CN103964212B - An a kind of pallet high position changes stacker - Google Patents

An a kind of pallet high position changes stacker Download PDF

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Publication number
CN103964212B
CN103964212B CN201410145227.5A CN201410145227A CN103964212B CN 103964212 B CN103964212 B CN 103964212B CN 201410145227 A CN201410145227 A CN 201410145227A CN 103964212 B CN103964212 B CN 103964212B
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pallet
stacker
conveyer
elevator
low level
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CN103964212A (en
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邓秀泉
胡国宜
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Guangxi Liyuanbao Technology Co Ltd
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Guangxi Liyuanbao Technology Co Ltd
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Abstract

The invention relates to that a kind of pallet high position changes stacker, comprising: the high-order transfer device of scaoffold, piling elevator, piling layered gate, buttress dish conveyer, pallet low level feedway, pallet elevator and pallet; The below that described pallet elevator is installed on described scaoffold is connected with described scaoffold, and is positioned at the rear of described piling elevator and the top of described pallet low level feedway; The high-order transfer device of described pallet is installed on the top of described pallet elevator and the below of described piling layered gate; When stacker palletizing operation, the below that pallet is transferred to described piling layered gate by described pallet elevator and the high-order transfer device of described pallet successively by described pallet low level feedway realizes high-order replacing.Therefore stacker of the present invention can accelerate the replacing speed of pallet, shortens the replacing construction of pallet, improves the piling efficiency of stacker.

Description

An a kind of pallet high position changes stacker
Technical field
The invention belongs to automatic stacking apparatus field, particularly relate to a kind of pallet high position and change stacker.
Background technology
In the production of the industries such as modern chemical industry, food, feed, fertilizer, automatic stacking machine has been applied to the palletizing operation of bagged product more and more.At present, the automatic stacking machine generally used in production practice roughly has two kinds of main types, i.e. high-order single line stacker and high-order wire high speed stacker, the average piling efficiency of high-order single line stacker is 1200 bags/hours, and the average effiiciency of high-order wire high speed stacker then can reach 2000 bags/hours.And the productive output of the manufacturing lines such as some large-size chemicals, food, feed, fertilizer is very high, often wall scroll manufacturing line requires that the piling ability of supporting automatic stacking equipment will reach 2500 bags/hour, even higher.And all existing stacker types on the market all cannot meet such demand at present, be usually merely able to, by transformation front end manufacturing line, adopt more than two automatic stacking equipment to carry out palletizing operation simultaneously.But so both increase considerably the investment of equipment, increase considerably again the erection space of equipment.
In fact, high-order wire high speed stacker, due to the two innovative designs subcontracting, organize into groups, push away packet function unit concurrent job on its scaoffold, can realize 2500 bags/hour, even higher piling efficiency completely.The key that the high-order wire high speed stacker of current restriction cannot reach such piling efficiency is: pallet changed by high-order wire high speed stacker speed after completing a buttress palletizing operation does not catch up with.Because the replacing of existing high-order wire high speed stacker pallet carries out at low level, need to wait for that the buttress dish that code is good is placed into the conveyor surface of buttress dish conveyer from the buttress dish lifting table decline of piling elevator, and be transported to leave buttress dish lifting table, pallet just starts to enter buttress dish lifting table, complete until pallet and enter buttress dish lifting table and after putting in place, piling elevator starts to rise, piling is carried out under pallet being increased to piling layered gate, whole process approximately needs 10-12 second, and stacker will realize the piling efficiency of 2500 bags/hour, the average time often completing one deck piling needs is about 7 seconds, therefore buttress layer piling layered gate completing layering cannot be placed on pallet on time, the all functions unit on scaoffold is caused to be stopped, whole equipment is in waiting tray state, palletizing operation is suspended.
Therefore, the piling efficiency of high-order stacker, particularly high-order wire high speed stacker will be improved further, the technical issues that need to address how to accelerate the replacing of pallet, make the time of pallet-changing be less than equipment and complete minimum time required for one deck piling, change pallet to the restriction of whole plant efficiency to eliminate.And not yet send out the stacker possessing such function at present.
Summary of the invention
The object of the invention is to, solve existing automatic stacking machine pallet-changing overlong time, affecting the defect existed in the raising of stacker piling efficiency, an a kind of pallet high position of new structure is provided to change stacker, make it can realize the high position of pallet under piling layered gate by pallet elevator and the high-order transfer device of pallet to change, accelerate the replacing speed of pallet, shorten the replacing construction of pallet, improve the piling efficiency of stacker.
The object of the invention to solve the technical problems realizes by the following technical solutions.A kind of pallet high position proposed according to the present invention changes stacker, and it comprises: scaoffold, piling elevator, piling layered gate, buttress dish conveyer and pallet low level feedway; Wherein, pallet elevator and the high-order transfer device of pallet is also comprised; The below that described pallet elevator is installed on described scaoffold is connected with described scaoffold, and is positioned at the rear of described piling elevator and the top of described pallet low level feedway; The high-order transfer device of described pallet is installed on the top of described pallet elevator and the below of described piling layered gate; When stacker palletizing operation, the below that pallet is transferred to described piling layered gate by described pallet elevator and the high-order transfer device of described pallet successively by described pallet low level feedway realizes high-order replacing.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
An aforesaid pallet high position changes stacker, and the high-order transfer device of wherein said pallet comprises: chuck mechanism, shifting sledge and reducing motor; Described shifting sledge extends to the below of described piling layered gate by the top of described pallet elevator; Described reducing motor is fixedly installed on described shifting sledge, and its mouth is connected with described chuck mechanism; Described chuck mechanism is installed on described shifting sledge, can do straight reciprocating motion under the driving of described reducing motor along described shifting sledge between described pallet elevator and described piling layered gate.
An aforesaid pallet high position changes stacker, and wherein said chuck mechanism comprises: assembly pulley, dish card and cylinder; Described dish cartoon is crossed the first rotating shaft and is connected with described assembly pulley; Described assembly pulley is connected with the tailstock of described cylinder by the second rotating shaft; The piston rod of described cylinder is linked by flake joint and described dish and connects, and drives described dish to block and does flip-flop movement relative to described assembly pulley; Described assembly pulley is installed on described shifting sledge; The mouth of described reducing motor is connected with steel rope, and described steel rope walks around described assembly pulley, and described reducing motor is rotated by assembly pulley described in described Steel rope drive and blocks with described coiling and do straight reciprocating motion along described shifting sledge together with described cylinder.
An aforesaid pallet high position changes stacker, wherein said pallet elevator is provided with pallet lifting table, described pallet lifting table can move up and down between described pallet low level feedway and the high-order transfer device of described pallet, and the described dish clip that pallet is transferred to the high-order transfer device of described pallet by described pallet low level feedway is tight.
An aforesaid pallet high position changes stacker, and wherein said pallet low level feedway is pallet automatic cycle regenerative apparatus or automatically tears dish machine open.
An aforesaid pallet high position changes stacker, and wherein said stacker is high-order single line stacker or high-order wire high speed stacker.
An aforesaid pallet high position changes stacker, wherein said high-order wire high speed stacker also comprises slope conveying unit, described slope conveying unit comprises: a low level slope conveyer and a high-order slope conveyer, and described low level slope conveyer is that straight line is connected with described high-order slope conveyer; Wherein, the length of described low level slope conveyer is greater than the length of described high-order slope conveyer, one end of described low level slope conveyer is connected with one end of described high-order slope conveyer, the other end of described low level slope conveyer is the entrance of stacker, and the other end of described high-order slope conveyer is connected with the automatic branching device be installed on described scaoffold.
An aforesaid pallet high position changes stacker, and one end of wherein said pallet low level feedway is connected with the end of described buttress dish conveyer, and the other end is connected to the below of described pallet elevator; Described pallet low level feedway comprises: paving suspender belt conveyer, straight line conveyer and steering conveyor; Described paving suspender belt conveyer and described straight line conveyer are at right angle setting, and are positioned at the described end of buttress dish conveyer and the outside of described straight line conveyer; Described steering conveyor is installed between one end of described straight line conveyer and the end of described buttress dish conveyer respectively, and between the other end of described straight line conveyer and described pallet elevator.
The present invention compared with prior art has obvious advantage and beneficial effect.By technique scheme, an a kind of pallet high position of the present invention is changed stacker and is at least had following advantages and beneficial effect: the high position that present invention achieves pallet is changed, change original pallet-changing flow process, namely pallet does not need to wait for that the buttress dish that code is good is placed into the conveyor surface of buttress dish conveyer from the buttress dish lifting table decline of piling elevator, and buttress dish lifting table is left in conveying, just start to enter buttress dish lifting table, and complete until pallet and enter buttress dish lifting table and after putting in place, piling elevator just starts to rise, pallet is increased to piling under piling layered gate.Pallet is increased to the height of ground floor piling by the present invention in advance by pallet elevator, and utilize the chuck mechanism of the high-order transfer device of pallet to clip pallet, as long as a upper buttress palletizing operation completes, piling elevator starts to decline, the pallet level that the high-order transfer device of pallet is about to clip is transplanted on below piling layered gate, whole process approximately only needs 3-4 second, the pallet-changing time is compared to existing stacker and shortens more than 60%, the piling efficiency requirements of stacker more than 3000 bags/hour can be met completely, therefore, existing stacker can be improved, the particularly piling efficiency more than 30% of high-order wire high speed stacker, effect is fairly obvious, make the range of use of stacker larger, comformability is stronger, significantly can reduce the equipment investment of enterprise and taking of production site.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to technological means of the present invention can be better understood, and can be implemented according to the content of specification sheets, and can become apparent to allow above and other object of the present invention, feature and advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
Fig. 1 is the schematic front view that an a kind of pallet high position of the present invention changes the structure of a preferred embodiment of stacker.
Fig. 2 is the schematic top plan view that an a kind of pallet high position of the present invention changes the structure of a preferred embodiment of stacker.
Fig. 3 is that an a kind of pallet high position of the present invention changes the schematic diagram of stacker along A-A line in Fig. 1.
1: scaoffold 2: piling elevator
21: buttress dish lifting table 3: piling layered gate
4: buttress dish conveyer 5: pallet low level feedway
51: paving suspender belt conveyer 52: straight line conveyer
53: steering conveyor 6: pallet elevator
61: pallet lifting table 7: the high-order transfer device of pallet
71: chuck mechanism 711: assembly pulley
712: dish card 713: cylinder
72: shifting sledge 73: reducing motor
8: slope conveying unit 81: low level slope conveyer
82: high-order slope conveyer.
Detailed description of the invention
For further setting forth the present invention for the technological means reaching predetermined goal of the invention and take and effect, below in conjunction with accompanying drawing and preferred embodiment, its detailed description of the invention of stacker, structure, feature and effect thereof are changed to a kind of pallet high position proposed according to the present invention, is described in detail as follows.
Aforementioned and other technology contents, Characteristic for the present invention, can know and present in the detailed description of following cooperation with reference to graphic preferred embodiment.By the explanation of detailed description of the invention, when can to the present invention for the technological means reaching predetermined object and take and effect obtain one more deeply and concrete understanding, however institute's accompanying drawings be only to provide with reference to and the use of explanation, be not used for being limited the present invention.
Refer to shown in Fig. 1 and Fig. 2, Fig. 1 is the schematic front view that an a kind of pallet high position of the present invention changes the structure of a preferred embodiment of stacker.Fig. 2 is the schematic top plan view that an a kind of pallet high position of the present invention changes the structure of a preferred embodiment of stacker.An a kind of pallet high position for present pre-ferred embodiments is changed stacker and is formed primarily of the high-order transfer device 7 of scaoffold 1, piling elevator 2, piling layered gate 3, buttress dish conveyer 4, pallet low level feedway 5, pallet elevator 6 and pallet.Wherein, the below that piling elevator 2 is installed on scaoffold 1 is connected with scaoffold 1, and piling layered gate 3 is installed on the top inside piling elevator 2 frame, and buttress dish conveyer 4 is installed on the below of scaoffold 1, piling elevator 2 and piling layered gate 3.Pallet low level feedway 5 is installed on the below of scaoffold 1, and one end is connected with the end of buttress dish conveyer 4, and the other end is connected to the below of pallet elevator 6.The below that pallet elevator 6 is installed on scaoffold 1 is connected with scaoffold 1, and is positioned at the rear of piling elevator 2 and the top of pallet low level feedway 5.The high-order transfer device 7 of pallet is installed on the top of pallet elevator 6 and the below of piling layered gate 3.The present invention is when carrying out palletizing operation, and pallet is that the below being transferred to piling layered gate 3 by pallet elevator 6 and the high-order transfer device 7 of pallet successively by pallet low level feedway 5 realizes high-order replacing.
As shown in Figures 1 and 2, the high-order transfer device 7 of pallet of the present invention can be made up of chuck mechanism 71, shifting sledge 72 and reducing motor 73.Wherein shifting sledge 72 is extended to the below of piling layered gate 3 by the top of pallet elevator 6.Reducing motor 73 is fixedly installed on shifting sledge 72, and its mouth is connected with chuck mechanism 71.Chuck mechanism 71 is installed on shifting sledge 72, can do straight reciprocating motion under the driving of reducing motor 73 along shifting sledge 72 between pallet elevator 6 and piling layered gate 3.
Shown in Fig. 3, Fig. 3 is that an a kind of pallet high position of the present invention changes the schematic diagram of stacker along A-A line in Fig. 1.Chuck mechanism 71 of the present invention can comprise: assembly pulley 711, dish card 712 and cylinder 713.Wherein, dish card 712 is connected with assembly pulley 711 by the first rotating shaft, and assembly pulley 711 is connected with the tailstock of cylinder 713 by the second rotating shaft.The piston rod of cylinder 713 is connected with dish card 712 by flake joint, and driving disk card 712 does flip-flop movement relative to assembly pulley 711.Assembly pulley 711 is installed on shifting sledge 72.The mouth of reducing motor 73 is connected with steel rope, and steel rope walks around assembly pulley 711, and reducing motor 73 is rotated by Steel rope drive assembly pulley 711 and does straight reciprocating motion along shifting sledge 72 with coiling together with card 712 and cylinder 713.
Pallet elevator 6 of the present invention is provided with pallet lifting table 61, pallet lifting table 61 can move up and down between pallet low level feedway 5 and the high-order transfer device 7 of pallet, is clamped by the dish card 712 that pallet is transferred to the high-order transfer device 7 of pallet by pallet low level feedway 5.
Pallet low level feedway 5 of the present invention can be pallet automatic cycle regenerative apparatus or automatically tear dish machine open.As shown in Figure 2, pallet low level feedway 5 of the present invention can be made up of paving suspender belt conveyer 51, straight line conveyer 52 and steering conveyor 53.Wherein, paving suspender belt conveyer 51 is at right angle setting with straight line conveyer 52, and is positioned at the end of buttress dish conveyer 4 and the outside of straight line conveyer 51.Steering conveyor 53 is installed between one end of straight line conveyer 52 and the end of buttress dish conveyer 4 respectively, and between the other end of straight line conveyer 52 and pallet elevator 6.
Stacker of the present invention can be high-order single line stacker or high-order wire high speed stacker.When stacker of the present invention is high-order wire high speed stacker, carry the bagged product of coming spacing before the scaoffold 1 entering wire high speed stacker to distribute more reasonable to make front end manufacturing line, be conducive to the palletizing operation of each functional unit on scaoffold 1, improve the efficiency of stacker, high-order wire high speed stacker scaoffold 1 can be designed to slope with the linkage section of front end manufacturing line and carry unit 8.As shown in Figure 1, in a preferred embodiment of the present invention, slope conveying unit 8 can comprise: a low level slope conveyer 81 and a high-order slope conveyer 82, low level slope conveyer 81 is that straight line is connected with high-order slope conveyer 82.Wherein, the length of low level slope conveyer 81 is greater than the length of high-order slope conveyer 82, one end of low level slope conveyer 81 is connected with one end of high-order slope conveyer 82, the other end of low level slope conveyer 81 is the entrance of stacker, with the connection of front end manufacturing line, the other end of high-order slope conveyer 82 is connected with the automatic branching device be installed on scaoffold 1.In the specific implementation, the length of the present invention high-order slope conveyer 82 can be designed as 1-1.5 rice, as long as the stopping buffering that can meet one bag of product is waited for.
Principle of work and the main working process of the pallet high position replacing stacker of present pre-ferred embodiments are as shown in Figure 1, Figure 2 and Figure 3 described below:
Before stacker starts palletizing operation, the pallet that 6 are completed suspender belt is put into successively at paving suspender belt conveyer 51 place of pallet low level feedway 5, wherein first pallet is transported to the below of pallet elevator 6 through straight line conveyer 52, steering conveyor 53, on the pallet lifting table 61 of pallet elevator 6, and be promoted to the height of ground floor piling by pallet elevator 6.When stop waiting detected that first pallet puts in place in this high-order transfer device 7 of pallet time, its chuck mechanism 71 action, four dish cards 712 clamp first pallet from both sides in the bottom of first pallet.Then reducing motor 73 drives chuck mechanism 71 to be transferred the below of first pallet to piling layered gate 3 along shifting sledge 72, and meanwhile the buttress dish lifting table 21 of piling elevator 2 rises and holds first pallet in the below of piling layered gate 3.Then cylinder 713 driving disk card 712 upset of chuck mechanism 71 is opened, and chuck mechanism 71 is separated with first pallet, and chuck mechanism 71 is decelerated motor 73 and drives the chuck station returning to the top of pallet elevator 6 along shifting sledge 72.Now, second pallet also as first pallet through straight line conveyer 52, steering conveyor 53 and pallet elevator 6, be promoted to the height of ground floor piling by pallet elevator 6, and clamped by the chuck mechanism 71 of the high-order transfer device 7 of pallet.And the pallet lifting table 61 of pallet elevator 6 declines, the 3rd pallet enters on the pallet lifting table 61 of pallet elevator 6 through straight line conveyer 52 and steering conveyor 53.4th, the 5th and the 6th pallet then stop at three of straight line conveyer 52 successively and wait on stations.
After stacker starts palletizing operation, such as, when system is set to often pile up neatly code six layers, six layers of bagged product are successively piled up on first pallet by piling layered gate 3, complete the palletizing operation of a buttress.Then the buttress dish lifting table 21 of piling elevator 2 declines, and the good buttress layer of piling layered gate 3 yards is accepted in the below that second pallet level is transferred to piling layered gate 3 by the high-order transfer device 7 of pallet simultaneously.And the buttress dish of the first buttress is declined by piling elevator 2 and to be placed on buttress dish conveyer 4 and forwards to be carried by buttress dish conveyer 4.After the buttress dish of the first buttress leaves the buttress dish lifting table 21 of piling elevator 2, the buttress dish lifting table 21 of piling elevator 2 rises and holds second pallet, the dish card 712 of the high-order more chuck mechanism 71 of changing device 7 of pallet is opened, chuck mechanism 71 is separated with second pallet, and the top returning pallet elevator 6 is clamped by the 3rd pallet that the pallet lifting table 61 of pallet elevator 6 elevates.Thus and thus, the high position replacing realizing pallet uses with circulation piling.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be do not depart from technical solution of the present invention content, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.

Claims (8)

1. a pallet high position changes a stacker, and it comprises: scaoffold (1), piling elevator (2), piling layered gate (3), buttress dish conveyer (4) and pallet low level feedway (5);
It is characterized in that: it also comprises pallet elevator (6) and the high-order transfer device (7) of pallet; The below that described pallet elevator (6) is installed on described scaoffold (1) is connected with described scaoffold (1), and is positioned at the rear of described piling elevator (2) and the top of described pallet low level feedway (5); Wherein said pallet low level feedway (5) is installed on the below of described scaoffold (1), one end is connected with the end of described buttress dish conveyer (4), and the other end is connected to the below of described pallet elevator (6); The high-order transfer device (7) of described pallet is installed on the top of described pallet elevator (6) and the below of described piling layered gate (3); When stacker palletizing operation, the below that pallet is transferred to described piling layered gate (3) by described pallet elevator (6) and the high-order transfer device (7) of described pallet successively by described pallet low level feedway (5) realizes high-order replacing.
2. a pallet high position according to claim 1 changes stacker, it is characterized in that the high-order transfer device (7) of wherein said pallet comprising: chuck mechanism (71), shifting sledge (72) and reducing motor (73); Described shifting sledge (72) extends to the below of described piling layered gate (3) by the top of described pallet elevator (6); Described reducing motor (73) is fixedly installed on described shifting sledge (72), and the mouth of described reducing motor (73) is connected with described chuck mechanism (71); Described chuck mechanism (71) is installed on described shifting sledge (72), can do straight reciprocating motion under the driving of described reducing motor (73) along described shifting sledge (72) between described pallet elevator (6) and described piling layered gate (3).
3. a pallet high position according to claim 2 changes stacker, it is characterized in that wherein said chuck mechanism (71) comprising: assembly pulley (711), dish card (712) and cylinder (713); Described dish card (712) is connected with described assembly pulley (711) by the first rotating shaft; Described assembly pulley (711) is connected by the tailstock of the second rotating shaft with described cylinder (713); The piston rod of described cylinder (713) is blocked (712) by flake joint be connected with described coiling, and drives described dish card (712) to do flip-flop movement relative to described assembly pulley (711); Described assembly pulley (711) is installed on described shifting sledge (72); The mouth of described reducing motor (73) is connected with steel rope, described steel rope walks around described assembly pulley (711), described reducing motor (73) by assembly pulley (711) described in described Steel rope drive rotate with described coil to block together with (712) and described cylinder (713) do straight reciprocating motion along described shifting sledge (72).
4. a pallet high position according to claim 3 changes stacker, it is characterized in that wherein said pallet elevator (6) is provided with pallet lifting table (61), described pallet lifting table (61) can move up and down between described pallet low level feedway (5) and the high-order transfer device (7) of described pallet, and the described dish that pallet is transferred to the high-order transfer device (7) of described pallet by described pallet low level feedway (5) is blocked (712) clamping.
5. a pallet high position according to claim 1 changes stacker, it is characterized in that wherein said pallet low level feedway (5) is pallet automatic cycle regenerative apparatus or automatically tears dish machine open.
6. a pallet high position according to claim 1 changes stacker, it is characterized in that wherein said stacker is high-order single line stacker or high-order wire high speed stacker.
7. a pallet high position according to claim 6 changes stacker, it is characterized in that wherein said high-order wire high speed stacker also comprises slope conveying unit (8), described slope conveying unit (8) comprising: low level slope conveyer (81) and high-order slope conveyer (82), and described low level slope conveyer (81) is that straight line is connected with described high-order slope conveyer (82); Wherein, the length of described low level slope conveyer (81) is greater than the length of described high-order slope conveyer (82), one end of described low level slope conveyer (81) is connected with one end of described high-order slope conveyer (82), the other end of described low level slope conveyer (81) is the entrance of stacker, and the other end of described high-order slope conveyer (82) is connected with the automatic branching device be installed on described scaoffold (1).
8. a pallet high position according to claim 1 changes stacker, it is characterized in that one end of wherein said pallet low level feedway (5) is connected with the end of described buttress dish conveyer (4), the other end is connected to the below of described pallet elevator (6); Described pallet low level feedway (5) comprising: paving suspender belt conveyer (51), straight line conveyer (52) and steering conveyor (53); Described paving suspender belt conveyer (51) and described straight line conveyer (52) at right angle setting, and are positioned at the end of described buttress dish conveyer (4) and the outside of described straight line conveyer (52); Described steering conveyor (53) is installed between one end of described straight line conveyer (52) and the end of described buttress dish conveyer (4) respectively, and between the other end of described straight line conveyer (52) and described pallet elevator (6).
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CN203781357U (en) * 2014-04-11 2014-08-20 广西力源宝科技有限公司 Tray high-position replacement type stacker crane

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