- 2006-01-06 KR KR1020077019606A patent/KR20070100904A/ko not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2006079444A1 * |
Also Published As
Publication number | Publication date |
---|---|
PL1893384T3 (pl) | 2016-09-30 |
JP5294637B2 (ja) | 2013-09-18 |
RU2007126372A (ru) | 2009-03-10 |
BRPI0607081A2 (pt) | 2009-08-04 |
DE102005004038A1 (de) | 2006-08-03 |
JP2008528304A (ja) | 2008-07-31 |
KR20070100904A (ko) | 2007-10-12 |
CN101107096A (zh) | 2008-01-16 |
US7722440B2 (en) | 2010-05-25 |
RU2396160C2 (ru) | 2010-08-10 |
US20080171492A1 (en) | 2008-07-17 |
WO2006079444A1 (de) | 2006-08-03 |
EP1893384B1 (de) | 2016-03-23 |
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Inventor name: POETZSCH, MICHAEL Inventor name: STOCK, KARL-OTTO Inventor name: HAUBERT, MICHAEL Inventor name: KARB, WALTER Inventor name: WEBER, MARCO |
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