CN103976429A - 一种红枣海红果复合饮料生产工艺 - Google Patents

一种红枣海红果复合饮料生产工艺 Download PDF

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CN103976429A
CN103976429A CN201410209442.7A CN201410209442A CN103976429A CN 103976429 A CN103976429 A CN 103976429A CN 201410209442 A CN201410209442 A CN 201410209442A CN 103976429 A CN103976429 A CN 103976429A
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屠振华
孙丽娟
冯霖
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Shandong Zhongke Biological Innovation Industrial Park Management Co ltd
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    • AHUMAN NECESSITIES
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    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients
    • A23L2/56Flavouring or bittering agents
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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    • A23L2/52Adding ingredients
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    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
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Abstract

本发明涉及一种红枣海红果复合饮料生产工艺,本发明复合饮料以红枣和海红果为主要原料,工艺步骤包括红枣原料清洗、烘制、浸提、过滤得红枣汁;海红果原料清洗、破碎、真空预煮、榨汁得海红果汁;将红枣汁和海红果汁调配、精过滤、脱气、杀菌、热灌装、封口、冷却制成成品。采用本发明的工艺生产出来的红枣海红果复合饮料口感独特,酸甜可口、芳香诱人、老少皆宜,具有很好的保健功效。

Description

一种红枣海红果复合饮料生产工艺
技术领域
    本发明涉及一种复合饮料生产工艺,具体涉及一种红枣海红果复合饮料生产工艺。
背景技术
红枣属于鼠李科,枣属,原产于我国,主要分布在河北、河南、山西、山东、陕西等省。红枣营养丰富,富含B 族维生素、维生素C、钙、磷、铁等,具有很高的食用价值;另外,红枣还具有安神健脾、补肾、降血压、止咳等多种保健食疗功能。目前,红枣的消费形式主要有干枣、枣片、蜜枣等,以饮料形式出现的较少。增加红枣产品的花色品种,推进红枣的深加工,对提高红枣的附加值具有深远的意义。
海红果营养丰富,医食同源,用途广泛。据测定,每100g 鲜海红果中,含葡萄糖13.17 g,蛋白质0.34 g,脂肪0.21 g,膳食纤维1.8 g,钙66.586 mg,锌0.514 mg,果酸0.67 g,V2.79 g等。海红果富含矿质元素,其中钙、磷含量居水果之首,素有“钙王”之称,其营养价值高于苹果属其他水果。海红果是一种营养丰富的稀有地方水果,可以直接食用,或制成各种果制品,如果酱、果脯,还可从中提取红色素、果胶等具有较高经济价值成分,极具开发价值。
复合果汁是一款集营养、保健、食疗等功能为一体的新型饮品,具有较强的市场竞争力,倍受消费者青睐。本发明利用红枣、海红果中的营养成分,开发复合果汁饮品,此饮品符合现代人们追求“养生、保健、健康”的理念,顺应了目前发展趋势。
发明内容
本发明主要解决的技术问题是提供一种口感好,营养价值高,具有很好保健作用的红枣海红果复合饮料的生产工艺。
为解决上述技术问题,本发明采用的一个技术方案是,提供一种红枣海红果复合饮料生产工艺,工艺步骤包括:
一、红枣处理
(1)红枣原料预处理
精选红枣原料,流动水冲洗、沥干,用真空烘箱进行真空烘制,所述真空烘制温度为90-95℃,时间10-15min,真空度0.06Mpa;
(2)红枣浸提
红枣真空烘制后加水浸提两次,第一次浸提加入4倍红枣重量的纯净水,浸提温度88-95℃,时间45-60min;第二次浸提再加入2倍红枣重量的纯净水,浸提温度88-95℃,时间30-45min,浸提后红枣汁中可溶性固形物达到8-10%;
(3)红枣汁过滤
将浸提得到的红枣汁通过80目双联过滤器过滤,除去肉眼可见果肉成分,红枣汁备用;
二、海红果处理
(1)海红果清洗
精选色泽鲜红、无虫斑、无腐烂、无机械破损的成熟海红果原料,高压水喷淋清洗、沥干;
(2)破碎
采用破碎机将海红果破碎,破碎粒度为5-8mm,在破碎过程中加入护色剂护色;所述护色剂包含茶多酚0.2%、抗坏血酸0.25%、EDTA 0.1%、植酸0.1%;
(3)真空预煮
将破碎后的海红果放入真空预煮罐中加入8倍海红果重量的纯净水进行真空预煮;所述真空预煮温度70-75℃,预煮时间30-45min,真空度0.06Mpa;
(4)榨汁
将经过真空预煮的海红果采用液压榨机榨汁,压榨后的海红果汁采用80目双联过滤器过滤除去肉眼可见果肉成分,海红果汁备用;
三、复合饮料生产
(1)调配
将上述红枣汁、海红果汁按6:4重量比混合制成混合果汁;在30份混合果汁中加入65份纯净水,2.5份异麦芽酮糖、1.5份木糖醇、0.9份柠檬酸、0.1份稳定剂进调配;
(2)精过滤、脱气
采用5um板框过滤器精过滤;真空脱气,真空度0.07Mpa,温度42℃;
(3)杀菌
采用超高温瞬时杀菌,杀菌温度125-131℃,时间8-10s;
(4)热灌装、封口
趁热灌装于玻璃瓶中,温度控制在86-90℃,封口,维持10-15min;
(5)冷却
迅速喷淋冷却至36℃以下,制成成品。
所述浸提可采用两次真空浸提,真空度为0.08Mpa;第一次真空浸提加入4倍红枣重量的纯净水,浸提温度70-75℃,时间45-60min;第二次真空浸提再加入2倍红枣重量的纯净水,浸提温度70-75℃,时间30-45min,浸提后红枣汁中可溶性固形物达到8-10%。
所述稳定剂由果胶、卡拉胶、羧甲基纤维素钠按2:1:1的重量比组成。
本发明的有益效果是:
①本发明红枣采用真空烘制,可以使枣皮微裂、枣肉收缩,保留枣香味,同时能防止营养成分在高温条件下的损失,此工艺及参数国内同类产品中未见报道;
②本发明海红果采用复合护色剂护色,可以有效抑制海红果的褐变,使制得的海红果汁色泽鲜亮;本发明采用真空预煮,可以防止海红果氧化褐变,同时提取海红果中的营养成分,获得特殊果香味、营养损失少、果汁品质高的果汁;
③本发明红枣海红果复合饮料调配时加入功能糖异麦芽酮糖,使产品更加健康,符合现代人健康饮食的理念;
[④本发明的红枣海红果复合饮料采用微量复合食品稳定剂进行稳定,稳定剂复配使用,能发挥每种稳定剂的稳定特性,可以使产品长时间不出现沉淀、浑浊,保质期长。采用本发明的工艺生产出来红枣海红果复合饮料酸甜可口、芳香诱人、老少皆宜。
附图说明
图1是本发明红枣海红果复合饮料的生产工艺流程图。
具体实施方式
下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。
实施例1
一种红枣海红果复合饮料生产工艺,工艺步骤包括:
一、红枣处理
(1)红枣原料预处理
精选红枣原料,流动水冲洗、沥干,用真空烘箱进行真空烘制,所述真空烘制温度为90℃,时间15min,真空度0.06Mpa;
(2)红枣浸提
红枣真空烘制后加水浸提两次,第一次浸提加入4倍红枣重量的纯净水,浸提温度95℃,时间45min;第二次浸提再加入2倍红枣重量的纯净水,浸提温度95℃,时间30min,浸提后红枣汁中可溶性固形物达到8-10%;
(3)红枣汁过滤
将浸提得到的红枣汁通过80目双联过滤器过滤,除去肉眼可见果肉成分,红枣汁备用;
二、海红果处理
(1)海红果清洗
精选色泽鲜红、无虫斑、无腐烂、无机械破损的成熟海红果原料,高压水喷淋清洗、沥干;
(2)破碎
采用破碎机将海红果破碎,破碎粒度为7mm,在破碎过程中加入护色剂护色;所述护色剂包含茶多酚0.2%、抗坏血酸0.25%、EDTA 0.1%、植酸0.1%;
(3)真空预煮
将破碎后的海红果放入真空预煮罐中加入8倍海红果重量的纯净水进行真空预煮;所述真空预煮温度75℃,预煮时间45min,真空度0.06Mpa;
(4)榨汁
将经过真空预煮的海红果采用液压榨机榨汁,压榨后的海红果汁采用80目双联过滤器过滤除去肉眼可见果肉成分,海红果汁备用;
三、复合饮料生产
(1)调配
将上述红枣汁、海红果汁按6:4重量比混合制成混合果汁;在30份混合果汁中加入65份纯净水,2.5份异麦芽酮糖、1.5份木糖醇、0.9份柠檬酸、0.1份稳定剂进调配;所述稳定剂由果胶、卡拉胶、羧甲基纤维素钠按2:1:1的重量比组成;
(2)精过滤、脱气
采用5um板框过滤器精过滤;真空脱气,真空度0.07Mpa,温度42℃;
(3)杀菌
采用超高温瞬时杀菌,杀菌温度131℃,时间8s;
(4)热灌装、封口
趁热灌装于玻璃瓶中,温度控制在90℃,封口,维持10min;
(5)冷却
迅速喷淋冷却至36℃以下,制成成品。
实施例2
一种红枣海红果复合饮料生产工艺,工艺步骤包括:
一、红枣处理
(1)红枣原料预处理
精选红枣原料,流动水冲洗、沥干,用真空烘箱进行真空烘制,所述真空烘制温度为95℃,时间10min,真空度0.06Mpa;
(2)红枣浸提
红枣真空烘制后加水真空浸提两次,第一次真空浸提加入4倍红枣重量的纯净水,浸提温度75℃,时间45min;第二次真空浸提再加入2倍红枣重量的纯净水,浸提温度75℃,时间30min,浸提后红枣汁中可溶性固形物达到8-10%;
(3)红枣汁过滤
将浸提得到的红枣汁通过80目双联过滤器过滤,除去肉眼可见果肉成分,红枣汁备用;
二、海红果处理
(1)海红果清洗
精选色泽鲜红、无虫斑、无腐烂、无机械破损的成熟海红果原料,高压水喷淋清洗、沥干;
(2)破碎
采用破碎机将海红果破碎,破碎粒度为6mm,在破碎过程中加入护色剂护色;所述护色剂包含茶多酚0.2%、抗坏血酸0.25%、EDTA 0.1%、植酸0.1%;
(3)真空预煮
将破碎后的海红果放入真空预煮罐中加入8倍海红果重量的纯净水进行真空预煮;所述真空预煮温度70℃,预煮时间45min,真空度0.06Mpa;
(4)榨汁
将经过真空预煮的海红果采用液压榨机榨汁,压榨后的海红果汁采用80目双联过滤器过滤除去肉眼可见果肉成分,海红果汁备用;
三、复合饮料生产
(1)调配
将上述红枣汁、海红果汁按6:4重量比混合制成混合果汁;在30份混合果汁中加入65份纯净水,2.5份异麦芽酮糖、1.5份木糖醇、0.9份柠檬酸、0.1份稳定剂进调配;所述稳定剂由果胶、卡拉胶、羧甲基纤维素钠按2:1:1的重量比组成;
(2)精过滤、脱气
采用5um板框过滤器精过滤;真空脱气,真空度0.07Mpa,温度42℃;
(3)杀菌
采用超高温瞬时杀菌,杀菌温度125℃,时间10s;
(4)热灌装、封口
趁热灌装于玻璃瓶中,温度控制在86℃,封口,维持15min;
(5)冷却
迅速喷淋冷却至36℃以下,制成成品。

Claims (3)

1.一种红枣海红果复合饮料生产工艺,其特征在于工艺步骤包括:
一、红枣处理
(1)红枣原料预处理
精选红枣原料,流动水冲洗、沥干,用真空烘箱进行真空烘制,所述真空烘制温度为90-95℃,时间10-15min,真空度0.06Mpa;
(2)红枣浸提
红枣真空烘制后加水浸提两次,第一次浸提加入4倍红枣重量的纯净水,浸提温度88-95℃,时间45-60min;第二次浸提再加入2倍红枣重量的纯净水,浸提温度88-95℃,时间30-45min,浸提后红枣汁中可溶性固形物达到8-10%;
(3)红枣汁过滤
将浸提得到的红枣汁通过80目双联过滤器过滤,除去肉眼可见果肉成分,红枣汁备用;
二、海红果处理
(1)海红果清洗
精选色泽鲜红、无虫斑、无腐烂、无机械破损的成熟海红果原料,高压水喷淋清洗、沥干;
(2)破碎
采用破碎机将海红果破碎,破碎粒度为5-8mm,在破碎过程中加入护色剂护色;所述护色剂包含茶多酚0.2%、抗坏血酸0.25%、EDTA 0.1%、植酸0.1%;
(3)真空预煮
将破碎后的海红果放入真空预煮罐中加入2倍海红果重量的纯净水进行真空预煮;所述真空预煮温度70-75℃,预煮时间30-45min,真空度0.06Mpa;
(4)榨汁
将经过真空预煮的海红果采用液压榨机榨汁,压榨后的海红果汁采用80目双联过滤器过滤除去肉眼可见果肉成分,海红果汁备用;
三、复合饮料生产
(1)调配
将上述红枣汁、海红果汁按6:4重量比混合制成混合果汁;在30份混合果汁中加入65份纯净水,2.5份异麦芽酮糖、1.5份木糖醇、0.9份柠檬酸、0.1份稳定剂进调配;
(2)精过滤、脱气
采用5um板框过滤器精过滤;真空脱气,真空度0.07Mpa,温度42℃;
(3)杀菌
采用超高温瞬时杀菌,杀菌温度125-131℃,时间8-10s;
(4)热灌装、封口
趁热灌装于玻璃瓶中,温度控制在86-90℃,封口,维持10-15min;
(5)冷却
迅速喷淋冷却至36℃以下,制成成品。
2.根据权利要求1所述红枣复合饮料生产工艺,其特征在于所述浸提替换为真空浸提,真空度为0.08Mpa;第一次真空浸提加入4倍红枣重量的纯净水,浸提温度70-75℃,时间45-60min;第二次真空浸提再加入2倍红枣重量的纯净水,浸提温度70-75℃,时间30-45min,浸提后红枣汁中可溶性固形物达到8-10%。
3.根据权利要求1所述红枣复合饮料生产工艺,其特征在于所述稳定剂由果胶、卡拉胶、羧甲基纤维素钠按2:1:1的质量比组成。
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