EP0628673B1 - Schalungsstein - Google Patents

Schalungsstein Download PDF

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Publication number
EP0628673B1
EP0628673B1 EP94106731A EP94106731A EP0628673B1 EP 0628673 B1 EP0628673 B1 EP 0628673B1 EP 94106731 A EP94106731 A EP 94106731A EP 94106731 A EP94106731 A EP 94106731A EP 0628673 B1 EP0628673 B1 EP 0628673B1
Authority
EP
European Patent Office
Prior art keywords
approximately
walls
wall
transverse walls
transverse
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94106731A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0628673A1 (de
Inventor
Siegfried Gebhart
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Individual
Original Assignee
Individual
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Publication date
Application filed by Individual filed Critical Individual
Publication of EP0628673A1 publication Critical patent/EP0628673A1/de
Application granted granted Critical
Publication of EP0628673B1 publication Critical patent/EP0628673B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8623Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
    • E04B2/8629Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic with both form leaves and spacers being monolithic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/28Walls having cavities between, but not in, the elements; Walls of elements each consisting of two or more parts kept in distance by means of spacers, all parts being solid
    • E04B2/40Walls having cavities between, but not in, the elements; Walls of elements each consisting of two or more parts kept in distance by means of spacers, all parts being solid the walls being characterised by fillings in all cavities in order to form a wall construction
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0204Non-undercut connections, e.g. tongue and groove connections

Definitions

  • the invention relates to a formwork block with two longitudinal walls, which form an outer wall and an inner wall, which are connected to one another by at least two transverse walls, which extend only over part of the stone height, with a cavity between the walls for concrete filling, and with one Insulation insert, which is arranged on the inside of at least one of the two longitudinal walls.
  • formwork blocks are increasingly used, especially for basements. They are usually made of concrete.
  • Formwork blocks can also be used very well for the complete walls of a house. In general, only the first layer of stone is placed in mortar and the rest of the wall is dry, raised like a modular system, so that even non-construction specialists can erect such buildings.
  • the formwork blocks are therefore made relatively accurately and are mostly provided with tongue and groove for joining them together.
  • It consists of lightweight concrete with an addition of foamed plastic particles and has an outer, inner wall, two end walls and a central connecting wall.
  • the cavities formed by the stone connections are shielded at least on one side with plates made of heat-insulating material. Inwardly projecting lugs or ribs can be used to hold these plates.
  • the top and bottom edges of the end walls and the connecting wall are provided with semicircular recesses in order to allow the concrete to be poured from one stone to the next in a horizontal direction.
  • Such a shuttering block is also disclosed in DE 34 32 925. It consists of an outer wall, an inner wall and two end walls. Even with this formwork block one uses an insulation insert to improve thermal insulation and sound insulation. This extends without interruption over the inside of the outer wall, the inside of the two end walls and along the recesses that are located in the end walls and are used for backfilling the concrete. This formwork block already has good thermal insulation properties, but there is still room for improvement. The same applies to sound insulation.
  • the present invention is therefore based on the object of providing a formwork block of the type mentioned at the outset which is easy to handle, has very good heat insulation properties and whose sound insulation properties are greatly improved.
  • this object is achieved in that the transverse walls - in relation to the lateral end faces of the stone - are set inwards, as a result of which the formwork block forms at least approximately an H-shape in a known manner, and in that a further insulation insert is placed over the transverse walls, which includes the transverse walls laterally and in the area of their reduced height.
  • the formwork block designed in this way is very well insulated against heat and, above all, soundproofed.
  • the basis for this is the creation of the inwardly offset transverse walls instead of the usual end walls. This creates evenly sized channels or cavities that offer ideal options for filling concrete. Because the transverse walls only extend over part of the stone height, the formwork blocks stand a row connected by the concrete backfilling. This ensures that the concrete pressure spreads evenly, thus ensuring a secure bond between the formwork blocks.
  • the improved thermal insulation of the formwork block according to the invention is achieved, inter alia, by the inwardly placed transverse walls with the insulation insert placed over them or comprising them.
  • the transverse walls of stones lying adjacent to one another on the outside of the longitudinal walls directly abut one another. In this way, there is a very large uninsulated area, with a further disadvantage that the abutting transverse walls can only be insufficiently insulated by insulation.
  • the so-called "tiled stove effect" can be particularly effective because the heat is stored in the interior of the concrete.
  • the outer wall is provided with the insulation insert and that the transverse walls on their underside are at least approximately flush with the underside of the stone, i.e. the underside of the longitudinal walls, with the further insulation insert being put over each transverse wall from above.
  • the insulation insert placed over the two transverse walls and attached to the inside of the outer wall ensures that the heat cannot be transported to the outside. In addition, almost optimal sound insulation is achieved.
  • the insulation insert for the longitudinal wall and for the transverse walls are formed in one piece. Both insulations can be done in one step.
  • the thickness of the insulation inserts for the transverse walls decreases on both sides of the transverse walls against the inside of the stone facing the building.
  • a further advantage of this reduction in width towards the inside of the stone is that at the same time there is still more space available for the concrete backfill and thus a higher static load-bearing capacity of the masonry made with it can be created.
  • a step shape, for example, would also be conceivable as a form for this.
  • the insulation inserts for the transverse walls taper in a wedge shape towards the inside of the stone facing the building. This makes it easier to manufacture the insulation inserts.
  • the width reduction of the insulation inserts for the transverse walls is at least approximately 2: 1 from the outside inwards in the area that laterally encompasses them.
  • a further advantageous embodiment of the formwork block according to the invention can consist in that, with a formwork block length of approx. 500 mm, the maximum width of each insulation insert for a transverse wall is approx. 20 to 40 mm for the area that projects laterally over a transverse wall.
  • the maximum width of each insulation insert for a transverse wall is at least approximately 30 mm for the area that laterally projects beyond a transverse wall.
  • the transverse walls each have a thickness of approximately 50 mm and a distance of 200 mm from each other, which always results in the same spaces for filling with concrete.
  • the wall thicknesses of the longitudinal walls are approx. 45 to 55 mm and the insulation insert, which extends along a longitudinal wall, approx. 50 to 60 mm.
  • each insulation insert covering the transverse walls on the upper side is approximately 10 to 30 mm.
  • each insulation insert covering the transverse walls on the upper side is approximately 15 mm.
  • the concrete filling to be filled can be made in the form of lightweight concrete.
  • a very advantageous development of the invention can be that the insulation inserts for the longitudinal wall and the transverse walls are made of polystyrene. While the filled concrete shrinks after a certain time, the polystyrene material used for the insulation inlays offers the opportunity to compensate for this shrinkage by first pressing it a bit when filling the concrete and expanding back into its old shape after the concrete filling has shrunk. In this way, cavities and thus sound and cold bridges are avoided.
  • a very advantageous embodiment of the invention can also consist in the fact that the transverse walls each have transition areas in the connection area with the longitudinal walls facing the stone top.
  • the transition area is possible in the form of a radius or in a simply beveled form for easier production.
  • the formwork block has two longitudinal walls, which form an outer wall 1 and an inner wall 2. Both longitudinal walls 1 and 2 are approximately 500 mm long, 250 mm high and have a wall thickness of approx. 45 to 55 mm. They are connected to each other at right angles by two transverse walls 3 (dashed line).
  • the transverse walls are each set approx. 100 mm inwards, so that the formwork block approximately forms the shape of an "H" and a total width of the formwork block of approx 300 mm results.
  • the transverse walls 3 are arranged at a distance of approximately 200 mm from one another in relation to the formwork block length of approximately 500 mm. This also results when laying the individual formwork blocks together, i.e. each row offset by half a side length, always the same distance of approx. 200 mm.
  • Both transverse walls 3 are connected flush with the underside of the stone on their underside and extend to a stone height of approx. 170 mm.
  • the transverse walls 3 In their connecting area, the transverse walls 3 have approx. 80 mm high, beveled transition areas 4 directed towards the top of the stone. Because the cross walls only reach the top of the stone in the transition areas, free spaces 5 are created which are useful later for the concrete filling horizontally in the longitudinal direction of the stone.
  • An insulation insert 6 is located on the inside of the outer wall 1. It has the same length and height as the outer wall and is approximately 50 to 60 mm thick Wall thickness.
  • Each insulation insert 7 covers the transverse walls 3 at the top with a height of approximately 15 mm. This dimension, which projects beyond the transverse walls 3, can also vary between approximately 10 and 30 mm.
  • the width of the insulation insert 7 decreases towards the inside of the stone facing the building, in each case on both sides of the transverse walls.
  • Each transverse wall 3 is also surmounted by the insulation insert 7 on both sides of the transverse wall 3 in a range of 20 to 40 mm, but at least approximately 30 mm.
  • the walls 1, 2 and 3 and the insulation inserts 6 and 7 enclose a cavity 8 formed in this way, which is connected to the free spaces 5 formed by adjacent formwork blocks. Due to the uniformly large cavities 8 and the free spaces 5, the concrete is poured in from the top, as is known, after the formwork blocks have been laid. This also makes the insulation inserts 6 and 7 in their position held and do not need to be attached separately to the formwork stone walls.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Revetment (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
EP94106731A 1993-06-04 1994-04-29 Schalungsstein Expired - Lifetime EP0628673B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4318578 1993-06-04
DE4318578A DE4318578A1 (de) 1993-06-04 1993-06-04 Schalungsstein

Publications (2)

Publication Number Publication Date
EP0628673A1 EP0628673A1 (de) 1994-12-14
EP0628673B1 true EP0628673B1 (de) 1997-04-02

Family

ID=6489631

Family Applications (1)

Application Number Title Priority Date Filing Date
EP94106731A Expired - Lifetime EP0628673B1 (de) 1993-06-04 1994-04-29 Schalungsstein

Country Status (6)

Country Link
US (1) US5509245A (es)
EP (1) EP0628673B1 (es)
AT (1) ATE151143T1 (es)
DE (3) DE9308688U1 (es)
DK (1) DK0628673T3 (es)
ES (1) ES2101383T3 (es)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202013102272U1 (de) 2013-05-24 2013-06-06 Baustoffwerke Gebhart & Söhne GmbH & Co. KG Schalungsstein zur Verbindung mit einer Betondecke

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29507580U1 (de) * 1995-05-06 1995-08-10 Gisoton KG, 88317 Aichstetten Schalungsstein
DE29510640U1 (de) * 1995-06-30 1995-12-14 GISOTON Baustoffwerke Gebhart & Söhne GmbH & Co., 88317 Aichstetten Stein, insbesondere Schalungs- oder Blockstein
DE29601827U1 (de) * 1996-02-03 1996-03-14 Gebhart, Siegfried, 88317 Aichstetten Stein, insbesondere Schalungs- oder Blockstein
DE19823657B4 (de) * 1998-05-27 2007-02-01 GISOTON Baustoffwerke Gebhart & Söhne GmbH & Co. Verfahren zum Befüllen von Wandtafeln aus Schalungssteinen
DE19901560A1 (de) 1999-01-16 2000-07-20 Gebhart Siegfried Stein, insbesondere Blockstein
FR2910503A1 (fr) * 2006-12-22 2008-06-27 Patrick Brouille Procede et realisation de construction.
WO2016118047A1 (ru) * 2015-01-20 2016-07-28 Бауд Алиевич БАУДОВ Стеновой блок
CN108505631A (zh) * 2018-04-11 2018-09-07 江南大学 一种隐蜂窝瓷粒保温构造层结构
BE1026597B1 (fr) * 2018-09-10 2020-04-09 Gab Services Sprl Elément de construction

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3204381A (en) * 1962-10-12 1965-09-07 Formbloc Inc Composite insulated building block and wall structure
DE1916400A1 (de) * 1969-03-31 1970-10-08 Kaiser Dipl Ing Wilhelm Schalstein
DE2904850C2 (de) * 1979-02-09 1986-12-04 H-Steinwerk Ernst Eisenblätter KG Betonfertigteile und Wandbaustoffe, 2300 Kiel Hohlblockstein aus Beton
US4380887A (en) * 1980-10-06 1983-04-26 Lee Kenneth S Insulated structural block
EP0073487B1 (en) * 1981-08-31 1988-07-20 Kabushiki Kaisha Toshiba Method for manufacturing three-dimensional semiconductor device
US4498266A (en) * 1982-06-22 1985-02-12 Arnold Perreton Concrete block and hollow insulating insert therefor
US4819396A (en) * 1982-07-07 1989-04-11 Cruise Thomas E Insulated concrete masonry unit with low density heat bridges
FR2540538B1 (fr) * 1983-02-07 1987-04-10 Aspach Tuileries Pont Procede de construction d'une structure de maconnerie isotherme, brique, hourdis et poutrelle profilee pour la mise en oeuvre de ce procede
US4856249A (en) * 1983-09-29 1989-08-15 Nickerson David L Insulated building block
US4769964A (en) * 1984-06-14 1988-09-13 Johnson Stanley D Self-aligned and leveled, insulated, drystack block
DE3432925A1 (de) * 1984-08-03 1986-02-13 Siegfried 7971 Aichstetten Gebhart Schalungsstein
US4854097A (en) * 1988-02-01 1989-08-08 Juan Haener Insulated interlocking building blocks
US4982544A (en) * 1988-12-12 1991-01-08 Pomico International, Inc. Module and method for constructing sealing load-bearing retaining wall

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202013102272U1 (de) 2013-05-24 2013-06-06 Baustoffwerke Gebhart & Söhne GmbH & Co. KG Schalungsstein zur Verbindung mit einer Betondecke
EP2816168A2 (de) 2013-05-24 2014-12-24 Baustoffwerke Gebhart & Sohne Gmbh & Co. Kg Schalungsstein zur Verbindung mit einer Betondecke

Also Published As

Publication number Publication date
EP0628673A1 (de) 1994-12-14
DK0628673T3 (da) 1997-08-04
DE4318578A1 (de) 1994-12-08
US5509245A (en) 1996-04-23
DE9308688U1 (de) 1993-08-19
DE59402276D1 (de) 1997-05-07
ES2101383T3 (es) 1997-07-01
ATE151143T1 (de) 1997-04-15

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