CN202924393U - Automatic tray conveyer - Google Patents

Automatic tray conveyer Download PDF

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Publication number
CN202924393U
CN202924393U CN 201220621959 CN201220621959U CN202924393U CN 202924393 U CN202924393 U CN 202924393U CN 201220621959 CN201220621959 CN 201220621959 CN 201220621959 U CN201220621959 U CN 201220621959U CN 202924393 U CN202924393 U CN 202924393U
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CN
China
Prior art keywords
described
pallet
conveying track
tray
frame
Prior art date
Application number
CN 201220621959
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Chinese (zh)
Inventor
范萍萍
范建明
Original Assignee
蚌埠市环球机电设备有限公司
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Publication date
Application filed by 蚌埠市环球机电设备有限公司 filed Critical 蚌埠市环球机电设备有限公司
Priority to CN 201220621959 priority Critical patent/CN202924393U/en
Application granted granted Critical
Publication of CN202924393U publication Critical patent/CN202924393U/en

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Abstract

The utility model relates to an automatic tray conveyer. The automatic tray conveyer comprises a machine frame, a limit frame, a tray supporting device, a lifting device, a first conveying rail, a position sensor and a controller, wherein the machine frame is provided with a tray stacking area and a tray outputting area; the limit frame is arranged in the tray stacking area; the tray supporting device is fixedly arranged on the machine frame and is positioned at the bottom end of the tray limit frame; the lifting device is fixedly arranged in the machine frame; the first conveying rail is arranged on the lifting device and passes through the tray stacking area and the tray outputting area; the position sensor is used for detecting the first conveying rail of the tray supporting device and the positions of trays on the first conveying rail; and the controller is used for controlling the tray supporting device, the lifting device and the first conveying rail. The trays on a cigarette or tobacco leaf processing production line are automatically conveyed by the automatic tray conveyer, so that the labor intensity of workers for placing the trays on the production line is reduced and the production cost is effectively reduced.

Description

A kind of pallet transfer mechanism

Technical field

The utility model relates to cigarette and tobacco leaf technical field of processing equipment, particularly a kind of pallet transfer mechanism.

Background technology

Pallet is the most basic physical distribution apparatus, and someone is called " movable platform ", " movably ground ", and it is the carrier that static goods is transformed into dynamic goods, is equal available instrument in handling, storage and transportation.

On cigarette or tobacco leaf process line, pallet need to constantly be transported on cigarette or tobacco leaf process line as the dynamic instrument of delivery tobacco product.

Present pallet is mainly by manually placing it on cigarette or tobacco leaf process line, then pallet forwards at the manufacturing line upper reaches and uses the position, although adopt this mode can satisfy on conveyor line demand to pallet, but artificial mode of placing not only makes workman's labour intensity large, and in cost of labor more and more higher today, this kind mode of production also is unfavorable for the reduction of productive costs.

Therefore, how can reducing the labour intensity of workman's placement tray on conveyor line and reduce production costs, is the technical matters that present those skilled in the art need solution badly.

The utility model content

The purpose of this utility model is to provide a kind of pallet transfer mechanism, in order to solve the large and high problem of business manpower productive costs of workman's placement tray labour intensity on present cigarette or tobacco leaf process line.

For solving the problems of the technologies described above, the utility model provides a kind of pallet transfer mechanism, is applied to comprise on cigarette or tobacco leaf process line:

Frame, the upper surface of described frame comprise tray stacking district and pallet output area, and described pallet output area is used for being connected with cigarette or tobacco leaf process line;

Be arranged at the pallet position-limited rack in described tray stacking district;

Be fixedly installed on described frame and be positioned at the pallet lifting apparatus of described pallet position-limited rack bottom;

Be fixedly installed in described frame, and lower than the jacking system of described frame upper surface;

Be fixedly installed on described jacking system, and can be when described jacking system rises higher than the first conveying track of described frame upper surface, described the first conveying track runs through described tray stacking district and pallet output area;

Position transduser for detection of described pallet lifting apparatus height, the first conveying track height and described the first conveying track top tray position;

Be used for receiving the signal of described position transduser, and control the controller of described pallet lifting apparatus, jacking system and described the first conveying track action.

Preferably, also comprise being arranged at described pallet output area and second conveying track concordant with described frame upper surface, and the transporting direction of described the second conveying track is vertical with described the first conveying track.

Preferably, described the second conveying track is spaced apart a plurality of transport roller, travelling belt or the conveyer chain of described the first track for being passed by described transport roller gap.

Preferably, described pallet lifting apparatus comprises:

Be fixedly installed on described frame and be positioned at the support beam of described frame both sides;

By the crane that the support stick of two mutual cross-articulation forms, captive joint with described support beam in one of them end in described support stick, captives joint with the telescopic end of the first cylinder on being fixedly installed on described support beam in another support stick end;

Respectively with the connecting panel of the other end sliding block joint of described support stick;

Be fixedly installed on the clamping cylinder on described connecting panel, and the telescopic end of described clamping cylinder is relative with pallet to be transported;

Be mounted slidably on described connecting panel and the clamping plate of captiveing joint with the telescopic end of described clamping cylinder, be provided with the plate that can insert in the pallet prong on described clamping plate.

Preferably, described jacking system comprises:

Integral support;

Be arranged at the bay-lift at described integral support middle part;

Be arranged at respectively described integral support both sides and pass the first S. A. and second S. A. of described bay-lift, the two ends of described the first S. A. and the second S. A. are provided with sprocket wheel;

Be arranged at a side of described the first S. A. and the second S. A., and be fixedly installed in the second cylinder that is used for driving described the first S. A. or the second S. A. on described frame;

Be arranged at the first chain that described bay-lift two ends are used for connecting described the first S. A. and the second S. A., described the first chain one end is captiveed joint bottom drive sprocket, and the other end is walked around driven sprocket top and is connected with bay-lift;

The top that is arranged at described bay-lift two ends and an end and drive sprocket is fixedly linked, the second chain that the other end is walked around driving wheel and is fixedly linked with bay-lift.

Preferably, described position transduser is infrared pickoff.

The working process of pallet transfer mechanism provided by the utility model is as follows:

pallet position-limited rack ISN is placed with a plurality of pallets that are positioned on the first conveying track, when needing to provide pallet on cigarette or tobacco leaf process line, controller will be controlled the pallet lifting apparatus and rise to second tray position of number from lower to upper, by position transduser detect the pallet lifting apparatus rise put in place after, control setup will be controlled it and clamp second pallet, and continuation upward movement, make second and all above pallets be held up and separate with first pallet, when detecting the pallet lifting apparatus, position detecting device promotes when putting in place, control setup will be controlled jacking system and drive the first conveying track rising, and by position transduser, its position is detected, after the jacking system lifting puts in place, controller will control the first conveying track with first pallet traffic to the pallet output area, and finally be transported on cigarette or tobacco leaf process line, complete the conveying of pallet,

After completing pallet and carrying, controller will be controlled jacking system and reset, and reset to complete the butt pan arrest and lift device and descend and pallet is put back on the first conveying track again, and unclamp the pallet of original clamping, and so far whole pallet conveying and homing action are completed.

Pallet transfer mechanism provided by the utility model is detected the location information of pallet lifting apparatus and the first conveying track by position transduser as can be seen from the above technical solutions, and controlled the operation of pallet lifting apparatus, jacking system and the first conveying track by controller, realized the automatic transport of the pallet on cigarette or tobacco leaf process line, thereby reduced the labour intensity of workman's placement tray on conveyor line and effectively reduced productive costs.

Description of drawings

The integral structure schematic diagram of the pallet transfer mechanism that Fig. 1 provides for the utility model embodiment;

The structural representation of the jacking system of the pallet transfer mechanism that Fig. 2 provides for the utility model embodiment;

The scheme of installation of the first conveying track on jacking system of the pallet transfer mechanism that Fig. 3 provides for the utility model embodiment;

The inside structure schematic diagram of the pallet lifting apparatus of the pallet transfer mechanism that Fig. 4 provides for the utility model embodiment;

The outboard structure schematic diagram of the pallet lifting apparatus of the pallet transfer mechanism that Fig. 5 provides for the utility model embodiment.

The specific embodiment

Core of the present utility model is to provide a kind of pallet transfer mechanism, this pallet transfer mechanism is detected the location information of pallet lifting apparatus and the first conveying track by position transduser, and controlled the operation of pallet lifting apparatus, jacking system and the first conveying track by controller, realized the automatic transport of the pallet on cigarette or tobacco leaf process line.

In order to make those skilled in the art person understand better the utility model scheme, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.

Please refer to Fig. 1, the integral structure schematic diagram of the pallet transfer mechanism that Fig. 1 provides for the utility model embodiment.

Pallet transfer mechanism provided by the utility model is mainly used on cigarette or tobacco leaf process line, comprising:

Frame 3, frame 3 upper surfaces are separated into tray stacking district and pallet output area, and the pallet output area is used for being connected with cigarette or tobacco leaf process line, in order to pallet 1 is delivered on cigarette or tobacco leaf process line;

Be arranged at the pallet position-limited rack 6 in tray stacking district, pallet position-limited rack 6 is adaptive with the size of pallet 1, is mainly used in preventing that pallet 1 from shaking in the process that moves up and down;

Be fixedly installed on frame 3 and be positioned at the pallet lifting apparatus 2 of pallet position-limited rack 6 bottom ends;

Be fixedly installed in frame 3, and lower than the jacking system of the upper surface of frame 3;

Be fixedly installed on jacking system, and can be when jacking system rises higher than the first conveying track 5 of frame 3 upper surfaces, and the first conveying track 5 runs through tray stacking district and pallet output area, in order to pallet 1 is transported to the pallet output area from piling up the district;

Be arranged on frame 3 and pallet position-limited rack 6 position transduser of the height of height for detection of pallet lifting apparatus 2, the first conveying track 5 and pallet 1 position on described the first conveying track 5;

The signal that is used for the receiving position sensor, and control the controller that pallet lifting apparatus 2, jacking system and the first conveying track 5 move.

The working process of the pallet transfer mechanism that provides in above-described embodiment is as follows:

storing control program in controller, pallet position-limited rack 6 ISNs are placed with a plurality of pallets 1 that are positioned on the first conveying track 5, when needing to provide pallet on cigarette or tobacco leaf process line, controller will be controlled pallet lifting apparatus 2 and rise to second tray position of number from lower to upper, by position transduser detect pallet lifting apparatus 2 rise put in place after, control setup will be controlled it and clamp second pallet, and continuation upward movement, make second and all above pallets be held up and separate with first pallet, when detecting pallet lifting apparatus 2, position detecting device promotes when putting in place, controller will be controlled jacking system and drive the first conveying track 5 risings, and by position transduser, its position is detected, after the jacking system lifting puts in place, controller will control the first conveying track 5 with first pallet traffic to the pallet output area, and finally be transported on cigarette or tobacco leaf process line, complete the conveying of pallet 1,

After completing pallet and carrying, controller will be controlled jacking system and reset, reset and complete 2 declines of butt pan arrest act device and pallet 1 is put back on the first conveying track 5 again, and unclamp the pallet of original clamping, so far whole pallet conveying and homing action are completed, continue conveying tray as need, namely repeat this process and get final product.

Present restriction due to factory space or the connection mode of equipment own, pallet 1 by pallet output area output generally needs to enter on cigarette or tobacco leaf process line through after right-angled bend, therefore preferably be provided with second conveying track 4 concordant with frame 3 upper surfaces in the pallet output area in the present embodiment, the second conveying track 4 controlled by above-mentioned controller equally and the transporting direction of the second conveying track 4 vertical with the first conveying track 5, be provided with the position sensor for detection of pallet 1 position on frame 3.

When position sensor detect the first conveying track 5 with pallet traffic to the second conveying track 4 on the time, controller is namely controlled jacking system and is descended, so that pallet 1 is placed on the second conveying track 4, then control the second conveying track 4 operations with pallet 1 output.

The selection form of the first conveying track 5 and the second conveying track 4 can have multiple, the second conveying track 4 in the present embodiment preferably is made of the formed conveyor roller of a plurality of spaced apart transport rollers, the first conveying track 5 consists of for travelling belt or the delivery chain lock that can be passed by the gap of transport roller, certainly travelling belt or delivery chain can be wall scroll or many, preferably adopt in the present embodiment more than two, be placed on pallet 1 on the first conveying track 5 with smooth transport.

Lifting apparatus in the present embodiment specifically comprises:

Be fixedly installed on frame 3 and be positioned at the support beam 14 of frame 3 both sides;

The crane 15 that is consisted of by the support stick of two mutual cross-articulation, and an end of one of them support stick is captiveed joint with support beam 14, captive joint with the telescopic end of the first cylinder 16 on being fixedly installed on support beam 14 in the end of another support stick the same side, and the flexible direction of this cylinder is along the axis direction of support beam 14, and stretching of cylinder can be realized rising and the reduction of crane 15;

The connecting panel that all slides and be connected with the other end of two support sticks;

Be fixedly installed on the clamping cylinder 17 on this connecting panel, and the telescopic end of clamping cylinder 17 is relative with pallet to be transported;

Slidably be arranged on connecting panel and with the clamping plate 13 that the telescopic end of clamping cylinder 17 is fixedly linked, be provided with the plate 18 of the prong that can insert pallet 1 on clamping plate 13.

As shown in Figures 4 and 5, the outboard structure schematic diagram of the pallet lifting apparatus of the pallet transfer mechanism that the inside structure schematic diagram of the pallet lifting apparatus of the pallet transfer mechanism that Fig. 4 provides for the utility model embodiment, Fig. 5 provide for the utility model embodiment.

The action of the first cylinder 16 will realize the up-and-down movement of clamping plate 13, so that the clamping plate 13 of both sides are aimed at the pallet 1 that needs clamping simultaneously, pallet 1 motion that clamping cylinder 17 actions can make both sides clamping plate 13 clamp to needs simultaneously, and plate 18 is inserted in the prong of pallet 1, prevent that pallet 1 from coming off in the process of lifting, the first cylinder 16 is double stroke cylinder, and namely after clamping plate clamped pallet 1, the first cylinder can continue motion made clamping plate 13 that pallet 1 is held up.

The way of realization of jacking system also has multiple choices, for example can take the bottom cylinder to be set with the mode of the first conveying track 5 whole jack-up, perhaps take the form of camshaft rotation to realize driving the first conveying track 5 liftings, in the present embodiment, disclosed jacking system specifically comprises:

Integral support 8;

Be arranged on the bay-lift 7 at integral support 8 middle parts;

Be arranged at respectively integral support 8 both sides and pass the first S. A. 12 of bay-lift 7 and the two ends of the second S. A. 10, the first S. A.s 12 and the second S. A. 10 are provided with sprocket wheel 9;

Be arranged at a side of the first S. A. 12 and the second S. A. 10, and be fixedly installed in the second cylinder 11 that is used for driving the first S. A. 12 or the second S. A. 10 on frame 3;

Be arranged at the first chain 19, the first chain 19 1 ends that bay-lift 7 two ends are used for connecting the first S. A. 12 and the second S. A. 10 and captive joint bottom drive sprocket, the other end is walked around driven sprocket top and is connected with bay-lift 7;

The top that is arranged at bay-lift 7 two ends and an end and drive sprocket is fixedly linked, the second chain 20 that the other end is walked around driving wheel and is fixedly linked with bay-lift 7.

Please refer to accompanying drawing 2, when the second cylinder 11 promotes the first S. A.s 12 or the second S. A. 10 and is rotated, sprocket wheel 9 on S. A. will pull the first chain 19 and the second chain 20, and chain is wrapped on sprocket wheel 9, four sprocket wheels 9 of the first S. A. 12 and the second S. A. 10 both sides are with synchronization action, because chain is wound on sprocket wheel 9 gradually, therefore four angles of bay-lift 7 will be gradually by the chain pull-up, thereby complete the action that bay-lift rises, the chain that during decline, sprocket wheel 9 will be wound around is thereon emitted, thereby realizes the decline of bay-lift.

In order to guarantee detection accuracy, the position transduser in the present embodiment preferably adopts infrared pickoff.

Above pallet transfer mechanism provided by the utility model is described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.

Claims (6)

1. a pallet transfer mechanism, be applied to it is characterized in that on cigarette or tobacco leaf process line, comprising:
Frame (3), the upper surface of described frame (3) comprise tray stacking district and pallet output area, and described pallet output area is used for being connected with cigarette or tobacco leaf process line;
Be arranged at the pallet position-limited rack (6) in described tray stacking district;
Be fixedly installed on the pallet lifting apparatus (2) that described frame (3) went up and be positioned at described pallet position-limited rack (6) bottom;
Be fixedly installed in described frame (3), and lower than the jacking system of described frame (3) upper surface;
Be fixedly installed on described jacking system, and can be when described jacking system rises higher than first conveying track (5) of described frame upper surface, described the first conveying track (5) runs through described tray stacking district and pallet output area;
For detection of the height of described pallet lifting apparatus (2), the height of the first conveying track (5) and the position transduser of the tray position on described the first conveying track (5);
Be used for receiving the signal of described position transduser, and control the controller of described pallet lifting apparatus (2), jacking system and described the first conveying track (5) action.
2. pallet transfer mechanism according to claim 1, it is characterized in that, also comprise being arranged at described pallet output area and second conveying track (4) concordant with described frame upper surface, and the transporting direction of described the second conveying track (4) is vertical with described the first conveying track (5).
3. pallet transfer mechanism according to claim 2, is characterized in that, described the second conveying track (4) is spaced apart a plurality of transport roller, travelling belt or the conveyer chain of described the first track (5) for being passed by described transport roller gap.
4. pallet transfer mechanism according to claim 1, is characterized in that, described pallet lifting apparatus comprises:
Be fixedly installed on the support beam (14) that described frame (3) went up and be positioned at described frame (3) both sides;
The crane (15) that is formed by the support stick of two mutual cross-articulation, captiveing joint with described support beam (14) in one of them end in described support stick, captives joint with the telescopic end of the first cylinder (16) on being fixedly installed on described support beam (14) in another support stick end;
Respectively with the connecting panel of the other end sliding block joint of described support stick;
Be fixedly installed on the clamping cylinder (17) on described connecting panel, and the telescopic end of described clamping cylinder (17) is relative with pallet to be transported;
Be mounted slidably on described connecting panel and the clamping plate (13) of captiveing joint with the telescopic end of described clamping cylinder (17), be provided with the plate (18) that can insert in the pallet prong on described clamping plate (13).
5. pallet transfer mechanism according to claim 1, is characterized in that, described jacking system comprises:
Integral support (8);
Be arranged at the bay-lift (7) at described integral support (8) middle part;
Be arranged at respectively described integral support (8) both sides and pass the first S. A. (12) and second S. A. (10) of described bay-lift (7), the two ends of described the first S. A. (12) and the second S. A. (10) are provided with sprocket wheel (9);
Be arranged at a side of described the first S. A. (12) and the second S. A. (10), and be fixedly installed in upper the second cylinder (11) that is used for driving described the first S. A. (12) or the second S. A. (10) of described frame (3);
Be arranged at the first chain (19) that described bay-lift (7) two ends are used for connecting described the first S. A. (12) and the second S. A. (10), described the first chain (19) one ends are captiveed joint bottom drive sprocket, and the other end is walked around driven sprocket top and is connected with bay-lift (7);
The top that is arranged at described bay-lift (7) two ends and an end and drive sprocket is fixedly linked, the second chain (20) that the other end is walked around driving wheel and is fixedly linked with bay-lift (7).
6. pallet transfer mechanism according to claim 1, is characterized in that, described position transduser is infrared pickoff.
CN 201220621959 2012-11-21 2012-11-21 Automatic tray conveyer CN202924393U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220621959 CN202924393U (en) 2012-11-21 2012-11-21 Automatic tray conveyer

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Application Number Priority Date Filing Date Title
CN 201220621959 CN202924393U (en) 2012-11-21 2012-11-21 Automatic tray conveyer

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103495564A (en) * 2013-10-18 2014-01-08 山东德州烟草有限公司 Cigarette sorting and pushing device
CN103896057A (en) * 2014-04-16 2014-07-02 苏州博众精工科技有限公司 Full-automatic discharging mechanism
CN103991718A (en) * 2014-03-20 2014-08-20 北京恒力铁科技术开发有限公司 Transport cart for pallets
CN104415935A (en) * 2013-09-10 2015-03-18 澳大利亚工业托盘清洗系统私人有限公司 A pallet washing machine
CN104495306A (en) * 2014-12-26 2015-04-08 太仓益鑫机床有限公司 Material conveying device of grinding machine
CN104909154A (en) * 2015-04-28 2015-09-16 漯河双汇肉业有限公司 Automatic perforated strainer turnover machine
CN105665564A (en) * 2016-02-22 2016-06-15 浙江金禾成汽车空调有限公司 Sheet metal conveying device
CN106050073A (en) * 2016-05-30 2016-10-26 志邦厨柜股份有限公司 Method for automatically and continuously processing customized plastic suction door panels in batches
CN106629088A (en) * 2016-12-22 2017-05-10 杭州娃哈哈精密机械有限公司 Truss robot stacking work station structure and use method thereof
CN106809653A (en) * 2016-12-22 2017-06-09 杭州娃哈哈精密机械有限公司 A kind of tray adjustment mechanism and its application method for improving stacking efficiency

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104415935A (en) * 2013-09-10 2015-03-18 澳大利亚工业托盘清洗系统私人有限公司 A pallet washing machine
CN103495564A (en) * 2013-10-18 2014-01-08 山东德州烟草有限公司 Cigarette sorting and pushing device
CN103991718A (en) * 2014-03-20 2014-08-20 北京恒力铁科技术开发有限公司 Transport cart for pallets
CN103991718B (en) * 2014-03-20 2016-08-31 北京恒力铁科技术开发有限公司 Palletized transport car
CN103896057B (en) * 2014-04-16 2016-01-20 苏州博众精工科技有限公司 A kind of Full-automatic blanking mechanism
CN103896057A (en) * 2014-04-16 2014-07-02 苏州博众精工科技有限公司 Full-automatic discharging mechanism
CN104495306A (en) * 2014-12-26 2015-04-08 太仓益鑫机床有限公司 Material conveying device of grinding machine
CN104909154A (en) * 2015-04-28 2015-09-16 漯河双汇肉业有限公司 Automatic perforated strainer turnover machine
CN104909154B (en) * 2015-04-28 2018-01-30 漯河双汇肉业有限公司 Automatic turning comb machine
CN105665564B (en) * 2016-02-22 2017-07-25 浙江金禾成汽车空调有限公司 A kind of sheet metal component conveying device
CN105665564A (en) * 2016-02-22 2016-06-15 浙江金禾成汽车空调有限公司 Sheet metal conveying device
CN106050073A (en) * 2016-05-30 2016-10-26 志邦厨柜股份有限公司 Method for automatically and continuously processing customized plastic suction door panels in batches
CN106629088A (en) * 2016-12-22 2017-05-10 杭州娃哈哈精密机械有限公司 Truss robot stacking work station structure and use method thereof
CN106809653A (en) * 2016-12-22 2017-06-09 杭州娃哈哈精密机械有限公司 A kind of tray adjustment mechanism and its application method for improving stacking efficiency
CN106809653B (en) * 2016-12-22 2018-12-11 杭州娃哈哈精密机械有限公司 A kind of tray adjustment mechanism and its application method that stacking efficiency can be improved
CN106629088B (en) * 2016-12-22 2019-02-15 杭州娃哈哈精密机械有限公司 A kind of truss robot stacking work station structure and its application method

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