CN103407794A - Fully-automatic brick packing and unloading method for sintered bricks - Google Patents
Fully-automatic brick packing and unloading method for sintered bricks Download PDFInfo
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- CN103407794A CN103407794A CN2013103979508A CN201310397950A CN103407794A CN 103407794 A CN103407794 A CN 103407794A CN 2013103979508 A CN2013103979508 A CN 2013103979508A CN 201310397950 A CN201310397950 A CN 201310397950A CN 103407794 A CN103407794 A CN 103407794A
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Abstract
The invention discloses a fully-automatic brick packing and unloading method for sintered bricks. The method comprises the following steps that firstly, the sintered bricks piled in a sintering kiln are transferred from a kiln cart to a conveyor belt I by an unloading clamp according to layers and moved into a transportation clamp, the transportation clamp is used for clamping a certain amount of sintered bricks each time to form a horizontal piling layer, the horizontal piling layer is transported onto a conveyor belt II and conveyed into a horizontal packing machine along the conveyor belt II so as to carry out packing in a horizontal direction, secondly, a piling clamp is used for transferring the horizontal piling layer onto a pallet on a conveyor belt III, the piling of horizontal piling layers in a height on the pallet is completed, thirdly, the packing of sintered brick piles in a longitudinal height is carried out in a horizontal packing machine, after the completion of packing, the sintered brick piles are unloaded from the pallet through a brick holding machine, and the brick packing and unloading of the sintered bricks is finished. According to the method, the problem of moving sintered bricks due to a blanking piling gap is solved, actions of brick unloading, sequencing, packing, piling, unloading, transporting on the pallet and the like are carried out in a separating way, and continuous automation of brick unloading as well as high-efficient production is realized.
Description
Technical field
The present invention relates to the preparation field of structure material fired brick, specifically a kind of fired brick full automaticity packing brick-unloading method.
Background technology
In the brickmaking production process of prior art, after brick forms by a firing, by kiln car by it from tunnel Kiln, transporting, after the temperature decline uniform temperature of fragment of brick, need to be by fragment of brick from kiln car transhipment stacking, and such process is all by manually carrying at present, labour intensity is large, efficiency is low, is unfavorable for mechanization production.
Patent 200820133843.9 discloses a kind of de-hackers structure, this mechanism by frame, walking coaster, holding device, guard rail, supporting plate belt conveyer, unload the brick belt conveyer and form.This mechanism can realize that the kiln discharge fragment of brick loads and unloads voluntarily on conveyor line, but it is in good order to require the kiln discharge piled bricks to stack.Because the kiln brick forms by a firing necessary appearance distortion in process at brick, cause the piled bricks stacking uneven, limited promoting the use of of this equipment.Patent 97241071.6 discloses a kind of Automatic brick unloading machine, by the driving body frame, travel far and wide, control system, drive motor, connect brush and form, can realize automatic brick unloading, the function that stacks bricks, but its to piled bricks require highly, for the fitfull piled bricks, can't process.Especially, this de-hackers one machine has completed and has unloaded brick, stacked bricks and the several functions such as transmission, makes to unload the brick efficiency that stacks bricks low.Patent 201210127737.0 discloses a kind of intelligent de-hackers, comprise a pair of get brick driving, for vertical walking and for the rotating mechanism of different putting positions being got to brick, one, get the neat reshaping device of the fixture of brick, fragment of brick code and embrace the brick car for lifting and form, realized the uneven problem of kiln discharge fragment of brick and intellectuality are unloaded to brick.But this de-hackers can't solve former piled bricks lacks brick problem and piled bricks packing, and in addition, this mechanism need to realize unloading the multiple functions such as brick, stacking, device structure complexity, maintenance difficult, and inefficiency simultaneously.
Summary of the invention
For solve the series of problems existed in prior art when unloading brick, the invention provides a kind of fired brick full automaticity packing brick-unloading method, thereby realize the production of fired brick Full-automatic mechanized, greatly improved production efficiency, reduced labour intensity, reduced simultaneously and unloaded brick equipment to piled bricks the other side requirement.
The present invention solves the problems of the technologies described above the technical scheme of employing to be: a kind of fired brick full automaticity packing brick-unloading method comprises the following steps:
1) unload the brick clamp hand fired brick of stacking in sintering oven is transferred on the transmission belt I from kiln car by layer, and make the fired brick unloaded stacked layers with the transmission belt I, move to transhipment tong place successively;
2) the sintering fragment of brick be deposited on the transmission belt I of the each gripping some of transhipment tong forms horizontal stacked layers, and this horizontal stacked layers is transferred on the transmission belt II, horizontal stacked layers is transported to horizontal compress place with the transmission belt II and carries out the packing on horizontal direction;
3) the horizontal stacked layers after the packing is transferred to it on pallet on transmission belt III by the piling tong, and at the stacking completed on pallet on horizontal stacked layers and horizontal stacking layer height;
4) after stacking completes, the transmission belt III by pallet with and on the sintering piled bricks it is transported to vertical compress place the sintering piled bricks is carried out to the packing on vertical height in the lump, sintering piled bricks after having packed unloads it by embracing a brick machine from pallet, thereby brick is unloaded in the packing that completes fired brick.
Described armful of brick machine unloads the sintering piled bricks from pallet after, pallet realizes that by feed belt and pallet transhipment tong empty pallet returns on the transmission belt III at piling tong place.
In described step 1), the fired brick stacked layers produces delay after with the transmission belt I, moving to transhipment tong place successively, in order to eliminate the gap between the sintering fragment of brick.
In the present invention, the described brick clamp hand that unloads is mainly that the fragment of brick will baked on kiln car is discharged on the transmission belt I from kiln car.Unload the brick clamp hand can realize vertical lift, walking in a horizontal state, laterally walk tong rotation and brick folding, put several actions such as brick.Unloading the brick clamp hand needs 3 stations of walking in a horizontal state, and when the fragment of brick number of plies was even level, the tong 90-degree rotation was got brick, 3 stations of laterally walking.
After unloading the brick clamp hand and kiln car having been detected and carry and to come, horizontal walking device runs to the kiln car top, tong drops to the fragment of brick position, and the action of tong cylinder is tightened up fragment of brick to pick up, the tong bidirectional-movement, the jacking system action is once risen 1/3 fragment of brick of fragment of brick one deck on kiln car, laterally the action of walking dress, be delivered to fragment of brick to unload the brick position, and the tong device descends, fragment of brick is put down in the tong action, returns and unloads the brick position.When needs unloaded the fragment of brick of even level, vertically running gear needed the distance that sway is certain, and slewing arrangement need, by the tong 90-degree rotation, unload brick position (fragment of brick on a kiln car is divided into 9 fritters, once unloads 3 fritters) to guarantee to aim at.
In the present invention, the transmission belt I is to close up submodular effect by unloading the brick that the brick clamp hand unloads from kiln car.At first unloading the brick clamp hand is placed on first brick on the transmission belt I, and at transhipment tong place, baffle plate is set, thereby the fragment of brick that conveying is come is all blocked and eliminates gap, when the 1st and the 18th brick being detected brick arranged, the action of fragment of brick transhipment tong, 18 bricks are once captured, be transported on the transmission belt II.Several actions such as fragment of brick transhipment tong can be realized brick folding, puts brick, lifting walking.
Transhipment tong of the present invention, be comprised of installation frame, brick pressing device, jacking system, brick folding board mounting stand, brick folding plate, guide piece, cylinder etc.
The transhipment tong is mainly used to the fragment of brick that the transmission belt I is brought and carries out submodular, and according to horizontal 4 bricks, vertical 18 bricks carry out submodular by fragment of brick, and fragment of brick is similar to and piles up crawl according to 960X960mm.Add that lifting relies on air cylinder driven, walking also relies on air cylinder driven.The brick pressing device arranged on tong is to guarantee that tong is when capturing 18 bricks, and the 19th brick can not be taken up.During brick folding, cylinder drives the action of brick folding plate, and brick folding plate one end is fixed, and an end connects with cylinder, and the cylinder action drives one section brick folding plate action fragment of brick is stepped up to mention, and jacking system rises under the driving of cylinder, complete and get the brick action.On the brick folding plate, liner is installed, to reduce the impact to fragment of brick in receiving clip process of brick folding plate.
The transmission belt II is transported by fragment of brick the 18X24 piece brick that tong fortune comes and is fed forward a station, and detector switch sends signal after conveying puts in place, and horizontal automatic packing machine action, tie up the fragment of brick horizontal direction together, is that fragment of brick becomes as a whole.Tie up rear transmission belt II and continued to be fed forward a station, arrived piling tong below.
After the detection of transmission belt II puts in place, give piling tong signal, the action of piling tong.The piling tong can realize walking in a horizontal state, vertical lift, tong rotation and tong brick folding, put several actions such as brick, and fragment of brick is transferred in the empty pallet on the transmission belt III from the transmission belt II.
Described transmission belt III is comprised of some transmission belts and realizes the functions such as transhipment, marshalling.
The empty pallet at rear is placed on the transmission belt III on the transmission belt III, transporting tong by empty pallet, and pallet is transported to fragment of brick transhipment tong below, when the transmission belt III has detected empty pallet and has put in place, the action of piling tong, fragment of brick is placed on empty pallet, the odd-level tong does not rotate, tong 90-degree rotation during even level.
When the piling tong, fragment of brick is piled up to the number of plies according to after 11 layers or 13 layers of technological requirement buttress, the transmission belt III is delivered to vertical compress station by it, vertically compress is vertically tied up piled bricks and the piled bricks of tying up is organized into groups, then by embracing the brick machine, it is unloaded from the transmission belt III, and empty pallet is transported tong and remaining belt conveyor by pallet and matched and realize returning, and then realize that the circulation contact produces.
The empty pallet transporter by: framework, travel driving unit, running gear, jacking system, fixing device, pallet etc. form.
The empty pallet transporter is that the empty pallet that will unload fragment of brick is transported on the pallet return track.When the empty pallet that needs transhipment is arranged on the process track being detected, jacking system on transporter descends, the fixing device action, empty pallet is stepped up, jacking system rises pallet is mentioned, running gear is walked under the drive driven, pallet is transported on return track and put, and decline, fixing device are opened.After fixing device steps up, in the process that jacking system rises, due to the arc groove that is designed with a taper of pallet, like this can be automatically by the center of pallet in uphill process.
Beneficial effect: the present invention compared with prior art has the following advantages:
1) utilize and to unload the brick clamp hand and the transmission belt I rearranges adobe, overcome former fired brick piled bricks distortion, lack the problem such as brick;
2) unload the brick clamp hand and have vertical and horizontal and tighten up function, overcome the carrying problem that causes fired brick due to code base gap;
3) will unload brick, sequence, packing, stacking, and unload the movement decomposition such as brick, pallet transhipment and carry out, realize unloading the continuous and automatic High-efficient Production of brick.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Reference numeral: 1, unload the brick clamp hand, 2, the transmission belt I, 3, the transhipment tong, 4, horizontal compress, 5, the transmission belt II, 6, the piling tong, 7, the transmission belt III, 8, vertical compress, 9, embrace the brick machine, 10, pallet transhipment tong.
The specific embodiment
As shown in the figure, a kind of fired brick full automaticity packing brick-unloading method comprises the following steps:
1) unload brick clamp hand 1 fired brick of stacking in sintering oven is transferred on transmission belt I 2 from kiln car by layer, and make the fired brick unloaded stacked layers with transmission belt I 2, move to transhipment tong 3 places successively;
2) the sintering fragment of brick be deposited on transmission belt I 2 of transhipment tong 3 each gripping somes forms horizontal stacked layers, and this horizontal stacked layers is transferred on transmission belt II 5, horizontal stacked layers is transported to horizontal compress 4 places with transmission belt II 5 and carries out the packing on horizontal direction;
3) the horizontal stacked layers after the packing is transferred to it on pallet on transmission belt III 7 by piling tong 6, and at the stacking completed on pallet on horizontal stacked layers and horizontal stacking layer height;
4) after stacking completes, transmission belt III 7 by pallet with and on the sintering piled bricks it is transported to vertical compress 8 places the sintering piled bricks is carried out to the packing on vertical height in the lump, sintering piled bricks after having packed unloads it by embracing a brick machine 9 from pallet, thereby brick is unloaded in the packing that completes fired brick.
Above-described each transmission belt can be also other the feedway such as chain-linked conveyer.
The described brick clamp hand 1 that unloads is mainly that the fragment of brick will baked is discharged to a kind of device on ground from kiln car, and the fragment of brick on kiln car is divided into 9 little buttress, horizontal 4 brick of every layer of a little buttress, and vertical the 1st, the 3rd buttress is 10 bricks, the 2nd buttress is 9 bricks.The putting on kiln car according to fragment of brick, this unloads this integrated made of one piece of brick folding plate of brick clamp hand 1, and once can pick up horizontal 4 bricks.Liner is equipped with in the fragment of brick position corresponding in the inboard of brick folding plate, drives the impact of brick folding plate to fragment of brick to reduce qigong action.While due to fragment of brick, putting on kiln car, reserved certain distance between fragment of brick and fragment of brick, so when unloading brick, tong could pick up fragment of brick after will first eliminating the gap between fragment of brick and fragment of brick.For this kind pendulum brick mode, this tong adopt two-way receipts folder method, the fragment of brick unification is drawn in to centre, to guarantee the position consistency of fragment of brick after unloading.The brick folding plate is fixed on guide piece, and guide piece connects with erecting frame, has guaranteed that the each action of brick folding plate all has fixed position.
Described transhipment tong 3 is mainly used to carry the fragment of brick of coming to carry out submodular transmission belt, and according to horizontal 4 bricks, vertical 18 bricks carry out submodular by fragment of brick, and fragment of brick is similar to and piles up crawl according to 960X960mm.Add that lifting relies on air cylinder driven, walking also relies on air cylinder driven.The brick pressing device arranged on tong is to guarantee that tong is when capturing 18 bricks, and the 19th brick can not be taken up.During brick folding, cylinder drives the action of brick folding plate, and brick folding plate one end is fixed, and an end connects with cylinder, and the cylinder action drives one section brick folding plate action fragment of brick is stepped up to mention, and jacking system rises under the driving of cylinder, complete and get the brick action.On the brick folding plate, liner is installed, to reduce the impact to fragment of brick in receiving clip process of brick folding plate.
Described pallet is the cushion block that carries fragment of brick, mainly backing plate, liner plate, side plate, stay bearing plate etc., consists of.Between backing plate and backing plate, be reserved with certain spacing, can between backing plate, pass in order to guarantee the strap of wearing arrow formula compress.Liner plate is housed below stay bearing plate, in order to reduce the friction of pallet and belt conveyor.In the side plate both sides amount of having a leg-of-mutton hole, with the hook of utility tray transhipment tong, after putting hook and clamping pallet, pallet is tenesmus automatically under the effect of deadweight, links up with as cylindrical, and pallet just can be realized auto-centering like this.
Claims (3)
1. a fired brick full automaticity packing brick-unloading method, is characterized in that, comprises the following steps:
1) unloading brick clamp hand (1), that the fired brick of stacking in sintering oven is transferred to transmission belt I (2) by layer from kiln car is upper, and makes the fired brick unloaded stacked layers with transmission belt I (2), move to transhipment tong (3) successively to locate;
2) the sintering fragment of brick be deposited on transmission belt I (2) of the each gripping some of transhipment tong (3) forms horizontal stacked layers, and it is upper that this horizontal stacked layers is transferred to transmission belt II (5), horizontal stacked layers is transported to horizontal compress (4) with transmission belt II (5) and locates to carry out the packing on horizontal direction;
3) the horizontal stacked layers after the packing is transferred to it on pallet on transmission belt III (7) by piling tong (6), and at the stacking completed on pallet on horizontal stacked layers and horizontal stacking layer height;
4) after stacking completes, transmission belt III (7) by pallet with and on the sintering piled bricks it is transported to vertical compress (8) and locates the sintering piled bricks is carried out to the packing on vertical height in the lump, sintering piled bricks after having packed unloads it by embracing a brick machine (9) from pallet, thereby brick is unloaded in the packing that completes fired brick.
2. a kind of fired brick full automaticity packing brick-unloading method according to claim 1, it is characterized in that: described armful of brick machine (9) unloads the sintering piled bricks from pallet after, pallet realizes that by feed belt and pallet transhipment tong (10) empty pallet returns on the transmission belt III (7) that piling tong (6) locates.
3. a kind of fired brick full automaticity packing brick-unloading method according to claim 1, it is characterized in that: in described step 1), the fired brick stacked layers moves to transhipment tong (3) with transmission belt I (2) successively and locates rear generation delay, in order to eliminate the gap between the sintering fragment of brick.
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| CN201310397950.8A CN103407794B (en) | 2013-09-05 | 2013-09-05 | A kind of fired brick brick-unloading method of automatically packing |
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| CN201310397950.8A CN103407794B (en) | 2013-09-05 | 2013-09-05 | A kind of fired brick brick-unloading method of automatically packing |
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| CN103407794B CN103407794B (en) | 2016-05-04 |
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Cited By (13)
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| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN104843224A (en) * | 2014-02-19 | 2015-08-19 | 吴占海 | Full-automatic unloaded brick packer |
| CN105347017A (en) * | 2015-09-22 | 2016-02-24 | 贵州慧联科技有限公司 | Special-shaped tobacco carton stacking and bundling device and bundling method |
| CN106428763A (en) * | 2016-11-08 | 2017-02-22 | 新泰市泰兴机械有限责任公司 | Automatic brick unloading and binding outfit and packing method |
| CN107857127A (en) * | 2017-10-30 | 2018-03-30 | 广东科达洁能股份有限公司 | A kind of plasterboard sorting system |
| CN110562528A (en) * | 2019-09-30 | 2019-12-13 | 浙江杭加泽通建筑节能新材料有限公司 | aerated concrete plate packing system and packing method |
| CN110654879A (en) * | 2019-10-17 | 2020-01-07 | 天津市隆达工业自动化设备有限公司 | Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks |
| CN110745562A (en) * | 2019-11-28 | 2020-02-04 | 湖北文理学院 | Automatic brick stacking machine |
| CN110759113A (en) * | 2019-10-31 | 2020-02-07 | 福建海源复合材料科技股份有限公司 | Special-shaped baking-free brick stacking method and stacking device |
| CN110803533A (en) * | 2019-12-12 | 2020-02-18 | 襄阳誉德智能科技有限公司 | Multi-joint robot destacking and packaging production line |
| CN113562480A (en) * | 2021-07-28 | 2021-10-29 | 山东路友新材料有限公司 | Brick unloading, conveying and stacking working line and method |
| CN114408275A (en) * | 2021-12-09 | 2022-04-29 | 武汉中安佳通装备技术有限公司 | Manipulator integrated system for loading and unloading high-chrome bricks |
| CN114435975B (en) * | 2022-01-19 | 2024-06-07 | 四川尚扬机电设备有限公司 | Intelligent production line for filling heat preservation cotton with sintered hollow bricks |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104843224A (en) * | 2014-02-19 | 2015-08-19 | 吴占海 | Full-automatic unloaded brick packer |
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN105347017A (en) * | 2015-09-22 | 2016-02-24 | 贵州慧联科技有限公司 | Special-shaped tobacco carton stacking and bundling device and bundling method |
| CN106428763A (en) * | 2016-11-08 | 2017-02-22 | 新泰市泰兴机械有限责任公司 | Automatic brick unloading and binding outfit and packing method |
| CN107857127A (en) * | 2017-10-30 | 2018-03-30 | 广东科达洁能股份有限公司 | A kind of plasterboard sorting system |
| CN110562528A (en) * | 2019-09-30 | 2019-12-13 | 浙江杭加泽通建筑节能新材料有限公司 | aerated concrete plate packing system and packing method |
| CN110654879A (en) * | 2019-10-17 | 2020-01-07 | 天津市隆达工业自动化设备有限公司 | Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks |
| CN110759113A (en) * | 2019-10-31 | 2020-02-07 | 福建海源复合材料科技股份有限公司 | Special-shaped baking-free brick stacking method and stacking device |
| CN110759113B (en) * | 2019-10-31 | 2024-05-17 | 江西海源复合材料科技股份有限公司 | Special-shaped baking-free brick stacking method and stacking device |
| CN110745562A (en) * | 2019-11-28 | 2020-02-04 | 湖北文理学院 | Automatic brick stacking machine |
| CN110745562B (en) * | 2019-11-28 | 2024-05-10 | 湖北文理学院 | Automatic brick stacking machine |
| CN110803533A (en) * | 2019-12-12 | 2020-02-18 | 襄阳誉德智能科技有限公司 | Multi-joint robot destacking and packaging production line |
| CN110803533B (en) * | 2019-12-12 | 2024-05-07 | 襄阳誉德智能科技有限公司 | Multi-joint robot destacking and packaging production line |
| CN113562480A (en) * | 2021-07-28 | 2021-10-29 | 山东路友新材料有限公司 | Brick unloading, conveying and stacking working line and method |
| CN113562480B (en) * | 2021-07-28 | 2023-02-03 | 山东路友新材料有限公司 | Brick unloading, conveying and stacking working line and method |
| CN114408275A (en) * | 2021-12-09 | 2022-04-29 | 武汉中安佳通装备技术有限公司 | Manipulator integrated system for loading and unloading high-chrome bricks |
| CN114435975B (en) * | 2022-01-19 | 2024-06-07 | 四川尚扬机电设备有限公司 | Intelligent production line for filling heat preservation cotton with sintered hollow bricks |
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