CN105544233A - 剥离强力高的高支纯棉无甲醛光亮粘合衬及其生产方法 - Google Patents

剥离强力高的高支纯棉无甲醛光亮粘合衬及其生产方法 Download PDF

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CN105544233A
CN105544233A CN201610067985.9A CN201610067985A CN105544233A CN 105544233 A CN105544233 A CN 105544233A CN 201610067985 A CN201610067985 A CN 201610067985A CN 105544233 A CN105544233 A CN 105544233A
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曹平
王春梅
朱红耀
黄新华
曾燕
吴亮亮
宋志亚
毛靖
黄�俊
姜伟
杨静新
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NANTONG HAIHUI GARMENT ACCESSORIES Co Ltd
Nantong University
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Nantong University
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Abstract

本发明公开了一种剥离强力高的高支纯棉无甲醛光亮粘合衬及其生产方法，涂层表面光亮；游离和水解甲醛＜20mg/kg；热熔胶点剥离强力≥10N；经纬向水洗尺寸变化率为-1.0%～0.5%；皂洗牢度≥4-5级。本发明粘合衬无甲醛，加工服装更健康安全，粘合衬表面光亮，提升了粘合衬品质档次，外观检验时能很容易地检出漏点、漏涂等疵点，确保服装企业不发生因使用未检出疵点粘合衬制成服装产品会产生降等损失；粘合衬剥离强力高，经纬向缩水率小，色牢度好，不会因为粘合衬的色牢度差，而降低高档服装品质，生产方法易操作就，对环境友好。

Description

剥离强力高的高支纯棉无甲醛光亮粘合衬及其生产方法
本申请是申请号：201510021033.9、申请日：2015.1.16、名称为“一种高支纯棉无甲醛光亮粘合衬及其生产方法”的分案申请。
技术领域
本发明涉及一种高支纯棉无甲醛光亮粘合衬及其生产方法。
背景技术
现有的粘合衬，表面暗淡，外观检验时，漏点、漏涂等疵点有时不容易全部检验出，服装企业使用未检出疵点粘合衬制成服装产品会产生降等损失；部分热熔胶点粘合牢度不高，发生掉粉，降低剥离强力；有些有色粘合衬色牢度差，降低高档服装品质，甚至降等；影响高档粘合衬的使用性能和使用效果。
发明内容
本发明的目的在于提供一种涂层表面光亮；游离和水解甲醛＜20mg/kg；热熔胶点剥离强力≥10N；经纬向水洗尺寸变化率为-1.0%～0.5%；皂洗牢度≥4-5级的高支纯棉无甲醛光亮粘合衬及其生产方法。
本发明的技术解决方案是：
一种高支纯棉无甲醛光亮粘合衬，其特征是：涂层表面光亮；游离和水解甲醛＜20mg/kg；热熔胶点剥离强力≥10N；经纬向水洗尺寸变化率为-1.0%～0.5%；皂洗牢度≥4-5级。
坯布为高支织物，是下列二种规格中的一种：第一种门幅为48.5英寸、纱支数为60s×60s、密度为68×51根/英寸，第二种门幅为48.5英寸、纱支数为80s×80s、密度为80×50根/英寸。
一种高支纯棉无甲醛光亮粘合衬的生产方法，其特征是：依次包括坯布翻缝、烧毛、漂白、染色、后处理、无甲醛树脂防缩整理、光亮粉点涂层、机械预缩步骤；在无甲醛树脂防缩整理与机械预缩步骤之间进行光亮粉点涂层处理；
光亮粉点涂层处理依次包括平幅进布、1号油热辊220~255℃预热、2号油热辊220~260℃预热、雕刻辊HDPE热熔胶粉点涂层、3号油热辊230~260℃加热、采用功率为1000~3000W的红外管进行红外烘融、镜面辊轧光、拉幅定形、温度≤25℃水冷却、卷装步骤；雕刻辊目数为35目，织物粉点涂层量20±1g/m2，防止反面渗透；粉点涂层采用过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，轧光辊辊内循环65~85℃热水；进布速度为24~26m/min。
坯布为灰色织物，采用还原染料染色，染色工艺流程与条件为：
平幅进布→均匀轧车浸轧染液→两排红外线预烘→两组70～80℃热风预烘→一组锡林烘干→落布→均匀轧车浸轧还原液→102℃下还原蒸箱汽蒸2min→两格5~30℃冷水洗→透风氧化→用含27.5%双氧水0.5～1g/L的氧化液氧化→用浓度2～3g/L的皂煮剂进行两格皂煮→六格平洗糟逐格倒流水洗，每格温度分别为90～95℃、80～90℃、70～80℃、70～80℃、60～70℃、5~30℃冷流水→5~30℃冷水洗→两排共24只锡林烘干→落布；其中染液组成为：
还原黑RB10g/L
还原棕BR7g/L
还原橄榄绿T1g/L
其余为水；
还原液组成为：
氢氧化钠18～20g/L
85%含量的保险粉16～18g/L
其余为水。
无甲醛树脂防缩整理时，整理液的组成为：
ArkofixNZF180~200g/L
MgCl2·6H2O18~20g/L
非离子柔软剂V-1240g/L
其余为水，并用柠檬酸调pH至4.0；
防缩整理时，超喂2.5%～3.5％，焙烘时车速为45～50m/min；
防缩整理时通过平幅进布，二浸二轧防缩整理液，120～130℃松式烘燥，超喂上针板，八格热风焙烘，其中第一~二格温度150℃，第三~八格温度165℃，两个锡林冷却落布步骤。
本发明粘合衬无甲醛，加工服装更健康安全，粘合衬表面光亮，提升了粘合衬品质档次，外观检验时能很容易地检出漏点、漏涂等疵点，确保服装企业不发生因使用未检出疵点粘合衬制成服装产品会产生降等损失；粘合衬剥离强力高，经纬向缩水率小，色牢度好，不会因为粘合衬的色牢度差，而降低高档服装品质，生产方法易操作就，对环境友好。
下面结合实施例对本发明作进一步说明。
具体实施方式
一种高支纯棉无甲醛光亮粘合衬，涂层表面光亮；游离和水解甲醛＜20mg/kg；热熔胶点剥离强力≥10N；经纬向水洗尺寸变化率为-1.0%～0.5%；皂洗牢度≥4-5级。
坯布为高支织物，是下列二种规格中的一种：第一种门幅为48.5英寸、纱支数为60s×60s、密度为68×51根/英寸，第二种门幅为48.5英寸、纱支数为80s×80s、密度为80×50根/英寸。
一种高支纯棉无甲醛光亮粘合衬的生产方法，依次包括坯布翻缝、烧毛、漂白、染色、后处理、无甲醛树脂防缩整理、光亮粉点涂层、机械预缩步骤；在无甲醛树脂防缩整理与机械预缩步骤之间进行光亮粉点涂层处理；
纱支数为60s×60s、密度为68×51根/英寸织物时，无甲醛树脂防缩整理的整理液组成为：
ArkofixNZF200g/L
MgCl2·6H2O20g/L
非离子柔软剂V-1240g/L
其余为水，并用柠檬酸调pH至4.0；
高支纯棉防缩整理时，超喂2.5%～3.0％，焙烘时车速为45m/min；
光亮粉点涂层处理依次包括平幅进布、1号油热辊220~255℃预热、2号油热辊220~260℃预热、雕刻辊HDPE热熔胶粉点涂层、3号油热辊230~260℃加热、采用功率为2000~3000W的红外管进行红外烘融、镜面辊轧光、拉幅定形、温度≤25℃水冷却、卷装步骤；雕刻辊目数为35目，织物粉点涂层量20±1g/m2，防止反面渗透；粉点涂层采用过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，轧光辊辊内循环65~85℃热水；进布速度为24~25m/min。
纱支数为80s×80s、密度为80×50根/英寸织物时，无甲醛树脂防缩整理的整理液组成为：
ArkofixNZF180g/L
MgCl2·6H2O18g/L
非离子柔软剂V-1240g/L
其余为水，并用柠檬酸调pH至4.0；
高支纯棉防缩整理时，超喂3.0%～3.5％，焙烘时车速为50m/min；
光亮粉点涂层处理依次包括平幅进布、1号油热辊220~255℃预热、2号油热辊220~260℃预热、雕刻辊HDPE热熔胶粉点涂层、3号油热辊230~260℃加热、采用功率为1000~2000W的红外管进行红外烘融、镜面辊轧光、拉幅定形、温度≤25℃水冷却、卷装步骤；雕刻辊目数为35目，织物粉点涂层量20±1g/m2，防止反面渗透；粉点涂层采用过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，轧光辊辊内循环65~85℃热水；进布速度为25~26m/min。

Claims (1)

1.一种剥离强力高的高支纯棉无甲醛光亮粘合衬的生产方法，其特征是：所述高支纯棉无甲醛光亮粘合衬：涂层表面光亮；游离和水解甲醛＜20mg/kg；热熔胶点剥离强力≥10N；经纬向水洗尺寸变化率为-1.0%～0.5%；皂洗牢度≥4级；
依次包括坯布翻缝、烧毛、漂白、染色、后处理、无甲醛树脂防缩整理、光亮粉点涂层、机械预缩步骤；在无甲醛树脂防缩整理与机械预缩步骤之间进行光亮粉点涂层处理；
光亮粉点涂层处理依次包括平幅进布、1号油热辊220~255℃预热、2号油热辊220~260℃预热、雕刻辊HDPE热熔胶粉点涂层、3号油热辊230~260℃加热、采用功率为1000~3000W的红外管进行红外烘融、镜面辊轧光、拉幅定形、温度≤25℃水冷却、卷装步骤；雕刻辊目数为35目，织物粉点涂层量20±1g/m2，防止反面渗透；粉点涂层采用过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，轧光辊辊内循环65~85℃热水；进布速度为24~26m/min；
坯布为灰色织物，采用还原染料染色，染色工艺流程与条件为：
平幅进布→均匀轧车浸轧染液→两排红外线预烘→两组70～80℃热风预烘→一组锡林烘干→落布→均匀轧车浸轧还原液→102℃下还原蒸箱汽蒸2min→两格5~30℃冷水洗→透风氧化→用含27.5%双氧水0.5～1g/L的氧化液氧化→用浓度2～3g/L的皂煮剂进行两格皂煮→六格平洗糟逐格倒流水洗，每格温度分别为90～95℃、80～90℃、70～80℃、70～80℃、60～70℃、5~30℃冷流水→5~30℃冷水洗→两排共24只锡林烘干→落布；其中染液组成为：
还原黑RB10g/L
还原棕BR7g/L
还原橄榄绿T1g/L
其余为水；
还原液组成为：
氢氧化钠18～20g/L
85%含量的保险粉16～18g/L
其余为水；
无甲醛树脂防缩整理的整理液组成为：
ArkofixNZF180g/L
MgCl2·6H2O18g/L
非离子柔软剂V-1240g/L
其余为水，并用柠檬酸调pH至4.0；
防缩整理时，超喂2.5%～3.5％，焙烘时车速为45～50m/min；
防缩整理时通过平幅进布，二浸二轧防缩整理液，120～130℃松式烘燥，超喂上针板，八格热风焙烘，其中第一~二格温度150℃，第三~八格温度165℃，两个锡林冷却落布步骤；
所述坯布为高支织物，门幅为48.5英寸、纱支数为80s×80s、密度为80×50根/英寸。
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