EP0960989A1 - Baustein und Verfahren zum Herstellen eines Bausteines aus Beton - Google Patents
Baustein und Verfahren zum Herstellen eines Bausteines aus Beton Download PDFInfo
- Publication number
- EP0960989A1 EP0960989A1 EP99107782A EP99107782A EP0960989A1 EP 0960989 A1 EP0960989 A1 EP 0960989A1 EP 99107782 A EP99107782 A EP 99107782A EP 99107782 A EP99107782 A EP 99107782A EP 0960989 A1 EP0960989 A1 EP 0960989A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- concrete
- bulk density
- building block
- block
- filled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
Definitions
- the invention relates to a building block made of concrete, in particular Formwork or block stone, for creation of buildings.
- the invention also relates to a method for the production of a building block made of concrete.
- building blocks that consist of Concrete can be made. Building blocks that are high Dimensional accuracy must be met in general mechanically reworked. This applies in particular to Plan stones and formwork or Blocks.
- the mechanical post-processing can for example by milling.
- a disadvantage of lightweight concrete is that Lightweight concrete in the processed state in the building has lower strength and hardness, e.g. Normal concrete or heavy concrete. Even the low weight can e.g. disadvantageous with regard to sound insulation be.
- Processes for producing are known from practice to date of a building block made of concrete, in which a shape is filled with concrete. After pouring the concrete into the form, with the filling for example be carried out via a filler neck or trolley can, the shape is arranged accordingly Vibrators shaken. By shaking the mold sets the concrete comes off and is thereby compacted. In addition is used to shake the mold a corresponding stamp or a pressing device achieved further compaction of the concrete.
- the height of the shape must match the height of the finished building block protrude because the poured concrete before shaking or the compression by the stamp a larger one Volume.
- the shape must therefore be dimensioned in this way be that they also provide the necessary amount of concrete the vibration and compaction with the stamp can.
- the present invention is based on the object a building block and a method for producing a To create building blocks from concrete, through which the building block is inexpensive to manufacture, high hardness and Has strength and reworked inexpensively can be.
- This object is achieved in that using the building block made from at least two types of concrete different bulk densities is formed, the Concrete with the lower bulk density at least arranged to be machined outside of the block is.
- the building block made of concrete with different Densities and, as a result, with different ones Properties is formed, the each advantageous features of the different types of concrete be used accordingly.
- the building block receives concrete with a high bulk density high hardness, strength and weight.
- concrete with a high bulk density e.g. normal or heavy concrete, cheaper than using concrete a lower bulk density, e.g. Lightweight concrete.
- the block is at least closed 90% consists of the concrete with the higher bulk density.
- the building block receives a special density high hardness, strength and weight. Reduce also necessary for the production of the module Material costs because concrete has a higher bulk density is significantly cheaper than concrete with a lower bulk density.
- An inventive method for producing the Building blocks made of concrete, in particular a formwork or Blockstein, for the construction of buildings, whereby the concrete is filled into a mold, shaken and compacted is that at least in the form two types of concrete with different bulk densities be poured, the concrete with the lower Gross density at least on one to be processed Outside of the block is introduced.
- the second concrete with the lower bulk density after the Shaking the first concrete with the higher bulk density is replenished.
- Building block 1 shows a building block 1 for the construction of buildings.
- Building block 1 consists of a first concrete 2 with a high bulk density and a second concrete 3 with a lower bulk density.
- the outer walls of the block 1 are from an upper side 4, an underside 5 and side walls 6 are formed. There is the top 4 of the block 1 from the concrete 3 with the lower bulk density. The Bottom 5 and the side walls 6 consist of the Concrete 2 with the high bulk density.
- top 4 of the concrete 3 with the lower bulk density e.g. Light concrete
- conventional carbide tools machined e.g. milled
- module 1 To ensure the required accuracy of the module 1 can be achieved by appropriate post-processing it is generally sufficient if made from a concrete 3 existing with a lower bulk density Layer has a thickness of about 10 mm. Thereby it is possible that block 1 is at least 90% consists of the concrete 2 with the higher bulk density. Of the Module 1 thus has a very high strength and Hardness. Due to the high percentage of concrete 2 leave with the appropriate strength and hardness Realize thin outer walls with module 1.
- Building block 1 can be used as any building block of buildings, in particular also as formwork or block stone. The building block 1 can also be used with insulation (not shown), like for example with formwork blocks is common to be provided.
- the second concrete 3 with the lower bulk density e.g. Light concrete, filled.
- the concrete 3 is also shaken through the vibrators 8.
- 5 shows a compression of the two concrete layers 2, 3 by a stamp 10 or a pressing device. This will make the two layers of concrete 2, 3 compressed in their final stage and thus correspond the dimensions of the finished one shown in FIG Module 1.
- the result of the joint compression a heavy-duty connection between the two Layers of concrete.
- the filling of the concrete 3 takes place on the still moist Concrete 2. This ensures that a solid and stable connection between the concrete 2 and the concrete 3 is formed.
- the concrete 3 with the lower bulk density on both the top 4 as well as on the bottom 5 or the side walls 6 of the block 1 are applied.
- the concrete 2 can have a quartz portion to increase the strength and hardness. As an alternative or in addition to this, the concrete 2 can also have a proportion of gravel.
- the concrete 3 with the low bulk density can, for example, have a maximum weight of 1400 kg / m 3 .
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Revetment (AREA)
Abstract
Description
- Fig. 1
- einen senkrechten Schnitt durch einen Baustein aus Beton;
- Fig. 2
- eine Darstellung des Verfahrens zur Herstellung des erfindungsgemäßen Bausteines im Vertikalschnitt in einer ersten Stufe;
- Fig. 3
- eine Darstellung des Verfahrens zur Herstellung des erfindungsgemäßen Bausteines im Vertikalschnitt in einer zweiten Stufe;
- Fig. 4
- eine Darstellung des Verfahrens zur Herstellung des erfindungsgemäßen Bausteines im Vertikalschnitt in einer dritten Stufe, und
- Fig. 5
- eine Darstellung des Verfahrens zur Herstellung des erfindungsgemäßen Bausteines im Vertikalschnitt in einer vierten Stufe.
Claims (10)
- Baustein aus Beton, insbesondere Schalungs- oder Blockstein, zur Erstellung von Bauwerken,
dadurch gekennzeichnet, daß
der Baustein (1) aus mindestens zwei Arten von Beton (2,3) mit unterschiedlichen Rohdichten gebildet ist, wobei der Beton (3) mit der niedrigeren Rohdichte wenigstens auf einer zu bearbeitenden Außenseite des Bausteines (1) angeordnet ist. - Baustein nach Anspruch 1,
dadurch gekennzeichnet, daß
der Beton (3) mit der niedrigeren Rohdichte auf einer Oberseite (4) und/oder Unterseite (5) des Bausteines (1) angeordnet ist. - Baustein nach Anspruch 1 oder 2,
dadurch gekennzeichnet, daß
der Baustein (1) mindestens zu 90 % aus dem Beton (2) mit der höheren Rohdichte besteht. - Baustein nach Anspruch 1, 2 oder 3,
dadurch gekennzeichnet, daß
der Beton (3) mit der niedrigeren Rohdichte als dünne Schicht auf dem Beton (2) mit der höheren Rohdichte angeordnet ist und in diesem Bereich eine der Außenwände des Bausteines (1) bildet. - Baustein nach einem der Ansprüche 1 bis 4,
dadurch gekennzeichnet, daß
der Beton (2) mit der höheren Rohdichte einen Quarzanteil und/oder der Beton (2) mit der höheren Rohdichte einen Kiesanteil und/oder der Beton (3) mit der niedrigeren Rohdichte ein Gewicht von maximal 1400 kg/m3 aufweist. - Verfahren zum Herstellen eines Bausteines aus Beton, insbesondere eines Schalungs- oder Blocksteines, zur Erstellung von Bauwerken, wobei der Beton in eine Form gefüllt, gerüttelt und verdichtet wird,
dadurch gekennzeichnet, daß
in die Form (7) mindestens zwei Arten von Beton (2,3) mit unterschiedlichen Rohdichten eingebracht werden, wobei der Beton (3) mit der niedrigeren Rohdichte wenigstens auf einer der zu bearbeitenden Außenseite des Bausteines (1) eingebracht wird. - Verfahren nach Anspruch 6,
dadurch gekennzeichnet, daß
der zweite Beton (3) mit der niedrigeren Rohdichte nach der Rüttelung des ersten Betons (2) mit der höheren Rohdichte aufgefüllt wird. - Verfahren nach Anspruch 6 oder 7,
dadurch gekennzeichnet, daß
der zweite Beton (3) auf den unverfestigten ersten Beton (2) aufgefüllt wird. - Verfahren nach Anspruch 6, 7 oder 8,
dadurch gekennzeichnet, daß
der zweite Beton (3) an der Oberseite (4) und/oder Unterseite (5) des Bausteines (1) aufgefüllt wird. - Verfahren nach einem der Ansprüche 6 bis 9,
dadurch gekennzeichnet, daß
der zweite Beton (3) als dünne Schicht auf den ersten Beton (2) aufgefüllt wird und in diesem Bereich die Außenwand des Bausteines (1) bildet.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19823658 | 1998-05-27 | ||
DE19823658A DE19823658A1 (de) | 1998-05-27 | 1998-05-27 | Baustein und Verfahren zum Herstellen eines Bausteines aus Beton |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0960989A1 true EP0960989A1 (de) | 1999-12-01 |
EP0960989B1 EP0960989B1 (de) | 2003-03-19 |
Family
ID=7869063
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99107782A Expired - Lifetime EP0960989B1 (de) | 1998-05-27 | 1999-04-20 | Baustein und Verfahren zum Herstellen eines Bausteines aus Beton |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0960989B1 (de) |
AT (1) | ATE234975T1 (de) |
DE (2) | DE19823658A1 (de) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1249560A3 (de) * | 2001-04-12 | 2003-08-20 | Tubag Trass-, Zement- und Steinwerke Gmbh | Verfahren und Vorrichtung zur Herstellung von Wandbauelementen mit einer Putzbeschichtung sowie entsprechendes Wandbauelement |
EP2055457A2 (de) | 2007-11-02 | 2009-05-06 | Baustoffwerke Gebhart & Sohne Gmbh & Co. Kg | Verfahren zum Herstellen eines Bausteins aus Beton und Vorrichtung zur Durchfuehrung des Verfahrens |
EP2326472A1 (de) * | 2008-08-29 | 2011-06-01 | Benex Technologies Pty Ltd | Blockformen und verfahren |
FR3024877A1 (fr) * | 2014-08-14 | 2016-02-19 | Lafarge Sa | Bloc a maconner et a coller |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE801854C (de) * | 1949-12-13 | 1951-02-12 | Max Klomp | Hohlblockstein |
DE810185C (de) * | 1948-11-20 | 1951-08-06 | Eirich Willi | Baustein, insbesondere Hohlblockstein, aus Massivbeton mit Leichtbeton- Seitenschichten und Verfahren zu dessen Herstellung |
DE820801C (de) * | 1948-10-19 | 1951-11-12 | Oswald Koenig | Kunststein, insbesondere Baustein und Vorrichtung zu seiner Herstellung |
FR1521840A (fr) * | 1967-05-03 | 1968-04-19 | Schlosser & Co Gmbh | Procédé pour la fabrication d'un élément de construction comprenant plusieurs couches |
-
1998
- 1998-05-27 DE DE19823658A patent/DE19823658A1/de not_active Withdrawn
-
1999
- 1999-04-20 DE DE59904590T patent/DE59904590D1/de not_active Expired - Lifetime
- 1999-04-20 EP EP99107782A patent/EP0960989B1/de not_active Expired - Lifetime
- 1999-04-20 AT AT99107782T patent/ATE234975T1/de not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE820801C (de) * | 1948-10-19 | 1951-11-12 | Oswald Koenig | Kunststein, insbesondere Baustein und Vorrichtung zu seiner Herstellung |
DE810185C (de) * | 1948-11-20 | 1951-08-06 | Eirich Willi | Baustein, insbesondere Hohlblockstein, aus Massivbeton mit Leichtbeton- Seitenschichten und Verfahren zu dessen Herstellung |
DE801854C (de) * | 1949-12-13 | 1951-02-12 | Max Klomp | Hohlblockstein |
FR1521840A (fr) * | 1967-05-03 | 1968-04-19 | Schlosser & Co Gmbh | Procédé pour la fabrication d'un élément de construction comprenant plusieurs couches |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1249560A3 (de) * | 2001-04-12 | 2003-08-20 | Tubag Trass-, Zement- und Steinwerke Gmbh | Verfahren und Vorrichtung zur Herstellung von Wandbauelementen mit einer Putzbeschichtung sowie entsprechendes Wandbauelement |
EP2055457A2 (de) | 2007-11-02 | 2009-05-06 | Baustoffwerke Gebhart & Sohne Gmbh & Co. Kg | Verfahren zum Herstellen eines Bausteins aus Beton und Vorrichtung zur Durchfuehrung des Verfahrens |
EP2055457A3 (de) * | 2007-11-02 | 2013-04-10 | Baustoffwerke Gebhart & Sohne Gmbh & Co. Kg | Verfahren zum Herstellen eines Bausteins aus Beton und Vorrichtung zur Durchfuehrung des Verfahrens |
EP2326472A1 (de) * | 2008-08-29 | 2011-06-01 | Benex Technologies Pty Ltd | Blockformen und verfahren |
EP2326472A4 (de) * | 2008-08-29 | 2013-02-20 | Benex Technologies Pty Ltd | Blockformen und verfahren |
FR3024877A1 (fr) * | 2014-08-14 | 2016-02-19 | Lafarge Sa | Bloc a maconner et a coller |
Also Published As
Publication number | Publication date |
---|---|
EP0960989B1 (de) | 2003-03-19 |
DE19823658A1 (de) | 1999-12-02 |
ATE234975T1 (de) | 2003-04-15 |
DE59904590D1 (de) | 2003-04-24 |
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