Classifications

• • G—PHYSICS
  • G07—CHECKING-DEVICES
  • G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
  • G07D7/00—Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency
  • G07D7/06—Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency using wave or particle radiation
  • G07D7/12—Visible light, infrared or ultraviolet radiation
  • G07D7/128—Viewing devices
• • G—PHYSICS
  • G07—CHECKING-DEVICES
  • G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
  • G07D7/00—Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency
  • G07D7/06—Testing specially adapted to determine the identity or genuineness of valuable papers or for segregating those which are unacceptable, e.g. banknotes that are alien to a currency using wave or particle radiation
  • G07D7/12—Visible light, infrared or ultraviolet radiation

Definitions

• the present invention relates to devices for quality inspection of sheets with a first inspection device for acquiring image data of a surface of the front of the sheets and an assessment device for evaluating the quality of the sheets on the basis of the detection result of the inspection device.
• the invention has for its object to provide devices for quality testing of test specimens and a method for checking the quality of sheets.
• the object is achieved according to the invention by a device of the type mentioned in the introduction, in which a second inspection device for detecting a rear side of the sheets is arranged, a third inspection device for screening the sheets is arranged, and each inspection device is assigned its own transport drum for transporting the sheets.
• the transport drums are arranged one after the other so that each sheet after circulation on the first transport drum or second transport drum directly to the subordinate transport drum is handed over;
• the first or second inspection device comprises an image sensor and an incident light source
• the first or second inspection device comprises a device for detecting the intensity of the fluorescence
• the transport drum on which the third inspection device is arranged has a transparent jacket, the third inspection device comprises an image sensor and a transmitted light source, and the transmitted light source is arranged within the transparent jacket of the transport drum;
• At least one numbering device for applying a sequential numbering on the sheet is arranged after the inspection devices;
• the device comprises two inspection devices for inspecting the front and rear of the test specimens;
• the two inspection devices each comprise an image sensor and an incident light source
• Two inspection units for detecting the intensity of the fluorescence are arranged in the device;
• the inspection devices comprise a UV light source and a light sensor
• a magnetic field sensor is arranged as a further inspection device
• the device comprises a further inspection device
• a marking device is arranged in front of a numbering unit
• a marking device is arranged on an impression cylinder of a numbering unit
• a sheet to be checked is divided into columns and rows and a marking device marks an edge area of a column and / or a row in which the error is located;
• a sheet to be checked is divided into columns and rows and a marking device marks a column and the row number in which the error is reported;
• a marking device is arranged in a marking module or a numbering module, which is arranged downstream of the module;
• the marking device makes a useless marking on the sheet if the evaluation device evaluates its quality as insufficient;
• the evaluation device is set up to individually evaluate the quality of individual benefits of the test specimen and the marking device is designed to mark only on or in To make reference to benefits assessed as unusable;
• the marking device applies the marking to the horizontal and vertical edge area of the sheet
• At least one numbering unit is arranged for applying a numbering to the sheet
• the numbering mechanism comprises a plurality of number wheels which are indexed after each printing operation in order to print a changed number in the subsequent printing operation, and a device for monitoring the indexing and for stopping the device if no indexing is detected between two printing operations;
• Two numbering units are arranged on a common impression cylinder
• the impression cylinder has two pressure saddles
• the numbering mechanism is arranged in the conveying direction of the sheets behind the inspection device in order to provide only the sheets with the numbering that have passed the quality inspection by the inspection device;
• the device comprises a printing unit
• the device is followed by a sheet delivery with at least one stack for sheets, the quality of which was rated as sufficient, and at least one stack for sheets, the quality of which was rated as insufficient;
• the marking device comprises a plurality of ink spray heads.
• the device thus carries out a method with the following steps:
• fluorescence and / or magnetic properties of the sheets can be evaluated, the sheets are deposited in the sheet delivery, depending on the evaluation of the quality, on a good stack or a waste stack, and a numbering on sheets or use of sheets can be applied, the quality of which has been assessed as sufficient.
• An advantage of the device or the method is that it allows to prevent accidental re-use of sheets that have been eliminated as unusable.
• the device according to the invention is equipped with a marking device which can be actuated in order to make a useless marking on a sheet if the evaluation device has assessed the quality of the sheet as inadequate.
• the marking can be affixed to all the benefits of the sheet, even to those that, on their own, do not have any quality defects to ensure that the entire sheet cannot be processed further.
• the evaluation device can be set up to individually evaluate the quality of each use of a sheet, in which case the marking device is expediently designed in such a way that it only applies the unusable marking to the use or in relation to the use of the sheet which is actually considered to be was rated as unusable.
• the device preferably comprises two transport cylinders, which transport the sheets with different sides facing outwards, and first inspection devices arranged on the two cylinders for inspecting the front and rear sides of the sheets.
• These inspection devices preferably each include an image sensor and an incident light source for detecting the printed image illuminated by the incident light source on each side of the sheet.
• a UV light source and a light sensor can be provided which is suitable for detecting fluorescence excited by the UV light source on an arc to be checked.
• this light sensor can be spatially resolving; it can even be identical to the image sensor.
• the inspection devices can also be equipped with a magnetic field sensor which reacts to changes in a magnetic field caused by metal objects introduced into the field.
• a further inspection device which comprises an image sensor and a transmitted light source for illuminating the sheets to be examined.
• Such an inspection facility enables, for example, inspections of Watermark or the registration of the front and back of the sheets in relation to each other.
• a sheet delivery device of the device according to the invention preferably comprises at least one stack for sheets, the quality of which has been rated as sufficient, and at least one stack for sheets, the quality of which has been rated as inadequate, and can be controlled by the evaluation device to place a sheet on a stack in accordance with its evaluation result to be designed for usable or useless sheets.
• the device is preferably equipped with a numbering mechanism.
• the euro banknotes have two differently colored imprints of a consecutive number on one side.
• it is preferably equipped with two numbering units for producing one of the two imprints.
• 1 - 6 each show a schematic longitudinal section through a device.
• a first assembly of the machine is a sheet feeder 01.
• Test pieces to be processed, here sheets, are each supplied to this sheet feeder 01 in the form of a stack 02.
• a lifting table 03 of the sheet feeder 01 lifts the stack 02 until its top sheet reaches a predetermined height at which it can be lifted off the stack 02 with the aid of horizontally displaceable suction bells and moved laterally in the direction of a belt table 04.
• the belts convey a sheet, in particular a sheet of paper, up to the point of contact with a suction roller 06, to which the sheet adheres and whose rotation is controlled, in order to further convey the sheet to a transport cylinder 07 to promote that the leading edge of the sheet can be gripped by the transport cylinder 07.
• An inspection module 31 is arranged after the belt table 04 or a sheet feeder.
• the inspection module 31 comprises four transport drums 32 held between side frame plates 11; 33; 34; 36, which here also as a transport cylinder 32; 33; 34; 36 are designated.
• the side frame plates 11 of the inspection module 31 are each attached on one side to that of the conveyor table 04 and on another side to that of a subsequent numbering module 08. Since neither the side frame plates 11 of the inspection module 31 nor those of the conveyor table 04 reach the floor, they are supported by columns 35.
• the transport cylinder 32 forms a sheet acceptance interface, which accepts sheets from the transport cylinder 07 of the sheet system.
• a first inspection device A arranged on the transport cylinder 32 comprises a light source 37 for illuminating a side of the sheet lying on the outside of the cylinder 32 and a camera 38 for scanning the area of the sheet surface illuminated by the light source 37, as well as a housing 39 in the light source 37 and camera 38 are housed to shield them from ambient light.
• a computer (not shown in the figure) connected to the camera 38 compares the image of the sheet captured by the camera 38 with a target print image stored in electronic form and decides whether the correspondence between the captured print image and the target print image is so good, that the quality of the bow can be judged to be sufficient.
• a UV inspection device B with a UV light source and a light sensor, which is not sensitive to the UV light from the light source, but detects fluorescence of the arc excited by it.
• the intensity of the fluorescence is also compared by the control unit (not shown) with a target value in order to assess the quality of the sheet.
• the sheet After circulation on the cylinder 32, the sheet is transferred to the downstream transport cylinder 33. On this transport cylinder 33, that side of the sheet which faces towards the cylinder 32 is turned outwards.
• the same inspection facilities A; B, which are arranged on the cylinder 32, are also provided on the cylinder 33 in order to be able to check the quality of both sides of the sheet in the same way.
• the arc After circulation around the cylinder 33, the arc reaches the cylinder 34, within the transparent jacket of which a light source 42 is arranged.
• a camera 44 again housed in a housing 43 shielded from stray light, scans the area of the sheet illuminated by the light source 42, and the control unit also compares the image supplied by this camera 44 with a target image.
• the light source 42, housing 43 and the camera 44 having transmitted light inspection device C enables the detection of registration errors between the front and back side printing of the sheets.
• a (not shown) magnetic field sensor, the z. B. can be formed from a permanent magnet or an electromagnet and a Hall sensor, can be attached to any transport cylinder 32; 33; 34; 36 of the inspection module 31 can be arranged. It enables the detection of metal threads or other metallic elements that are incorporated into many modern banknotes as a security feature.
• the last transport cylinder 36 of the inspection module 31 forms its sheet transfer interface to the subsequent numbering module 08.
• the numbering module 08 comprises a plurality of cylinders 17; 18; 19, which like the cylinders 32; 33; 34; 36 of the inspection module 31 are rotatably held in side frame plates 09.
• the side frame plates 09 of the numbering module 08 have a cutout in which the side frame plates 11 of the inspection module 31 engage, so that they are supported by the side frame plates 09.
• the side frame plates 09; 11 are attached to each other.
• the transport cylinder 36 transfers the sheets to a transport cylinder 17 of the numbering module 08.
• the latter passes them on to an impression cylinder 18.
• a marking device 46 and two numbering units 21; 22 are arranged on the impression cylinder 18, the marking device 46 in front of the numbering unit 21; 22 is arranged.
• the diameter is chosen twice as large as that of the transport cylinder 07; 32; 33; 34; 36; 17th
• the computer evaluates the results of the various inspection facilities A; B; C and decides whether the quality of the bow or the individual bank knots printed on the bow is sufficient. If so, the two numbering units 21 print; 22 identical consecutive serial numbers in two places each of each banknote printed on the continuous sheets. In principle, it would also be possible to create two such prints with a single numbering unit; the use of two numbering units 21; 22, however, enables the numbering to be printed in two different colors on the two points.
• the numbering cylinders 19 of the numbering units 21; 22 bear on their circumference in accordance with the arrangement of the banknotes on the sheet in the longitudinal and circumferential direction, a plurality of number printing units, each having a plurality of rotatable number wheels, which each carry all printable numbers on their circumference and a serial number corresponding to the orientation of the individual dials.
• the number wheels are switched one level after each printing process, so that consecutive numbers are printed on the sheet.
• a malfunction sensor is provided on each number printing unit to detect whether or not the numbered wheels advance properly between two printing operations on successive sheets. If no further switching is detected, there is a fault and the device is stopped.
• the computer determines that the quality of a sheet or a single banknote on a sheet is inadequate, it controls the marking device 46, which is arranged on the impression cylinder 18.
• the marking device 46 comprises a number of ink jet spray heads, each of which is aligned with a column of the banknotes printed on the sheets. With this marking device 46, the column is marked and the line number in which the defective bank note is located is output. It is also possible to spray a marking on a banknote which is found to be of insufficient quality at the moment of its passage in front of the marking device 46.
• the computer detects that a sheet contains a defective banknote, it also controls the numbering units 21; 22 so that they pass through the sheet without printing numbers on it. Consequently, the numbering units 21; 22 their numbers when the defective sheet passes, so that a subsequent error-free sheet is given numbers which immediately follow those of a previously numbered sheet.
• the sheet delivery 26 has a modular structure with a plurality of stacks 27; 28; 29, on which the sheets can optionally be designed.
• the computer controls the delivery 26 in order to place a sheet on one of two stacks 27; 28 or lay out a waste stack 29.
• the on the stack 27; 28 sheets stored for usable sheets are thus numbered in any case, so that they can then be cut into individual banknotes and the banknotes can be put together and banded into consecutively numbered packets without any further manual intervention being necessary.
• the sheet delivery 26 automatically switches over to another stack 28, so that the full stack 27 can be moved without having to interrupt the processing.
• FIG. 2 shows a modified embodiment of the machining device from FIG. 1. Parts of this embodiment which correspond to those already described with reference to FIG. 1 have the same reference symbols and will not be described again.
• the sheet delivery 26 is identical to that of FIG. 1 and is not shown again in FIG. 2.
• the numbering module 08 is additionally equipped with a printing unit.
• the printing unit is constructed from an inking unit 12 placed on the numbering module 08 with a plurality of rollers which are suspended between side frame plates 13 and a form cylinder 16 inked by the inking unit.
• the side frame plates 13 rest on the side frame plates 09; 11 and are attached to this.
• the forme cylinder 16 of the printing unit has an axis which lies at the level of the side frame plates 09 of the numbering module 08 and, together with the transport cylinder 36, delimits a printing gap.
• the numbering module 08 with the forme cylinder 16 and the inking unit 12 can thus also be understood as a printing module.
• This printing module can be used to print a missing detail on sheets that are already stacked with a pre-printed basic pattern on the sheet feeder 01. This is particularly useful in the production of banknotes, the basic pattern of which is printed in large numbers and generally completely unchanged over many years, but which has certain details which vary at shorter intervals, such as the signature of a chairman of a central bank issuing the banknotes, which is change at shorter intervals.
• the printing module is well suited for printing such a signature in otherwise pre-printed banknotes.
• the numbering module 08 is replaced by a marking module 47.
• this marking module 47 has a transport cylinder 17 which is identical to the cylinder 17 of the numbering module 08 and is arranged in the same position as this.
• the transport cylinder 17 passes the sheets on to a transport cylinder 48 which, unlike the impression cylinder 18, has the same diameter as the cylinders 17; 32; 33; 34; 36 etc.
• the marking device 46 described with reference to FIG. 1 is arranged on this transport cylinder 48 at a suitable position.
• the operation of the marking device 46 is the same as described with reference to FIG. 1; here, too, sheets marked as unusable are sorted out onto the waste stack 29 of the sheet delivery 26.
• the printing unit can be mounted on the marking module 47 in the same way as on the numbering module 08.
• the sheets pass through the inspection module 31 in front of the printing unit, so that the quality of the print generated by the latter can no longer be checked by the inspection module 31.
• FIG. 5 shows, this problem can be remedied by inserting a transport module 51 between the belt table 04 and the inspection module 31, which essentially has the function of serving as a carrier for the printing unit.
• the transport module 51 contains two transport cylinders 52; 53, each of which forms the sheet acceptance or delivery interface of the module. Your task is essentially only to convey the sheets between the belt table 04 and the inspection module 31 over a distance that is required to accommodate the printing unit between the belt table 04 and the inspection module 31.
• the forme cylinder 16 of the printing unit interacts with the transport cylinder 07 of the belt table 04.
• the expansion module 54 can serve as a carrier for any further functional groups for carrying out processing steps on the sheets. It can e.g. B. serve as a carrier for other inspection devices that find no place on the inspection module 31, as a carrier for a printing unit, for laser marking devices, etc. It would also be conceivable to build the inspection module 31 from two expansion modules, z. B. on one of these incident light inspection devices A and on the second the transmitted light inspection device C could be attached.
• the cameras 38; 44 each have a CCD sensor.

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• 2003
  • 2003-07-16 DE DE10332212A patent/DE10332212A1/de not_active Ceased
• 2004
  • 2004-07-15 ES ES10176957T patent/ES2390652T3/es active Active
  • 2004-07-15 EP EP10176957A patent/EP2341484B1/fr not_active Not-in-force
  • 2004-07-15 EP EP04738093A patent/EP1642244B1/fr active Active
  • 2004-07-15 US US10/564,930 patent/US20060213384A1/en not_active Abandoned
  • 2004-07-15 WO PCT/CH2004/000453 patent/WO2005008605A1/fr active Search and Examination
  • 2004-07-15 AT AT04738093T patent/ATE522889T1/de active
  • 2004-07-15 JP JP2006519745A patent/JP2007507023A/ja active Pending
  • 2004-07-15 CN CN200480020359XA patent/CN101095171B/zh not_active Expired - Fee Related
  • 2004-07-15 ES ES04738093T patent/ES2371343T3/es active Active
  • 2004-07-15 RU RU2006104703/09A patent/RU2348978C2/ru not_active IP Right Cessation
• 2008
  • 2008-06-26 US US12/215,308 patent/US20090003656A1/en not_active Abandoned
• 2010
  • 2010-08-12 JP JP2010180842A patent/JP2010267297A/ja active Pending

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