CN109016843B - 用于织物的数字印刷和修整方法 - Google Patents

用于织物的数字印刷和修整方法 Download PDF

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CN109016843B
CN109016843B CN201810750581.9A CN201810750581A CN109016843B CN 109016843 B CN109016843 B CN 109016843B CN 201810750581 A CN201810750581 A CN 201810750581A CN 109016843 B CN109016843 B CN 109016843B
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路易吉·米利尼
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Dover Europe Sarl
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Abstract

用于织物的数字印刷和修整的方法(1a、1b)，包括：‑把织物(2)从第一卷轴(3)退绕的步骤，‑补偿速度并且铺开织物(2)用于把织物(2)定位在设置有在其上发生数字印刷步骤的支撑装置的传送带(5)上的步骤，‑干燥织物(2)的步骤，‑把织物(2)缠绕至第二卷轴(11)上的步骤，这些步骤在相对于彼此依次布置的相应的站中进行，并且织物(2)横向于传送带(5)连续地经过它们，具有多个设置有印刷头的杆，印刷头被用电子仪器控制并且与传送带(5)的运动同步化。

Description

用于织物的数字印刷和修整方法
本申请是申请日为2011年9月30日，申请号为201180056317.1，发明名称为“用于织物和类似物的数字印刷和修整方法”的申请的分案申请。
技术领域
本发明涉及用于织物和类似物的数字印刷和修整方法。
背景技术
常规的用于织物的数字印刷和修整的方法以用于常规印刷的已经在之前变成亲水性的以允许常规印刷膏渗透的织物开始，由独立于彼此实施的步骤的顺序组成。
更精确地，该顺序包括：制备用于数字印刷的织物的步骤，其中用于常规印刷的织物被适合的物质浸渍以能够实现颜色的固定以然后被干燥；印刷步骤，其中织物被印刷和干燥；汽蒸步骤，其中织物被放置在汽蒸室中，根据织物的类型并且根据所使用的印刷油墨的类型，持续可以从十至三十分钟变化的时间；洗涤步骤，其中织物被洗涤以除去过量的油墨；以及干燥步骤，其中织物被干燥。
这种常规方法遭受显示有限的生产率的缺点，这是因为单个步骤独立于彼此发生的事实。
为了加速印刷的方法，已知的技术是使洗涤步骤和干燥步骤连续地发生。然而，这种加速方法的尝试不足以充分地减少处理时间。
发明的公开内容
本发明的目标在于提供比常规的数字印刷和修整的方法快的、同时增加系统的生产率的用于织物的数字印刷和修整的方法。
在该目标内，本发明的一个目的在于提供简单的并且有效的用于织物的数字印刷和修整的方法，并且同时确保当与已知技术的成本比较时，实施系统的低成本以及在经济上有利的生产成本。
本发明的另一个目的是提供尽可能限制来自操作者的人工干预的用于织物的数字印刷和修整的方法。
本发明的另一个目的是提供用于织物的数字印刷和修整的方法，该方法由于其特殊的实施特征，能够提供在使用中的可靠性和安全性的最宽的保证。
本目标以及这些和其他的目的将在下文变得更明显，通过用于织物和类似物的印刷和修整的方法来实现，该方法的特征在于，该方法包括：把织物从第一卷轴退绕的步骤，补偿速度并且铺开所述织物以把所述织物定位在设置有在其上发生数字印刷步骤的支撑装置的传送带上的步骤，随后是干燥所述织物的步骤以及把所述织物缠绕至第二卷轴上的步骤，各所述步骤在相对于彼此依次布置的相应的站中进行，并且所述织物连续地经过所述站，横向于所述传送带，具有多个设置有印刷头的杆，印刷头被用电子仪器控制并且与所述传送带的运动同步化。
本申请还提供了以下内容：
1)一种用于织物和类似物的数字印刷和修整方法，其特征在于，所述方法包括：把织物从第一卷轴退绕的步骤，补偿速度并且铺开所述织物以把所述织物定位在设置有在其上发生数字印刷步骤的支撑装置的传送带上的步骤，随后是干燥所述织物的步骤以及把所述织物缠绕至第二卷轴上的步骤，各所述步骤在相对于彼此依次布置的相应的站中进行，并且所述织物连续地经过所述站，横向于所述传送带，具有多个设置有印刷头的杆，所述印刷头被用电子仪器控制并且与所述传送带的运动同步化。
2)根据项1)所述的方法，其特征在于，所述支撑装置是粘合剂类型的。
3)根据项1)所述的方法，其特征在于，所述印刷头是压电喷墨类型的。
4)根据前述项中的一项或多项所述的方法，其特征在于，所述印刷头以使得覆盖所述传送带的宽度并且允许连续印刷的方式布置在所述杆中的每一个上。
5)根据前述项中的一项或多项所述的方法，其特征在于，所述方法包括把从所述第一卷轴退绕的所述织物浸没在容纳适合于促进把油墨固定在所述织物上的水溶液的罐中的步骤，所述浸没步骤包括在所述退绕步骤和所述速度补偿和铺开步骤之间。
6)根据前述项中的一项或多项所述的方法，其特征在于，所述水溶液包含选自由pH稳定化合物和盐构成的组的至少一种或多种物质。
7)根据前述项中的一项或多项所述的方法，其特征在于，所述方法包括以使得把所述水溶液的过量部分从所述织物的纤维消除的方式挤压浸渍有所述水溶液的所述织物的步骤，所述挤压步骤包括在所述浸没步骤和所述速度补偿和铺开步骤之间。
8)根据前述项中的一项或多项所述的方法，其特征在于，所述方法包括通过汽蒸室汽蒸浸渍有所述水溶液的所述已印刷的织物以把所述油墨固定于所述织物的步骤，所述汽蒸步骤包括在所述数字印刷步骤和所述干燥步骤之间。
9)根据前述项中的一项或多项所述的方法，其特征在于，所述方法包括洗涤所述已印刷的并且已汽蒸的织物的步骤，所述洗涤步骤适合于从所述织物消除所述油墨的过量部分，所述洗涤步骤包括在所述汽蒸步骤和所述干燥步骤之间。
附图简述
本发明的另外的特征和优点将从用于织物和类似物的印刷和修整的方法的两个优选的但是不排他的实施方案的详细描述变得更明显，实施方案以非限制性的实例的方式在附图中图示，在附图中：
图1是根据本发明的根据用于织物和类似物的印刷和修整的方法的第一实施方案的系统的示意性侧视图；
图2是相应于在图1中示出的系统的印刷步骤的站的放大比例尺详图；
图3是从在图2中示出的站的上方的示意性平面图；
图4是根据本发明的根据用于织物和类似物的印刷和修整的方法的第二实施方案的系统的示意性侧视图。
实施本发明的方式
参照附图，根据本发明的用于织物和类似物的印刷和修整的方法的第一实施方案通过系统来进行，系统在图1中通常由参考数字1a指定，并且包括把织物2从第一卷轴3退绕的步骤，补偿速度并且在适合的站4中把织物2铺开以用于把织物2定位在设置有在其上发生数字印刷步骤的例如粘合剂类型的支撑装置的传送带5上的步骤。
有利地，与传送带5横向地，具有多个设置有印刷头7的杆6，印刷头7被用电子仪器控制并且与传送带5的运动同步化。
更精确地，印刷头7是压电喷墨类型的并且以使得覆盖传送带5的宽度并且允许连续印刷的方式定位在杆6中的每一个上。
然后，提供干燥织物2的步骤以及把其缠绕至第二卷轴11上的步骤。该干燥步骤可以在汽蒸室12或类似物中使用热空气来发生。
不同地，在图4中示出其相应的系统1b的第二实施方案中，在退绕站和印刷站之间，可以提供把从第一卷轴3退绕的织物2浸没在容纳包含适合于在下文描述的后续的汽蒸步骤中促进把油墨固定在织物2上的选自由pH稳定化合物和盐构成的组的至少一种或多种物质的水溶液9的罐8中的步骤。
便利地，在上文提到的浸没之后，提供通过一对压机辊子10以使得把水溶液9的过量部分从织物2的纤维消除的方式挤压浸渍有水溶液9的织物2的步骤。
在数字印刷步骤之后，提供通过汽蒸室12以使得把油墨固定于织物2的方式汽蒸已印刷的并且已浸渍有水溶液9的织物2的步骤。
在本步骤中，织物2保留相似于之前的步骤的湿度水平的湿度水平，并且考虑到本步骤以其发生的被包括在1至100米每分钟之间的速度，使得加速颜色向织物2的纤维中渗透的过程。
此外，由于在大气压的条件下适合于该过程的蒸汽温度，对于将织物2保持在汽蒸室12中10至40秒以获得所需要的固定来说是足够的。
便利地，汽蒸室12根据印刷步骤的最高速度定尺寸，从而确保织物2保持在汽蒸室12内部足够的时间。
然后，可以提供洗涤已印刷的并且已汽蒸的织物2的步骤，该步骤适合于借助于浸没在适合的罐13中把油墨的过量部分从织物2消除。
织物2然后通过两个适合的机器14和15干燥并且带回至其初始的尺寸或其被简单地干燥并且然后再缠绕至卷轴11上。
总而言之，在所提出的实施方案二者中，根据本发明的方法包括在相对于彼此依次布置的相应的站中进行的步骤的顺序，且织物2连续地经过它们全部。
更精确地，关于第一实施方案，根据本发明的数字印刷和修整的连续方法适合于例如用酸或分散油墨印刷的织物，并且，关于第二实施方案，根据本发明的数字印刷和修整的连续方法适合于例如用反应性油墨例如一氯三嗪/二氯三嗪和乙烯砜印刷的织物。
在实践中，已经发现，根据本发明的用于织物和类似物的数字印刷和修整的方法实现意图的目标和目的，因为其比常规的数字印刷方法更快。
根据本发明的方法的另一个优点包括作为干燥过程的数量的减少和蒸发时间的减少的结果，其能够实现能量节约。
根据本发明的方法的另外的优点包括由于过程的连续性，消除了为了获得所需要的产品，织物在多个必需的步骤之间的运动。
因此设想的用于织物和类似物的印刷和修整的方法可以有许多修改和变化形式，其全部在所附的权利要求的范围内。
例如，代替在输入中和在输出中使织物在卷轴上，织物可以被布置在片材中。
此外，所有细节可以用其他技术上等效的要素代替。
在实践中，所采用的材料(只要它们与特定的用途相容)以及可能的尺寸和形状可以根据要求是任何。
本申请要求其优先权的意大利专利申请第MT2010A002176号的公开内容通过引用并入本文。
如果在任何权利要求中提到的技术特征后面是参考符号，那么那些参考符号已经为了增加权利要求的可理解性的唯一目的被包括，并且因此这样的参考符号对作为实例由这样的参考符号指定的每个要素的解释不具有任何限制影响。

Claims (12)

1.一种用于织物的数字印刷和修整方法，其特征在于，所述方法包括：
把织物从第一卷轴退绕的步骤，
补偿速度并且铺开所述织物以把所述织物定位在设置有在其上发生数字印刷步骤的粘合剂类型的支撑装置的传送带上的步骤，随后是
干燥所述织物的步骤，以及
把所述织物缠绕至第二卷轴上或者把所述织物布置在片材中的步骤，
各所述步骤在相对于彼此依次布置的相应的站中进行，并且所述织物连续地经过所述站，
横向于所述传送带，具有多个设置有多个压电喷墨印刷头的杆，所述多个压电喷墨印刷头被用电子仪器控制并且与所述传送带的运动同步化，
其中，所述多个压电喷墨印刷头以使得覆盖所述传送带的宽度并且允许连续印刷的方式布置在所述杆中的每一个上。
2.根据权利要求1所述的方法，其特征在于，所述方法包括把从所述第一卷轴退绕的所述织物浸没在容纳适合于促进把油墨固定在所述织物上的水溶液的罐中的步骤，所述浸没步骤包括在所述退绕步骤和所述速度补偿和铺开步骤之间。
3.根据权利要求2所述的方法，其特征在于，所述水溶液包含选自由pH稳定化合物和盐构成的组的至少一种或多种物质。
4.根据权利要求2所述的方法，其特征在于，所述方法包括以使得把所述水溶液的过量部分从所述织物的纤维消除的方式挤压浸渍有所述水溶液的所述织物的步骤，所述挤压步骤包括在所述浸没步骤和所述速度补偿和铺开步骤之间。
5.根据权利要求2所述的方法，其特征在于，所述方法包括通过汽蒸室汽蒸浸渍有所述水溶液的已印刷的织物以把所述油墨固定于所述织物的步骤，所述汽蒸步骤包括在所述数字印刷步骤和所述干燥步骤之间。
6.根据权利要求5所述的方法，其特征在于，所述方法包括洗涤已印刷的并且已汽蒸的织物的步骤，所述洗涤步骤适合于从所述织物消除所述油墨的过量部分，所述洗涤步骤包括在所述汽蒸步骤和所述干燥步骤之间。
7.根据权利要求5所述的方法，其特征在于，在所述汽蒸步骤中，所述织物保留相似于之前的步骤的湿度水平的湿度水平，并且从而加速颜色向所述织物的纤维中渗透的过程。
8.根据权利要求7所述的方法，其特征在于，在所述汽蒸步骤中，所述织物的速度在1至100米每分钟之间。
9.根据权利要求8所述的方法，其特征在于，所述织物保持在所述汽蒸室中10至40秒。
10.根据权利要求9所述的方法，其特征在于，所述干燥步骤将所述织物带回至其初始的尺寸。
11.根据权利要求1所述的方法，其特征在于，所述方法是适合于用酸性油墨或分散油墨印刷的织物的数字印刷和修整的连续方法。
12.根据权利要求1所述的方法，其特征在于，所述方法是适合于用反应性油墨印刷的织物的数字印刷和修整的连续方法。
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