CN105084042A - Automatic post-brick-unloading grouping and loading device and technology for baked bricks - Google Patents
Automatic post-brick-unloading grouping and loading device and technology for baked bricks Download PDFInfo
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- CN105084042A CN105084042A CN201510553376.XA CN201510553376A CN105084042A CN 105084042 A CN105084042 A CN 105084042A CN 201510553376 A CN201510553376 A CN 201510553376A CN 105084042 A CN105084042 A CN 105084042A
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Abstract
The invention relates to an automatic post-brick-unloading grouping and loading device and technology for baked bricks. The device is provided with a grouping belt conveyor, a stacking machine and a brick-unloading unit transferring mechanism. The grouping belt conveyor is arranged at the tail end of the brick-unloading unit transferring mechanism. The baked bricks are gathered together by the brick-unloading unit transferring mechanism, and then grouped and conveyed to the grouping belt conveyor. According to the width of a transport vehicle, the baked bricks are grouped by grouping belt conveyor matched with the brick-unloading unit transferring mechanism. The stacking machine is arranged above the grouping belt conveyor. The grouped baked bricks are clamped and stacked up to the transport vehicle by the stacking machine. According to the device and the technology, direct mechanized automatic grouping and loading of finished bricks can be achieved; the problem that the multiple bricks are not firm to clamp is solved; the method is simple, practical and reliable. The problem of the gaps between brick stacks is solved; the load factor of the bricks and the utilization rate of the vehicle are improved; the damage rate in the transport process is reduced; a great deal of manpower is saved; the production efficiency is improved; the labor intensity of workers is lowered.
Description
Technical field
The present invention relates to materials for wall production technical field, a kind of fired brick organizes into groups loading apparatus and technique after unloading brick automatically specifically.
Background technology
Fired brick is the basic product of walling industry, and in the production process of fired brick, labor strength is large, and dust is large, heavy damage health, and employment cost is more and more higher, the ever more important and the urgent so mechanization of walling enterprise production process, automation seem.
Along with the progress of science and technology, the equipment that a collection of degree of automation is higher has applied to many links that fired brick is produced, before kiln, equipment achieves automated production, after kiln, equipment has the automatic brick unloading piling unit developed in recent years, though it achieves unload brick by manually unloading brick to mechanical automation, and by marshalling, brick code the one-tenths side unloaded is piled up neatly, carry out enlacement packaging or whole buttress is carried, then with fork truck or other mechanical equipment entrucking or transport to and park field by people's fixture vehicle.Unload brickwork skill can realize mechanization unload brick, piling, packaging, transport although this, but still large tong space, space between piling up neatly after there is entrucking, the not high railway carriage of railway carriage degree of utilization and piled bricks size Incomplete matching, if piled bricks not enlacement packaging packaging needs increase equipment and operating cost, easily collapse in transportation, add breakage rate and the cost of wheeling of finished bricks.
And in actual applications, still there is a large amount of tile product transport vehicle needs direct entrucking, process and the device of market in the urgent need to being replaced people to realize unloading marshalling entrucking automatically after brick by machine.
Summary of the invention
Existingly unload after brickwork skill exists entrucking the problems such as space is large between buttress, railway carriage degree of utilization is not high, add finished bricks breakage rate and cost of wheeling for above-mentioned, the invention provides a kind of fired brick and to unload after brick marshalling loading apparatus and technique automatically.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
Automatically loading apparatus is organized into groups after a kind of fired brick unloads brick, this device is provided with for fired brick being carried out after unloading brick the marshalling belt feeder of organizing into groups, for fired brick after grouping is picked up stacker and the de-hackers group transfer mechanism of luggage car of going forward side by side, marshalling belt feeder is arranged on the end of de-hackers group transfer mechanism, fired brick is carried out drawing rear marshalling in and is transported on marshalling belt feeder by de-hackers group transfer mechanism, marshalling belt feeder is by coordinating with de-hackers group transfer mechanism, fired brick is divided into groups according to transport vehicle width, stacker is arranged on the top of marshalling belt feeder, fired brick after grouping picks up by stacker to be piled up on transport vehicle,
Described marshalling belt feeder is provided with belt feeder frame, belt feeder frame is equipped with annular belt conveyor, supported by carrying roller under annular belt conveyor, annular belt conveyor under power drive, by with the coordinating of de-hackers group transfer mechanism, divide into groups carrying the fired brick of coming according to transport vehicle width;
Described stacker is provided with stacker frame, stacker frame is equipped with can level, the lifting mechanism that moves up and down, tong parts are housed below lifting mechanism, tong parts are equipped with suspension bracket, and guide assembly is all equipped with in the both sides below suspension bracket, and middle intermediate plate is equipped with in centre, the below of guide assembly is provided with movable intermediate plate, movable intermediate plate can move back and forth along guide assembly, inside movable intermediate plate, cylinder is housed, and movable intermediate plate is put brick by cylinder in fired brick large direction and middle intermediate plate flange splint and arranged;
Described tong component level is moved and is driven by straight-line motion mechanism by horizontal drive mechanism, and the dipping and heaving of tong parts is steadily elevated by realization under the directional tagging of guide pillar by lift drive mechanism;
Described lift drive mechanism is soft ribbons lifting mechanism;
Described middle intermediate plate has multiple;
The width of described tong parts is identical with transport vehicle width;
Automatically organize into groups an entrucking technique for loading apparatus after utilizing fired brick as above to unload brick, comprise the following steps:
1) fired brick marshalling: marshalling belt feeder by with the coordinating of de-hackers group transfer mechanism, divide into groups carrying the fired brick of coming according to the width of transport vehicle;
2) stacker entrucking: stacker picks up the fired brick after grouping successively pile up successively on the transport vehicle below stacker.
Beneficial effect of the present invention:
Fired brick provided by the invention organizes into groups loading apparatus and technique after unloading brick automatically, can solve finished bricks direct mechanicalization and automatically organize into groups entrucking problem, and solve clamping polylith brick row folding and hold insecure problem, method is simple, practical and reliable.Solve brick stamp between gap problem, improve load factor and the vehicle degree of utilization of brick, transportation breakage rate can be reduced, saved a large amount of manpowers, improve production efficiency, reduced the labour intensity of workman.
Accompanying drawing explanation
Fig. 1 is present device flow arrangement figure birds-eye view;
Fig. 2 is present device flow arrangement figure front view;
Fig. 3 is stacker marshalling belt feeder schematic diagram;
Fig. 4 is stacker tong schematic diagram;
Fig. 5 is present invention process method schematic diagram;
Reference numeral: 1, de-hackers group transfer mechanism, 2, fired brick, 3, marshalling belt feeder, 4, stacker, 5, transport vehicle, 6, piled bricks, 301, belt feeder frame, 302, annular belt conveyor, 303, carrying roller, 401, tong parts, 402, suspension bracket, 403, cylinder, 404, middle intermediate plate, 405, guide assembly, 406, movable intermediate plate, 407, stacker frame, 408, horizontal drive mechanism, 409, lift drive mechanism, 410, guide pillar, 411, lifting mechanism.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further elaborated.
Automatically loading apparatus is organized into groups after a kind of fired brick unloads brick, this device is provided with for fired brick 2 being carried out after unloading brick the marshalling belt feeder 3 of organizing into groups, for fired brick 2 after grouping is picked up stacker 4 and the de-hackers group transfer mechanism 1 of luggage car of going forward side by side, marshalling belt feeder 3 is arranged on the end of de-hackers group transfer mechanism 1, fired brick 2 is carried out drawing rear marshalling in and is transported on marshalling belt feeder 3 by de-hackers group transfer mechanism 1, marshalling belt feeder 3 is by coordinating with de-hackers group transfer mechanism 1, fired brick 2 is divided into groups according to transport vehicle 5 width, stacker 4 is arranged on the top of marshalling belt feeder 3, fired brick 2 after grouping picks up by stacker 4 to be piled up on transport vehicle 5,
As shown in the figure: be transported on marshalling belt feeder 3 according to 4 row one group after fired brick 2 draws in by de-hackers group transfer mechanism 1, marshalling belt feeder 3 is by coordinating with de-hackers group transfer mechanism 1, fired brick 2 is divided into groups according to transport vehicle 5 width, above marshalling belt feeder 3, the code be provided with fired brick 2 after grouping picks up stamps machine 4, and fired brick 2 is successively piled up on the transport vehicle 5 below it by stacker 4 successively;
Described marshalling belt feeder 3 is provided with belt feeder frame 301, annular belt conveyor 302 belt feeder frame 301 is equipped with, annular belt conveyor is supported by carrying roller 303 for 302 times, annular belt conveyor 302 under power drive, by with the coordinating of de-hackers group transfer mechanism 1, divide into groups to carrying the fired brick 2 of coming, fired brick 2 according to transport vehicle 5 width requirement by adjustment control program, can divide into groups according to transport vehicle 5 width by marshalling belt feeder 3, first group of fired brick 2 is pushed to marshalling belt feeder 3, marshalling belt feeder 3 moving velocity is consistent with de-hackers group transfer mechanism 1 pushing speed, first group of fired brick 2 departs from after de-hackers group transfer mechanism 1 pushes platform completely, de-hackers group transfer mechanism 1 pushes and suspends, the action of marshalling belt feeder 3 completes grouping, second group of fired brick 2 completes according to first group of fired brick 2 mode and pushes to belt feeder 4, marshalling belt feeder 3 be arranged on de-hackers group transfer mechanism 1(referenced patent number 201310547284.1 " unloading brick piling unit and unloading brick palletizing method of a kind of fired brick ") end,
Described code is stamped machine 4 and is provided with code and stamps machine frame 407, code stamps that machine frame 407 is equipped with can level, the lifting mechanism 411 moved up and down, tong parts 401 are housed below lifting mechanism 411, suspension bracket 402 tong parts 401 is equipped with, both sides below suspension bracket 402 are equipped with in the middle of guide assembly 405 and middle intermediate plate 404 are housed, described middle intermediate plate 404 has multiple, movable intermediate plate 406 is arranged on below guide assembly 405, inside movable intermediate plate 406, cylinder 403 is housed, movable intermediate plate 406 folds up brick by cylinder 403 in the large direction, face of fired brick 2 and middle intermediate plate 404 folding and arranges, tong parallel motion is driven by straight-line motion mechanism by horizontal drive mechanism 408, tong dipping and heaving realizes steadily lifting by lift drive mechanism 409 by soft ribbons under the directional tagging of guide pillar 410, the tong parts 401 of described stacker 4 disposablely can pick up the rear brick group of marshalling, and direct code is placed on transport vehicle 5, and the width of described tong parts 401 is identical with transport vehicle 5 width.
As shown in the figure, a kind of entrucking technique utilizing fired brick as above to unload marshalling loading apparatus automatically after brick, comprises the following steps:
1) fired brick marshalling: be transported to marshalling belt feeder 3 according to 4 row one group after fired brick 2 draws in by de-hackers group transfer mechanism 1, marshalling belt feeder 3 by with the coordinating of de-hackers group transfer mechanism 1, the fired brick 2 of coming will be carried to divide into groups according to the width of transport vehicle 5, the size of the finished bricks specification of entrucking will as required be divided into two buttress 4 × 18 × 2;
2) stacker entrucking: utilize stacker 4 to pick up disposable for one group of brick on marshalling belt feeder 3, successively stack on transport vehicle 5 thereunder, this detailed description of the invention with 4 × 18 × 2 namely with often arrange 18 × 2 pieces of bricks totally 4 rows be one group and carry out piling, the piled bricks 6 that final code becomes is as shown in Figure 2.
Claims (8)
1. after a fired brick unloads brick, automatically organize into groups loading apparatus, it is characterized in that: this device is provided with the marshalling belt feeder (3) for being carried out organizing into groups after unloading brick by fired brick (2), stacker (4) and the de-hackers group transfer mechanism (1) of luggage car of going forward side by side is picked up for the rear fired brick (2) that will divide into groups, marshalling belt feeder (3) is arranged on the end of de-hackers group transfer mechanism (1), fired brick (2) is carried out drawing rear marshalling in and is transported in marshalling belt feeder (3) by de-hackers group transfer mechanism (1), marshalling belt feeder (3) is by coordinating with de-hackers group transfer mechanism (1), fired brick (2) is divided into groups according to transport vehicle (5) width, stacker (4) is arranged on the top of marshalling belt feeder (3), after stacker (4) will divide into groups, fired brick (2) picks up and piles up on transport vehicle (5).
2. after fired brick as claimed in claim 1 unloads brick, automatically organize into groups loading apparatus, it is characterized in that: described marshalling belt feeder (3) is provided with belt feeder frame (301), annular belt conveyor (302) belt feeder frame (301) is equipped with, supported by carrying roller (303) under annular belt conveyor (302), annular belt conveyor (302) under power drive, by with the coordinating of de-hackers group transfer mechanism (1), divide into groups carrying the fired brick (2) of coming according to transport vehicle (5) width.
3. after fired brick as claimed in claim 1 unloads brick, automatically organize into groups loading apparatus, it is characterized in that: described stacker (4) is provided with stacker frame (407), stacker frame (407) is equipped with can level, the lifting mechanism (411) moved up and down, tong parts (401) are equipped with in lifting mechanism (411) below, suspension bracket (402) tong parts (401) is equipped with, guide assembly (405) is all equipped with in the both sides of suspension bracket (402) below, middle intermediate plate (404) is equipped with in centre, the below of guide assembly (405) is provided with movable intermediate plate (406), movable intermediate plate (406) can move back and forth along guide assembly (405), cylinder (403) is equipped with in movable intermediate plate (406) inner side, movable intermediate plate (406) folds up brick by cylinder (403) in the large direction, face of fired brick (2) and middle intermediate plate (404) folding and arranges.
4. after fired brick as claimed in claim 3 unloads brick, automatically organize into groups loading apparatus, it is characterized in that: described tong parts (401) parallel motion is driven by straight-line motion mechanism by horizontal drive mechanism (408), tong parts (401) dipping and heaving is steadily elevated by realization under the directional tagging of guide pillar (410) by lift drive mechanism (409).
5. automatically organize into groups loading apparatus after fired brick as claimed in claim 4 unloads brick, it is characterized in that: described lift drive mechanism (409) is soft ribbons lifting mechanism.
6. automatically organize into groups loading apparatus after fired brick as claimed in claim 3 unloads brick, it is characterized in that: described middle intermediate plate (404) has multiple.
7. automatically organize into groups loading apparatus after fired brick as claimed in claim 3 unloads brick, it is characterized in that: the width of described tong parts (401) is identical with transport vehicle (5) width.
8. automatically organize into groups an entrucking technique for loading apparatus after utilizing fired brick as claimed in claim 1 to unload brick, it is characterized in that, comprise the following steps:
1) fired brick marshalling: marshalling belt feeder (3) by with the coordinating of de-hackers group transfer mechanism (1), divide into groups carrying the fired brick (2) of coming according to the width of transport vehicle (5);
2) stacker entrucking: stacker (4) picks up the fired brick (2) after grouping and successively piles up successively on the transport vehicle (5) of stacker (4) below.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510553376.XA CN105084042A (en) | 2015-09-02 | 2015-09-02 | Automatic post-brick-unloading grouping and loading device and technology for baked bricks |
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| CN201510553376.XA CN105084042A (en) | 2015-09-02 | 2015-09-02 | Automatic post-brick-unloading grouping and loading device and technology for baked bricks |
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Cited By (8)
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|---|---|---|---|---|
| CN106006486A (en) * | 2016-07-19 | 2016-10-12 | 陈小华 | Automatic brick truck loader and truck loading method thereof |
| CN106915625A (en) * | 2015-12-28 | 2017-07-04 | 桂林电子科技大学信息科技学院 | One kind removes brick machine automatically |
| CN107651369A (en) * | 2017-10-30 | 2018-02-02 | 资阳市精工机械有限公司 | A kind of finished bricks quantitatively convey organizing apparatus |
| CN108190536A (en) * | 2018-01-17 | 2018-06-22 | 邱早生 | One kind automatically unloads brick device |
| CN109552893A (en) * | 2018-12-21 | 2019-04-02 | 中建材(洛阳)节能科技有限公司 | A kind of robot of fired brick unloads brick organizing apparatus and method |
| CN109573633A (en) * | 2018-12-21 | 2019-04-05 | 中建材(洛阳)节能科技有限公司 | A kind of grouping method and its organizing apparatus being sintered brick adobe |
| CN110803322A (en) * | 2019-12-12 | 2020-02-18 | 襄阳誉德智能科技有限公司 | A marshalling machine for pile up neatly |
| CN111017584A (en) * | 2020-02-13 | 2020-04-17 | 青岛新松机器人自动化有限公司 | Loading method, storage medium and electronic equipment |
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| CN106915625A (en) * | 2015-12-28 | 2017-07-04 | 桂林电子科技大学信息科技学院 | One kind removes brick machine automatically |
| CN106006486A (en) * | 2016-07-19 | 2016-10-12 | 陈小华 | Automatic brick truck loader and truck loading method thereof |
| CN106006486B (en) * | 2016-07-19 | 2018-10-12 | 陈小华 | A kind of automatic brick carloader and its loading method |
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| CN108190536A (en) * | 2018-01-17 | 2018-06-22 | 邱早生 | One kind automatically unloads brick device |
| CN109552893A (en) * | 2018-12-21 | 2019-04-02 | 中建材(洛阳)节能科技有限公司 | A kind of robot of fired brick unloads brick organizing apparatus and method |
| CN109573633A (en) * | 2018-12-21 | 2019-04-05 | 中建材(洛阳)节能科技有限公司 | A kind of grouping method and its organizing apparatus being sintered brick adobe |
| CN110803322A (en) * | 2019-12-12 | 2020-02-18 | 襄阳誉德智能科技有限公司 | A marshalling machine for pile up neatly |
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Application publication date: 20151125 |