CN103896057B - A kind of Full-automatic blanking mechanism - Google Patents

A kind of Full-automatic blanking mechanism Download PDF

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Publication number
CN103896057B
CN103896057B CN201410151462.3A CN201410151462A CN103896057B CN 103896057 B CN103896057 B CN 103896057B CN 201410151462 A CN201410151462 A CN 201410151462A CN 103896057 B CN103896057 B CN 103896057B
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China
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plate
dish
cylinder
sub
feeding
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CN201410151462.3A
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Chinese (zh)
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CN103896057A (en
Inventor
吕绍林
杨愉强
吴小平
邓瑞林
王票
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苏州博众精工科技有限公司
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Priority to CN201410151462.3A priority Critical patent/CN103896057B/en
Publication of CN103896057A publication Critical patent/CN103896057A/en
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Publication of CN103896057B publication Critical patent/CN103896057B/en

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Abstract

The present invention relates to a kind of Full-automatic blanking mechanism, comprise frame, backgauge feeding distribution mechanism, feed mechanism, cutting agency, lifting mechanism and shift mechanism, first artificial emptying is quenched dish, the air quenching dish of stacking separates by backgauge feeding distribution mechanism one by one, feed mechanism absorption air quenching dish is also transferred to control position blowing, after material filled by dish of quenching, cutting agency operates, lifting mechanism is caught finished product and to be quenched dish, dish of being quenched by finished product successively stacks, and then dish of being quenched by the finished product stacked is placed on shift mechanism, shift mechanism dish of being quenched by the finished product stacked moves to material taking mouth, manually take finished product away to quench dish.The present invention is mainly used in larger-size plastic uptake and quenches dish, by the setting of each mechanism, the automatic feed dividing of air quenching dish can be realized, automatic stacking that automatic feeding, finished product quench dish and automatic transport, it is convenient and swift, ensure product design, because mechanism is by upper air quenching dish with get finished product and quench dish design in side, facilitates workman to pick and place to quench dish, enhance productivity.

Description

A kind of Full-automatic blanking mechanism

Technical field:

The present invention relates to a kind of cutting agency, more particularly relate to a kind of automatic feed dividing, automatic feeding, finished product that can realize air quenching dish and to quench the automatic stacking of dish and the Full-automatic blanking mechanism of automatic transport.

Background technology:

Step cycle such as quenching dish for larger-size plastic uptake, in process of production, need the automatic feed dividing of air quenching dish, automatic stacking that automatic feeding, finished product quench dish and finished product quench the automatic transport of coiling operates, and by the setting of each mechanism, can realize automated production.Convenient and swift, guarantee product design, enhances productivity, reduces the labour intensity of workman.

General is all that artificial emptying quenches dish on stop feeding distribution mechanism, stop that the air quenching dish of stacking separates by feeding distribution mechanism one by one, feed mechanism absorption air quenching dish also pushes to control position blowing, the rear blanking air cylinder driven of material filled by air quenching dish, make finished product quench dish caught by lifting mechanism, lifting mechanism dish of being quenched by finished product successively stack, the finished product stacked is quenched to coil and is placed on shift mechanism again by lifting mechanism again, shift mechanism dish of being quenched by the finished product stacked moves to material taking mouth, manually takes the dish of quenching filling finished product away.Due to upper air quenching dish with get finished product and quench dish design in side, pick and place dish of quenching for convenience of workman, enhance productivity.Need various mechanism to cooperatively interact in above-mentioned whole cyclic process, now just need a kind of Full-automatic blanking mechanism.

Summary of the invention:

The object of the invention is for the deficiencies in the prior art part, a kind of Full-automatic blanking mechanism is provided, the automatic feed dividing of air quenching dish can be realized, automatic stacking that automatic feeding, finished product quench dish and finished product quench the automatic transport of coiling, it is convenient and swift, ensure product design, facilitate workman to pick and place to quench dish, enhance productivity.

Technology solution of the present invention is as follows:

A kind of Full-automatic blanking mechanism, it comprises frame, material loading frame, backgauge feeding distribution mechanism, feed mechanism, cutting agency, lifting mechanism and shift mechanism, described material loading frame is arranged on upper rack, manually carries out material loading by material loading frame, stacks the air quenching dish of more than three groups in material loading frame; Described backgauge feeding distribution mechanism has four groups, is arranged in frame respectively, and is positioned at four Angle Position places of material loading frame; Described feed mechanism is arranged in frame, and feed mechanism is positioned at below material loading frame; Described cutting agency is arranged in frame, is positioned at the right side of feed mechanism; Described lifting mechanism and shift mechanism are also arranged in frame, and lifting mechanism is positioned at the right lower quadrant of feed mechanism, and shift mechanism is positioned at immediately below lifting mechanism.

Described backgauge feeding distribution mechanism comprises base plate, contiguous block a, sub-material slide rail, sub-material slide block, sub-material cylinder mounting plate, sub-material cylinder, sub-material plate, backgauge cylinder mounting plate, stops slide rail, stops slide block, stops cylinder, back of the body block, contiguous block b, backgauge plate, predetermination block and determine block afterwards, and described base plate is arranged in frame; Described contiguous block a and sub-material slide rail are separately fixed on base plate, and contiguous block a is positioned at the end of sub-material slide rail, sub-material slide rail coordinates and is provided with sub-material slide block; Described sub-material slide block is installed with sub-material cylinder mounting plate; Described sub-material cylinder mounting plate is provided with sub-material cylinder, and the other end of the piston rod of sub-material cylinder is fixed on contiguous block a, and the front end of sub-material cylinder mounting plate is provided with sub-material plate; Described sub-material cylinder mounting plate is vertically installed with backgauge cylinder mounting plate, above backgauge cylinder mounting plate, stop slide rail is installed, stop that on slide rail, cooperation is provided with stop slide block; The back side of described backgauge cylinder mounting plate is provided with stop cylinder; Described stop slide block is provided with back of the body block, and described back of the body block upper end is provided with contiguous block b, and stops that the piston rod of cylinder and the upper end of contiguous block b are fixed together; Described back of the body block lower end is fixedly connected backgauge plate; The side of described sub-material cylinder mounting plate is provided with determines block afterwards, the side of described base plate is provided with predetermination block, sub-material air cylinder driven makes sub-material cylinder mounting plate move forward along sub-material slide rail, rear front end of determining block can be stopped by predetermination block, and sub-material cylinder mounting plate moves and predetermination block front end can be stopped by sub-material plate after sub-material slide rail.

Described feed mechanism comprises pushing plate, feeding cylinder, feeding cylinder base plate, feeding cylinder, feeding cylinder mount pad, sucker mounting rod and sucker, and described feeding cylinder base plate is arranged in frame; Described feeding cylinder base plate is separately installed with feeding cylinder, feeding cylinder is provided with pushing plate; Described feeding cylinder mount pad has two, be arranged on the forward and backward side of feeding cylinder base plate respectively, each feeding cylinder mount pad is provided with feeding cylinder, and the piston rod of described each feeding cylinder is connected to a lifter plate, and each lifter plate links together with sucker mounting rod respectively; The both sides of described each sucker mounting rod are separately installed with a sucker.

Described cutting agency comprises blanking jaw adapter plate, blanking cylinder, liftout plate, blanking pawl arm and pan arrest plate of quenching, and described blanking jaw adapter plate is arranged in frame; Described blanking cylinder is arranged on blanking jaw adapter plate; The both sides of described blanking cylinder are separately installed with liftout plate, and the outside of each liftout plate is installed with a blanking pawl arm; Described each blanking pawl arm is provided with pan arrest plate of quenching, two pan arrest plates of quenching can hold the air quenching dish sent from feed mechanism.

Described lifting mechanism comprises stepping motor, dish is quenched in stepping motor adapter plate, screw mandrel permanent seat a, screw mandrel permanent seat b, coupler, stay bearing plate, screw rod fixing plate, screw mandrel, slide rail, screw mandrel nut support, supporting board contiguous block, supporting board adapter plate, supporting board bracing frame, holder and finished product is quenched dish, the upper and lower both sides, back of described screw rod fixing plate are respectively equipped with stay bearing plate and support fixing, and two stay bearing plates are arranged in frame respectively; The upper vertical of described screw rod fixing plate is installed with stepping motor adapter plate, screw rod fixing plate is separately installed with screw mandrel permanent seat a and screw mandrel permanent seat b; Described stepping motor is arranged on the top of stepping motor adapter plate, is linked together under stepping motor by coupler and screw mandrel, and screw mandrel is by screw mandrel permanent seat a and screw mandrel permanent seat b support and connection; Described screw rod fixing plate is provided with twice slide rail, and twice slide rail coordinates respectively and is provided with slide block, twice slide rail is positioned at the both sides of screw mandrel; Described screw mandrel nut support installing is on screw mandrel, and the bottom of screw mandrel nut support and two slide blocks link together; Described screw mandrel nut support is installed with supporting board contiguous block, supporting board contiguous block is provided with supporting board adapter plate; Two supporting board bracing frames are installed above the front end of described supporting board adapter plate, two supporting board bracing frames are provided with holder and quench dish.

Described shift mechanism comprises feeding cylinder adapter plate, displacement cylinder, feeding slide rail, feeding slide block, support baseboard, stay bearing plate and rewinding deckle board, and described feeding cylinder adapter plate is arranged in frame; Described displacement cylinder and feeding slide rail are arranged on feeding cylinder adapter plate respectively; Described feeding slide block cooperation is arranged on feeding slide rail; Described support baseboard is arranged on the shifting board top of displacement cylinder, and the bottom of support baseboard and feeding slide block are fixed together; The both sides, top of described support baseboard are separately installed with a stay bearing plate, and described two stay bearing plates are provided with rewinding deckle board, and described finished product is quenched to coil and overlayed successively on rewinding deckle board.

Described four groups stop that the stop cylinder of feeding distribution mechanism drives simultaneously, four backgauge plates can be driven to be inserted on the corner of the air quenching dish of lower several second layer respectively, same four sub-material plates are inserted on the corner of bottom air quenching dish under the drive of sub-material cylinder, then sub-material air cylinder driven makes sub-material cylinder mounting plate drive sub-material plate to move along sub-material slide rail, the air quenching dish overlaying the bottom is separated, when air quenching dish is after stop feeding distribution mechanism sub-material, the action of two feeding cylinders, four sucker suction live air quenching dish, then feeding cylinder action, two feeding cylinders are return simultaneously, pushing plate can promote air quenching dish to cutting agency, described air quenching dish is sent from feed mechanism, and by quenching, pan arrest plate is held, and product filled by air quenching dish, then blanking air cylinder driven, make that two blanking pawl arms are outer respectively to be moved, drive and quench disk in pallet to both sides movement outside, thus make the finished product filling product dish of quenching drop to lifting mechanism, the described holder upper finished product of can catching successively of dish of quenching is quenched dish, and when arriving setting height, stepping motor starts and drives screw mandrel to rotate, thus makes screw mandrel nut support drive holder rim of quenching slide rail decline, and dish of being quenched by finished product is deposited on shift mechanism, described shift mechanism dish of being quenched by the finished product stacked moves to material taking mouth, manually takes finished product away and to quench dish.

As preferably, it is thin that described backgauge plate and sub-material plate are respectively front end, the plate body structure that rear end is thick, and the front end of backgauge plate and sub-material plate is respectively equipped with a V-type groove, and the angle of V-type groove is 90 °.

As preferably, the width of described pushing plate is less than the transverse distance between two sucker mounting rods.

As preferably, described in quench inside pan arrest plate and be provided with a cascaded surface.

As preferably, described supporting board bracing frame is square plate, which is provided with square slotted eye.

As preferably, described holder quenches dish for square plate, and its sectional dimension is less than finished product and quenches the sectional dimension of dish.

Beneficial effect of the present invention is:

The air quenching dish of stacking can separate by stop feeding distribution mechanism of the present invention one by one, and its work efficiency is high, and sub-material quick and precisely, reduces the labour intensity of workman.

The adsorbable firmly air quenching dish of feed mechanism of the present invention, and promote air quenching dish to subsequent work position by pushing plate, for further work is prepared, its feeding position is accurate, simple to operate, convenient.

Cutting agency of the present invention can catch air quenching dish, held by the cascaded surface quenched on pan arrest plate, product filled by air quenching dish, then blanking air cylinder driven, two blanking pawl arms are moved outward respectively, drive quenches disk in pallet to both sides movement outside, thus make the finished product filling product dish of quenching drop to assigned address, for next step operation is prepared, it is convenient and swift, ensure product design, enhance productivity, reduce the labour intensity of workman.

The holder of the lifting mechanism of the present invention upper finished product of can catching successively of dish of quenching is quenched dish, and when arriving setting height, stepping motor starts and drives screw mandrel to rotate, thus makes screw mandrel nut support drive holder rim of quenching slide rail decline, and dish of being quenched by finished product is deposited in desired location.It is picked finished product and quenches dish position accurately, and work efficiency is high.

Shift mechanism of the present invention displacement air cylinder driven support baseboard can be driven to move forward and backward along feeding slide rail, the finished product on rewinding deckle board can be quenched dish be transported to the position of specifying.It is simple to operate, and displacement quick and precisely.

The present invention is mainly used in larger-size plastic uptake and quenches dish, by the setting of each mechanism, the automatic feed dividing of air quenching dish can be realized, automatic stacking that automatic feeding, finished product quench dish and automatic transport, it is convenient and swift, ensure product design, and mechanism is by upper air quenching dish with get finished product and quench dish design in side, facilitates workman to pick and place to quench dish, enhance productivity.

Accompanying drawing illustrates:

Below in conjunction with accompanying drawing, the present invention is described further:

Fig. 1 is structural representation of the present invention;

Fig. 2 is the structural representation of backgauge feeding distribution mechanism of the present invention;

Fig. 3 is the structural representation of feed mechanism of the present invention;

Fig. 4 is the structural representation of cutting agency of the present invention;

Fig. 5 is the structural representation of lifting mechanism of the present invention;

Fig. 6 is the structural representation of shift mechanism of the present invention.

Detailed description of the invention:

Embodiment, see accompanying drawing 1 ~ 6, a kind of Full-automatic blanking mechanism, it comprises frame 1, material loading frame 2, backgauge feeding distribution mechanism I, feed mechanism II, cutting agency III, lifting mechanism IV and shift mechanism V, described material loading frame is arranged on upper rack, manually carries out material loading by material loading frame, stacks the air quenching dish of more than three groups in material loading frame, four angles place of material loading frame is arranged in the uncovered structure that tilts, and is convenient to artificial loading; Described backgauge feeding distribution mechanism has four groups, is arranged in frame respectively, and is positioned at four Angle Position places of material loading frame; Described feed mechanism is arranged in frame, and feed mechanism is positioned at below material loading frame; Described cutting agency is arranged in frame, is positioned at the right side of feed mechanism; Described lifting mechanism and shift mechanism are also arranged in frame, and lifting mechanism is positioned at the right lower quadrant of feed mechanism, and shift mechanism is positioned at immediately below lifting mechanism.

Described backgauge feeding distribution mechanism comprises base plate 3, contiguous block a4, sub-material slide rail 5, sub-material slide block 6, sub-material cylinder mounting plate 7, sub-material cylinder 8, sub-material plate 9, backgauge cylinder mounting plate 10, stops slide rail 11, stops slide block 12, stops cylinder 13, back of the body block 14, contiguous block b15, backgauge plate 16, predetermination block 17 and determine block 18 afterwards, and described base plate is arranged in frame; Described contiguous block a and sub-material slide rail are separately fixed on base plate, and contiguous block a is positioned at the end of sub-material slide rail, sub-material slide rail coordinates and is provided with sub-material slide block; Described sub-material slide block is installed with sub-material cylinder mounting plate; Described sub-material cylinder mounting plate is provided with sub-material cylinder, and the other end of the piston rod of sub-material cylinder is fixed on contiguous block a, and the front end of sub-material cylinder mounting plate is provided with sub-material plate; Described sub-material plate is also that front end is thin, the plate body structure that rear end is thick, and the front end of sub-material plate is also provided with a V-type groove, and the angle of V-type groove is 90 °, and such sub-material plate can be inserted on an angle of air quenching dish 19.

Described sub-material cylinder mounting plate is vertically installed with backgauge cylinder mounting plate, and described backgauge cylinder mounting plate, between sub-material plate and sub-material cylinder, is provided with stop slide rail above backgauge cylinder mounting plate, stops that on slide rail, cooperation is provided with stop slide block; The back side of described backgauge cylinder mounting plate is provided with stop cylinder; Described stop slide block is provided with back of the body block, and described back of the body block upper end is provided with contiguous block b, and stops that the piston rod of cylinder and the upper end of contiguous block b are fixed together; Described back of the body block lower end is fixedly connected backgauge plate, and described backgauge plate is that front end is thin, the plate body structure that rear end is thick, and the front end of backgauge plate is provided with a V-type groove, and the angle of V-type groove is 90 °, and such backgauge plate can be inserted on an angle of air quenching dish.

The side of described sub-material cylinder mounting plate is provided with determines block afterwards, the side of described base plate is provided with predetermination block, sub-material air cylinder driven makes sub-material cylinder mounting plate move forward along sub-material slide rail, rear front end of determining block can be stopped by predetermination block, and sub-material cylinder mounting plate moves and predetermination block front end can be stopped by sub-material plate after sub-material slide rail.The movement travel of sub-material cylinder can be controlled like this, thus control the stroke of sub-material plate, be convenient to sub-material inserting board on the angle of air quenching dish, can not air quenching dish be damaged, also can sub-material put in place.

Described feed mechanism comprises pushing plate 20, feeding cylinder 21, feeding cylinder base plate 22, feeding cylinder 23, feeding cylinder mount pad 24, sucker mounting rod 25 and sucker 26, and described feeding cylinder base plate is arranged in frame; Described feeding cylinder base plate is separately installed with feeding cylinder, feeding cylinder is provided with pushing plate; Described feeding cylinder mount pad has two, feeding cylinder mount pad is L shape structure, it is arranged on the forward and backward side of feeding cylinder base plate respectively, each feeding cylinder mount pad is provided with feeding cylinder, the piston rod of described each feeding cylinder is connected to a lifter plate, with a square groove structure in the middle of sucker mounting rod, and lifter plate is fixed on square groove place, and each lifter plate is linked together with sucker mounting rod respectively; The both sides of described each sucker mounting rod are separately installed with a sucker.

Described pushing plate is L shaped plate, shifting board on one end and feeding cylinder is fixed together, and the width of described pushing plate is less than the transverse distance between two sucker mounting rods, when feeding cylinder drives, pushing plate moves, and the L shape other end of pushing plate can promote air quenching dish and move.

Described cutting agency comprises blanking jaw adapter plate 27, blanking cylinder 28, liftout plate 29, blanking pawl arm 30 and pan arrest plate 31 of quenching, and described blanking jaw adapter plate is arranged in frame; Described blanking cylinder is arranged on blanking jaw adapter plate; The both sides of described blanking cylinder are separately installed with liftout plate, and the outside of each liftout plate is spirally connected and is installed with a blanking pawl arm; Described each blanking pawl arm is provided with pan arrest plate of quenching, two pan arrest plates of quenching can hold air quenching dish.

Be provided with a cascaded surface inside described pan arrest plate of quenching, lay respectively at bottom the both sides of air quenching dish on cascaded surface, can ensure that air quenching dish can not be shifted by play like this, also protect air quenching dish.

Described air quenching dish is sent from feed mechanism, by quenching, pan arrest plate is held, product filled by air quenching dish, then blanking air cylinder driven, two blanking pawl arms are moved outward respectively, drive quenches disk in pallet to both sides movement outside, thus makes the finished product filling product dish 32 of quenching drop to assigned address, for next step operation is prepared.

Described lifting mechanism comprises stepping motor 33, stepping motor adapter plate 34, screw mandrel permanent seat a35, screw mandrel permanent seat b36, coupler 37, stay bearing plate 38, screw rod fixing plate 39, screw mandrel 40, slide rail 41, screw mandrel nut support 42, supporting board contiguous block 43, supporting board adapter plate 44, supporting board bracing frame 45, holder are quenched dish 46 and finished product is quenched dish 32, the upper and lower both sides, back of described screw rod fixing plate are respectively equipped with stay bearing plate and support fixing, and two stay bearing plates are arranged in frame respectively; The upper vertical of described screw rod fixing plate is installed with stepping motor adapter plate, screw rod fixing plate is separately installed with screw mandrel permanent seat a and screw mandrel permanent seat b; Described stepping motor is arranged on the top of stepping motor adapter plate, is linked together under stepping motor by coupler and screw mandrel, and screw mandrel is by screw mandrel permanent seat a and screw mandrel permanent seat b support and connection; Described screw rod fixing plate is provided with twice slide rail, and twice slide rail coordinates respectively and is provided with slide block, twice slide rail is positioned at the both sides of screw mandrel; Described screw mandrel nut support installing is on screw mandrel, and the bottom of screw mandrel nut support and two slide blocks link together; Described screw mandrel nut support is installed with supporting board contiguous block, supporting board contiguous block is provided with supporting board adapter plate; Two supporting board bracing frames are installed above the front end of described supporting board adapter plate, supporting board bracing frame is square plate, which is provided with square slotted eye, the weight of supporting board bracing frame can be alleviated, two supporting board bracing frames are provided with holder to quench dish, described holder quenches dish for square plate, and its sectional dimension is less than finished product and quenches the sectional dimension of dish.

Described shift mechanism comprises feeding cylinder adapter plate 47, displacement cylinder 48, feeding slide rail 49, feeding slide block 50, support baseboard 51, stay bearing plate 52 and rewinding deckle board 53, and described feeding cylinder adapter plate is arranged in frame; Described displacement cylinder and feeding slide rail are arranged on feeding cylinder adapter plate respectively; Described feeding slide block cooperation is arranged on feeding slide rail; Described support baseboard is arranged on the shifting board top of displacement cylinder, and the bottom of support baseboard and feeding slide block are fixed together; The both sides, top of described support baseboard are separately installed with a stay bearing plate, and described two stay bearing plates are provided with rewinding deckle board, and described finished product dish of quenching has more than three, overlays successively on rewinding deckle board.

Described feeding slide rail has two, is arranged symmetrically in the both sides of displacement cylinder respectively, can ensures that support baseboard can steadily move along feeding slide rail.

Described stay bearing plate is provided with square slotted eye, is convenient to the weight alleviating stay bearing plate.

Working process of the present invention: artificial by material loading frame material loading, four groups stop that the stop cylinder of feeding distribution mechanism drives simultaneously, four backgauge plates can be driven to be inserted on the corner of the air quenching dish of lower several second layer respectively, same four sub-material plates are inserted on the corner of bottom air quenching dish under the drive of sub-material cylinder, then sub-material air cylinder driven makes sub-material cylinder mounting plate drive sub-material plate to move along sub-material slide rail, the air quenching dish overlaying the bottom is separated, when air quenching dish is after stop feeding distribution mechanism sub-material, the action of two feeding cylinders, four sucker suction live air quenching dish, then feeding cylinder action, two feeding cylinders are return simultaneously, pushing plate can promote air quenching dish to cutting agency, by quenching, air quenching dish held by pan arrest plate, then on air quenching dish, product is filled, following blanking air cylinder driven, two blanking pawl arms are moved outward respectively, drive quenches disk in pallet to both sides movement outside, thus make the finished product filling product dish of quenching drop to lifting mechanism, the holder upper finished product of can catching successively of dish of quenching is quenched dish, and when arriving setting height, stepping motor starts and drives screw mandrel to rotate, thus makes screw mandrel nut support drive holder rim of quenching slide rail decline, and dish of being quenched by finished product is deposited on shift mechanism, shift mechanism dish of being quenched by the finished product stacked moves to material taking mouth, manually takes finished product away and to quench dish.

Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.

Claims (6)

1. a Full-automatic blanking mechanism, it is characterized in that: it comprises frame, material loading frame, backgauge feeding distribution mechanism, feed mechanism, cutting agency, lifting mechanism and shift mechanism, described material loading frame is arranged on upper rack, manually carry out material loading by material loading frame, in material loading frame, stack the air quenching dish of more than three groups; Described backgauge feeding distribution mechanism has four groups, is arranged in frame respectively, and is positioned at four Angle Position places of material loading frame; Described feed mechanism is arranged in frame, and feed mechanism is positioned at below material loading frame; Described cutting agency is arranged in frame, is positioned at the right side of feed mechanism; Described lifting mechanism and shift mechanism are also arranged in frame, and lifting mechanism is positioned at the right lower quadrant of feed mechanism, and shift mechanism is positioned at immediately below lifting mechanism;
Described backgauge feeding distribution mechanism comprises base plate, contiguous block a, sub-material slide rail, sub-material slide block, sub-material cylinder mounting plate, sub-material cylinder, sub-material plate, backgauge cylinder mounting plate, stops slide rail, stops slide block, stops cylinder, back of the body block, contiguous block b, backgauge plate, predetermination block and determine block afterwards, and described base plate is arranged in frame; Described contiguous block a and sub-material slide rail are separately fixed on base plate, and contiguous block a is positioned at the end of sub-material slide rail, sub-material slide rail coordinates and is provided with sub-material slide block; Described sub-material slide block is installed with sub-material cylinder mounting plate; Described sub-material cylinder mounting plate is provided with sub-material cylinder, and the other end of the piston rod of sub-material cylinder is fixed on contiguous block a, and the front end of sub-material cylinder mounting plate is provided with sub-material plate; Described sub-material cylinder mounting plate is vertically installed with backgauge cylinder mounting plate, above backgauge cylinder mounting plate, stop slide rail is installed, stop that on slide rail, cooperation is provided with stop slide block; The back side of described backgauge cylinder mounting plate is provided with stop cylinder; Described stop slide block is provided with back of the body block, and described back of the body block upper end is provided with contiguous block b, and stops that the piston rod of cylinder and the upper end of contiguous block b are fixed together; Described back of the body block lower end is fixedly connected backgauge plate; The side of described sub-material cylinder mounting plate is provided with determines block afterwards, the side of described base plate is provided with predetermination block, sub-material air cylinder driven makes sub-material cylinder mounting plate move forward along sub-material slide rail, rear front end of determining block can be stopped by predetermination block, and sub-material cylinder mounting plate moves and predetermination block front end can be stopped by sub-material plate after sub-material slide rail;
Described feed mechanism comprises pushing plate, feeding cylinder, feeding cylinder base plate, feeding cylinder, feeding cylinder mount pad, sucker mounting rod and sucker, and described feeding cylinder base plate is arranged in frame; Described feeding cylinder base plate is separately installed with feeding cylinder, feeding cylinder is provided with pushing plate; Described feeding cylinder mount pad has two, be arranged on the forward and backward side of feeding cylinder base plate respectively, each feeding cylinder mount pad is provided with feeding cylinder, and the piston rod of described each feeding cylinder is connected to a lifter plate, and each lifter plate links together with sucker mounting rod respectively; The both sides of described each sucker mounting rod are separately installed with a sucker;
Described cutting agency comprises blanking jaw adapter plate, blanking cylinder, liftout plate, blanking pawl arm and pan arrest plate of quenching, and described blanking jaw adapter plate is arranged in frame; Described blanking cylinder is arranged on blanking jaw adapter plate; The both sides of described blanking cylinder are separately installed with liftout plate, and the outside of each liftout plate is installed with a blanking pawl arm; Described each blanking pawl arm is provided with pan arrest plate of quenching, two pan arrest plates of quenching can hold the air quenching dish sent from feed mechanism;
Described lifting mechanism comprises stepping motor, dish is quenched in stepping motor adapter plate, screw mandrel permanent seat a, screw mandrel permanent seat b, coupler, stay bearing plate, screw rod fixing plate, screw mandrel, slide rail, screw mandrel nut support, supporting board contiguous block, supporting board adapter plate, supporting board bracing frame, holder and finished product is quenched dish, the upper and lower both sides, back of described screw rod fixing plate are respectively equipped with stay bearing plate and support fixing, and two stay bearing plates are arranged in frame respectively; The upper vertical of described screw rod fixing plate is installed with stepping motor adapter plate, screw rod fixing plate is separately installed with screw mandrel permanent seat a and screw mandrel permanent seat b; Described stepping motor is arranged on the top of stepping motor adapter plate, is linked together under stepping motor by coupler and screw mandrel, and screw mandrel is by screw mandrel permanent seat a and screw mandrel permanent seat b support and connection; Described screw rod fixing plate is provided with twice slide rail, and twice slide rail coordinates respectively and is provided with slide block, twice slide rail is positioned at the both sides of screw mandrel; Described screw mandrel nut support installing is on screw mandrel, and the bottom of screw mandrel nut support and two slide blocks link together; Described screw mandrel nut support is installed with supporting board contiguous block, supporting board contiguous block is provided with supporting board adapter plate; Two supporting board bracing frames are installed above the front end of described supporting board adapter plate, two supporting board bracing frames are provided with holder and quench dish;
Described shift mechanism comprises feeding cylinder adapter plate, displacement cylinder, feeding slide rail, feeding slide block, support baseboard, stay bearing plate and rewinding deckle board, and described feeding cylinder adapter plate is arranged in frame; Described displacement cylinder and feeding slide rail are arranged on feeding cylinder adapter plate respectively; Described feeding slide block cooperation is arranged on feeding slide rail; Described support baseboard is arranged on the shifting board top of displacement cylinder, and the bottom of support baseboard and feeding slide block are fixed together; The both sides, top of described support baseboard are separately installed with a stay bearing plate, and described two stay bearing plates are provided with rewinding deckle board, and described finished product is quenched to coil and overlayed on rewinding deckle board successively;
Described four groups stop that the stop cylinder of feeding distribution mechanism drives simultaneously, four backgauge plates can be driven to be inserted on the corner of the air quenching dish of lower several second layer respectively, same four sub-material plates are inserted on the corner of bottom air quenching dish under the drive of sub-material cylinder, then sub-material air cylinder driven makes sub-material cylinder mounting plate drive sub-material plate to move along sub-material slide rail, the air quenching dish overlaying the bottom is separated, when air quenching dish is after stop feeding distribution mechanism sub-material, the action of two feeding cylinders, four sucker suction live air quenching dish, then feeding cylinder action, two feeding cylinders are return simultaneously, pushing plate can promote air quenching dish to cutting agency, described air quenching dish is sent from feed mechanism, and by quenching, pan arrest plate is held, and product filled by air quenching dish, then blanking air cylinder driven, make that two blanking pawl arms are outer respectively to be moved, drive and quench disk in pallet to both sides movement outside, thus make the finished product filling product dish of quenching drop to lifting mechanism, the described holder upper finished product of can catching successively of dish of quenching is quenched dish, and when arriving setting height, stepping motor starts and drives screw mandrel to rotate, thus makes screw mandrel nut support drive holder rim of quenching slide rail decline, and dish of being quenched by finished product is deposited on shift mechanism, described shift mechanism dish of being quenched by the finished product stacked moves to material taking mouth, manually takes finished product away and to quench dish.
2. a kind of Full-automatic blanking mechanism according to claim 1, it is characterized in that: it is thin that described backgauge plate and sub-material plate are respectively front end, the plate body structure that rear end is thick, and the front end of backgauge plate and sub-material plate is respectively equipped with a V-type groove, the angle of V-type groove is 90 °.
3. a kind of Full-automatic blanking mechanism according to claim 1, is characterized in that: the width of described pushing plate is less than the transverse distance between two sucker mounting rods.
4. a kind of Full-automatic blanking mechanism according to claim 1, is characterized in that: described in quench inside pan arrest plate and be provided with a cascaded surface.
5. a kind of Full-automatic blanking mechanism according to claim 1, is characterized in that: described supporting board bracing frame is square plate, which is provided with square slotted eye.
6. a kind of Full-automatic blanking mechanism according to claim 1, is characterized in that: described holder quenches dish for square plate, and its sectional dimension is less than finished product and quenches the sectional dimension of dish.
CN201410151462.3A 2014-04-16 2014-04-16 A kind of Full-automatic blanking mechanism CN103896057B (en)

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