CN109229665A - A kind of magnet steel magnetizes automated package production line - Google Patents
A kind of magnet steel magnetizes automated package production line Download PDFInfo
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- CN109229665A CN109229665A CN201810839273.3A CN201810839273A CN109229665A CN 109229665 A CN109229665 A CN 109229665A CN 201810839273 A CN201810839273 A CN 201810839273A CN 109229665 A CN109229665 A CN 109229665A
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- magnet steel
- magnetizes
- conveyer belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/003—Methods and devices for magnetising permanent magnets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
Abstract
It magnetizes automated package production line the invention discloses a kind of magnet steel, including magnet steel batch feeding device, magnet steel appearance detecting device, magnet steel Laser Jet equipment, magnet steel magnetize and sort integration apparatus and packaging platform；The output end of magnet steel Laser Jet equipment is connected to straight belt, it is multiple that magnet steel, which magnetizes and sorts integration apparatus, multiple magnet steel, which magnetizes, sorts the side that integration apparatus is juxtaposed on straight belt, the other side of straight belt is equipped with revolution conveyer belt, each magnet steel, which magnetizes, sorts the discharging mechanism that integration apparatus is equipped with the feeding mechanism docked with straight belt and docks with revolution conveyer belt, and packaging platform is set to the side of the revolution conveyer belt.Only manual operation station is arranged in magnet steel feeding and packaging process in the present invention, remaining process procedure realizes intelligent full-automatic assembly line processing, greatly improves magnet steel production efficiency, while magnet steel quality conformance is guaranteed.
Description
Technical field
The present invention relates to magnetic material technical field of automation equipment, specially a kind of magnet steel magnetize automated package production
Line.
Background technique
Neodymium-iron-boron magnetic material is commonly called as magnet steel, and the molding magnet steel after surface treated also needs to examine by magnetizing with magnetic property
Survey is packed again, which is artificial pile line operation, and efficiency is lower.Chinese patent CN106144579A is disclosed
A kind of magnet steel magnetizes and magnetic flux detection integration apparatus, which will magnetize is integrated in one with magnetic flux detection station,
And transmission device is set between two stations, the integration operation magnetized with magnetic flux detection is realized, manpower can be saved
And material resources, production cost is reduced, production efficiency is improved.However the equipment be used only as magnet steel magnetize be used alone in step it is automatic
Change equipment, can not be docked with magnet steel automatic production line, although some magnet steel manufacturers are set in each process procedure using automation
Standby replacement manual operation, but the flow line production of automation is still not implemented in magnet steel linking turnover in these process procedures, not only
Product quality consistency is impacted, and production efficiency is still to be improved, it is therefore necessary to research and develop a kind of magnet steel and magnetize packet
Fill automatic production line.
Summary of the invention
In view of the deficiencies of the prior art and defect, the purpose of the present invention is to provide a kind of magnet steel automated package that magnetizes is raw
Producing line, by magnet steel feeding, appearance detection, Laser Jet, magnetize, flux detection, sort out sorting and packaging process be integrated in one
Only manual operation station is arranged in magnet steel feeding and packaging process in the automatic production line of body, remaining process procedure realizes intelligence
Energyization automatically circulation processing greatly improves magnet steel production efficiency, while magnet steel matter due to processing using automatic assembly line
Amount consistency is guaranteed.
To solve the above problems, the present invention the following technical schemes are provided:
A kind of magnet steel magnetizes automated package production line, including magnet steel batch feeding device, magnet steel appearance detecting device, magnet steel swash
Light stamp equipment, magnet steel, which magnetize, sorts integration apparatus and packaging platform；The output end and magnet steel of magnet steel batch feeding device
The input terminal of appearance detecting device connects, and the output end and magnet steel Laser Jet equipment input terminal of magnet steel appearance detecting device connect
Connect, the output end of magnet steel Laser Jet equipment is connected to straight belt, the magnet steel magnetize sort integration apparatus be it is multiple,
Multiple magnet steel, which magnetizes, sorts the side that integration apparatus is juxtaposed on the straight belt, the straight belt it is another
Side is equipped with revolution conveyer belt, and each magnet steel magnetizes to sort integration apparatus and be equipped with and dock with the straight belt
Feeding mechanism and the discharging mechanism docked with the revolution conveyer belt, the packaging platform are set to the revolution conveyer belt
Side.
Wherein, the magnet steel batch feeding device includes material conveyor, feeding device and feeding conveyer belt, feeding transmission
Band is docked with the input terminal of magnet steel appearance detecting device, and material conveyor is for conveying the pallet for carrying material frame, feeding device
Including material moving machine tool hand, material moving machine tool hand is used to the magnet steel in material frame being transferred to feeding conveyer belt.
Wherein, the magnet steel magnetize sort the feeding mechanism of integration apparatus include the first conveyer belt for being driven by motor with
And the scraper plate being driven by the cylinder, the end of the first conveyer belt are equipped with the first block, scraper plate is defeated by the straight line under the cylinder drive
The magnet steel taken is sent to scrape into the first conveyer belt, magnet steel is sent to the first stop location through the first conveyer belt.The straight belt
Upper magnetize with the magnet steel sorts the corresponding position of integration apparatus equipped with the sensor for detecting magnet steel.
Further, it includes by the second of the driving of the second electric cylinders that the magnet steel, which magnetizes and sorts the discharging mechanism of integration apparatus,
Sliding block, third gas folder is provided on second sliding block, and magnet steel is sent to revolution under the driving of the second electric cylinders and conveyed by the second sliding block
It takes.The revolution conveyer belt is equipped with several for placing the barrel of magnet steel.
Further, the magnet steel magnetize sort integration apparatus further include magnetize station, detection station, transfer mechanism and
Sorting station, transfer mechanism are used to the magnet steel that feeding mechanism exports sequentially being transferred to the station that magnetizes, detection station and grder man
Position, the transfer mechanism include the second conveyer belt being driven by motor and the transfer frame being driven by the cylinder, the second conveyer belt
End be equipped with the second block, transfer be provided with respectively with first block, magnetize station and detection station it is corresponding three suction
Arm, transfer frame, which under the cylinder drive synchronizes the magnet steel that three are inhaled on arm, is transferred to the station that magnetizes, detection station and the second transmission
Corresponding position with front end, magnet steel are sent to the second stop location through the second conveyer belt；The sorting station includes cushion block feeding
Mechanism, heap closed assembly of being classified by the first sliding block of the first electric cylinders driving and several magnet steel for collecting different flux level magnet steel
It sets；Cushion block for being seriatim delivered to the position adjacent with the second block by the cushion block feed mechanism, on first sliding block
The the first gas folder and the cushion block for clamping the output of cushion block feed mechanism for being provided with the magnet steel for clamping the second stop location
Second gas folder, the first electric cylinders magnetic parameter according to detected by detection station control the movement of the first sliding block, and the first sliding block exists
The gasket on the magnet steel and the second gas folder on the first gas folder is sequentially put into corresponding magnet steel classification heap under the driving of first electric cylinders
Stacking device.
Further, the magnet steel classification stack device includes being driven by the cylinder the shifting material jig moved horizontally and by cylinder
Pneumatic armful of folder of driving vertical shift, the shifting material jig is under the cylinder drive in first sliding block and the pneumatic armful of folder
Between move back and forth, the material jig that moves is equipped with the first accommodation groove for accommodating magnet steel and gasket, and described pneumatically to embrace sandwiched useful
In the second accommodation groove of magnet steel and gasket that accommodating stacks；When shifting material jig is located at the first slide position, the first gas folder
Sequentially magnet steel and gasket are overlappingly placed in first accommodation groove with second gas folder, are located at pneumatically when moving material jig
When embracing folder position, the pneumatic folder of embracing moves straight up under the cylinder drive, so that the pneumatic lower part for embracing folder reserves
For accommodating the height of magnet steel and gasket, when in first accommodation groove magnet steel and gasket be located under second accommodation groove
Fang Shi, the magnet steel and gasket that magnet steel and gasket in the first accommodation groove are stacked in the second accommodation groove adsorbed under magneticaction and
It is stacked in one.
Compared with prior art, the beneficial effects of the present invention are:
This magnet steel magnetizes automated package production line, by magnet steel feeding, appearance detection, Laser Jet, magnetize, flux detection,
Sort out the automatic production line of sorting and being integrated in one of packaging process, only in magnet steel feeding and the artificial behaviour of packaging process setting
Make station, remaining process procedure realizes that intelligent full-automatic circulation processing is substantially improved due to being processed using automatic assembly line
Magnet steel production efficiency, while magnet steel quality conformance is guaranteed, wherein magnet steel magnetizes sorts integration apparatus in existing magnetic
Steel magnetizes and on the basis of detection device, increases sorting station, which includes cushion block feed mechanism and magnet steel classification heap
Stacking device, wherein cushion block feed mechanism is slided for cushion block to be seriatim delivered to the position adjacent with the second block, and by first
On block two gas folder synchronously the magnet steel after magnetizing and detect on the second conveyer belt and cushion block are picked up, the first electric cylinders according to
It is mobile that the magnetic parameter of the magnet steel detected by detection station controls the first sliding block, and magnet steel and cushion block are sequentially put into phase
In corresponding magnet steel classification stack device, compared with existing magnet steel magnetizes with detection device, magnet steel magnetic property grade is increased
Sorting function, improve the degree of automation of equipment；On the other hand, this magnet steel, which magnetizes, sorts integration apparatus improvement charger
Structure and discharging mechanism can improve life with the straight belt and revolution conveyer belt seamless interfacing of magnet steel automatic production line
Produce efficiency.
Detailed description of the invention
Fig. 1 is overlooking structure diagram of the invention.
Fig. 2 is schematic perspective view of the invention.
Fig. 3 is the structural schematic diagram of magnet steel batch feeding device of the present invention.
Fig. 4 is that magnet steel of the present invention magnetizes and sorts the overlooking structure diagram of integration apparatus.
Fig. 5 is that magnet steel of the present invention magnetizes and sorts the structural schematic diagram of the feeding mechanism of integration apparatus.
Fig. 6 is that magnet steel of the present invention magnetizes and sorts the schematic perspective view of integration apparatus.
Fig. 7 is that magnet steel of the present invention magnetizes and sorts the schematic perspective view of another angle of integration apparatus.
Fig. 8 be magnet steel of the present invention magnetize sort integration apparatus magnet steel classification stack device structural schematic diagram.
In figure, 1. magnet steel batch feeding devices；2. magnet steel appearance detecting device；3. magnet steel Laser Jet equipment；4. magnetic
Steel, which magnetizes, sorts integration apparatus；5. packaging platform；10. feeding mechanism；11. the first conveyer belt；12. scraper plate；13. first gear
Block；20. magnetize station；30. detection station；40. transfer mechanism；41. the second conveyer belt；42. transferring frame；43. the second block；
44. inhaling arm；50. sorting station；51. cushion block feed mechanism；52. the first electric cylinders；53. the first sliding block；54. magnet steel classification stacks
Device；541. move material jig；542. pneumatic embrace are pressed from both sides；543. move material sliding rail；544. lock cylinder；5411. the first accommodation groove；
5421. the second accommodation groove；55. the first gas presss from both sides；56. the second gas presss from both sides；6. straight belt；60. discharging mechanism；61. the second electric cylinders；
62. the second sliding block；63. third gas presss from both sides；7. turning round conveyer belt；71. barrel；81. material conveyor；82. feeding device；On 83.
Expect conveyer belt；84. pallet；85. material frame；86. material moving machine tool hand；87. sucker.
Specific embodiment
It is further illustrated in conjunction with attached drawing 1-8 to of the invention.
It magnetizes automated package production line, including magnet steel batch feeding device 1, magnetic referring to a kind of magnet steel shown in Fig. 1-2
Steel appearance detecting device 2, magnet steel Laser Jet equipment 3, magnet steel, which magnetize, sorts integration apparatus 4 and packaging platform 5；Magnet steel batch
The output end of amount feeding device 1 is connect with the input terminal of magnet steel appearance detecting device 2, the output end of magnet steel appearance detecting device 2
It is connect with 3 input terminal of magnet steel Laser Jet equipment, the output end of magnet steel Laser Jet equipment 3 is connected to straight belt 6, described
Magnet steel magnetize sort integration apparatus 4 be it is multiple, multiple magnet steel, which magnetizes, to be sorted integration apparatus 4 and is juxtaposed on the straight line
The side of conveyer belt 6, in present embodiment, it is six be set side by side that magnet steel, which magnetizes and sorts integration apparatus 4, and the straight line is defeated
The other side of band 6 is sent to be equipped with revolution conveyer belt 7, each magnet steel, which magnetizes, to be sorted integration apparatus 4 and be equipped with and the straight line
The feeding mechanism 10 and the discharging mechanism 60 docked with the revolution conveyer belt 7, the packaging platform 5 that conveyer belt 6 docks are set
It is placed in the side of the revolution conveyer belt 7.
Shown in Figure 3, the magnet steel batch feeding device 1 includes that material conveyor 81, feeding device 82 and feeding pass
Band 83 is sent, feeding conveyer belt 83 is docked with the input terminal of magnet steel appearance detecting device 2, and material conveyor 81 is carried for conveying
The pallet 84 of material frame 85, feeding conveyer belt 83 are arranged in 81 side of material conveyor, 83 direction of transfer of feeding conveyer belt and material
The conveying direction of conveyer 81 is parallel, and feeding device 82 is mounted on material conveyor 81, which is equipped with material
The magnet steel batch conveyed on conveyer 81 is transported to the material moving machine tool hand 86 on feeding conveyer belt 83, and material conveyor 81 is heavy duty
Conveyer, conveying has the pallet 84 for carrying material frame 85 on material conveyor 81, is located at material moving machine tool on material conveyor 81
Positioning device for fixed tray 84 is installed, material moving machine tool hand 86 is equipped with several suctions extended straight down below hand 86
Disk 87, all suckers 87 are arranged in a linear at equal intervals, and 87 orientation of sucker is consistent with the conveying direction of material conveyor 81,
The conveying direction end of material conveyor 81 is equipped with the discharge mechanism for unloading pallet 84.Material conveyor 81 is conveyed into frame
The magnet steel that do not magnetize piled up, using customization material frame 85, in material frame 85 can it is whole and it is intensive it is neat pile up multilayer magnet steel, pile up and exist
The position of every block of magnet steel in material frame 85 is fixed, so that material moving machine tool hand 86 grabs each magnet steel, due to being fully loaded with the material frame of magnet steel
85 is heavier, therefore material conveyor 81 needs to select heavily loaded conveyer, and heavily loaded conveyer is double-speed chain conveying machine.Expect when being mounted with
After the pallet 84 of frame 85 moves to below 86 motion profile of material moving machine tool hand, pallet 84 is positioned by positioning device, makes the support
Disk 84 rests on fixed position, and material moving machine tool hand 86, which drops in material frame 85, passes through one group of sucker 87 arranged in a straight line from material frame 85
Interior top layer draws one group of magnet steel, and subsequent material moving machine tool hand 86 is moved on feeding conveyer belt 83, one group of magnet steel is placed into
Expect to be transmitted to processing stations by feeding conveyer belt 83 on conveyer belt 83, it should be noted that due to expecting using material frame 85 is customized
The position preprogramming input control system of each magnet steel in frame 85 in each layer, material moving machine tool hand 86 require to grab according to program
Next layer of magnet steel is grabbed after taking one layer of magnet steel, therefore material moving machine tool hand 86 has the movement energy of three X-axis, Y-axis and Z axis directions
Power.After magnet steel all in material frame 85 have all been carried, positioning device discharges the pallet 84 of the position, and pallet 84 carries empty material frame
85 to material conveyor 81 conveying direction end movement, the pallet 84 for carrying empty material frame 85 is given rise to one by discharge mechanism
Fixed height, removes it to staff, the pallet 84 removed comes back to material conveyor 81 from material conveyor 81
Feed end carries fully loaded material frame 85, and empty material frame 85 is taken a upper station by staff, and the magnet steel block pattern row pattern that will not magnetize arrives
In empty material frame 85, the output end of magnet steel batch feeding device 1 is the end of feeding conveyer belt 83 in the application.
Magnet steel appearance detecting device 2 is the existing equipment of outsourcing, and such as 201410119936.6 is disclosed based on machine vision
Neodymium iron boron magnetic workpiece fully-automatic intelligent sheet selection machine, magnet steel appearance detecting device 2 is used to detect the open defect of magnet steel, such as ruler
Very little undesirable, surface has the magnet steel of the problems such as crackle and unfilled corner meeting automatic sorting after magnet steel appearance detecting device 2 to come out,
The input terminal of magnet steel appearance detecting device 2 is generally conveyer belt, outside the feeding conveyer belt 83 and magnet steel of magnet steel batch feeding device 1
The conveyer belt for seeing detection device 2 can be realized by baffle to be docked, i.e., exports 1 feeding conveyer belt 83 of magnet steel batch feeding device
Magnet steel is transported on the conveyer belt of magnet steel appearance detecting device 2.
Magnet steel Laser Jet equipment 3 is also the existing equipment of outsourcing, and magnet steel Laser Jet equipment 3 on magnet steel surface for beating
Marking is remembered, using two-dimentional code labeling in the application, inquires or trace the life of the magnet steel by the two dimension code labeling with can be convenient
Batch and magnetic parameter are produced, the qualified product magnet steel that magnet steel appearance detecting device 2 exports is transported to magnet steel Laser Jet equipment 3
Stamp, and typing computer data system one by one is carried out, the magnet steel after stamp is exported to straight belt 6.
In the application magnet steel magnetize sort integration apparatus 4 be independent research equipment, the equipment be constitute this magnet steel fill
The key equipment of disk pack dress automatic production line.Due to magnet steel batch feeding device 1, magnet steel appearance detecting device 2, magnet steel laser
The process time of the single magnet steel of stamp equipment 3 is less, and magnet steel magnetize sort process time of the single magnet steel of integration apparatus 4 compared with
It is long, therefore this production line efficient operation, the magnet steel for needing to configure more synchronous operations, which magnetizes, sorts integration apparatus 4, and this life
The arrangement of producing line can maximumlly save space space.
The packaging platform 5 is set to the side of the revolution conveyer belt 7, and revolution conveyer belt 7 will be stacked in barrel 71
Magnet steel be transported to packaging platform 5 packaging.
Shown in Figure 4, the magnet steel, which magnetizes, sorts integration apparatus 4, including feeding mechanism 10, the station 20 that magnetizes,
Detection station 30, transfer mechanism 40, sorting station 50 and discharging mechanism 60, what transfer mechanism 40 was used to export feeding mechanism 10
Magnet steel is sequentially transferred to the station 20 that magnetizes, detection station 30 and sorting station 50；The station 20 that magnetizes setting using magnetizing coil into
Flux detection instrument is arranged in the equipment that row magnetizes, detection station 30, and magnet steel is passed in and out from the top of magnetize station 20 and detection station 30,
Being conducive to synchronize magnet steel transfer, it should be noted that station 20 and the detection station 30 of magnetizing are the prior art, therefore no longer
Repeat its construction.
Shown in Figure 5, it includes being driven by motor that the magnet steel, which magnetizes and sorts the feeding mechanism 10 of integration apparatus 4,
The end of first conveyer belt 11 and the scraper plate 12 being driven by the cylinder, the first conveyer belt 11 is equipped with the first block 13, and scraper plate 12 exists
The magnet steel on straight belt 6 is scraped into the first conveyer belt 11 under cylinder driving, magnet steel is sent to first through the first conveyer belt 11
13 position of block；The front end of first conveyer belt 11 is adjacent with the conveying device of magnet steel automatic production line previous process, and keeps same
One level height, cylinder are located at the side of the first conveyer belt 11, which preferably uses rodless cylinder, save space, subtract as far as possible
Location conflicts when few first conveyer belt 11 is docked with the conveying device of magnet steel automatic production line, scraper plate 12 are located at the first conveyer belt
11 top is simultaneously connect by Z-shaped connecting plate with cylinder, this magnet steel, which magnetizes, sorts integration apparatus 4 by the way that a sensor is arranged certainly
The magnet steel in the conveying device of detection magnet steel automatic production line is moved to control the cylinder movement of driving scraper plate 12, such as: work as detection
When magnet steel on to the conveying device of magnet steel automatic production line, scraper plate 12 reaches magnet steel automatic production line under cylinder drive
In conveying device, and the magnet steel is scraped on the first conveyer belt 11, what needs to be explained here is that, this magnet steel, which magnetizes, sorts one
The magnet steel for changing equipment 4 magnetizes and detect by the way of one-in-and-one-out, therefore works as magnet steel and magnetize and sort integration apparatus 4 and have magnet steel
When magnetizing or detecting, even if detect the magnet steel in the conveying device of magnet steel automatic production line, cylinder does not also drive and scrapes
Plate 12 acts, wherein and the first block 13, which is used to limit with magnet steel, to be cooperated, and magnet steel is kept off the terminal position in the first conveyer belt 11,
In order to 40 feeding of transfer mechanism.
Shown in Figure 6, it includes being driven by motor that the magnet steel, which magnetizes and sorts the transfer mechanism 40 of integration apparatus 4,
The end of second conveyer belt 41 and the transfer frame 42 being driven by the cylinder, the second conveyer belt 41 is equipped with the second block 43, transfers frame
42 be equipped with respectively with first block 13, magnetize station 20 and corresponding three suction arm 44 of detection station 30, transfer frame 42 and exist
Before synchronizing by the magnet steel that three are inhaled on arms 44 under cylinder driving and be transferred to the station 20 that magnetizes, detection station 30 and the second conveyer belt 41
The corresponding position at end, magnet steel are sent to 43 position of the second block through the second conveyer belt 41；The cylinder of driving transfer frame 42 includes cross
Cylinder and lifting cylinder are moved, before inhaling the absorption magnet steel of arm 44 or putting down magnet steel, lifting cylinder driving transfer frame 42, which drops to, inhales arm 44
Close to the position of magnet steel, after inhaling the absorption magnet steel of arm 44 or putting down magnet steel, lifting cylinder, which resets, drives transfer frame 42 to rise；Wherein,
Its first block 13, the station 20 that magnetizes, detection station 30 and 41 front end of the second conveyer belt are in line spaced set, convenient for moving
Send three suction arms 44 on frame 42 are synchronous to move material, the second block 43, which is used to limit with magnet steel, to be cooperated, by magnet steel gear in the second transmission
With 41 terminal position, in order to 50 feeding of sorting station.
Shown in Figure 7, it includes cushion block feed mechanism that the magnet steel, which magnetizes and sorts the sorting station 50 of integration apparatus 4,
51, the first sliding block 53 driven by the first electric cylinders 52 and several magnet steel classification for collecting different flux level magnet steel stack
Device 54, in the present embodiment, the first electric cylinders 52 are servo electric jar, and magnet steel stack device 54 of classifying is four, i.e., after magnetizing
Magnet steel rejected product and three kinds of different types of qualified products are divided into according to the result of flux detection；The cushion block feed mechanism 51
For cushion block to be seriatim delivered to the position adjacent with the second block 43, since the magnet steel after magnetizing has stronger magnetism,
Therefore it needs to be separated stacking with residual shim when magnet steel stacks, convenient for subsequent packages or splits use, gasket generally selects
With plastic part, cushion block feed mechanism 51 also can be used the mode of conventional vibration disc vibration feeding, be arranged on first sliding block 53
The the first gas folder 55 and the cushion block for clamping the output of cushion block feed mechanism 51 for having the magnet steel for clamping 43 position of the second block
The second gas folder 56, the first gas here folder 55 or vacuum inhale arm 44, wherein the first gas folder 55 and the second gas folder 56
Spacing is consistent with the spacing of 51 output end of the second block 43 and cushion block feed mechanism, is conducive to the first gas folder 55 and the second gas folder 56
Synchronous feeding, the first magnetic parameter according to detected by detection station 30 of electric cylinders 52 the first sliding block 53 of control is mobile, and first
First gas is sequentially pressed from both sides the gasket on magnet steel and the second gas folder 56 on 55 under the driving of the first electric cylinders 52 and is put into relatively by sliding block 53
The magnet steel classification stack device 54 answered, such as when detection station 30 detects that the magnetic flux of magnet steel is unqualified, equipment is according to the inspection
Measured data acts to control the first electric cylinders 52, and the first electric cylinders 52 drive the first sliding block 53 to be moved to the corresponding magnet steel point of rejected product
The position of class stack device 54, and such underproof magnet steel and cushion block are subjected to vertical stacking.Further, on the cushion block
Expect that the conveying direction of the conveying direction and second conveyer belt 41 of mechanism 51 is perpendicular, the second gas folder 56 is rotary pneumatic
Folder, this, which is configured with, is conducive to that vibration feeding of the vibrating disk to realize cushion block is arranged in the side of equipment.
It includes that second driven by the second electric cylinders 61 is slided that the magnet steel, which magnetizes and sorts the discharging mechanism 60 of integration apparatus 4,
Block 62, the second electric cylinders 61 are servo electric jar, are provided on second sliding block 62 for clamping the magnet steel classification heap closed assembly
The third gas folder 63 of the magnet steel stacked in 54 is set, the second sliding block 62 is under the driving of the second electric cylinders 61 by magnet steel classification heap closed assembly
It sets in the barrel 71 that the magnet steel stacked in 54 is transferred on revolution conveyer belt 7.When the magnetic stacked in magnet steel classification stack device 54
When steel reaches setting quantity, the second electric cylinders 61 drive the second sliding block 62 to be moved to magnet steel classification 54 position of stack device, and will
Its magnet steel stacked passes through in 63 clamping to the conveying device of magnet steel automatic production line of third gas folder.To save space, the second electricity
In setting up and down, the setting of the second electric cylinders 61 utilizes first with 52 top of the first electric cylinders, the second electric cylinders 61 for cylinder 61 and the first electric cylinders 52
The action gap of electric cylinders 52 controls the movement of the second sliding block 62, takes when third gas presss from both sides 63 feeding from the pneumatic top for embracing folder 542
Material, i.e., magnet steel classification stack device 54 using bottom into it is upper out by the way of stack magnet steel i.e. gasket, avoid magnet steel because of magnetic absorption
Power causes to stack uneven problem.
This magnet steel magnetizes automated package production line, by magnet steel feeding, appearance detection, Laser Jet, magnetize, magnetic flux is examined
The automatic production line of sorting and being integrated in one of packaging process is surveyed, sorted out, people only is set in magnet steel feeding and packaging process
Work operation position, remaining process procedure realize intelligent full-automatic circulation processing, due to being processed using automatic assembly line, substantially
Magnet steel production efficiency is improved, while magnet steel quality conformance is guaranteed, wherein magnet steel, which magnetizes, sorts integration apparatus 4 existing
There is magnet steel to magnetize and on the basis of detection device, increase sorting station 50, which includes 51 He of cushion block feed mechanism
Magnet steel classification stack device 54, wherein cushion block feed mechanism 51 is adjacent with the second block 43 for being seriatim delivered to cushion block
Position, and pressed from both sides by two gas on the first sliding block 53 synchronously by magnet steel and pad after magnetizing and detect on the second conveyer belt 41
Block picks up, and the magnetic parameter of the first magnet steel according to detected by detection station 30 of electric cylinders 52 controls the first sliding block 53 and moves
It is dynamic, and sequentially magnet steel and cushion block are put into corresponding magnet steel classification stack device 54, it magnetizes and detects with existing magnet steel
Equipment is compared, and the sorting function of magnet steel magnetic property grade is increased, and improves the degree of automation of equipment；On the other hand, this magnetic
Steel, which magnetizes, sorts the improvement feeding mechanism 10 of integration apparatus 4 and discharging mechanism 60, can be straight with magnet steel automatic production line
Line conveyer belt 6 and revolution 7 seamless interfacing of conveyer belt, improve production efficiency.
Further, shown in Figure 8, the magnet steel classification stack device 54 includes being driven by the cylinder the shifting moved horizontally
Material jig 541 and pneumatic embrace for being driven by the cylinder vertical shift press from both sides 542, and the shifting material jig 541 is under the cylinder drive described
First sliding block 53 and pneumatic embrace move back and forth between folder 542, and the shifting material jig 541 is equipped with for accommodating magnet steel and gasket
The first accommodation groove 5411, pneumatic second accommodation grooves 5421 for embracing magnet steel and gasket that folder 542 is equipped with for accommodate stacking；
When moving material jig 541 and being located at the first 53 position of sliding block, first gas folder 55 and second gas folder 56 sequentially by magnet steel with
Gasket is overlappingly placed in first accommodation groove 5411, described when moving material jig 541 positioned at pneumatic armful of 542 position of folder
Pneumatic folder 542 of embracing moves straight up under the cylinder drive, so that the pneumatic lower part for embracing folder 542 is reserved for accommodating magnetic
The height of steel and gasket, when in first accommodation groove 5411 magnet steel and gasket be located at the lower section of second accommodation groove 5421
When, the magnet steel and gasket that magnet steel and gasket in the first accommodation groove 5411 are stacked in the second accommodation groove 5421 are under magneticaction
It adsorbs and is stacked in one.
The magnet steel classification stack device 54 further includes moving material sliding rail 543, and the edge under the cylinder drive of jig 541 is expected in the shifting
The shifting material sliding rail 543 moves horizontally, and the material jig 541 that moves is equipped with the lock cylinder cooperated with the limit of the first accommodation groove 5411
544。
The working principle of the magnet steel classification stack device 54 are as follows: drive the first sliding block 53 mobile by the first electric cylinders 52 first
To corresponding magnet steel classification 54 corresponding position of stack device, pneumatic folder 542 of embracing is lifted up under the cylinder drive, expects to control so that moving
Tool 541 is detached from pneumatic armful of folder 542 and limits, original state nonmagnetic steel and cushion block in the first accommodation groove 5411, therefore pneumatic armful
Folder 542 does not clamp any material when being lifted up for the first time, and moving material jig 541 in next step, material sliding rail is moved on edge under the cylinder drive
543 are moved to 53 lower section of the first sliding block, while the movement of lock cylinder 544 releases the limit with the first accommodation groove 5411 and cooperates, and moves
After expecting jig 541 in place, magnet steel and cushion block are successively put into the first appearance by the first gas folder 55 and the second gas folder 56 on the first sliding block 53
It sets in slot 5411, magnet steel and cushion block limit are fixed on the first accommodation groove for moving material jig 541 by the movement of lock cylinder 544 at this time
In 5411, material jig 541 is moved in next step and is reset to the pneumatic lower section for embracing folder 542, the movement solution of lock cylinder 544 under the cylinder drive
Except with the limit of the first accommodation groove 5411 cooperation, if be clamped in pneumatic the second accommodation groove 5421 for embracing folder 542 at this time magnet steel and
Cushion block, the magnet steel absorption that the magnet steel in the first accommodation groove 5411 can be clamped in second accommodation groove 5421 is got on, pneumatic to embrace folder 542
It moves down under the cylinder drive, and unclamps embrace folder simultaneously, it is pneumatic to embrace after folder 542 moves down in place, then by the first accommodation groove 5411
Interior magnet steel and cushion block is held in pneumatic the second accommodation groove 5421 for embracing folder 542, and above process circulation executes, and is embraced until playing
It presss from both sides the magnet steel in the second accommodation groove 5421 and reaches setting numerical value, then be drawn off by discharging mechanism 60；What needs to be explained here is that
With repeating for the above process, the pneumatic magnet steel embraced in folder 542 and cushion block can gradually be stacked and increase, and pneumatic armful of folder 542 is every
Shaping operation can be played to the magnet steel and cushion block of stacking by clamping again after primary release, and it is neat to guarantee that magnet steel and cushion block stack.
The above description is only a preferred embodiment of the present invention, thus it is all according to the configuration described in the scope of the patent application of the present invention,
The equivalent change or modification that feature and principle are done, is included in the scope of the patent application of the present invention.
Claims (8)
- The automated package production line 1. a kind of magnet steel magnetizes, it is characterised in that: outside including magnet steel batch feeding device (1), magnet steel Sight detection device (2), magnet steel Laser Jet equipment (3), magnet steel magnetize and sort integration apparatus (4) and packaging platform (5)；Magnetic The output end of steel batch feeding device (1) is connect with the input terminal of magnet steel appearance detecting device (2), magnet steel appearance detecting device (2) output end is connect with magnet steel Laser Jet equipment (3) input terminal, and the output end of magnet steel Laser Jet equipment (3) is connected to Straight belt (6), the magnet steel magnetize sort integration apparatus (4) be it is multiple, multiple magnet steel, which magnetizes, to be sorted integration and sets Standby (4) are juxtaposed on the side of the straight belt (6), and the other side of the straight belt (6) is equipped with revolution conveying Band (7), each magnet steel, which magnetizes, to be sorted integration apparatus (4) and is equipped with the charger docked with the straight belt (6) Structure (10) and the discharging mechanism (60) docked with revolution conveyer belt (7), the packaging platform (5) are set to the revolution The side of conveyer belt (7).
- The automated package production line 2. a kind of magnet steel according to claim 1 magnetizes, it is characterised in that: the magnet steel batch Feeding device (1) includes material conveyor (81), feeding device (82) and feeding conveyer belt (83), feeding conveyer belt (83) and magnetic The input terminal of steel appearance detecting device (2) docks, and material conveyor (81) is used to convey the pallet (84) for carrying material frame (85), Feeding device (82) includes material moving machine tool hand (86), and material moving machine tool hand (86) is used to the magnet steel in material frame (85) being transferred to feeding On conveyer belt (83).
- The automated package production line 3. a kind of magnet steel according to claim 1 magnetizes, it is characterised in that: the magnet steel magnetizes The feeding mechanism (10) of sorting integration apparatus (4) includes the first conveyer belt (11) being driven by motor and is driven by the cylinder The end of scraper plate (12), the first conveyer belt (11) is equipped with the first block (13), and scraper plate (12) is under the cylinder drive by the straight line Magnet steel on conveyer belt (6) is scraped into the first conveyer belt (11), and magnet steel is sent to the first block (13) position through the first conveyer belt (11) It sets.
- The automated package production line 4. a kind of magnet steel according to claim 3 magnetizes, it is characterised in that: the straight line conveying It magnetizes on band (6) with the magnet steel and sorts integration apparatus (4) corresponding position and be equipped with sensor for detecting magnet steel.
- The automated package production line 5. a kind of magnet steel according to claim 3 or 4 magnetizes, it is characterised in that: the magnet steel Magnetizing and sorting the discharging mechanism (60) of integration apparatus (4) includes the second sliding block (62) driven by the second electric cylinders (61), described Be provided on second sliding block (62) third gas folder (63), the second sliding block (62) the second electric cylinders (61) drive under by magnet steel send to return Turn on conveyer belt (7).
- The automated package production line 6. a kind of magnet steel according to claim 5 magnetizes, it is characterised in that: the revolution conveying Band (7) is equipped with several for placing the barrel (71) of magnet steel.
- The automated package production line 7. a kind of magnet steel according to claim 6 magnetizes, it is characterised in that: the magnet steel magnetizes Sorting integration apparatus (4) further includes magnetize station (20), detection station (30), transfer mechanism (40) and sorting station (50), Transfer mechanism (40) be used for by the magnet steel that feeding mechanism (10) export sequentially be transferred to the station that magnetizes (20), detection station (30) and Sorting station (50), the transfer mechanism (40) include that be driven by motor the second conveyer belt (41) and the shifting that is driven by the cylinder Send frame (42), the end of the second conveyer belt (41) is equipped with the second block (43), transfer frame (42) be equipped with respectively with the first gear Block (13), the station that magnetizes (20) and the corresponding three suction arms (44) of detection station (30), transfer frame (42) under the cylinder drive will Three magnet steel inhaled on arm (44) synchronize and are transferred to the station that magnetizes (20), detection station (30) and the second conveyer belt (41) front end Corresponding position, magnet steel are sent to the second block (43) position through the second conveyer belt (41)；The sorting station (50) includes cushion block Feed mechanism (51), the first sliding block (53) driven by the first electric cylinders (52) are and if for collecting different flux level magnet steel Dry magnet steel classifies stack device (54)；Cushion block for being seriatim delivered to and the second block by the cushion block feed mechanism (51) (43) adjacent position is provided with the first gas of the magnet steel for clamping the second block (43) position on first sliding block (53) The second gas folder (56) of folder (55) and the cushion block for clamping cushion block feed mechanism (51) output, the first electric cylinders (52) are according to detection Magnetic parameter detected by station (30) controls the first sliding block (53) movement, and the first sliding block (53) drives in the first electric cylinders (52) The first gas is sequentially pressed from both sides into the gasket on magnet steel and the second gas folder (56) on (55) under dynamic and is put into corresponding magnet steel classification stacking Device (54).
- The automated package production line 8. a kind of magnet steel according to claim 7 magnetizes, it is characterised in that: the magnet steel classification Stack device (54) includes being driven by the cylinder the shifting material jig (541) moved horizontally and being driven by the cylinder the pneumatic of vertical shift to embrace Press from both sides (542), shiftings material jig (541) under the cylinder drive first sliding block (53) and it is described it is pneumatic embrace press from both sides (542) it Between move back and forth, material jig (541) that moves is equipped with the first accommodation groove (5411) for accommodating magnet steel and gasket, described pneumatic Embrace the second accommodation groove (5421) of magnet steel and gasket that folder (542) is equipped with for accommodating stacking；It is located at the when moving material jig (541) When one sliding block (53) position, the first gas folder (55) and second gas folder (56) sequentially overlappingly place magnet steel and gasket It is interior in first accommodation groove (5411), when moving material jig (541) positioned at pneumatic armful of folder (542) position, the pneumatic armful of folder (542) move straight up under the cylinder drive so that the pneumatic lower part for embracing folder (542) reserve for accommodate magnet steel and The height of gasket, when in first accommodation groove (5411) magnet steel and gasket be located at the lower section of second accommodation groove (5421) When, the magnet steel and gasket that magnet steel and gasket in the first accommodation groove (5411) are stacked in the second accommodation groove (5421) are made in magnetic force With lower absorption and it is stacked in one.
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| CN201810839273.3A CN109229665B (en) | 2018-07-27 | 2018-07-27 | Automatic production line for magnetizing and packaging magnetic steel |
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|---|---|---|---|
| CN201810839273.3A CN109229665B (en) | 2018-07-27 | 2018-07-27 | Automatic production line for magnetizing and packaging magnetic steel |
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| CN109229665B CN109229665B (en) | 2020-12-01 |
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| CN110711714A (en) * | 2019-11-19 | 2020-01-21 | 宁波金坦磁业有限公司 | Magnetic block magnetizing and sorting all-in-one machine |
| CN112221999A (en) * | 2020-09-04 | 2021-01-15 | 王焯 | Magnetic steel magnetism measuring and code spraying sorting equipment |
| CN114345722A (en) * | 2021-12-06 | 2022-04-15 | 北京中石伟业科技无锡有限公司 | Conductive rubber detection equipment |
| CN114446570A (en) * | 2022-01-19 | 2022-05-06 | 宁波市信泰科技有限公司 | Neodymium iron boron magnet magnetizing process |
| CN114888579A (en) * | 2022-03-29 | 2022-08-12 | 中磁科技股份有限公司 | Production line for automatically detecting sticky materials and breaking off materials of neodymium iron boron |
| CN115472380A (en) * | 2022-09-30 | 2022-12-13 | 东莞市强联磁铁有限公司 | Magnet magnetizing process and equipment thereof |
| CN116331587A (en) * | 2023-06-01 | 2023-06-27 | 安泰爱科科技有限公司 | Magnet detects packing apparatus |
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Denomination of invention: An automatic production line for magnetizing and packaging of magnetic steel Effective date of registration: 20210918 Granted publication date: 20201201 Pledgee: China Construction Bank Corporation Fenghua sub branch Pledgor: NINGBO SONGKE MAGNETIC MATERIAL Co.,Ltd. Registration number: Y2021330001723 |
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Denomination of invention: An automated production line for magnetic steel magnetization packaging Effective date of registration: 20230515 Granted publication date: 20201201 Pledgee: China Construction Bank Corporation Fenghua sub branch Pledgor: NINGBO SONGKE MAGNETIC MATERIAL Co.,Ltd. Registration number: Y2023980040575 |
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