CN103964212A - Tray stacking machine achieving high-position replacement - Google Patents
Tray stacking machine achieving high-position replacement Download PDFInfo
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- CN103964212A CN103964212A CN201410145227.5A CN201410145227A CN103964212A CN 103964212 A CN103964212 A CN 103964212A CN 201410145227 A CN201410145227 A CN 201410145227A CN 103964212 A CN103964212 A CN 103964212A
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Abstract
The invention discloses a tray stacking machine achieving high-position replacement. The machine comprises a high platform, a stacking lifting machine, a stacking layering door, a stacked tray conveying machine, a tray low-position conveying device, a tray lifting machine and a tray high-position transferring device, wherein the tray lifting machine is installed on the lower portion of the high platform and is connected with the high platform and is located behind the stacking lifting machine and above the tray low-position conveying device; the tray high-position transferring device is installed on the upper portion of the tray lifting machine and below the stacking layering door; when the stacking machine works, trays sequentially pass the tray lifting machine and the tray high-position transferring device to be conveyed from the tray low-position conveying device to below the stacking layering door, so that high-position replacement is achieved. Accordingly, the stacking machine can accelerate the replacement speed of the trays, shortens replacement time of the trays and improves stacking efficiency.
Description
Technical field
The invention belongs to automatic stacking apparatus field, particularly relate to the high-order stacker of changing of a kind of pallet.
Background technology
In the production of the industries such as modern chemical industry, food, feed, fertilizer, automatic stacking machine has been applied to the palletizing operation of bagged product more and more.At present, the automatic stacking machine generally using in production practice roughly has two kinds of main types, be high-order single line stacker and high-order wire high speed stacker, the average piling efficiency of high-order single line stacker is about 1200 bags/hour, and the average effiiciency of high-order wire high speed stacker can reach about 2000 bags/hour.And the productive output of the manufacturing lines such as some large-size chemicals, food, feed, fertilizer is very high, often wall scroll manufacturing line requires the piling ability of supporting automatic stacking equipment will reach 2500 bags/hour, even higher.And all existing stacker types on the market all cannot meet such demand at present, be conventionally merely able to, by transformation front end manufacturing line, adopt more than two automatic stacking equipment to carry out palletizing operation simultaneously.But so both increase considerably the investment of equipment, increased considerably again the erection space of equipment.
In fact, high-order wire high speed stacker is due to the two innovative designs of subcontracting, organize into groups, push away packet function unit concurrent job on its scaoffold, can realize 2500 bags/hour, even higher piling efficiency completely.The key that at present the high-order wire high speed stacker of restriction cannot reach such piling efficiency is: high-order wire high speed stacker completes the speed of changing pallet after a buttress palletizing operation and do not catch up with.Because the replacing of existing high-order wire high speed stacker pallet is to carry out at low level, need to wait for that the buttress dish that code is good declines and is placed into the conveyor surface of buttress dish conveyer from the buttress dish lifting table of piling elevator, and be transported to leave buttress dish lifting table, pallet just starts to enter buttress dish lifting table, after pallet completes and enters buttress dish lifting table and put in place, piling elevator starts to rise, pallet is increased to and under piling layered gate, carries out piling, whole process approximately needs 10-12 second, and stacker will be realized the piling efficiency of 2500 bags/hour, the time that on average often completing one deck piling needs is about 7 seconds, therefore the buttress layer that completes layering on piling layered gate cannot be placed on pallet on time, cause all functions unit on scaoffold to be stopped, whole equipment is in waiting tray state, palletizing operation is suspended.
Therefore, to further improve the piling efficiency of high-order stacker, particularly high-order wire high speed stacker, the technical issues that need to address are how to accelerate the replacing of pallet, make time of pallet-changing be less than equipment and complete the needed minimum time of one deck piling, change the restriction of pallet to whole plant efficiency to eliminate.And the current stacker that possesses such function of not yet sending out.
Summary of the invention
The object of the invention is to, solve existing automatic stacking machine pallet-changing overlong time, affecting the defect existing aspect the raising of stacker piling efficiency, a kind of high-order stacker of changing of pallet of new structure is provided, making it can realize the high position of pallet under piling layered gate by pallet elevator and the high-order transfer device of pallet changes, accelerate the replacing speed of pallet, shorten the replacing time of pallet, improve the piling efficiency of stacker.
The object of the invention to solve the technical problems realizes by the following technical solutions.The high-order stacker of changing of a kind of pallet proposing according to the present invention, it comprises: scaoffold, piling elevator, piling layered gate, buttress dish conveyer and pallet low level feedway; Wherein, also comprise the high-order transfer device of pallet elevator and pallet; The below that described pallet elevator is installed on described scaoffold is connected with described scaoffold, and is positioned at the rear of described piling elevator and the top of described pallet low level feedway; The high-order transfer device of described pallet is installed on the top of described pallet elevator and the below of described piling layered gate; In the time of stacker palletizing operation, pallet is transferred to high-order replacing of below realization of described piling layered gate successively by described pallet elevator and the high-order transfer device of described pallet by described pallet low level feedway.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The high-order stacker of changing of aforesaid pallet, the high-order transfer device of wherein said pallet comprises: chuck mechanism, shifting sledge and reducing motor; Described shifting sledge is extended to the below of described piling layered gate by the top of described pallet elevator; Described reducing motor is fixedly installed on described shifting sledge, and its mouth is connected with described chuck mechanism; Described chuck mechanism is installed on described shifting sledge, can under the driving of described reducing motor, do straight reciprocating motion along described shifting sledge between described pallet elevator and described piling layered gate.
The high-order stacker of changing of aforesaid pallet, wherein said chuck mechanism comprises: assembly pulley, dish card and cylinder; Described dish cartoon is crossed the first rotating shaft and is connected with described assembly pulley; Described assembly pulley is connected with the tailstock of described cylinder by the second rotating shaft; The piston rod of described cylinder is linked and is connect by flake joint and described dish, drives described dish card to do flip-flop movement with respect to described assembly pulley; Described assembly pulley is installed on described shifting sledge; The mouth of described reducing motor is connected with steel rope, and described steel rope is walked around described assembly pulley, and described reducing motor is rotated and done straight reciprocating motion along described shifting sledge together with described dish card and described cylinder by assembly pulley described in described Steel rope drive.
The high-order stacker of changing of aforesaid pallet, wherein said pallet elevator is provided with pallet lifting table, described pallet lifting table can move up and down between described pallet low level feedway and the high-order transfer device of described pallet, and the described dish clip that pallet is transferred to the high-order transfer device of described pallet by described pallet low level feedway is tight.
The high-order stacker of changing of aforesaid pallet, wherein said pallet low level feedway is pallet automatic cycle regenerative apparatus or automatically tears dish machine open.
The high-order stacker of changing of aforesaid pallet, wherein said stacker is high-order single line stacker or high-order wire high speed stacker.
The high-order stacker of changing of aforesaid pallet, wherein said high-order wire high speed stacker also comprises slope conveying unit, described slope carries unit to comprise: a low level slope conveyer and a high-order slope conveyer, and described low level slope conveyer is that straight line is connected with described high-order slope conveyer; Wherein, the length of described low level slope conveyer is greater than the length of described high-order slope conveyer, one end of described low level slope conveyer is connected with one end of described high-order slope conveyer, the entrance that the other end of described low level slope conveyer is stacker, the other end of described high-order slope conveyer is connected with the automatic branching device being installed on described scaoffold.
The high-order stacker of changing of aforesaid pallet, one end of wherein said pallet low level feedway is connected with the end of described buttress dish conveyer, and the other end is connected to the below of described pallet elevator; Described pallet low level feedway comprises: paving suspender belt conveyer, straight line conveyer and steering conveyor; Described paving suspender belt conveyer and described straight line conveyer are at right angle setting, and are positioned at the end of described buttress dish conveyer and the outside of described straight line conveyer; Described steering conveyor is installed on respectively between one end of described straight line conveyer and the end of described buttress dish conveyer, and between the other end of described straight line conveyer and described pallet elevator.
The present invention compared with prior art has obvious advantage and beneficial effect.By technique scheme, the high-order stacker of changing of a kind of pallet of the present invention at least has following advantages and beneficial effect: the present invention has realized a high position for pallet and changed, change original pallet-changing flow process, be that pallet does not need to wait for that the buttress dish that code is good declines and is placed into the conveyor surface of buttress dish conveyer from the buttress dish lifting table of piling elevator, and carry and leave buttress dish lifting table, just start to enter buttress dish lifting table, and after pallet completes and enters buttress dish lifting table and put in place, piling elevator just starts to rise, pallet is increased to piling under piling layered gate.The present invention is increased to pallet the height of ground floor piling in advance by pallet elevator, and utilize the chuck mechanism of the high-order transfer device of pallet to clip pallet, as long as a upper buttress palletizing operation completes, piling elevator starts to decline, the pallet level that the high-order transfer device of pallet is about to clip is transplanted on piling layered gate below, whole process approximately only needs 3-4 second, the pallet-changing time is compared to existing stacker and shortens more than 60%, can meet 3000 bags of/hour above piling efficiency requirements of stacker completely, therefore, can improve existing stacker, particularly the piling efficiency of high-order wire high speed stacker is more than 30%, effect is fairly obvious, make the range of use of stacker larger, comformability is stronger, can significantly reduce the equipment investment of enterprise and taking of production site.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of specification sheets, and for above and other object of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Brief description of the drawings
Fig. 1 is that the master of the structure of the high-order preferred embodiment of changing stacker of a kind of pallet of the present invention looks schematic diagram.
Fig. 2 is the schematic top plan view of the structure of the high-order preferred embodiment of changing stacker of a kind of pallet of the present invention.
Fig. 3 is the high-order schematic diagram of stacker along A-A line in Fig. 1 of changing of a kind of pallet of the present invention.
1: scaoffold 2: piling elevator
21: buttress dish lifting table 3: piling layered gate
4: buttress dish conveyer 5: pallet low level feedway
51: paving suspender belt conveyer 52: straight line conveyer
53: steering conveyor 6: pallet elevator
61: pallet lifting table 7: the high-order transfer device of pallet
71: chuck mechanism 711: assembly pulley
712: dish card 713: cylinder
72: shifting sledge 73: reducing motor
8: unit 81 is carried on slope: low level slope conveyer
82: high-order slope conveyer.
Detailed description of the invention
Technological means and effect of taking for reaching predetermined goal of the invention for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, to high-order its detailed description of the invention of stacker, structure, feature and the effect thereof changed of a kind of pallet proposing according to the present invention, be described in detail as follows.
Relevant aforementioned and other technology contents of the present invention, Characteristic can be known and present in the following detailed description coordinating with reference to graphic preferred embodiment.By the explanation of detailed description of the invention, when obtaining one more deeply and concrete understanding for technological means and effect of reaching predetermined object and taking to the present invention, but appended graphic be only to provide with reference to the use of explanation, be not used for the present invention to be limited.
Refer to shown in Fig. 1 and Fig. 2, Fig. 1 is that the master of the structure of the high-order preferred embodiment of changing stacker of a kind of pallet of the present invention looks schematic diagram.Fig. 2 is the schematic top plan view of the structure of the high-order preferred embodiment of changing stacker of a kind of pallet of the present invention.The high-order stacker of changing of a kind of pallet of preferred embodiment of the present invention is mainly made up of the high-order transfer device 7 of scaoffold 1, piling elevator 2, piling layered gate 3, buttress dish conveyer 4, pallet low level feedway 5, pallet elevator 6 and pallet.Wherein, the below that piling elevator 2 is installed on scaoffold 1 is connected with scaoffold 1, and piling layered gate 3 is installed on the top of piling elevator 2 frame inner sides, and buttress dish conveyer 4 is installed on the below of scaoffold 1, piling elevator 2 and piling layered gate 3.Pallet low level feedway 5 is installed on the below of scaoffold 1, and one end is connected with the end of buttress dish conveyer 4, and the other end is connected to the below of pallet elevator 6.The below that pallet elevator 6 is installed on scaoffold 1 is connected with scaoffold 1, and is positioned at the rear of piling elevator 2 and the top of pallet low level feedway 5.The high-order transfer device 7 of pallet is installed on the top of pallet elevator 6 and the below of piling layered gate 3.The present invention is in the time carrying out palletizing operation, and pallet is high-order replacing of below realization that is transferred to successively piling layered gate 3 by pallet low level feedway 5 by pallet elevator 6 and the high-order transfer device 7 of pallet.
As shown in Figures 1 and 2, the high-order transfer device 7 of pallet of the present invention can be made up of chuck mechanism 71, shifting sledge 72 and reducing motor 73.Wherein shifting sledge 72 is extended to the below of piling layered gate 3 by the top of pallet elevator 6.Reducing motor 73 is fixedly installed on shifting sledge 72, and its mouth is connected with chuck mechanism 71.Chuck mechanism 71 is installed on shifting sledge 72, can under the driving of reducing motor 73, do straight reciprocating motion along shifting sledge 72 between pallet elevator 6 and piling layered gate 3.
Shown in Fig. 3, Fig. 3 is the high-order schematic diagram of stacker along A-A line in Fig. 1 of changing of a kind of pallet of the present invention.Chuck mechanism 71 of the present invention can comprise: assembly pulley 711, dish card 712 and cylinder 713.Wherein, dish card 712 is connected with assembly pulley 711 by the first rotating shaft, and assembly pulley 711 is connected with the tailstock of cylinder 713 by the second rotating shaft.The piston rod of cylinder 713 is connected with dish card 712 by flake joint, and driving disk card 712 does flip-flop movement with respect to assembly pulley 711.Assembly pulley 711 is installed on shifting sledge 72.The mouth of reducing motor 73 is connected with steel rope, and steel rope is walked around assembly pulley 711, and reducing motor 73 is rotated together with coiling card 712 and cylinder 713 and done straight reciprocating motion along shifting sledge 72 by Steel rope drive assembly pulley 711.
Pallet elevator 6 of the present invention is provided with pallet lifting table 61, pallet lifting table 61 can move up and down between pallet low level feedway 5 and the high-order transfer device 7 of pallet, and the dish card 712 that pallet is transferred to the high-order transfer device 7 of pallet by pallet low level feedway 5 clamps.
Pallet low level feedway 5 of the present invention can be pallet automatic cycle regenerative apparatus or automatically tear dish machine open.As shown in Figure 2, pallet low level feedway 5 of the present invention can be made up of paving suspender belt conveyer 51, straight line conveyer 52 and steering conveyor 53.Wherein, paving suspender belt conveyer 51 is at right angle setting with straight line conveyer 52, and is positioned at the outside of end and the straight line conveyer 51 of buttress dish conveyer 4.Steering conveyor 53 is installed on respectively between one end of straight line conveyer 52 and the end of buttress dish conveyer 4, and between the other end of straight line conveyer 52 and pallet elevator 6.
Stacker of the present invention can be high-order single line stacker or high-order wire high speed stacker.In the time that stacker of the present invention is high-order wire high speed stacker, for the bagged product that front end manufacturing line is carried come distributes more rationally in the front spacing of scaoffold 1 that enters wire high speed stacker, be conducive to the palletizing operation of each functional unit on scaoffold 1, improve the efficiency of stacker, high-order wire high speed stacker scaoffold 1 and the linkage section of front end manufacturing line can be designed to slope and carry unit 8.As shown in Figure 1, in a preferred embodiment of the present invention, slope carries unit 8 to comprise: a low level slope conveyer 81 and a high-order slope conveyer 82, low level slope conveyer 81 is that straight line is connected with high-order slope conveyer 82.Wherein, the length of low level slope conveyer 81 is greater than the length of high-order slope conveyer 82, one end of low level slope conveyer 81 is connected with one end of high-order slope conveyer 82, the entrance that the other end of low level slope conveyer 81 is stacker, with being connected of front end manufacturing line, the other end of high-order slope conveyer 82 is connected with the automatic branching device being installed on scaoffold 1.In the specific implementation, the length of the high-order slope of the present invention conveyer 82 can be designed as 1-1.5 rice, waits for as long as can meet the buffering that stops of one bag of product.
High-order principle of work and the main working process of changing stacker of pallet of preferred embodiment of the present invention is as shown in Figure 1, Figure 2 and Figure 3 described below:
Before stacker starts palletizing operation, paving suspender belt conveyer 51 places at pallet low level feedway 5 put into 6 pallets of completing suspender belt successively, wherein first pallet is transported to the below of pallet elevator 6 through straight line conveyer 52, steering conveyor 53, on the pallet lifting table 61 of pallet elevator 6, and be promoted to the height of ground floor piling by pallet elevator 6.When stopping waiting in the time that this high-order transfer device 7 of pallet has detected that first pallet puts in place, its chuck mechanism 71 moves, and from both sides, the bottom at first pallet clamps first pallet to four dish cards 712.Then reducing motor 73 drives chuck mechanism 71 along shifting sledge 72, first pallet to be transferred to the below of piling layered gate 3, and meanwhile the buttress dish lifting table 21 of piling elevator 2 rises and below piling layered gate 3, holds first pallet.Then cylinder 713 driving disk card 712 upsets of chuck mechanism 71 are opened, and chuck mechanism 71 separates with first pallet, and chuck mechanism 71 is driven the chuck station that returns to the top of pallet elevator 6 along shifting sledge 72 by reducing motor 73.Now, second pallet through straight line conveyer 52, steering conveyor 53 and pallet elevator 6, is promoted to the height of ground floor piling, and clamped by the chuck mechanism 71 of the high-order transfer device 7 of pallet also as first pallet by pallet elevator 6.And the pallet lifting table 61 of pallet elevator 6 declines, the 3rd pallet enters on the pallet lifting table 61 of pallet elevator 6 through straight line conveyer 52 and steering conveyor 53.The 4th, the 5th and the 6th pallet stop at successively three of straight line conveyer 52 and wait on stations.
Start after palletizing operation at stacker, for example, in the time that system is set to six layers of every buttress codes, piling layered gate 3 is successively piled up six layers of bagged product on first pallet, completes the palletizing operation of a buttress.Then the buttress dish lifting table 21 of piling elevator 2 declines, and 3 yards of good buttress layers of piling layered gate are accepted in the below that the high-order transfer device 7 of pallet is transferred to piling layered gate 3 by second pallet level simultaneously.And the buttress dish of the first buttress is placed on buttress dish conveyer 4 and by buttress dish conveyer 4 and forwards carries by 2 declines of piling elevator.When the buttress dish of the first buttress leaves after the buttress dish lifting table 21 of piling elevator 2, the buttress dish lifting table 21 of piling elevator 2 rises and holds second pallet, the a pallet high position more dish card 712 of the chuck mechanism 71 of changing device 7 is opened, chuck mechanism 71 separates with second pallet, and the 3rd pallet having been elevated by the pallet lifting table 61 of pallet elevator 6 clamped on the top of returning to pallet elevator 6.Thus and thus a high position that, realizes pallet is changed and the use of circulation piling.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, although the present invention discloses as above with preferred embodiment, but not in order to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, when can utilizing the technology contents of above-mentioned announcement to make a little change or being modified to the equivalent embodiment of equivalent variations, in every case be not depart from technical solution of the present invention content, any simple modification of above embodiment being done according to technical spirit of the present invention, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (8)
1. the high-order stacker of changing of pallet, it comprises: scaoffold (1), piling elevator (2), piling layered gate (3), buttress dish conveyer (4) and pallet low level feedway (5);
It is characterized in that: it also comprises pallet elevator (6) and the high-order transfer device of pallet (7); The below that described pallet elevator (6) is installed on described scaoffold (1) is connected with described scaoffold (1), and is positioned at the rear of described piling elevator (2) and the top of described pallet low level feedway (5); The high-order transfer device of described pallet (7) is installed on the top of described pallet elevator (6) and the below of described piling layered gate (3); In the time of stacker palletizing operation, pallet is transferred to high-order replacing of below realization of described piling layered gate (3) successively by described pallet elevator (6) and the high-order transfer device of described pallet (7) by described pallet low level feedway (5).
2. the high-order stacker of changing of pallet according to claim 1, is characterized in that the high-order transfer device of wherein said pallet (7) comprising: chuck mechanism (71), shifting sledge (72) and reducing motor (73); Described shifting sledge (72) is extended to the below of described piling layered gate (3) by the top of described pallet elevator (6); It is upper that described reducing motor (73) is fixedly installed in described shifting sledge (72), and its mouth is connected with described chuck mechanism (71); It is upper that described chuck mechanism (71) is installed on described shifting sledge (72), can under the driving of described reducing motor (73), do straight reciprocating motion along described shifting sledge (72) between described pallet elevator (6) and described piling layered gate (3).
3. the high-order stacker of changing of pallet according to claim 2, is characterized in that wherein said chuck mechanism (71) comprising: assembly pulley (711), dish card (712) and cylinder (713); Described dish card (712) is connected with described assembly pulley (711) by the first rotating shaft; Described assembly pulley (711) is connected with the tailstock of described cylinder (713) by the second rotating shaft; The piston rod of described cylinder (713) is connected with described dish card (712) by flake joint, drives described dish card (712) to do flip-flop movement with respect to described assembly pulley (711); Described assembly pulley (711) is installed on described shifting sledge (72); The mouth of described reducing motor (73) is connected with steel rope, described steel rope is walked around described assembly pulley (711), and described reducing motor (73) is rotated and done straight reciprocating motion along described shifting sledge (72) together with described dish card (712) and described cylinder (713) by assembly pulley (711) described in described Steel rope drive.
4. the high-order stacker of changing of pallet according to claim 3, it is characterized in that wherein said pallet elevator (6) is provided with pallet lifting table (61), described pallet lifting table (61) can move up and down between described pallet low level feedway (5) and the high-order transfer device of described pallet (7), and the described dish card (712) that pallet is transferred to the high-order transfer device of described pallet (7) by described pallet low level feedway (5) clamps.
5. the high-order stacker of changing of pallet according to claim 1, is characterized in that wherein said pallet low level feedway (5) is pallet automatic cycle regenerative apparatus or automatically tears dish machine open.
6. the high-order stacker of changing of pallet according to claim 1, is characterized in that wherein said stacker is high-order single line stacker or high-order wire high speed stacker.
7. the high-order stacker of changing of pallet according to claim 6, it is characterized in that wherein said high-order wire high speed stacker also comprises slope conveying unit (8), described slope carries unit (8) to comprise: a low level slope conveyer (81) and a high-order slope conveyer (82), and described low level slope conveyer (81) is that straight line is connected with described high-order slope conveyer (82); Wherein, the length of described low level slope conveyer (81) is greater than the length of described high-order slope conveyer (82), one end of described low level slope conveyer (81) is connected with one end of described high-order slope conveyer (82), the entrance that the other end of described low level slope conveyer (81) is stacker, the other end of described high-order slope conveyer (82) is connected with the automatic branching device being installed on described scaoffold (1).
8. the high-order stacker of changing of pallet according to claim 1, is characterized in that one end of wherein said pallet low level feedway (5) is connected with the end of described buttress dish conveyer (4), and the other end is connected to the below of described pallet elevator (6); Described pallet low level feedway (5) comprising: paving suspender belt conveyer (51), straight line conveyer (52) and steering conveyor (53); Described paving suspender belt conveyer (51) is at right angle setting with described straight line conveyer (52), and is positioned at the outside of end and the described straight line conveyer (51) of described buttress dish conveyer (4); Described steering conveyor (53) is installed on respectively between one end of described straight line conveyer (52) and the end of described buttress dish conveyer (4), and between the other end of described straight line conveyer (52) and described pallet elevator (6).
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CN104890940A (en) * | 2015-05-07 | 2015-09-09 | 广西力源宝科技有限公司 | Bagged product stacking system |
CN105621111A (en) * | 2016-03-08 | 2016-06-01 | 天津海得润滋食品有限公司 | Stacker crane advances a bucket stop device |
CN105775768A (en) * | 2015-09-30 | 2016-07-20 | 广西力源宝科技有限公司 | Dual linear high level palletizer |
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CN108569540A (en) * | 2017-11-03 | 2018-09-25 | 中国国际海运集装箱(集团)股份有限公司 | Pallet-changing system and replacing options |
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