CN103407794B - A kind of fired brick brick-unloading method of automatically packing - Google Patents
A kind of fired brick brick-unloading method of automatically packing Download PDFInfo
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- CN103407794B CN103407794B CN201310397950.8A CN201310397950A CN103407794B CN 103407794 B CN103407794 B CN 103407794B CN 201310397950 A CN201310397950 A CN 201310397950A CN 103407794 B CN103407794 B CN 103407794B
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Abstract
A kind of fired brick brick-unloading method of automatically packing, first unloading brick clamp hand transfers to the fired brick of stacking in sintering oven in transmission belt I from kiln car by layer, and transport tong place, the sintering fragment of brick of the each gripping some of transhipment tong forms horizontal stacked layers, and transfer in transmission belt II, horizontal stacked layers is transported to horizontal baling press place with transmission belt II and carries out the packing in horizontal direction, then transferred on the pallet in transmission belt III by piling tong, and on pallet, complete the stacking on horizontal stacking layer height, then at longitudinal baling press place, sintering piled bricks is carried out to the packing on longitudinal height, sintering piled bricks after having packed unloads it by embracing brick machine from pallet, thereby brick is unloaded in the packing that completes fired brick. the present invention has overcome the carrying problem that causes fired brick due to code base gap, will unload brick, sequence, packing, stacking, and unload the movement decomposition such as brick, pallet transhipment and carry out, and has realized the continuous and automatic High-efficient Production of unloading brick.
Description
Technical field
The present invention relates to the preparation field of structure material fired brick, specifically a kind of fired brick brick-unloading method of automatically packing.
Background technology
In the brickmaking production process of prior art, after brick forms by a firing, by kiln car, it is transported from tunnel cave, after the temperature decline uniform temperature of fragment of brick, fragment of brick need to be transported to stacking from kiln car, and such process is all by manually carrying at present, labour intensity is large, efficiency is low, is unfavorable for mechanization production.
Patent 200820133843.9 discloses a kind of de-hackers structure, this mechanism by frame, walking coaster, clamping device, guard rail, supporting plate belt conveyer, unload brick belt conveyer and form. This mechanism can realize kiln discharge fragment of brick on streamline and load and unload voluntarily, but it is in good order to require kiln discharge piled bricks to stack. Because kiln brick forms by a firing necessary appearance distortion in process at brick, cause piled bricks stacking uneven, limit promoting the use of of this equipment. Patent 97241071.6 discloses a kind of Automatic brick unloading machine, by driving body frame, travel far and wide, control system, drive motors, connect brush and form, can realize automatic brick unloading, the function that stacks bricks, but its to piled bricks require highly, cannot process for irregular piled bricks. Especially, this de-hackers one machine has completed and has unloaded brick, stacked bricks and the several functions such as transmission, makes to unload the brick efficiency that stacks bricks low. Patent 201210127737.0 discloses a kind of intelligent de-hackers, comprise a pair of get brick driving, for longitudinal walking and get the neat reshaping device of the fixture of brick, fragment of brick code and embrace brick car composition for lifting for the rotating mechanism, of different putting positions being got to brick, realized the uneven problem of kiln discharge fragment of brick and intellectuality are unloaded to brick. But this de-hackers cannot solve former piled bricks lacks brick problem and piled bricks packing, and in addition, this mechanism need to realize simultaneously unloads the multiple function such as brick, stacking, device structure complexity, maintenance difficult, and inefficiency.
Summary of the invention
For solve the series of problems existing in prior art in the time unloading brick, the invention provides a kind of fired brick brick-unloading method of automatically packing, thereby realizing fired brick Full-automatic mechanized produces, greatly improve production efficiency, reduce labour intensity, reduced simultaneously and unloaded brick equipment to piled bricks the other side requirement.
The present invention solves the problems of the technologies described above the technical scheme of employing to be: a kind of fired brick brick-unloading method of automatically packing, comprises the following steps:
1) unload brick clamp hand the fired brick of stacking in sintering oven is transferred in transmission belt I from kiln car by layer, and make the fired brick stacked layers unloading move to transhipment tong place with transmission belt I successively;
2) the sintering fragment of brick being deposited in transmission belt I of the each gripping some of transhipment tong forms horizontal stacked layers, and this horizontal stacked layers is transferred in transmission belt II, horizontal stacked layers is transported to horizontal baling press place with transmission belt II and carries out the packing in horizontal direction;
3) the horizontal stacked layers after packing is transferred on the pallet in transmission belt III by piling tong, and on pallet, completes the stacking on horizontal stacked layers and horizontal stacking layer height;
4) after stacking completes, transmission belt III by pallet with and on sintering piled bricks it is transported to longitudinal baling press place sintering piled bricks is carried out to the packing on longitudinal height in the lump, sintering piled bricks after having packed unloads it by embracing a brick machine from pallet, thereby brick is unloaded in the packing that completes fired brick.
Described armful of brick machine is by sintering piled bricks after pallet unloads, and pallet is realized in the transmission belt III that empty pallet returns to piling tong place by feed belt and pallet transhipment tong.
In described step 1), fired brick stacked layers produces delay after moving to transhipment tong place with transmission belt I successively, in order to eliminate the gap between sintering fragment of brick.
In the present invention, the described brick clamp hand that unloads is mainly that the fragment of brick baking on kiln car is discharged in transmission belt I from kiln car. Unload brick clamp hand can realize vertical lift, walking in a horizontal state, laterally walk tong rotation and brick folding, put several actions such as brick. Unloading brick clamp hand needs 3 stations of walking in a horizontal state, and in the time that the fragment of brick number of plies is even level, tong 90-degree rotation is got brick, 3 stations of laterally walking.
When unload brick clamp hand detected kiln car carry come after, horizontal walking device runs to kiln car top, tong drops to fragment of brick position, and the action of tong cylinder is tightened up fragment of brick to pick up, tong bidirectional-movement, lowering or hoisting gear action is once risen 1/3 fragment of brick of fragment of brick one deck on kiln car, laterally the action of walking dress, is delivered to fragment of brick to unload brick position, and tong device declines, fragment of brick is put down in tong action, returns and unloads brick position. In the time need to unloading the fragment of brick of even level, longitudinally running gear need to move left and right certain distance, and whirligig need, by tong 90-degree rotation, unload brick position (fragment of brick on a kiln car is divided into 9 fritters, once unloads 3 fritters) to ensure to aim at.
In the present invention, transmission belt I is for closing up submodular effect by unloading the brick that brick clamp hand unloads from kiln car. First unloading brick clamp hand is placed on first brick in transmission belt I, and at transhipment tong place, baffle plate is set, thereby all blocking, the fragment of brick that conveying is come eliminates gap, in the time detecting that the 1st and the 18th brick have brick, the action of fragment of brick transhipment tong, 18 bricks are once captured, be transported in transmission belt II. Several actions such as fragment of brick transhipment tong can be realized brick folding, puts brick, lifting walking.
Transhipment tong of the present invention, is made up of installation frame, brick pressing device, lowering or hoisting gear, brick folding board mounting stand, brick folding plate, guider, cylinder etc.
The fragment of brick that transhipment tong is mainly used to transmission belt I to bring carries out submodular, and by fragment of brick, according to horizontal 4 bricks, longitudinal 18 bricks carry out submodular, piles up crawl by approximate fragment of brick according to 960X960mm. Add that lifting relies on air cylinder driven, walking also relies on air cylinder driven. The brick pressing device arranging on tong is to ensure that tong is in the time capturing 18 bricks, and the 19th brick can not be taken up. When brick folding, cylinder drives the action of brick folding plate, and brick folding plate one end is fixed, and one end connects with cylinder, and cylinder action drives one section of brick folding plate action that fragment of brick is stepped up to mention, and lowering or hoisting gear rises under the driving of cylinder, completes and gets brick action. On brick folding plate, liner is installed, to reduce the impact to fragment of brick in receipts clip process of brick folding plate.
Transmission belt II is transported tong by fragment of brick and is transported the 18X24 piece brick of coming and be fed forward a station, and after conveying puts in place, sense switch sends signal, and horizontal automatic packing machine action, ties up fragment of brick horizontal direction together, is that fragment of brick becomes as a whole. Tie up rear transmission belt II and continued to be fed forward a station, arrived piling tong below.
After the detection of transmission belt II puts in place, give piling tong signal, the action of piling tong. Piling tong can be realized walking in a horizontal state, vertical lift, tong rotation and tong brick folding, put several actions such as brick, by fragment of brick in transmission belt II is transferred to the empty pallet in transmission belt III.
Described transmission belt III is made up of some transmission belts and realizes the functions such as transhipment, marshalling.
In transmission belt III, transporting tong by empty pallet is placed on the empty pallet at rear in transmission belt III, and pallet is transported to fragment of brick transhipment tong below, in the time that transmission belt III has detected that empty pallet puts in place, the action of piling tong, fragment of brick is placed on empty pallet, odd-level tong does not rotate, tong 90-degree rotation when even level.
When piling tong is piled up fragment of brick the number of plies according to after 11 layers or 13 layers of technological requirement buttress, transmission belt III is delivered to longitudinal baling press station, longitudinally baling press is longitudinally tied up piled bricks and the piled bricks of tying up is organized into groups, then by embracing brick machine, it is unloaded from transmission belt III, and empty pallet is transported tong and remaining belt conveyor by pallet and matched to realize and return, and then realize circulation contact and produce.
Empty pallet transporter by: framework, travel driving unit, running gear, lowering or hoisting gear, clamping device, pallet etc. form.
Empty pallet transporter is that the empty pallet that unloads fragment of brick is transported in pallet return track. In the time the empty pallet that has needs transhipment on process track being detected, lowering or hoisting gear on transporter declines, clamping device action, empty pallet is stepped up, lowering or hoisting gear rises pallet is mentioned, running gear is walked under the drive driving, and pallet is transported in return track and put, and decline, clamping device are opened. After clamping device steps up, in the process that lowering or hoisting gear rises, due to the arc groove that is designed with a taper of pallet, like this can be automatically by the center of pallet in uphill process.
Beneficial effect: the present invention compared with prior art has the following advantages:
1) utilize and unload brick clamp hand and transmission belt I rearranges adobe, overcome former fired brick piled bricks distortion, lack the problems such as brick;
2) unload brick clamp hand and there are vertical and horizontal and tighten up function, overcome the carrying problem that causes fired brick due to code base gap;
3) will unload brick, sequence, packing, stacking, and unload the movement decomposition such as brick, pallet transhipment and carry out, realize the continuous and automatic High-efficient Production of unloading brick.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Reference numeral: 1, unload brick clamp hand, 2, transmission belt I, 3, transhipment tong, 4, horizontal baling press, 5, transmission belt II, 6, piling tong, 7, transmission belt III, 8, longitudinal baling press, 9, embrace brick machine, 10, pallet transhipment tong.
Detailed description of the invention
As shown in the figure, a kind of fired brick brick-unloading method of automatically packing, comprises the following steps:
1) unload brick clamp hand 1 fired brick of stacking in sintering oven is transferred in transmission belt I 2 from kiln car by layer, and make the fired brick stacked layers unloading move to transhipment tong 3 places with transmission belt I 2 successively;
2) the sintering fragment of brick being deposited in transmission belt I 2 of transhipment tong 3 each gripping somes forms horizontal stacked layers, and this horizontal stacked layers is transferred in transmission belt II 5, horizontal stacked layers is transported to horizontal baling press 4 places with transmission belt II 5 and carries out the packing in horizontal direction;
3) the horizontal stacked layers after packing is transferred on the pallet in transmission belt III 7 by piling tong 6, and on pallet, completes the stacking on horizontal stacked layers and horizontal stacking layer height;
4) after stacking completes, transmission belt III 7 by pallet with and on sintering piled bricks it is transported to longitudinal baling press 8 places sintering piled bricks is carried out to the packing on longitudinal height in the lump, sintering piled bricks after having packed unloads it by embracing a brick machine 9 from pallet, thereby brick is unloaded in the packing that completes fired brick.
Above-described each transmission belt can be also other the conveying device such as chain-linked conveyer.
The described brick clamp hand 1 that unloads is mainly that the fragment of brick on kiln car is divided into 9 little buttress for the fragment of brick baking is discharged to a kind of device on ground from kiln car, horizontal 4 brick of every layer of a little buttress, and longitudinal the 1st, the 3rd buttress is 10 bricks, the 2nd buttress is 9 bricks. Putting according to fragment of brick on kiln car, this unloads this integrated made of one piece of brick folding plate of brick clamp hand 1, and once can pick up 4 horizontal bricks. In the fragment of brick position that the inner side of brick folding plate is corresponding, liner is housed, drives the impact of brick folding plate to fragment of brick to reduce qigong action. While putting on kiln car due to fragment of brick, reserved certain distance between fragment of brick and fragment of brick, so in the time unloading brick, tong could pick up fragment of brick after will first eliminating the gap between fragment of brick and fragment of brick. For this kind of pendulum brick mode, this tong adopt two-way receipts folder method, fragment of brick unification is drawn in to centre, to ensure the position consistency of fragment of brick after unloading. Brick folding plate is fixed on guider, and guider connects with installing rack, has ensured that the each action of brick folding plate all has fixed position.
Described transhipment tong 3 is mainly used to transmission belt to carry the fragment of brick of coming to carry out submodular, and by fragment of brick, according to horizontal 4 bricks, longitudinal 18 bricks carry out submodular, piles up crawl by approximate fragment of brick according to 960X960mm. Add that lifting relies on air cylinder driven, walking also relies on air cylinder driven. The brick pressing device arranging on tong is to ensure that tong is in the time capturing 18 bricks, and the 19th brick can not be taken up. When brick folding, cylinder drives the action of brick folding plate, and brick folding plate one end is fixed, and one end connects with cylinder, and cylinder action drives one section of brick folding plate action that fragment of brick is stepped up to mention, and lowering or hoisting gear rises under the driving of cylinder, completes and gets brick action. On brick folding plate, liner is installed, to reduce the impact to fragment of brick in receipts clip process of brick folding plate.
Described pallet is the cushion block for carrying fragment of brick, is mainly made up of backing plate, liner plate, side plate, gripper shoe etc. Between backing plate and backing plate, be reserved with certain spacing, in order to ensure that the strap of wearing arrow formula baling press can pass between backing plate. Liner plate is housed below gripper shoe, in order to reduce the friction of pallet and belt conveyor. In the side plate both sides amount of having a leg-of-mutton hole, with the hook of utility tray transhipment tong, to put hook and clamp after pallet, pallet is tenesmus automatically under the effect of deadweight, links up with as cylindrical, and pallet just can be realized self-centering like this.
Claims (1)
1. the fired brick brick-unloading method of automatically packing, is characterized in that, comprises the following steps:
1) unloading brick clamp hand (1), that the fired brick of stacking in sintering oven is transferred to transmission belt I (2) by layer from kiln car is upper, and the fired brick stacked layers that makes to unload moves to transhipment tong (3) with transmission belt I (2) successively and locates;
Move to transhipment tong (3) with transmission belt I (2) successively in fired brick stacked layers and locate rear generation delay, in order to eliminate the gap between sintering fragment of brick;
2) the sintering fragment of brick being deposited in transmission belt I (2) of the each gripping some of transhipment tong (3) forms horizontal stacked layers, and it is upper that this horizontal stacked layers is transferred to transmission belt II (5), horizontal stacked layers is transported to horizontal baling press (4) with transmission belt II (5) and locates to carry out the packing in horizontal direction;
The fragment of brick that described transhipment tong (3) sends transmission belt I (2) carries out submodular according to horizontal 4 bricks, longitudinal 18 bricks, and is provided with brick pressing device on transhipment tong (3), to prevent taking up the 19th brick in the time capturing 18 bricks; On the brick folding plate of described transhipment tong (3), liner is installed, to reduce the impact to fragment of brick in receipts clip process of brick folding plate;
3) the horizontal stacked layers after packing is transferred on the pallet in transmission belt III (7) by piling tong (6), and on pallet, completes the stacking on horizontal stacked layers and horizontal stacking layer height;
4) after stacking completes, transmission belt III (7) by pallet with and on sintering piled bricks it is transported to longitudinal baling press (8) and locates sintering piled bricks to carry out the packing on longitudinal height in the lump, sintering piled bricks after having packed unloads it by embracing a brick machine (9) from pallet, thereby brick is unloaded in the packing that completes fired brick;
Described armful of brick machine (9) is by sintering piled bricks after pallet unloads, and pallet is realized empty pallet by feed belt and pallet transhipment tong (10) and returned in the transmission belt III (7) that piling tong (6) locates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310397950.8A CN103407794B (en) | 2013-09-05 | 2013-09-05 | A kind of fired brick brick-unloading method of automatically packing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310397950.8A CN103407794B (en) | 2013-09-05 | 2013-09-05 | A kind of fired brick brick-unloading method of automatically packing |
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| CN103407794A CN103407794A (en) | 2013-11-27 |
| CN103407794B true CN103407794B (en) | 2016-05-04 |
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| CN201310397950.8A Expired - Fee Related CN103407794B (en) | 2013-09-05 | 2013-09-05 | A kind of fired brick brick-unloading method of automatically packing |
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| CN104843224B (en) * | 2014-02-19 | 2017-04-05 | 吴占海 | Brick baling press is unloaded automatically |
| CN104691813A (en) * | 2015-03-12 | 2015-06-10 | 上海华凝自动化科技有限公司 | Full-automatic destacking, stacking and packaging system |
| CN105347017B (en) * | 2015-09-22 | 2018-04-13 | 贵州慧联科技有限公司 | A kind of irregular strip cigarette stacking binding apparatus and binding method |
| CN106428763A (en) * | 2016-11-08 | 2017-02-22 | 新泰市泰兴机械有限责任公司 | Automatic brick unloading and binding outfit and packing method |
| CN107857127A (en) * | 2017-10-30 | 2018-03-30 | 广东科达洁能股份有限公司 | A kind of plasterboard sorting system |
| CN109928220A (en) * | 2019-04-26 | 2019-06-25 | 曾现利 | A kind of whole stack machine of fired brick not un-heaping |
| CN110562528A (en) * | 2019-09-30 | 2019-12-13 | 浙江杭加泽通建筑节能新材料有限公司 | aerated concrete plate packing system and packing method |
| CN110654879A (en) * | 2019-10-17 | 2020-01-07 | 天津市隆达工业自动化设备有限公司 | Full-automatic complete set unit and method for disassembling, transporting, grouping and packaging finished bricks |
| CN110759113B (en) * | 2019-10-31 | 2024-05-17 | 江西海源复合材料科技股份有限公司 | Special-shaped baking-free brick stacking method and stacking device |
| CN110745562B (en) * | 2019-11-28 | 2024-05-10 | 湖北文理学院 | Automatic brick stacking machine |
| CN110803533B (en) * | 2019-12-12 | 2024-05-07 | 襄阳誉德智能科技有限公司 | Multi-joint robot destacking and packaging production line |
| CN113562480B (en) * | 2021-07-28 | 2023-02-03 | 山东路友新材料有限公司 | Brick unloading, conveying and stacking working line and method |
| CN114408275B (en) * | 2021-12-09 | 2024-08-13 | 武汉中安佳通装备技术有限公司 | Mechanical arm integrated system for loading and unloading high-chrome bricks |
| CN114435975B (en) * | 2022-01-19 | 2024-06-07 | 四川尚扬机电设备有限公司 | Intelligent production line for filling heat preservation cotton with sintered hollow bricks |
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| US4182442A (en) * | 1971-06-16 | 1980-01-08 | Jones Robert E | Brick handling and forming voids in layers of bricks |
| US3895476A (en) * | 1972-11-06 | 1975-07-22 | Iii Henry Knox Burns | Shrink-film packaging method |
| US7070384B2 (en) * | 2003-09-12 | 2006-07-04 | General Shale Products, Llc | Apparatus and method for automatically unloading brick from kiln cars and preparation for shipment |
| CN101108694B (en) * | 2007-08-09 | 2011-06-08 | 首钢总公司 | Steel roll conveying system |
| CN101870369A (en) * | 2009-04-23 | 2010-10-27 | 陈有福 | Device and method for automatically stacking and packaging bricks |
| CN102633126A (en) * | 2012-04-19 | 2012-08-15 | 句容金猴机械研究所有限公司 | Automatic palletizing system in rolling encaustic tile production equipment |
| CN202828265U (en) * | 2012-09-08 | 2013-03-27 | 合肥汉德贝尔属具科技有限公司 | Brick-plate separating mechanism used for transporting machine-made baking-free brick |
| CN102963556B (en) * | 2012-11-26 | 2015-05-13 | 洛阳中冶重工机械有限公司 | Tray-free packing method and tray-free packing device of brick stack |
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