EP1447160A2 - Verfahren und Vorrichtung zum Einlegen von Kernen in Kasten-Formanlagen - Google Patents
Verfahren und Vorrichtung zum Einlegen von Kernen in Kasten-Formanlagen Download PDFInfo
- Publication number
- EP1447160A2 EP1447160A2 EP04000956A EP04000956A EP1447160A2 EP 1447160 A2 EP1447160 A2 EP 1447160A2 EP 04000956 A EP04000956 A EP 04000956A EP 04000956 A EP04000956 A EP 04000956A EP 1447160 A2 EP1447160 A2 EP 1447160A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- holding device
- core
- robot
- cores
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/108—Installation of cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C25/00—Foundry moulding plants
Definitions
- the invention relates to a method and a device for inserting cores in the molding boxes of a box-molding plant.
- Box molding plants are used in foundries and are used to manufacture of molded parts made of metallic materials in the casting process.
- the outer contour of the molded parts is determined by the inner contour of the respective Shape box determined. If the castings have cavities, so that is Inserting cores necessary to map the cavities of the castings.
- the Cores usually consist of compacted sand and are manually or mechanically stored in the molding box.
- the invention is therefore based on the object, a method and a for Implementation of the method to provide suitable device, with the or the depositing of cores in molding boxes under reduced Effort is possible.
- the loading of the holding device takes place with the at least one core of storage facilities - so-called core shelves - directly on the robot.
- the supply of cores via transport devices is therefore eliminated Completely. Expenses for the latter are therefore unnecessary.
- only one core die is required, namely that of the holding device itself.
- Kemmatrizen as they are necessary in the prior art, can therefore also be dispensed with become.
- the holding device can - as preferred - activated with pneumatic negative pressure become.
- Particularly preferred is an embodiment of the method in which the at least a core is sucked by the holding device.
- the holding device first for inserting the at least one core the Operator faces and after activation by an approximately horizontal Axis is rotated by an angle greater than 90 ° so that the at least one Core points down, in other words: hangs.
- the at least one core can then by the operator by a shift with a downward Movement component are inserted into the core die of the holding device, which has the advantage that the core is already due to gravity in the Holding device remains and the insertion process of the operator in one pleasant posture can be observed. Only then does that happen Activating the holding device and the required pivoting the Holding device such that the at least one core down to the Mold box can be delivered.
- the device for carrying out the method according to the invention comprises a next to or above the box-forming plant arranged robot and a Holding device for at least one core, which by means of the robot between the Loading position, in which the at least one core of the operating personnel in the Holding device is inserted, and the dispensing position, in which the at least one Core is delivered to at least one molding box, is relocatable.
- the holding device may be formed mechanically acting, with their Actuation also, for example, mechanically, hydraulically, electrically or can be done pneumatically. It is preferably as a pneumatically operated Suction gripper designed. If they - as particularly preferred - to an approximately horizontal axis is pivotally mounted on the robot, the Inserting the at least one core - as already described above - by the Operating staff done in a particularly simple manner.
- castings Preferably guide means for positioning the holding device during the Dispensing operation of the at least one core to the at least one Mold box provided.
- a quick-change system is preferably provided, about the holding device on or decoupled from the robot is. It is understood that the quick change system both manually, as well can be configured to be automatically actuated.
- the robot is designed as articulated arm robot.
- the designated in the drawing with 100 box molding plant comprises a Production line 1, with the molding boxes 2 in the direction of arrow P a Kerneinlegestation 3 fed and transported away from this.
- the core insertion station 3 comprises a device designated as a whole with 4 for inserting cores not shown in the drawing into the molding boxes 2, which has an articulated-arm robot 5.
- the latter carries 6 at the free end Armes 7 a holding device 8, which in the illustrated embodiment as pneumatically operated suction gripper is designed.
- the generation of his Actuation required negative pressure is an aggregate 9, which has a Vacuum line 10 is operatively connected to the holding device 8.
- Fig. 2 different positions of the articulated arm robot 5 are shown, based of which the operation of the device and the procedure will be explained should.
- the position indicated by I is a rest position. In this the access to the mold box 2 is released, so that the same Can be done manually with a core.
- Carrying out a method step with the robots according to the invention begins with the position indicated by II.
- the holding device 8 by Pivoting about a horizontal axis A with its Kernauf- or Core dispensing side 11 operating personnel 12 facing that manually in the drawing Cores not shown from core shelves 13 inserted into the holding device 8.
- To the insertion of the unit 9 is activated to generate the negative pressure or the vacuum line 10 by a not in the drawing shown valve assembly with running unit 9 with the holding device. 8 operatively connected and then by pivoting and bending of the arm 7 the buckling robot 8 and by pivoting the holding device 8 to the Axis A is moved to position III, there by decoupling the negative pressure of the holding device 8 to deliver the core to the molding box 2.
- For positioning serve on the holding device 8 provided guide pins 14 which together with provided on the molding boxes 2 guide bushings 15 guide means 16th form.
- the respective operating state of the device is detected by means of a signal light 19 displayed.
- the holding device 8 is connected to the arm 7 via a quick-change system 20 attached so that for equipping molding boxes 2 with different cores in a simple way holding devices 8 with not shown in the drawing, to different cores adapted Kemmatrizen are mountable.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Casting Devices For Molds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Manipulator (AREA)
Abstract
Description
- Einlegen mindestens eines Kernes vom Bedienpersonal in eine Halteeinrichtung eines Roboters;
- Aktivieren der Halteeinrichtung;
- Verlagerung der Halteeinrichtung in eine Position oberhalb mindestens eines Formkastens sowie
- Ablegen des mindestens einen Kernes in den mindestens einen Formkasten.
- schematisch - eine mit einer erfindungsgemäßen Vorrichtung ausgerüsteten Kasten-Formanlage in einer Ansicht von oben sowie
dieselbe Kasten-Formanlage in einer Seitenansicht (Ansicht A in Fig. 1).
- 1.
- Fertigungsstrasse
- 2.
- Formkästen
- 3.
- Kerneinlegestation
- 4.
- Vorrichtung
- 5.
- Knickarm-Roboter
- 6.
- Ende
- 7.
- Arm
- 8.
- Halteeinrichtung
- 9.
- Aggregat
- 10.
- Unterdruckleitung
- 11.
- Seite
- 12.
- Bedienpersonal
- 13.
- Kernregale
- 14.
- Führungsbolzen
- 15.
- Führungsbuchse
- 16.
- Führungsmittel
- 17.
- Schutzzäune
- 18.
- Lichtschrankenanordnung
- 19.
- Signallampe
- 20.
- Schnellwechselsystem
- 100.
- Kasten-Formanlage
- P.
- Pfeil
- A.
- Achse
- I, II, III.
- Betriebszustände
Claims (10)
- Verfahren zum Einlegen von Kernen in Formkästen (2) einer Kasten-Formanlage (100), umfassend die folgenden Schritte:Einlegen mindestens eines Kernes vom Bedienpersonal (12) in eine Halteeinrichtung (8) eines Roboters (5);Aktivieren der Halteeinrichtung (8);Verlagern der Halteeinrichtung (8) in eine Position oberhalb mindestens eines Formkastens (2);Ablegen des mindestens einen Kernes in den mindestens einen Formkasten (2).
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Halteeinrichtung (8) mit pneumatischem Unterdruck aktiviert wird.
- Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass der mindestens eine Kern von der Halteeinrichtung (8) angesaugt wird.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Halteeinrichtung (8) zum Einlegen des mindestens einen Kerns dem Bedienpersonal (12) zugewandt ist und nach dem Aktivieren um eine etwa horizontale Achse (A) um einen Winkel größer 90° so verschwenkt wird, dass der mindestens eine Kern nach unten weist.
- Vorrichtung zur Durchführung des Verfahrens nach einem der Ansprüche 1 bis 4,
mit einem Roboter (5) und
mit einer Halteeinrichtung (8) für mindestens einen Kern, die mittels des Roboters (5) zwischen einer Einlegeposition (II), in der der mindestens eine Kern vom Bedienpersonal (12) in die Halteeinrichtung (8) eingelegt wird, und einer Abgabeposition (III), in der der mindestens eine Kern in mindestens einen Formkasten (2) abgegeben wird, verlagerbar ist. - Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, dass die Halteeinrichtung (8) einen pneumatisch betätigten Sauggreifer umfasst
- Vorrichtung nach Anspruch 5 oder 6, dadurch gekennzeichnet, dass die Halteeinrichtung (8) um eine etwa horizontale Achse (A) verschwenkbar an dem Roboter (5) angeordnet ist.
- Vorrichtung nach einem der Ansprüche 5 bis 7, dadurch gekennzeichnet, dass Führungsmittel (16) zur Positionierung der Halteeinrichtung (8) während des Abgabevorganges vorgesehen sind.
- Vorrichtung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass ein Schnellwechselsystem (20) zur An- und Abkopplung der Halteeinrichtung (8) an beziehungsweise von dem Roboter (5) vorgesehen ist.
- Vorrichtung nach einem der Ansprüche 5 bis 9, dadurch gekennzeichnet, dass der Roboter (5) ein Knickarm-Roboter ist.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10302903A DE10302903A1 (de) | 2003-01-24 | 2003-01-24 | Verfahren und Vorrichtung zum Einlegen von Kernen in Kasten-Formanlagen |
DE10302903 | 2003-01-24 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1447160A2 true EP1447160A2 (de) | 2004-08-18 |
EP1447160A3 EP1447160A3 (de) | 2005-09-21 |
EP1447160B1 EP1447160B1 (de) | 2010-10-27 |
Family
ID=32667831
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04000956A Expired - Lifetime EP1447160B1 (de) | 2003-01-24 | 2004-01-19 | Verfahren und Vorrichtung zum Einlegen von Kernen in Kasten-Formanlagen |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1447160B1 (de) |
AT (1) | ATE485904T1 (de) |
DE (2) | DE10302903A1 (de) |
ES (1) | ES2354816T3 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CZ303318B6 (cs) * | 2010-02-18 | 2012-08-01 | Slévárna Heunisch Brno, s.r.o. | Slévárenské jádro upravené pro manipulaci s vakuovým mechanismem a zpusob jeho úpravy |
CN109434039A (zh) * | 2018-12-06 | 2019-03-08 | 攀枝花伦奇机器人科技有限公司 | 一种机器人取砂芯生产线 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7891402B2 (en) * | 2007-10-03 | 2011-02-22 | GM Global Technology Operations LLC | Mold assembly device and method for assembling a semi-permanent mold assembly |
DE102009051145A1 (de) | 2008-10-29 | 2010-05-06 | Sms Siemag Aktiengesellschaft | Roboterisierte hüttenmännische Anlage |
DE102011077666B4 (de) * | 2011-06-16 | 2013-04-25 | Heinrich Wagner Sinto Maschinenfabrik Gmbh | Verfahren und Vorrichtung zur Positionierung einer Gießform |
DE102012011247B3 (de) * | 2012-06-06 | 2013-07-25 | Ksm Castings Group Gmbh | System zur Sicheren Vermeidung eines falschen Einlegens von Kernen, insbesondere von Sandkernen, in eine Gießform |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2503680A1 (fr) | 1981-04-09 | 1982-10-15 | Saurer Diederichs Sa | Dispositif permettant l'execution d'operations sur une ligne, notamment en fonderie pour les operations de depose de noyaux et de coulee |
US4590982A (en) | 1984-12-11 | 1986-05-27 | Hunter William A | Automatic core setting machine |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3723830C2 (de) * | 1987-07-18 | 1997-12-04 | Battenfeld Automatisierung | Wechselvorrichtung für die Formwerkzeuge von Spritzgießmaschinen |
US5423372A (en) * | 1993-12-27 | 1995-06-13 | Ford Motor Company | Joining sand cores for making castings |
US5441096A (en) * | 1994-01-31 | 1995-08-15 | Briggs & Stratton Corporation | Two-piece core mask |
JPH08174154A (ja) * | 1994-12-28 | 1996-07-09 | Toyota Motor Corp | 中子納め方法 |
MX9605102A (es) * | 1995-10-27 | 1997-04-30 | Tenedora Nemak Sa De Cv | Metodo y aparato para produccion de piezas de aluminio. |
US6868894B2 (en) * | 2000-11-30 | 2005-03-22 | Disa Industries A/S | Core setter for matchplate moulding machine |
-
2003
- 2003-01-24 DE DE10302903A patent/DE10302903A1/de not_active Withdrawn
-
2004
- 2004-01-19 EP EP04000956A patent/EP1447160B1/de not_active Expired - Lifetime
- 2004-01-19 ES ES04000956T patent/ES2354816T3/es not_active Expired - Lifetime
- 2004-01-19 DE DE502004011808T patent/DE502004011808D1/de not_active Expired - Lifetime
- 2004-01-19 AT AT04000956T patent/ATE485904T1/de not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2503680A1 (fr) | 1981-04-09 | 1982-10-15 | Saurer Diederichs Sa | Dispositif permettant l'execution d'operations sur une ligne, notamment en fonderie pour les operations de depose de noyaux et de coulee |
US4590982A (en) | 1984-12-11 | 1986-05-27 | Hunter William A | Automatic core setting machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CZ303318B6 (cs) * | 2010-02-18 | 2012-08-01 | Slévárna Heunisch Brno, s.r.o. | Slévárenské jádro upravené pro manipulaci s vakuovým mechanismem a zpusob jeho úpravy |
CN109434039A (zh) * | 2018-12-06 | 2019-03-08 | 攀枝花伦奇机器人科技有限公司 | 一种机器人取砂芯生产线 |
Also Published As
Publication number | Publication date |
---|---|
DE502004011808D1 (de) | 2010-12-09 |
EP1447160B1 (de) | 2010-10-27 |
DE10302903A1 (de) | 2004-08-05 |
ATE485904T1 (de) | 2010-11-15 |
ES2354816T3 (es) | 2011-03-18 |
EP1447160A3 (de) | 2005-09-21 |
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