CN109229665B - Automatic production line for magnetizing and packaging magnetic steel - Google Patents
Automatic production line for magnetizing and packaging magnetic steel Download PDFInfo
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- CN109229665B CN109229665B CN201810839273.3A CN201810839273A CN109229665B CN 109229665 B CN109229665 B CN 109229665B CN 201810839273 A CN201810839273 A CN 201810839273A CN 109229665 B CN109229665 B CN 109229665B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/003—Methods and devices for magnetising permanent magnets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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- Manufacturing & Machinery (AREA)
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Abstract
The invention discloses an automatic production line for magnetizing and packaging magnetic steel, which comprises a magnetic steel batch feeding device, magnetic steel appearance detection equipment, magnetic steel laser coding equipment, magnetic steel magnetizing and sorting integrated equipment and a packaging platform, wherein the magnetic steel batch feeding device is used for feeding magnetic steel; the output of sign indicating number equipment is connected to linear conveyor belt to the magnet steel laser, and the magnet steel is magnetized and is selected separately integrated equipment be a plurality of, and this a plurality of magnet steel are magnetized and are selected separately integrated equipment and set up side by side in one side of linear conveyor belt, and linear conveyor belt's opposite side is equipped with slewing conveying belt, and every magnet steel is magnetized and is selected separately integrated equipment all is equipped with the feed mechanism who docks with linear conveyor belt and the discharge mechanism who docks with slewing conveying belt, packaging platform set up in slewing conveying belt's side. According to the invention, the manual operation stations are only arranged in the magnetic steel feeding and packaging processes, and the other process links realize intelligent full-automatic assembly line processing, so that the magnetic steel production efficiency is greatly improved, and the quality consistency of the magnetic steel is ensured.
Description
Technical Field
The invention relates to the technical field of magnetic material automation equipment, in particular to an automatic production line for magnetizing and packaging magnetic steel.
Background
The neodymium iron boron magnetic material is commonly called magnetic steel, the formed magnetic steel after surface treatment needs to be subjected to magnetization and magnetic property detection and then packaged, the traditional method of the process is manual assembly line operation, and the efficiency is low. Chinese patent CN106144579A discloses a magnetic steel magnetizing and magnetic flux detecting integrated device, which integrates magnetizing and magnetic flux detecting stations into a whole, and sets a conveying device between the two stations, so as to realize the integrated operation of magnetizing and magnetic flux detecting, save manpower and material resources, reduce production cost and improve production efficiency. However, the equipment is only used as automation equipment which is used independently in the magnetic steel magnetizing step, and cannot be butted with an automatic magnetic steel production line, and although some magnetic steel manufacturers adopt automation equipment to replace manual operation in each process link, the automatic flow line production is still not realized in the process links by the magnetic steel connection and turnover, so that the consistency of product quality is affected, and the production efficiency is still to be improved, so that the automatic magnetic steel magnetizing and packaging production line is necessary to be developed.
Disclosure of Invention
Aiming at the defects and shortcomings of the prior art, the invention aims to provide an automatic production line for magnetizing and packaging magnetic steel, which integrates the processes of magnetic steel feeding, appearance detection, laser coding, magnetizing, magnetic flux detection, classification and sorting and packaging into an integrated automatic production line, only sets manual operation stations in the processes of magnetic steel feeding and packaging, and realizes intelligent full-automatic flow conversion processing in other process links.
In order to solve the above problems, the present invention provides the following technical solutions:
an automatic production line for magnetizing and packaging magnetic steel comprises a magnetic steel batch feeding device, magnetic steel appearance detection equipment, magnetic steel laser coding equipment, magnetic steel magnetizing and sorting integrated equipment and a packaging platform; magnet steel is loading attachment's output and magnet steel outward appearance check out test set's input in batches is connected, and magnet steel outward appearance check out test set's output and magnet steel laser are beaten sign indicating number equipment input and are connected, and magnet steel laser is beaten the output of sign indicating number equipment and is connected to linear transport belt, magnet steel magnetizes and selects separately integrated equipment be a plurality of, this a plurality of magnet steel magnetizes and selects separately integrated equipment set up side by side in one side of linear transport belt, linear transport belt's opposite side is equipped with slewing conveying belt, every magnet steel magnetizes and selects separately integrated equipment all be equipped with the feed mechanism of linear transport belt butt joint and with the discharge mechanism of slewing conveying belt butt joint, packaging platform set up.
The magnetic steel batch feeding device comprises a material conveyor, a feeding device and a feeding conveying belt, the feeding conveying belt is in butt joint with the input end of magnetic steel appearance detection equipment, the material conveyor is used for conveying a tray bearing a material frame, the feeding device comprises a material moving manipulator, and the material moving manipulator is used for transferring magnetic steel in the material frame to the feeding conveying belt.
The feeding mechanism of the magnetic steel magnetizing and sorting integrated equipment comprises a first conveying belt driven by a motor and a scraping plate driven by an air cylinder, wherein a first stop block is arranged at the tail end of the first conveying belt, the scraping plate is driven by the air cylinder to scrape the magnetic steel on the linear conveying belt into the first conveying belt, and the magnetic steel is conveyed to the position of the first stop block through the first conveying belt. And a sensor for detecting the magnetic steel is arranged at the position, corresponding to the magnetic steel magnetizing and sorting integrated equipment, on the linear conveyor belt.
Furthermore, the discharge mechanism of the magnetic steel magnetizing and sorting integrated equipment comprises a second sliding block driven by a second electric cylinder, a third air clamp is arranged on the second sliding block, and the second sliding block is driven by the second electric cylinder to convey the magnetic steel to the rotary conveying belt. And the rotary conveying belt is provided with a plurality of material cylinders for placing magnetic steel.
Furthermore, the magnetic steel magnetizing and sorting integrated equipment further comprises a magnetizing station, a detecting station, a transferring mechanism and a sorting station, wherein the transferring mechanism is used for transferring the magnetic steel output by the feeding mechanism to the magnetizing station, the detecting station and the sorting station in sequence, the transferring mechanism comprises a second conveying belt driven by a motor and a transferring frame driven by an air cylinder, a second stop block is arranged at the tail end of the second conveying belt, three suction arms respectively corresponding to the first stop block, the magnetizing station and the detecting station are arranged on the transferring frame, the transferring frame is driven by the air cylinder to synchronously transfer the magnetic steel on the three suction arms to the corresponding positions of the magnetizing station, the detecting station and the front end of the second conveying belt, and the magnetic steel is conveyed to the position of the second stop block by the second conveying belt; the sorting station comprises a cushion block feeding mechanism, a first sliding block driven by a first electric cylinder and a plurality of magnetic steel classifying and stacking devices for collecting magnetic steels with different magnetic flux grades; the cushion feed mechanism is used for carrying the cushion one by one to the position adjacent with the second cushion, be provided with on the first slider and be used for pressing from both sides the first gas clamp of getting the magnet steel of second cushion position and be used for pressing from both sides the second gas clamp of getting the cushion of cushion feed mechanism output, first electric jar moves according to the magnetic property parameter control that the detection station detected, and corresponding magnet steel categorised stacking device is put into according to the preface with magnet steel on the first air clamp and the cushion on the second gas clamp to first slider under the drive of first electric jar.
The magnetic steel classifying and stacking device comprises a material moving jig driven by an air cylinder to move horizontally and a pneumatic holding clamp driven by the air cylinder to move vertically, the material moving jig is driven by the air cylinder to move back and forth between the first sliding block and the pneumatic holding clamp, the material moving jig is provided with a first accommodating groove for accommodating magnetic steel and a cushion block, and the pneumatic holding clamp is provided with a second accommodating groove for accommodating stacked magnetic steel and a cushion block; when moving the material tool and being located first slider position, first air clamp with the second air clamp according to the preface with magnet steel and cushion overlap place in first storage tank, when moving the material tool and being located pneumatic armful clamp position, pneumatic armful clamp is vertical rebound under the cylinder drive, so that pneumatic armful lower part of pressing from both sides reserves out the height that is used for holding magnet steel and cushion, works as magnet steel and cushion in the first storage tank are located during the below of second storage tank, magnet steel and cushion that pile up in the first storage tank are adsorbed and pile up in an organic whole under the magnetic force effect by magnet steel and cushion that pile up in the second storage tank.
Compared with the prior art, the invention has the beneficial effects that:
the automatic production line for magnetizing and packaging the magnetic steel integrates the working procedures of magnetic steel feeding, appearance detection, laser coding, magnetizing, magnetic flux detection, classification and packaging into an integrated automatic production line, only manual operation stations are arranged in the working procedures of magnetic steel feeding and packaging, and other process links realize intelligent full-automatic flow conversion processing, and the automatic production line processing is adopted, so that the production efficiency of the magnetic steel is greatly improved, and the quality consistency of the magnetic steel is ensured, wherein the magnetic steel magnetizing and sorting integrated equipment is additionally provided with sorting stations on the basis of the existing magnetic steel magnetizing and detecting equipment, the sorting stations comprise a cushion block feeding mechanism and a magnetic steel classification and stacking device, the cushion block feeding mechanism is used for conveying cushion blocks to the positions adjacent to a second stop block one by one, and the two air clamps on a first slide block synchronously clamp the magnetized and detected magnetic steel on a second conveying belt and the cushion blocks, the first electric cylinder controls the first sliding block to move according to the magnetic performance parameters of the magnetic steel detected by the detection station, and sequentially puts the magnetic steel and the cushion blocks into the corresponding magnetic steel classifying and stacking devices; on the other hand, this magnet steel is magnetized and is selected separately integration equipment improves feed mechanism and discharge mechanism, makes its ability and magnet steel automation line's linear conveyor and gyration conveyer belt seamless butt joint, improves production efficiency.
Drawings
Fig. 1 is a schematic top view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a schematic structural diagram of the magnetic steel batch loading device of the invention.
Fig. 4 is a schematic view of a top view structure of the magnetic steel magnetizing and sorting integrated device.
Fig. 5 is a schematic structural diagram of a feeding mechanism of the magnetic steel magnetizing and sorting integrated equipment.
Fig. 6 is a schematic perspective view of the magnetic steel magnetizing and sorting integrated device of the present invention.
Fig. 7 is a schematic perspective view of another angle of the magnetic steel magnetizing and sorting integrated device of the present invention.
Fig. 8 is a schematic structural diagram of a magnetic steel classifying and stacking device of the magnetic steel magnetizing and sorting integrated equipment.
In the figure, 1, a magnetic steel batch feeding device; 2. magnetic steel appearance detection equipment; 3. magnetic steel laser coding equipment; 4. magnetizing and sorting integrated equipment for magnetic steel; 5. a packaging platform; 10. a feeding mechanism; 11. a first conveyor belt; 12. a squeegee; 13. a first stopper; 20. a magnetizing station; 30. detecting a station; 40. a transfer mechanism; 41. a second conveyor belt; 42. a transfer frame; 43. a second stopper; 44. a suction arm; 50. a sorting station; 51. a cushion block feeding mechanism; 52. a first electric cylinder; 53. a first slider; 54. a magnetic steel classification stacking device; 541. a material moving jig; 542. carrying out pneumatic clamping; 543. a material moving slide rail; 544. locking the air cylinder; 5411. a first accommodating groove; 5421. a second accommodating groove; 55. a first air clamp; 56. a second air clamp; 6. a linear conveyor belt; 60. a discharging mechanism; 61. a second electric cylinder; 62. a second slider; 63. a third air clamp; 7. a rotary conveyor belt; 71. a charging barrel; 81. a material conveyor; 82. a feeding device; 83. a feeding conveyor belt; 84. a tray; 85. material frame; 86. a material moving manipulator; 87. and (4) sucking discs.
Detailed Description
The invention is further illustrated with reference to fig. 1-8.
Referring to fig. 1-2, an automatic production line for magnetizing and packaging magnetic steel comprises a magnetic steel batch feeding device 1, a magnetic steel appearance detection device 2, a magnetic steel laser coding device 3, a magnetic steel magnetizing and sorting integrated device 4 and a packaging platform 5; the output end of the magnetic steel batch feeding device 1 is connected with the input end of a magnetic steel appearance detection device 2, the output end of the magnetic steel appearance detection device 2 is connected with the input end of a magnetic steel laser coding device 3, the output end of the magnetic steel laser coding device 3 is connected to a linear conveyer belt 6, a plurality of magnetic steel magnetizing and sorting integrated devices 4 are provided, the magnetic steel magnetizing and sorting integrated equipment 4 is arranged on one side of the linear conveyer belt 6 in parallel, in the embodiment, the magnetic steel magnetizing and sorting integrated equipment 4 is six parallel, the opposite side of sharp conveyer belt 6 is equipped with slewing conveyor belt 7, every magnet steel magnetizes and selects separately integrated equipment 4 all be equipped with the feed mechanism 10 of sharp conveyer belt 6 butt joint and with the discharge mechanism 60 of slewing conveyor belt 7 butt joint, packaging platform 5 set up in slewing conveyor belt 7's side.
Referring to fig. 3, the magnetic steel batch loading device 1 includes a material conveyor 81, a loading device 82 and a loading conveyor belt 83, the loading conveyor belt 83 is abutted to an input end of the magnetic steel appearance detecting device 2, the material conveyor 81 is used for conveying a tray 84 carrying a material frame 85, the loading conveyor belt 83 is arranged beside the material conveyor 81, a conveying direction of the loading conveyor belt 83 is parallel to a conveying direction of the material conveyor 81, the loading device 82 is installed on the material conveyor 81, the loading device 82 is provided with a material moving manipulator 86 for moving the magnetic steel batch conveyed on the material conveyor 81 to the loading conveyor belt 83, the material conveyor 81 is a heavy-duty conveyor, the material conveyor 81 is provided with the tray 84 carrying the material frame 85, a positioning device for fixing the tray 84 is installed on the material conveyor 81 below the material moving manipulator 86, the material moving manipulator 86 is provided with a plurality of vertically downward extending suckers 87, all the suckers 87 are arranged in a straight line at equal intervals, the arrangement direction of the suckers 87 is consistent with the conveying direction of the material conveyor 81, and the unloading device for unloading the tray 84 is installed at the tail end of the conveying direction of the material conveyor 81. The material conveyor 81 conveys non-magnetized magnetic steel which is put in a frame stacking mode, a customized material frame 85 is adopted, multiple layers of magnetic steel can be put in the material frame 85 in a whole, dense and neat mode, the position of each piece of magnetic steel which is put in the material frame 85 in a stacking mode is fixed, so that the material moving manipulator 86 can grab each piece of magnetic steel, and the material frame 85 fully loaded with the magnetic steel is heavy, so that the material conveyor 81 needs to select a heavy-load conveyor which is a double-speed chain conveyor. When the tray 84 loaded with the material frame 85 moves to the position below the motion trail of the material moving manipulator 86, the tray 84 is positioned through the positioning device, the tray 84 is stopped at a fixed position, the material moving manipulator 86 descends into the material frame 85, a group of magnetic steels are sucked from the uppermost layer in the material frame 85 through a group of linearly arranged suckers 87, then the material moving manipulator 86 moves to the feeding conveyor belt 83, the group of magnetic steels are placed on the feeding conveyor belt 83 and are conveyed to a processing station through the feeding conveyor belt 83, it needs to be noted that due to the adoption of the material customizing frame 85, the position of each magnetic steel in each layer in the material frame 85 is programmed in advance into a control system, the material moving manipulator 86 grabs one layer of magnetic steel according to the program requirement and then grabs the next layer of magnetic steel, and therefore the material moving manipulator 86 has the motion capability in three directions of an X axis, a Y axis and a. After all the magnetic steel in the material frame 85 is conveyed, the positioning device releases the tray 84 at the position, the tray 84 carries the empty material frame 85 to move towards the tail end of the conveying direction of the material conveyor 81, the tray 84 carrying the empty material frame 85 is lifted to a certain height through the unloading device, when a worker takes the tray 84 from the material conveyor 81, the taken-off tray 84 returns to the feeding end of the material conveyor 81 again to bear the full material frame 85, the worker takes the empty material frame 85 to the previous station, and the un-magnetized magnetic steel is put in the empty material frame 85 in order, wherein the output end of the magnetic steel batch feeding device 1 in the application is the tail end of the feeding conveyor belt 83.
Magnet steel appearance detection equipment 2 is the existing equipment of outsourcing, the full-automatic intelligent selection mascerating machine of neodymium iron boron magnetism work piece based on machine vision as 201410119936.6 discloses, magnet steel appearance detection equipment 2 is used for detecting the appearance defect of magnet steel, if the size is unsatisfactory, the magnet steel that there are crackle and unfilled corner scheduling problem on the surface can automatic sorting out behind magnet steel appearance detection equipment 2, magnet steel appearance detection equipment 2's input generally is the conveyer belt, magnet steel is the butt joint of realizing with magnet steel appearance detection equipment 2's conveyer belt accessible baffle of loading conveyor 83 of loading attachment 1 in batches, be about to on the magnet steel of magnet steel batch loading attachment 1 loading conveyor 83 output carries magnet steel appearance detection equipment 2's conveyer belt.
Magnet steel laser coding equipment 3 also is the existing equipment of outsourcing, magnet steel laser coding equipment 3 is used for printing the mark on the magnet steel surface, adopt the two-dimensional code mark in this application, can conveniently inquire or trace back this magnet steel's production batch and magnetic property parameter through this two-dimensional code mark, the certified products magnet steel of magnet steel outward appearance detection equipment 2 output is carried to magnet steel laser coding equipment 3 and is beaten the sign indicating number one by one, and type computer database system, magnet steel output after beating the sign indicating number is to linear conveyor belt 6 on.
The magnetic steel magnetizing and sorting integrated equipment 4 is independently researched and developed equipment, and is key equipment forming the magnetic steel magnetizing and packaging automatic production line. Because the processing time of the single magnet steel of the magnet steel batch feeding device 1, the magnet steel appearance detection device 2 and the magnet steel laser coding device 3 is short, and the processing time of the single magnet steel of the magnet steel magnetizing and sorting integrated device 4 is long, the production line can operate efficiently, a plurality of magnet steel magnetizing and sorting integrated devices 4 which operate synchronously need to be configured, and the field space can be saved to the maximum extent by the arrangement of the production line.
The packaging platform 5 is arranged beside the rotary conveying belt 7, and the rotary conveying belt 7 conveys the magnetic steel stacked in the charging barrel 71 to the packaging platform 5 for packaging.
Referring to fig. 4, the magnetic steel magnetizing and sorting integrated device 4 includes a feeding mechanism 10, a magnetizing station 20, a detecting station 30, a transferring mechanism 40, a sorting station 50, and a discharging mechanism 60, wherein the transferring mechanism 40 is used for transferring magnetic steel output by the feeding mechanism 10 to the magnetizing station 20, the detecting station 30, and the sorting station 50 in sequence; the magnetizing station 20 is provided with equipment for magnetizing by using a magnetizing coil, the detection station 30 is provided with a magnetic flux detector, and the magnetic steel enters and exits from the upper parts of the magnetizing station 20 and the detection station 30, so that the synchronous transfer of the magnetic steel is facilitated.
Referring to fig. 5, the feeding mechanism 10 of the magnetic steel magnetizing and sorting integrated device 4 includes a first conveyor belt 11 driven by a motor and a scraper 12 driven by an air cylinder, a first stopper 13 is disposed at the end of the first conveyor belt 11, the scraper 12 scrapes the magnetic steel on the linear conveyor belt 6 into the first conveyor belt 11 under the driving of the air cylinder, and the magnetic steel is conveyed to the position of the first stopper 13 through the first conveyor belt 11; the front end of first conveyer belt 11 is adjacent with the conveyor of the automatic production line of magnet steel process of going up, and keep same level, the cylinder is located the side of first conveyer belt 11, this cylinder preferably adopts rodless cylinder, save space, position interference when the conveyor of first conveyer belt 11 and the automatic production line of magnet steel docks as far as possible reduces, scraper blade 12 is located the top of first conveyer belt 11 and is connected with the cylinder through the Z-shaped connecting plate, this magnet steel is magnetized and is selected separately integration equipment 4 controls the cylinder action of drive scraper blade 12 through the magnet steel that sets up on the conveyor of a sensor automated production line, for example: when detecting the magnetic steel on the conveyor of the automatic magnetic steel production line, the scraper 12 extends out of the conveyor of the automatic magnetic steel production line under the driving of the cylinder and scrapes the magnetic steel into the first conveyor belt 11, and it should be noted that the magnetic steel magnetizing and detecting of the magnetic steel magnetizing and sorting integrated device 4 adopts a one-in one-out mode, so that when the magnetic steel is magnetizing or detecting in the magnetic steel magnetizing and sorting integrated device 4, even if the magnetic steel on the conveyor of the automatic magnetic steel production line is detected, the cylinder does not drive the scraper 12 to act, wherein the first stopper 13 is used for being in limit fit with the magnetic steel, and the magnetic steel is stopped at the end position of the first conveyor belt 11, so that the material can be taken by the transfer mechanism 40.
Referring to fig. 6, the transfer mechanism 40 of the magnetic steel magnetizing and sorting integrated device 4 includes a second conveyor belt 41 driven by a motor and a transfer frame 42 driven by an air cylinder, a second stopper 43 is disposed at the end of the second conveyor belt 41, the transfer frame 42 is provided with three suction arms 44 corresponding to the first stopper 13, the magnetizing station 20 and the detecting station 30, respectively, the transfer frame 42 is driven by the air cylinder to synchronously transfer the magnetic steel on the three suction arms 44 to the corresponding positions of the magnetizing station 20, the detecting station 30 and the front end of the second conveyor belt 41, and the magnetic steel is transferred to the position of the second stopper 43 through the second conveyor belt 41; the air cylinder for driving the transferring frame 42 comprises a transverse moving air cylinder and a lifting air cylinder, before the magnetic steel is sucked by the suction arm 44 or put down the magnetic steel, the lifting air cylinder drives the transferring frame 42 to descend to the position where the suction arm 44 is close to the magnetic steel, and after the magnetic steel is sucked by the suction arm 44 or put down the magnetic steel, the lifting air cylinder resets to drive the transferring frame 42 to ascend; wherein, its first dog 13, the station 20 that magnetizes, detection station 30 and second conveyer belt 41 front end are the equidistant setting of straight line, are convenient for transfer three on the frame 42 and inhale the arm 44 and move the material in step, and second dog 43 is used for keeping off the terminal position at second conveyer belt 41 with the spacing cooperation of magnet steel to select separately the station 50 and get the material.
Referring to fig. 7, the sorting station 50 of the magnetic steel magnetizing and sorting integrated apparatus 4 includes a pad feeding mechanism 51, a first slider 53 driven by a first electric cylinder 52, and a plurality of magnetic steel sorting and stacking devices 54 for collecting magnetic steels of different magnetic flux grades, in this embodiment, the first electric cylinder 52 is a servo electric cylinder, the number of the magnetic steel sorting and stacking devices 54 is four, and the magnetic steel to be magnetized is divided into unqualified products and qualified products of three different types according to the result of magnetic flux detection; the cushion block feeding mechanism 51 is used for conveying the cushion blocks to the positions adjacent to the second cushion block 43 one by one, the magnetized magnetic steels have stronger magnetism, so the magnetic steels need to be separated and stacked by using magnetism isolating cushion blocks when stacked, the cushion blocks are convenient to be packaged or disassembled for use, the cushion block feeding mechanism 51 can also adopt a conventional vibration disc vibration feeding mode, the first slide block 53 is provided with a first air clamp 55 for clamping the magnetic steels at the position of the second cushion block 43 and a second air clamp 56 for clamping the cushion blocks output by the cushion block feeding mechanism 51, the first air clamp 55 can also be a vacuum suction arm 44, wherein the distance between the first air clamp 55 and the second air clamp 56 is consistent with the distance between the second cushion block 43 and the output end of the cushion block feeding mechanism 51, the first air clamp 55 and the second air clamp 56 can synchronously take materials, the first electric cylinder 52 controls the first slide block 53 to move according to the magnetic performance parameters detected by the detection station 30, the first sliding block 53 is driven by the first electric cylinder 52 to sequentially place the magnetic steel on the first air clamp 55 and the cushion blocks on the second air clamp 56 into the corresponding magnetic steel classification stacking device 54, for example, when the magnetic flux of the magnetic steel is detected to be unqualified at the detection station 30, the equipment controls the first electric cylinder 52 to act according to the detection data, the first electric cylinder 52 drives the first sliding block 53 to move to the position of the magnetic steel classification stacking device 54 corresponding to the unqualified product, and the unqualified magnetic steel and the cushion blocks are vertically stacked. Further, the conveying direction of the cushion block feeding mechanism 51 is perpendicular to the conveying direction of the second conveying belt 41, and the second air clamp 56 is a rotary air clamp, so that a vibrating disk is arranged beside the equipment to realize vibrating feeding of cushion blocks.
The automatic production line for magnetizing and packaging the magnetic steel integrates the working procedures of magnetic steel feeding, appearance detection, laser coding, magnetizing, magnetic flux detection, classification and packaging into an integrated automatic production line, only manual operation stations are arranged in the working procedures of magnetic steel feeding and packaging, and the other process links realize intelligent full-automatic flow conversion processing, and the automatic production line processing is adopted, so that the production efficiency of the magnetic steel is greatly improved, and the quality consistency of the magnetic steel is ensured, wherein the magnetic steel magnetizing and sorting integrated equipment 4 is additionally provided with a sorting station 50 on the basis of the existing magnetic steel magnetizing and detecting equipment, the sorting station 50 comprises a cushion block feeding mechanism 51 and a magnetic steel classification and stacking device 54, wherein the cushion block feeding mechanism 51 is used for conveying cushion blocks to the positions adjacent to the second block 43 one by one, and the two air clamps on the first slide block 53 synchronously clamp the magnetized and detected magnetic steel on the second conveyor belt 41 and clamp the cushion blocks, the first electric cylinder 52 controls the first sliding block 53 to move according to the magnetic performance parameters of the magnetic steel detected by the detection station 30, and sequentially puts the magnetic steel and the cushion blocks into the corresponding magnetic steel classifying and stacking devices 54, so that compared with the existing magnetic steel magnetizing and detecting equipment, the magnetic steel classifying and stacking device has the advantages that the magnetic steel magnetic performance grade sorting function is added, and the automation degree of the equipment is improved; on the other hand, the magnetic steel magnetizing and sorting integrated equipment 4 improves the feeding mechanism 10 and the discharging mechanism 60, so that the magnetic steel magnetizing and sorting integrated equipment can be in seamless butt joint with the linear conveying belt 6 and the rotary conveying belt 7 of the magnetic steel automatic production line, and the production efficiency is improved.
Further, as shown in fig. 8, the magnetic steel classifying and stacking device 54 includes a material moving jig 541 driven by an air cylinder to move horizontally and a pneumatic holding clamp 542 driven by an air cylinder to move vertically, the material moving jig 541 is driven by the air cylinder to move back and forth between the first slider 53 and the pneumatic holding clamp 542, the material moving jig 541 is provided with a first accommodating groove 5411 for accommodating magnetic steel and a cushion block, and the pneumatic holding clamp 542 is provided with a second accommodating groove 5421 for accommodating stacked magnetic steel and cushion block; when the material moving jig 541 is located at the position of the first slider 53, the first air clamp 55 and the second air clamp 56 sequentially place the magnetic steel and the cushion block in the first accommodating groove 5411 in an overlapping manner, when the material moving jig 541 is located at the position of the pneumatic clamp 542, the pneumatic clamp 542 is driven by the air cylinder to vertically move upwards, so that the height for accommodating the magnetic steel and the cushion block is reserved at the lower part of the pneumatic clamp 542, and when the magnetic steel and the cushion block in the first accommodating groove 5411 are located below the second accommodating groove 5421, the magnetic steel and the cushion block in the first accommodating groove 5411 are adsorbed and stacked into a whole by the magnetic steel and the cushion block stacked in the second accommodating groove 5421 under the action of magnetic force.
The magnetic steel classifying and stacking device 54 further includes a material moving slide rail 543, the material moving jig 541 is driven by an air cylinder to horizontally move along the material moving slide rail 543, and the material moving jig 541 is provided with a locking air cylinder 544 in spacing fit with the first accommodating groove 5411.
The working principle of the magnetic steel classification and stacking device 54 is as follows: firstly, the first electrical cylinder 52 drives the first slider 53 to move to the corresponding position of the magnetic steel classification stacking device 54, the pneumatic clamp 542 is driven by the air cylinder to lift upwards, so that the material moving jig 541 and the pneumatic clamp 542 are separated from the limit, no steel and cushion block are in the first containing groove 5411 in the initial state, therefore, the pneumatic clamp 542 does not clamp any material when lifting upwards for the first time, the material moving jig 541 moves to the lower part of the first slider 53 along the material moving slide rail 543 under the driving of the air cylinder, meanwhile, the locking air cylinder 544 acts to remove the limit fit with the first containing groove 5411, after the material moving jig 541 is in place, the first air clamp 55 and the second air clamp 56 on the first slider 53 successively place the magnetic steel and the cushion block into the first containing groove 5411, at the moment, the locking air cylinder 544 acts to fix the magnetic steel and the limit cushion block in the first containing groove 5411 of the material moving jig 541, and the material moving jig 541 resets to the lower part of the pneumatic clamp 542 under the driving of the air cylinder, the locking cylinder 544 acts to release the limit fit with the first accommodating groove 5411, at this time, if the second accommodating groove 5421 of the pneumatic clamp 542 is clamped with the magnetic steel and the cushion block, the magnetic steel in the first accommodating groove 5411 is adsorbed by the magnetic steel clamped in the second accommodating groove 5421, the pneumatic clamp 542 moves downward under the driving of the cylinder and simultaneously releases the clamp, after the pneumatic clamp 542 moves downward to the right position, the magnetic steel and the cushion block in the first accommodating groove 5411 are clamped in the second accommodating groove 5421 of the pneumatic clamp 542, the above processes are executed circularly until the magnetic steel in the second accommodating groove 5421 reaches the set value, and then the magnetic steel is taken out by the discharging mechanism 60; it should be noted here that, along with the repeated execution of the above-mentioned process, the magnetic steel and the cushion block in the pneumatic clamp 542 can be gradually overlapped and increased, and the pneumatic clamp 542 is clamped after being loosened every time, so that the stacked magnetic steel and cushion block can be shaped, and the magnetic steel and cushion block can be ensured to be stacked neatly.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.
Claims (5)
1. The utility model provides a magnet steel packing automation line that magnetizes which characterized in that: the device comprises a magnetic steel batch feeding device (1), magnetic steel appearance detection equipment (2), magnetic steel laser coding equipment (3), magnetic steel magnetizing and sorting integrated equipment (4) and a packaging platform (5); the output end of the magnetic steel batch feeding device (1) is connected with the input end of the magnetic steel appearance detection device (2), the output end of the magnetic steel appearance detection device (2) is connected with the input end of the magnetic steel laser coding device (3), the output end of the magnetic steel laser coding device (3) is connected to the linear conveying belt (6), a plurality of magnetic steel magnetizing and sorting integrated devices (4) are arranged, the magnetic steel magnetizing and sorting integrated equipment (4) is arranged on one side of the linear conveying belt (6) in parallel, a rotary conveying belt (7) is arranged on the other side of the linear conveying belt (6), each magnetic steel magnetizing and sorting integrated device (4) is provided with a feeding mechanism (10) butted with the linear conveying belt (6) and a discharging mechanism (60) butted with the rotary conveying belt (7), the packaging platform (5) is arranged beside the rotary conveying belt (7);
the feeding mechanism (10) of the magnetic steel magnetizing and sorting integrated equipment (4) comprises a first conveying belt (11) driven by a motor and a scraping plate (12) driven by an air cylinder, a first stop block (13) is arranged at the tail end of the first conveying belt (11), the scraping plate (12) is driven by the air cylinder to scrape magnetic steel on the linear conveying belt (6) into the first conveying belt (11), and the magnetic steel is conveyed to the position of the first stop block (13) through the first conveying belt (11);
the magnetic steel magnetizing and sorting integrated equipment (4) further comprises a magnetizing station (20), a detecting station (30), a transferring mechanism (40) and a sorting station (50), wherein the transferring mechanism (40) is used for transferring the magnetic steel output by the feeding mechanism (10) to the magnetizing station (20), the detecting station (30) and the sorting station (50) in sequence, the transferring mechanism (40) comprises a second conveying belt (41) driven by a motor and a transferring frame (42) driven by an air cylinder, a second stop block (43) is arranged at the tail end of the second conveying belt (41), the transferring frame (42) is provided with three suction arms (44) corresponding to the first stop block (13), the magnetizing station (20) and the detecting station (30), and the transferring frame (42) synchronously transfers the magnetic steel on the three suction arms (44) to the corresponding positions of the front ends of the magnetizing station (20), the detecting station (30) and the second conveying belt (41) under the driving of the air cylinder, the magnetic steel is conveyed to the position of a second stop block (43) by a second conveyor belt (41); the sorting station (50) comprises a cushion block feeding mechanism (51), a first sliding block (53) driven by a first electric cylinder (52) and a plurality of magnetic steel classifying and stacking devices (54) for collecting magnetic steels with different magnetic flux grades; the cushion block feeding mechanism (51) is used for conveying cushion blocks to a position adjacent to the second cushion block (43) one by one, a first air clamp (55) used for clamping magnetic steel at the position of the second cushion block (43) and a second air clamp (56) used for clamping cushion blocks output by the cushion block feeding mechanism (51) are arranged on the first sliding block (53), the first electric cylinder (52) controls the first sliding block (53) to move according to magnetic performance parameters detected by the detection station (30), and the first sliding block (53) is driven by the first electric cylinder (52) to sequentially place the magnetic steel on the first air clamp (55) and the cushion blocks on the second air clamp (56) into corresponding magnetic steel classifying and stacking devices (54);
the magnetic steel classifying and stacking device (54) comprises a material moving jig (541) which is driven by an air cylinder to move horizontally and a pneumatic holding clamp (542) which is driven by the air cylinder to move vertically, the material moving jig (541) is driven by the air cylinder to move back and forth between the first sliding block (53) and the pneumatic holding clamp (542), the material moving jig (541) is provided with a first accommodating groove (5411) for accommodating magnetic steel and cushion blocks, and the pneumatic holding clamp (542) is provided with a second accommodating groove (5421) for accommodating stacked magnetic steel and cushion blocks; when the material moving jig (541) is located at the position of the first sliding block (53), the first air clamp (55) and the second air clamp (56) sequentially place magnetic steel and cushion blocks in the first accommodating groove (5411) in an overlapping mode, when the material moving jig (541) is located at the position of the pneumatic holding clamp (542), the pneumatic holding clamp (542) moves vertically and upwards under the driving of an air cylinder, so that the height for accommodating the magnetic steel and the cushion blocks is reserved at the lower portion of the pneumatic holding clamp (542), and when the magnetic steel and the cushion blocks in the first accommodating groove (5411) are located below the second accommodating groove (5421), the magnetic steel and the cushion blocks in the first accommodating groove (5411) are adsorbed and stacked into a whole by the magnetic force of the magnetic steel and the cushion blocks stacked in the second accommodating groove (5421).
2. The automatic production line for magnetizing and packaging magnetic steel according to claim 1, wherein: magnetic steel is loading attachment (1) in batches includes material conveyer (81), loading attachment (82) and material loading conveyer belt (83), material loading conveyer belt (83) and the butt joint of the input of magnetic steel outward appearance check out test set (2), and material conveyer (81) are used for carrying tray (84) of material frame (85) of carrying, and loading attachment (82) are including moving material manipulator (86), move material manipulator (86) and are used for transferring the magnetic steel in material frame (85) to material loading conveyer belt (83).
3. The automatic production line for magnetizing and packaging magnetic steel according to claim 1, wherein: and a sensor for detecting the magnetic steel is arranged at the position, corresponding to the magnetic steel magnetizing and sorting integrated equipment (4), on the linear conveying belt (6).
4. The automatic production line for magnetizing and packaging magnetic steel according to claim 3, wherein: discharge mechanism (60) of magnet steel magnetizing and sorting integrated equipment (4) include second slider (62) by second electric cylinder (61) driven, be provided with third air clamp (63) on second slider (62), second slider (62) are sent the magnet steel to on gyration conveyer belt (7) under second electric cylinder (61) drive.
5. The automatic production line for magnetizing and packaging magnetic steel as claimed in claim 4, wherein: and a plurality of material cylinders (71) for placing magnetic steel are arranged on the rotary conveying belt (7).
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| CN110711714A (en) * | 2019-11-19 | 2020-01-21 | 宁波金坦磁业有限公司 | Magnetic block magnetizing and sorting all-in-one machine |
| CN110961363A (en) * | 2019-12-06 | 2020-04-07 | 深圳市博隽科技有限公司 | Magnet optical sorting machine |
| CN112221999B (en) * | 2020-09-04 | 2022-05-31 | 佛山市君诚宇机械设备有限公司 | Magnetic steel magnetism measuring and code spraying sorting equipment |
| CN114345722A (en) * | 2021-12-06 | 2022-04-15 | 北京中石伟业科技无锡有限公司 | Conductive rubber detection equipment |
| CN114446570B (en) * | 2022-01-19 | 2023-11-10 | 宁波市信泰科技有限公司 | Magnetizing process of neodymium-iron-boron magnet |
| CN114888579B (en) * | 2022-03-29 | 2023-03-03 | 中磁科技股份有限公司 | Production line for automatically detecting sticky materials and breaking off materials of neodymium iron boron |
| CN115472380B (en) * | 2022-09-30 | 2023-03-17 | 东莞市强联磁铁有限公司 | Magnet magnetizing process and equipment thereof |
| CN116331587B (en) * | 2023-06-01 | 2023-08-18 | 安泰爱科科技有限公司 | Magnet detects packing apparatus |
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| KR20110079348A (en) * | 2009-12-31 | 2011-07-07 | 이승철 | Apparatus for autoamtic classification of check |
| CN204772733U (en) * | 2015-07-13 | 2015-11-18 | 云南师宗凤凰谷食品有限责任公司 | Automatic device of cutting into slices of lemon |
| CN106144579A (en) * | 2016-08-19 | 2016-11-23 | 江苏晨朗电子集团有限公司 | A kind of magnet steel magnetizes and magnetic flux detects integration apparatus |
| CN106449073B (en) * | 2016-08-29 | 2018-03-06 | 宁波松科磁材有限公司 | A kind of automation integrated magnet steel process equipment |
| CN206619459U (en) * | 2017-03-29 | 2017-11-07 | 惠州市正高自动化设备有限公司 | A kind of automatic magnetizing apparatus |
| CN207275612U (en) * | 2017-10-20 | 2018-04-27 | 宁波市计量测试研究院（宁波市衡器管理所、宁波新材料检验检测中心） | A kind of automatic charging coding for magnet steel is magnetized detection device |
| CN207558509U (en) * | 2017-12-12 | 2018-06-29 | 宁波兴隆磁性技术有限公司 | Three stations, which magnetize, tests grading equipment |
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Denomination of invention: An automatic production line for magnetizing and packaging of magnetic steel Effective date of registration: 20210918 Granted publication date: 20201201 Pledgee: China Construction Bank Corporation Fenghua sub branch Pledgor: NINGBO SONGKE MAGNETIC MATERIAL Co.,Ltd. Registration number: Y2021330001723 |
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Date of cancellation: 20230314 Granted publication date: 20201201 Pledgee: China Construction Bank Corporation Fenghua sub branch Pledgor: NINGBO SONGKE MAGNETIC MATERIAL Co.,Ltd. Registration number: Y2021330001723 |
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Denomination of invention: An automated production line for magnetic steel magnetization packaging Effective date of registration: 20230515 Granted publication date: 20201201 Pledgee: China Construction Bank Corporation Fenghua sub branch Pledgor: NINGBO SONGKE MAGNETIC MATERIAL Co.,Ltd. Registration number: Y2023980040575 |