EP1249559A2 - Verfahren und Vorrichtung zum Aufbringen einer Putzbeschichtung auf stehende Wandauelemente sowie entsprechendes Wandbauelement - Google Patents
Verfahren und Vorrichtung zum Aufbringen einer Putzbeschichtung auf stehende Wandauelemente sowie entsprechendes Wandbauelement Download PDFInfo
- Publication number
- EP1249559A2 EP1249559A2 EP02007948A EP02007948A EP1249559A2 EP 1249559 A2 EP1249559 A2 EP 1249559A2 EP 02007948 A EP02007948 A EP 02007948A EP 02007948 A EP02007948 A EP 02007948A EP 1249559 A2 EP1249559 A2 EP 1249559A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- plaster
- formwork
- wall
- wall elements
- building wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
Definitions
- the invention relates to the application of a plaster coating on standing Wall components as well as corresponding manufactured with the method Wall components.
- the precast industry offers wall components for both residential construction as well as for industrial construction.
- the items are in different Sizes delivered from the element factory to the construction sites, where they are put together and be plastered. In many cases it is inside the later Building only needs filling, namely if the wall component is correspondingly smooth, on the other hand, a base coat must be used and a fine plaster can be applied.
- Wall elements are often made of concrete or lightweight concrete in the element factory cast. Another, very rational manufacturing process is the Mortaring common bricks. Both methods are suitable for elements to manufacture in almost any dimensions. Especially when creating Masonry can also easily open openings for windows and Doors are left out.
- wall components can already be plastered by the manufacturer. The time-consuming plastering on the construction site, except that of the joints between the individual elements is then no longer necessary.
- elements made of mortared bricks can be made of static Reasons can only be manufactured and transported upright. For this reason these elements are only after the final assembly on site plastered.
- the invention is therefore based on the object of applying a plaster coating on standing wall components in the element factory on simple Way to enable. Furthermore, it is an object of the invention to provide a corresponding Wall component produced using the method according to the invention and to provide a corresponding device.
- the object is achieved by the invention in a method for Applying a plaster coating to standing wall components, whereby in the space between the surface to be plastered and the inside a flow of plaster, i.e. a mortar with a flowable consistency until the space is evenly filled with it.
- a flow of plaster i.e. a mortar with a flowable consistency until the space is evenly filled with it.
- Such as here flowable plasters used mortar are e.g. modified potting and Grouting and modifications of the known leveling compounds. Uniform means that the flow plaster layer everywhere on the entire element is distributed and has hardly any air pockets. After this The plaster can dry the plaster and after removing the formwork can be painted or papered directly. So the surface needs no further processing, as is the case in particular with the state of the art Technology known lying plastering of cast concrete elements of the Case is.
- the formwork and / or the wall component can additionally be shaken until the flowing plaster forms a layer of uniform thickness.
- the shaking has the advantage that possible air inclusions in the flowing plaster in the space can escape even more easily.
- the area to be plastered is usually one side of the element core, the namely the later inside or outside of the wall. So it can too plastering surface the side of a masonry, i.e. mortared together Stones, or a concrete slab. But it is also conceivable that the to plastering surface already on the top of the element core in any first plaster layer applied. For example, this is then the case if for the later exterior area of the building on a base coat still plaster should be applied. So here would be the Flow plaster layer the outer plaster layer, i.e. the exterior plaster layer, form.
- the standing wall component is advantageously switched on on both sides, so that the element is filled on both sides after drying Flow plasters and after removing the formwork both on the later Plastered on the inside as well as on the outside.
- the formwork can then for example from a single one that encloses the entire element core
- Formwork frame consist of the height of the element and its opposite sides are parallel to each other.
- the formwork consists of several formwork walls arranged around the core exists, with the two walls facing each other also should be parallel to each other, or that only one side of the core is switched on is. In any case, between the formwork wall or frame and the plastering surface leave a space for the mortar. Seals, e.g.
- the surface and the inside of the formwork should also be adjustable. He can 1 to 10 millimeters, in particular 3 to 4 millimeters. In this way different plaster thicknesses can be realized, these without finishing the final thickness and surface finish exhibit.
- the other dimensions such as the length and width of the formwork can vary to cover different masonry.
- the additional possible shaking of the formwork and / or the wall component takes place according to a preferred embodiment by means of a vibrating device.
- This ensures that the formwork inside and to be coated Swing the surface back and forth relative to each other, whereby the im Intermediate plaster compacted and to the wall component is pressed.
- the formwork perform the vibrating motion and the element must be immobile or the formwork is firm and the element is moving. It is also conceivable that both parts are moved.
- the Movement during the oscillation or shaking process can be done in different ways Directions are done. According to a simple variant, the shaking, especially for small wall components, also done by hand.
- the two are the narrow sides of the element touching the walls immovable and the two walls, each a space between themselves and the Form element in which the flow plaster is filled, arranged movably.
- the movable walls are then connected to the vibrator and can, if necessary independently of one another, set in vibrations that lead to a compaction of the flowing plaster.
- one individual formwork frame connected to the vibrating device, which surrounding the entire element the entire formwork would vibrate.
- you can not only plastered but also Wall components with insulation are manufactured directly in the factory and delivered to the construction site. The time-consuming gluing and Laying the insulation boards and cutting them would be on the construction site no longer necessary.
- the poured plaster is to be used as an external plaster, it can also be used against Driving rain can be made hydrophobic.
- the flow plaster layer is additionally a reinforcement, in particular made of fibers.
- the plaster can be used for both Applications indoors as well as outdoors later Building can be colored.
- the invention relates to a device for applying a Plaster coating on standing wall components using the Method according to the invention and wall components produced using this method.
- these elements have after stripping uniform on both sides, possibly provided with insulation panels, Plaster layers that hardly need any further processing still have air pockets.
- the resulting surfaces can be made on request can be painted or papered directly.
- a formwork 1 made of metal can be seen, the two movable has stored and opposing formwork walls 11 and 12, between which there is an unplastered wall component 10 with mortar 8 connected bricks 4 is located. Between the inside of the walls 11 and 12 and the two sides of the element 10 to be coated to recognize a gap in each case, which is filled with flow plasters 3 and 5.
- the thinner flow plaster layer 3 is a layer of 3 millimeters thick for the later interior of the building, the thicker flow plaster layer 5 is one Layer of 6 millimeters thick for later outdoor use.
- the moveable Walls 11 and 12 are reciprocated by a vibrating device 7 moved here, the plaster compacted and firmly to the surface of the element 10 is pressed.
- the other two are not visible, parallel to the Plane formwork walls 13 lying flush with the narrow Sides of the wall component 10 and, like the element 10 themselves, are immobile.
- the walls 11 and 12 abut at right angles the two walls 13, which are also parallel to one another.
- the contact points the walls 11 and 12 with the walls 13 are with seals made of hemp knits and prevent that when moving the walls back and forth 11 and 12 mortar emerges.
- the formwork walls 13 and the element 10 are firmly connected to a plate-shaped base element 2 made of metal.
- the movable walls 11 and 12 slide over this base plate when shaken.
- seals 9 made of hemp knit prevent the flowing plaster from escaping 3 and 5.
- Figure 1b shows a section of the device described in Figure 1a. However, here in the right, i.e. the larger space in front the filling of the flow plaster 5 insulation panels 6 arranged.
- the insulation boards 6 are glued to the element 10 by the plaster 5.
- On the opposite Side of element 10 is a thinner flow plaster layer 3 too detect. The shaking occurs after the gaps are completely covered the plaster 3 and 5 and on one side with the insulation panels 6 are filled.
- FIG. 2 shows three possible arrangements and configurations of formwork 1 in a horizontal section.
- the formwork 1 shown in FIG. 1a can be seen in FIG. 2a. It consists of the walls 11 and 12 which can be moved by means of the vibrating device 7 and the fixed walls 13 which in turn lie flush against the element 10 and do not allow any coating in this area. Seals 9 prevent the flow of plaster from escaping at the points of contact between vibrating walls 11 and 12 and solid walls 13.
- FIG. 2b shows a formwork 1 which consists of a single part, namely a formwork frame 11 which is rectangular in horizontal section. In this case, the entire frame 11 is movably supported.
- seals 9 are also embedded in the narrow sides of the formwork 1.
- the formwork consists of two movable walls 11 and 12, the outer edges of which are bent so that they lie flush against the narrow sides of the element 10.
- Two seals 9 ensure that the plaster 3 is only applied to the later inside of the wall component 10 and not unnecessarily on the narrow element sides, where it has no use.
- This function is performed by the two sealing lips 15 for the outside.
- the sealing lips 15 form a narrow free space 14 with the respective inside of the bent edges of the formwork wall 12 on each side of the element 10, which space extends over the entire height of the wall component 10.
- the movable walls 11 and 12 can be moved independently.
- FIG. 3 shows a further variant of the device according to the invention.
- a brick wall component 10 with a window opening can be seen, that is only connected on one side.
- Seals 9 To the outer edges of the wall 11 and in the area of the window opening are here Seals 9, not shown, are arranged. After drying and Setting the plaster 3 and 5 can remove the formwork 1 and the wall component 10 to be transported to the construction site.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Materials For Medical Uses (AREA)
- Coating Apparatus (AREA)
- Load-Bearing And Curtain Walls (AREA)
Abstract
Description
- Figur 1a
- zeigt im vertikalen Schnitt eine Ausführungsform der erfindungsgemäßen Vorrichtung mit Rüttelvorrichtung,
- Figur 1b
- zeigt dieselbe Vorrichtung im Ausschnitt mit eingelegten Dämm- platten,
- Figur 2
- zeigt im horizontalen Schnitt verschiedene Varianten der Vorrichtung,
- Figur 3
- zeigt in perspektivischer Ansicht ein einseitig verschaltes Mauerwerk.
In Figur 2a erkennt man die in Figur 1a dargestellte Schalung 1. Sie besteht aus den mittels der Rüttelvorrichtung 7 beweglichen Wänden 11 und 12 sowie den festen Wänden 13, die wiederum bündig am Element 10 anliegen und in diesem Bereich keine Beschichtung zulassen. Dichtungen 9 verhindern ein Austreten des Fließputzes an den Berührungsstellen zwischen schwingenden Wände 11 und 12 und festen Wänden 13.
Figur 2b zeigt eine Schalung 1, die aus einem einzigen Teil, nämlich aus einem im horizontalen Schnitt rechteckigen Schalungsrahmen 11 besteht. In diesem Fall ist der gesamte Rahmen 11 beweglich gelagert. Damit nicht unnötig Putz 3 und 5 auf die schmalen Seiten des Element 10 gerät, sind ebenfalls Dichtungen 9 in die schmalen Seiten der Schalung 1 eingelassen.
Eine weitere Variante ist schließlich in Figur 2c dargestellt. Hier besteht die Schalung aus zwei beweglichen Wänden 11 und 12, deren äußere Kanten so umgebogen sind, daß sie bündig an den schmalen Seiten des Elements 10 anliegen. Zwei Dichtungen 9 sorgen dafür, daß der Putz 3 nur auf die spätere Innenseite des Wandbauelements 10 und nicht unnötig auf die schmalen Elementseiten aufgebracht wird, wo er keinen Nutzen hat. Für die Außenseite erfüllen diese Funktion die beiden Dichtlippen 15. Zusätzlich bilden die Dichtlippen 15 mit der jeweiligen Innenseite der umgebogenen Kanten der Schalungswand 12 auf jeder Seite des Elements 10 einen schmalen Freiraum 14, der über die gesamte Höhe des Wandbauelements 10 verläuft. Die sich dadurch ergebenden Aussparungen verhindern einerseits ein Abplatzen des relativ dicken Außenputzes beim Zusammenstoßen der schmalen Elementseiten während der Montage auf der Baustelle und ermöglichen andererseits ein besseres Verschließen bzw. Verspachteln der Fugen zwischen den zusammengefügten Elementen 10.
- 1
- Schalung
- 2
- Bodenelement
- 3
- Fließputzschicht
- 4
- Mauerstein
- 5
- Fließputzschicht
- 6
- Dämmplatte
- 7
- Rüttelvorrichtung
- 8
- Mörtel
- 9
- Dichtung
- 10
- Wandbauelement
- 11
- Schalungswand bzw. -rahmen (beweglich)
- 12
- Schalungswand (beweglich)
- 13
- Schalungswand (fest)
- 14
- Freiraum
- 15
- Dichtlippe
Claims (14)
- Verfahren zum Aufbringen einer Putzbeschichtung auf stehende Wandbauelemente (10), dadurch gekennzeichnet, daß in den Zwischenraum zwischen der zu verputzenden Fläche und der Innenseite einer Schalung (1) ein Fließputz gefüllt (3, 5) wird, bis der Zwischenraum gleichmäßig damit ausgefüllt ist.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß Schalung (1) und/oder Wandbauelement (10) gerüttelt werden.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die zu verputzende Fläche die Seite eines Mauerwerks ist.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die Fließputzschicht (3, 5) die Außenputzschicht bildet.
- Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß das Rütteln mittels einer Rüttelvorrichtung (7) erfolgt.
- Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß man den Abstand zwischen der zu verputzenden Fläche und der Innenseite der Schalung (1) verstellen kann.
- Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß der Abstand zwischen der Innenseite der Schalung (1) und der zu verputzenden Fläche 1 bis 10 mm, insbesondere 3 bis 4 mm, beträgt.
- Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß die Fließputzschicht (3, 5) hydrophobiert wird.
- Verfahren nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, daß die Fließputzschicht (3, 5) eine Bewehrung aufweist.
- Verfahren nach Anspruch 9, dadurch gekennzeichnet, daß die Bewehrung aus Fasern besteht.
- Verfahren nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, daß die Fließputzschicht (3, 5) eingefärbt wird.
- Verfahren nach einem der Ansprüche 1 bis 11, dadurch gekennzeichnet, daß Dämmplatten (6) durch die Fließputzschicht (3, 5) mit der zu verputzenden Schicht verklebt werden.
- Vorrichtung zur Durchführung des Verfahrens nach einem der Ansprüche 1 bis 12.
- Wandbauelement, das mit dem Verfahren nach einem der Ansprüche 1 bis 12 hergestellt ist.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10118289 | 2001-04-12 | ||
DE10118289A DE10118289A1 (de) | 2001-04-12 | 2001-04-12 | Verfahren und Vorrichtung zum Aufbringen einer Putzbeschichtung auf stehende Wandbauelemente sowie entsprechendes Wandbauelement |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1249559A2 true EP1249559A2 (de) | 2002-10-16 |
EP1249559A3 EP1249559A3 (de) | 2003-08-13 |
EP1249559B1 EP1249559B1 (de) | 2007-09-05 |
Family
ID=7681364
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02007948A Expired - Lifetime EP1249559B1 (de) | 2001-04-12 | 2002-04-09 | Verfahren und Vorrichtung zum Aufbringen einer Putzbeschichtung auf stehende Wandbauelemente sowie entsprechendes Wandbauelement |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1249559B1 (de) |
AT (1) | ATE372430T1 (de) |
DE (2) | DE10118289A1 (de) |
PL (1) | PL199058B1 (de) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2316744A1 (de) * | 1973-04-04 | 1974-10-17 | Leonhard Heckmann | Verfahren zum herstellen von verputzten decken oder waenden und vorrichtung dazu |
DE2720937A1 (de) * | 1976-05-18 | 1977-12-22 | Erhard Hermann Wiersbowsky | Verfahren zur herstellung eines homogenen, einschichtigen und isolierenden kunststoffgrundbelages fuer fassaden |
EP0007975A1 (de) * | 1978-07-29 | 1980-02-20 | Karl-Heinz Fingerling | Vorrichtung zum bleibenden Verschalen von Flächen, insbesondere von Wänden oder Innendachflächen von Gebäuden mit Platten |
GB2125873A (en) * | 1982-08-25 | 1984-03-14 | Gordon Macdonald Robertson | A method of construction |
EP0106986A2 (de) * | 1982-10-21 | 1984-05-02 | ispo GmbH | Mörtel oder Beschichtungsstoff mit textiler Armierung |
EP0183682A2 (de) * | 1984-11-29 | 1986-06-04 | Rakennusvalmiste Oy | Verfahren zum Verdichten von Beton |
EP0215243A2 (de) * | 1985-09-19 | 1987-03-25 | Philipp Holzmann AG | Vorrichtung zum Aufspritzen einer abbindefähigen Schicht auf Wandungen |
WO1996032552A1 (en) * | 1995-04-13 | 1996-10-17 | Reino Parkkila | Method and facade element for repair building |
DE19642376A1 (de) * | 1995-11-16 | 1997-03-20 | Michael Frey | Gieß-Verbundverfahren für Wand- und Putz-Bau auf der Baustelle |
-
2001
- 2001-04-12 DE DE10118289A patent/DE10118289A1/de not_active Withdrawn
-
2002
- 2002-04-09 EP EP02007948A patent/EP1249559B1/de not_active Expired - Lifetime
- 2002-04-09 AT AT02007948T patent/ATE372430T1/de active
- 2002-04-09 DE DE50210830T patent/DE50210830D1/de not_active Expired - Lifetime
- 2002-04-12 PL PL353385A patent/PL199058B1/pl unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2316744A1 (de) * | 1973-04-04 | 1974-10-17 | Leonhard Heckmann | Verfahren zum herstellen von verputzten decken oder waenden und vorrichtung dazu |
DE2720937A1 (de) * | 1976-05-18 | 1977-12-22 | Erhard Hermann Wiersbowsky | Verfahren zur herstellung eines homogenen, einschichtigen und isolierenden kunststoffgrundbelages fuer fassaden |
EP0007975A1 (de) * | 1978-07-29 | 1980-02-20 | Karl-Heinz Fingerling | Vorrichtung zum bleibenden Verschalen von Flächen, insbesondere von Wänden oder Innendachflächen von Gebäuden mit Platten |
GB2125873A (en) * | 1982-08-25 | 1984-03-14 | Gordon Macdonald Robertson | A method of construction |
EP0106986A2 (de) * | 1982-10-21 | 1984-05-02 | ispo GmbH | Mörtel oder Beschichtungsstoff mit textiler Armierung |
EP0183682A2 (de) * | 1984-11-29 | 1986-06-04 | Rakennusvalmiste Oy | Verfahren zum Verdichten von Beton |
EP0215243A2 (de) * | 1985-09-19 | 1987-03-25 | Philipp Holzmann AG | Vorrichtung zum Aufspritzen einer abbindefähigen Schicht auf Wandungen |
WO1996032552A1 (en) * | 1995-04-13 | 1996-10-17 | Reino Parkkila | Method and facade element for repair building |
DE19642376A1 (de) * | 1995-11-16 | 1997-03-20 | Michael Frey | Gieß-Verbundverfahren für Wand- und Putz-Bau auf der Baustelle |
Also Published As
Publication number | Publication date |
---|---|
EP1249559B1 (de) | 2007-09-05 |
DE10118289A1 (de) | 2002-10-17 |
PL353385A1 (en) | 2002-10-21 |
ATE372430T1 (de) | 2007-09-15 |
PL199058B1 (pl) | 2008-08-29 |
EP1249559A3 (de) | 2003-08-13 |
DE50210830D1 (de) | 2007-10-18 |
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