EP0315763B1 - Vorrichtung zum Verbinden der freien Aderenden eines Adernbündels - Google Patents

Vorrichtung zum Verbinden der freien Aderenden eines Adernbündels Download PDF

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Publication number
EP0315763B1
EP0315763B1 EP88115738A EP88115738A EP0315763B1 EP 0315763 B1 EP0315763 B1 EP 0315763B1 EP 88115738 A EP88115738 A EP 88115738A EP 88115738 A EP88115738 A EP 88115738A EP 0315763 B1 EP0315763 B1 EP 0315763B1
Authority
EP
European Patent Office
Prior art keywords
grooves
carrier plate
core support
carriage
baseplate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP88115738A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0315763A3 (en
EP0315763A2 (de
Inventor
Christoph Rücker
Wolfgang Thorwesten
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wincor Nixdorf International GmbH
Original Assignee
Wincor Nixdorf International GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19873738498 external-priority patent/DE3738498A1/de
Application filed by Wincor Nixdorf International GmbH filed Critical Wincor Nixdorf International GmbH
Publication of EP0315763A2 publication Critical patent/EP0315763A2/de
Publication of EP0315763A3 publication Critical patent/EP0315763A3/de
Application granted granted Critical
Publication of EP0315763B1 publication Critical patent/EP0315763B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5147—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool
    • Y10T29/5148—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool including severing means
    • Y10T29/515—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool including severing means to trim electric component
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53217—Means to simultaneously assemble multiple, independent conductors to terminal

Definitions

  • the invention relates to a device for connecting the free wire ends of a wire bundle by temperature-assisted pressing of a material strip that can be glued or welded to the plastic sheathing of the individual wires onto the wire ends lying parallel to one another, comprising a base plate, a wire support detachably held on the base plate, and a pressure device with a vertical adjustable base plate for a press ram.
  • a device of the type mentioned above which presses a film strip onto the wires aligned in the wire support by means of a hydraulically driven, heated ram in order to glue or weld the film strip to the sheaths of the wires and thus to a specific sequence of the wires fix. Pressure time and temperature of the ram can be set on a circuit.
  • the wire support is designed as a sorting comb and is placed on a carrier element. This carrier element contains four holes on its underside, which together with four bolts located on the base plate define an exact working position of the wire support. The positioning of the support element is cumbersome because the bolts and the bores in the support element that receive them are not visible during the positioning process. Furthermore, by connecting the free wire ends in this machine, you get a cable strip with parallel aligned connected wires, which, however, are usually not the same length and in one the production expensive further operation must be cut to the same length.
  • the position of the ram is set in the pressure position via height stops.
  • the contact pressure is therefore not defined, but varies with different wire sizes. However, too little pressure can result in individual wires not being properly connected to the film strip, which would require expensive post-processing. Damage to the wires is possible if the pressure is too high.
  • a defined contact pressure is therefore necessary during the connection process in order to ensure a reliable, reproducible connection of the wires.
  • the invention has for its object to provide a device of the type mentioned, which allows a safe and reproducible connection of the wires in such a way that the ribbon cable end thus formed can be attached to a connector without another operation.
  • the object is achieved in that the press ram is movably mounted on the carrier plate parallel to the pressing direction against spring force, and that a cutting device is arranged on the carrier plate for severing the wire ends projecting beyond the material strip.
  • the cutting device preferably comprises a knife fastened to the carrier plate, the cutting edge of which is located between the rest position and the pressing position of the pressing surface of the press ram, the wire support having a cutout for receiving the knife during the pressing process.
  • the wires are clamped during the pressing process by the pressure surface of the press ram in the wire support and connected to one another via the material strips and, when the carrier plate is brought closer to the base plate, severed by the knife perpendicular to its longitudinal direction.
  • This has the advantage that the connected wire ends form a straight edge, to which a plug can be attached without further work.
  • the ram Since the ram is adjustable against spring force, it is in contact with the strands during the connection process with the pressure force defined by the spring tension, so that reliable, reproducible cable connections can be created regardless of the respective wire thickness.
  • a sliding guide is attached to the base plate, which enables the wire support arranged on a slide to be moved parallel to the base plate between a working position in which the wire support is aligned with the press ram and a preparation position in which the wire support is positioned can be inserted into and removed from the device or in which the wire bundle can be inserted and removed.
  • the sliding guide is easy to implement in such a way that the slide is guided on rails arranged on the base plate or a base plate of the sliding guide via a tongue and groove guide, the working position being defined by a stop located in the sliding path.
  • the slide can have roller or ball bearings to make it easier to move.
  • one rail is extended towards the preparatory position relative to the other by at least the length of the slide measured in the sliding direction and connected at its end projecting beyond this to a bar directed perpendicular to the rails .
  • the slide is inserted from the side along the bar, so that when the grooves and tongues of the guide and slide are aligned, the slide can be inserted into the guide without the risk of jamming due to inaccurate alignment of the slide relative to the guide.
  • the carriage contains passages parallel to the pressing direction, which are aligned in the working position of the carriage with recesses formed in the base plate of the sliding guide and bolts arranged on the carrier plate.
  • the bushings in the slide and the depressions in the base plate are penetrated by bolts arranged on the carrier plate.
  • the wires When handling the wire support, the wires can be accidentally released from the wire support by pulling on the wire bundle when the wires are inserted. This can be prevented by arranging a clamp or strain relief to fix the wire bundle on the slide.
  • At least the side of the wire support which points from the cutout intended for receiving the knife in the direction of the wire ends to be cut off, has clamping grooves for holding the cut-off wire ends.
  • the holding device be opposite the bottom of the groove on the top of the wire support arranged grooves is deeper and that the grooves each have a constant deep groove base in a first section directed towards the wire ends for unclamped separation of the wires, which drops to a greater depth in a second section facing the holding device, in which the width the grooves are so much smaller than the wire cross section that the wires can be clamped in the groove.
  • the wires are formed by the lower position of the holding device relative to the bottom of the groove on the top of the wire support Grooves biased towards the bottom of the groove and thereby clamped in the groove section with the deeper bottom of the groove. In this way, the wires are clamped between the deeper groove section of the wire support and the clamping grooves of a downstream clamping support for the wires and are thus securely held in the groove section of the wire support provided for separating the wires.
  • the slot profile is at least approximately V-shaped.
  • the wire support is advantageously designed such that the depth of the groove base in the first section corresponds essentially to half the wire diameter.
  • a sorting comb with comb grooves for the presorting of at least two cores per comb groove is arranged between the holding device and the wire support, the groove base of the comb grooves being located below the groove base of the wire support.
  • This sorting comb enables the wires to be pre-sorted, for example, according to certain color codes applied to the sheathing, which simplify the sorting of the individual wires into the grooves of the wire support.
  • the prestressing of the wires towards the bottom of the slot of the wire support and securing the wires against a pull on the wire bundle can be combined with one another in an advantageous manner if the holding device is designed as a strain relief.
  • the device shown in Figures 1 to 3 comprises a base plate 10 to which two guide rods 12 are fastened perpendicular to it.
  • a support plate 14 directed parallel to the base plate 10 for a press ram 16 is vertically displaceably mounted.
  • a pressure medium-operated working cylinder 18 is used, which is arranged on a cover plate 20 connected to the upper ends of the guide rods 12 and whose piston rod 22 passes through the cover plate 20 parallel to the guide rods 12 and engages on the carrier plate 14.
  • the press ram 16 is guided on the carrier plate 14 with the aid of bolts 24 directed parallel to the guide rods 12, which penetrate bores 26 in the carrier plate and are secured against falling out of the bore 26 by a collar 28 at the upper end.
  • the ram 16 is biased downward by two helical compression springs 30 from the carrier plate 14.
  • the helical compression springs 30 surround the bolts 24 and engage with their end near the carrier plate 14 in a coaxial to the bore 26 and compared to this larger-diameter recess 32.
  • the ram 16 can be heated in a manner not shown, for example by resistance heating.
  • a knife 36 is also arranged on a block 34 in such a way that it is close to and parallel to a side surface 38 of the rectangular press ram 16, the cutting edge 40 of the knife 36 being shown in FIG. 1 and 2 shown rest position of the ram 16 is above the pressure surface 42 of the ram.
  • the purpose of this arrangement is explained in more detail below.
  • a sliding guide is arranged for a carriage, generally designated 46, which carries a wire support 48.
  • the sliding guide consists of a rectangular base plate 50 resting on the base plate 10, along the longitudinal sides of which two guide rails 52 and 54 are arranged.
  • the guide rails 52 and 54 each have a groove 56 or 58 on their mutually facing sides, which are each intended to receive a spring 60 or 62 formed on the sliding carriage 46.
  • the guide rails 52 and 54 are connected to one another by a stop bar 64 which extends along the shorter rectangular side of the base plate 50.
  • a guide bar 66 extends along the rectangular side of the base plate 50 opposite the stop bar 64 and is only connected to the guide rail 54.
  • the other guide rail 52 is shorter than the guide rail 54 by an amount A which is at least equal to the width B of the carriage 46, so that an opening is formed between the free end of the guide rail 52 and the guide bar 66 through which the carriage 46 transversely can be inserted into the sliding guide 44 to the longitudinal direction of the guide rails 52, 54.
  • a button 68 fastened on the upper side thereof serves for easier handling of the slide 46.
  • the carriage 46 In order to lock the carriage 46 in its working position and thus prevent the wire support 48 from slipping while the pressing die 16 is being pressed, the carriage 46 has two through-bores 70 directed near two diagonally opposite corners perpendicular to its surface, which in the end position of the Align carriage 46 with recesses 72 in the base plate 50 of the sliding guide 44 and with pins 74 arranged on the underside of the carrier plate 14.
  • the pins 74 reach through the bores 70 of the slide 46 into the recesses 72 in the base plate 50 and thus immobilize the slide 46 in its working position.
  • the cuboid wire support 48 comprises two sections 76 and 78, which are separated from one another by an upwardly open slot 80.
  • the section 76 has on its surface a plurality of parallel groove-shaped depressions 82 arranged next to one another, into which wires 84 of a cable 91 or wire bundle can be inserted, which are to be connected to one another by a film strip 86.
  • each groove-shaped depression 82 is continued by a clamping groove 88 which is trapezoidal in cross section and in which the end section 92 of the respective wire 84 is clamped (FIG. 6).
  • On The carriage 46 is also arranged a cable clamp 90 shown in FIG.
  • the device described so far works as follows: The carriage 46 is inserted laterally with the wire support 48 already fitted in the sliding guide.
  • the lateral recess in the sliding guide 44 which was created by shortening the guide rail 52 relative to the other guide rail 54, is used for this purpose.
  • the springs 62 of the carriage 46 have engaged in the grooves 58 of the guide rail 54, the carriage is pushed into the working position defined by the stop 64.
  • the support plate 14 is lowered with the heated press ram 16 by actuating the working cylinder 18.
  • the bolts 74 arranged on the support plate 14 penetrate the bushings 70 of the carriage 46 and the depressions 72 in the base plate 50 of the guide 44 and thereby hold the wire support 48 in the working position during the pressing process.
  • the pressure surface 42 of the heated press die 16 presses the film strip 86 lying thereon onto the wires 84 aligned in the wire support 48, the film strip 86 being welded or glued to the wires 84.
  • FIGS. 7 to 9 show a further embodiment of a carriage with wire supports, which is explained in more detail below, the same parts again being provided with the same reference numerals.
  • the rectangular slide 46 shown in FIG. 7 carries at one end the holding device or cable clamp 90 designed as a strain relief for the cable 9 or wire bundle 91.
  • a sorting comb 96 is arranged between the holding device 90 and the first section 76 of the wire support 48. This has on its upper side parallel grooves 98 in which the wires emerging from the cable 91 are pre-sorted into smaller wire bundles which may be arranged according to color.
  • the first section 76 of the wire support 48 has on its upper side a plurality of grooves 82 which are directed parallel to one another and which are directed parallel to the comb grooves 98 of the sorting comb 96.
  • a groove 82 on section 76 is assigned to each core of a core bundle coming from sorting comb 96.
  • the groove base 100 of the grooves 82 is parallel to the surface of the wire support 48, the depth T2 of the grooves being approximately equal to half the wire diameter.
  • the groove base 100 of the grooves 82 of the first section 76 of the wire support 48 falls towards the sorting comb 96 in a region of length L from the lower depth T2 to a greater depth T1 (FIG. 9).
  • the profile of the grooves 82 is V-shaped, the width of which is somewhat larger at the upper end and smaller in depth T1 than the wire diameter.
  • the wires are clamped in the slot section with the length L in the slots 82. Since the groove bottom of the comb grooves 98 is deeper than the groove bottom 100 of the grooves 82 directed towards the sorting comb 96 (FIG. 8), the wires are drawn into the grooves 82.
  • the wires are not clamped in the slot section facing the wire ends with the slot depth T2, but are isolated only for the application of a strip of material.
  • the second section 78 with V-shaped clamping grooves 88 is arranged downstream of the first section 76 of the wire support 48. These are directed parallel to the grooves 98, 82 of the sorting comb 96 or the first section 76. The free wire ends of the individual wires in the first section 76 are clamped in this second section 78. The veins are therefore between the groove section with the Length L of the grooves 82 and the clamping grooves 88 clamped, whereby the wires are securely fixed in the separation area of the grooves 82. Between the first section 76 and the second section 78 of the wire support 48, a space 80 is again formed for receiving the cutting knife 36.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Wire Processing (AREA)
  • Basic Packing Technique (AREA)
  • Shearing Machines (AREA)
  • Processing Of Terminals (AREA)
  • Manufacture Of Motors, Generators (AREA)
EP88115738A 1987-11-12 1988-09-23 Vorrichtung zum Verbinden der freien Aderenden eines Adernbündels Expired - Lifetime EP0315763B1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE19873738498 DE3738498A1 (de) 1987-11-12 1987-11-12 Vorrichtung zum verbinden der freien aderenden eines adernbuendels
DE3738498 1987-11-12
DE3826741A DE3826741C1 (ko) 1987-11-12 1988-08-05
DE3826741 1988-08-05

Publications (3)

Publication Number Publication Date
EP0315763A2 EP0315763A2 (de) 1989-05-17
EP0315763A3 EP0315763A3 (en) 1990-02-21
EP0315763B1 true EP0315763B1 (de) 1992-06-24

Family

ID=25861742

Family Applications (1)

Application Number Title Priority Date Filing Date
EP88115738A Expired - Lifetime EP0315763B1 (de) 1987-11-12 1988-09-23 Vorrichtung zum Verbinden der freien Aderenden eines Adernbündels

Country Status (4)

Country Link
US (1) US4885838A (ko)
EP (1) EP0315763B1 (ko)
JP (1) JPH01137580A (ko)
DE (2) DE3826741C1 (ko)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106099603A (zh) * 2016-07-29 2016-11-09 珠海雷克斯电子科技有限公司 一种数据线全自动生产线

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US5363549A (en) * 1993-07-30 1994-11-15 E. D. Design Manufacturing Cable laminating and terminating system
US5525188A (en) * 1994-10-17 1996-06-11 Molex Incorporated Apparatus for taping multiple electrical cables
JP4070805B2 (ja) * 1994-10-31 2008-04-02 ザ ウィタカー コーポレーション プラグ組立体型の電気コネクタ
US5571035A (en) * 1994-10-31 1996-11-05 The Whitaker Corporation Divergent load bar
JP2942981B2 (ja) * 1995-04-20 1999-08-30 モレックス インコーポレーテッド 電気コネクタハーネスの結束方法および装置
JP2942983B2 (ja) * 1995-05-25 1999-08-30 モレックス インコーポレーテッド 電線結束装置
JP3922565B2 (ja) * 2002-04-25 2007-05-30 矢崎総業株式会社 回路体の樹脂成形パネル配索方法及び真空成形金型
US9032620B2 (en) * 2008-12-12 2015-05-19 Nuovo Pignone S.P.A. Method for moving and aligning heavy device
CN102637988B (zh) * 2012-04-05 2013-11-13 东莞市三信精密机械有限公司 线缆连接器自动加工焊接组装机
CN102931565B (zh) * 2012-10-19 2014-11-26 东莞市三信精密机械有限公司 全自动线缆加工设备
CN103433729B (zh) * 2013-08-31 2016-06-01 浙江联宜电机股份有限公司 一种电机连接头与电机压接工装
CN105234919B (zh) * 2015-11-06 2017-03-22 国家电网公司 设备线夹自动标孔装置
CN105921930B (zh) * 2016-06-08 2017-12-08 珠海雷克斯电子科技有限公司 一种组合夹具自动分离翻转机
CN106734768B (zh) * 2017-01-12 2018-07-27 东莞市三信精密机械有限公司 高稳定性的简易型自动焊线机及其焊接方法
CN108748847B (zh) * 2018-04-24 2020-08-25 歌尔股份有限公司 一种料带废料自动去除装置
CN109411992B (zh) * 2018-12-13 2023-11-24 东莞市超日自动化设备科技有限公司 排线整线均分方法及其装置
CN110994479A (zh) * 2019-12-26 2020-04-10 台州森多环保设备科技有限公司 一种稳定进线多功能剥线机
CN112139796A (zh) * 2020-10-23 2020-12-29 苏州润迈德医疗科技有限公司 一种自动压置弹片的工装系统及方法
CN115693532B (zh) * 2022-11-09 2023-09-01 广东省水利水电第三工程局有限公司 一种用于钢管架的临时电缆安全快速挂扣

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106099603A (zh) * 2016-07-29 2016-11-09 珠海雷克斯电子科技有限公司 一种数据线全自动生产线
CN106099603B (zh) * 2016-07-29 2018-09-11 珠海雷克斯电子科技有限公司 一种数据线全自动生产线

Also Published As

Publication number Publication date
JPH01137580A (ja) 1989-05-30
DE3872352D1 (de) 1992-07-30
EP0315763A3 (en) 1990-02-21
EP0315763A2 (de) 1989-05-17
US4885838A (en) 1989-12-12
JPH0313713B2 (ko) 1991-02-25
DE3826741C1 (ko) 1990-02-22

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