CN206560991U - A sensor automatic detection machine - Google Patents

A sensor automatic detection machine Download PDF

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CN206560991U
CN206560991U CN201621478994.9U CN201621478994U CN206560991U CN 206560991 U CN206560991 U CN 206560991U CN 201621478994 U CN201621478994 U CN 201621478994U CN 206560991 U CN206560991 U CN 206560991U
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station
product
box
detection
turntable
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程昌
陈铁玉
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Dongguan Wuxin Automation Technology Co ltd
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Dongguan Wuxin Automation Technology Co ltd
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Abstract

The utility model discloses an automatic sensor detector, which comprises a front-end circulating feeding unit, a middle multi-station turntable type detection unit and a rear-end material arrangement box unit, wherein products are conveyed by the front-end circulating feeding unit, are separated and enter a feeding station of the middle multi-station turntable type detection unit after being detected by magnetoelectric parameters, pass through a mechanical appearance precision related parameter detection station of the middle multi-station turntable type detection unit, after the product is detected by relevant parameters, the defective product is pushed into an NG material box, the qualified product is sent into the next station, the product is rotated by 90 degrees by a clamping mechanism on the middle multi-station turntable type detection unit, after the product is rotated by 90 degrees, the code spraying device sprays codes to the products, the products after code spraying are sent to a blanking station, and a blanking clamping device on the blanking station shunts the products according to parameter specifications. The whole processes of detecting, sorting and spraying the code are all automatic operation, so that the amount of manual labor is greatly reduced, the efficiency of detecting, sorting and spraying the code of the product is improved, and the product quality is improved by sorting after layer-by-layer detection.

Description

一种传感器自动检测机A sensor automatic detection machine

技术领域technical field

本实用新型涉及传感器检测设备,特别涉及一种传感器自动检测机。The utility model relates to sensor detection equipment, in particular to a sensor automatic detection machine.

背景技术Background technique

随着自动化及半自动化设备的广泛应用,单纯于手工生产很大程度上制约生产效率,所以当今生产企业对自动化设备的需求越来越明显,尤其对尺寸小,检测要求高且批量化生产的产品仅用人工检测及包装不仅繁琐、质量不稳定,而且需要消耗大量劳动力,成本得不到有效控制。目前,传感器的检测及包装工艺,人工检测效率低且检测的质量不稳定,大批量生产时大量浪费生产企业人力物力,增加成本,企业的效益低。With the wide application of automation and semi-automation equipment, purely manual production greatly restricts production efficiency, so the demand for automation equipment in today's production enterprises is becoming more and more obvious, especially for small size, high detection requirements and mass production. Manual inspection and packaging of products is not only cumbersome and unstable in quality, but also consumes a lot of labor, and the cost cannot be effectively controlled. At present, in the detection and packaging process of sensors, the efficiency of manual detection is low and the quality of detection is unstable. During mass production, a large amount of manpower and material resources of the production enterprise are wasted, which increases the cost and the benefit of the enterprise is low.

实用新型内容Utility model content

本实用新型的目的是针对现有技术的上述缺陷,提供一种结构简单、使用方便的传感器自动检测机。The purpose of this utility model is to provide an automatic sensor detection machine with simple structure and convenient use for the above-mentioned defects of the prior art.

为解决现有技术的上述缺陷,本实用新型提供的技术方案是:一种传感器自动检测机,包括前端循环式送料单元、中间多工位转盘式检测单元和后端物料排列出盒单元,产品由前端循环式送料单元输送、并经过磁电参数检测后分选进入至所述中间多工位转盘式检测单元的上料工位上,产品经过所述中间多工位转盘式检测单元的机械外形精度相关参数检测工位,对产品进行相关参数检测后不良品推送入NG料盒,合格品送入下一工位、并由中间多工位转盘式检测单元上的夹持机构对产品进行旋转90度,产品旋转90度后,喷码装置对产品进行喷码,喷码完成的产品送入下料工位,下料工位上的下料夹持装置对产品按参数规格进行分流,属于分类A的产品被捡到临时物料盒,属于分类B的产品拾入后端物料排列出盒单元,后端物料排列出盒单元对产品装盘处理。In order to solve the above-mentioned defects of the prior art, the technical solution provided by the utility model is: a sensor automatic detection machine, including a front-end circulation feeding unit, a middle multi-station turntable detection unit and a rear-end material arrangement box unit, the product Conveyed by the front-end circulation feeding unit, sorted and sorted into the loading station of the middle multi-station turntable detection unit after being detected by magnetoelectric parameters, the product passes through the mechanical process of the middle multi-station turntable detection unit The detection station for parameters related to shape accuracy, after the relevant parameters of the product are tested, the defective products are pushed into the NG material box, and the qualified products are sent to the next station, and the clamping mechanism on the middle multi-station turntable detection unit checks the product Rotate 90 degrees, after the product is rotated 90 degrees, the coding device will spray the code on the product, and the finished product will be sent to the unloading station, and the unloading clamping device on the unloading station will divide the product according to the parameter specifications The products belonging to category A are picked up into the temporary material box, and the products belonging to category B are picked up into the back-end material arrangement and box unit, and the back-end material arrangement and box unit handles the product loading.

作为本实用新型传感器自动检测机的一种改进,所述中间多工位转盘式检测单元具有一转盘,所述转盘上间隔设有六个等距的、并可以上下翻转90度的夹持机构,第一个夹持机构对应上料工位,第二个夹持机构对应机械外形精度相关参数检测工位,第三个夹持机构对产品旋转90度,第四个夹持机构对应喷码工位,第五个夹持机构对应下料工位,第六个夹持机构在回到上料工位之前转回90度,以减少等待时间。As an improvement of the sensor automatic detection machine of the present invention, the middle multi-station turntable detection unit has a turntable, and the turntable is provided with six equidistant clamping mechanisms that can be turned up and down by 90 degrees. , the first clamping mechanism corresponds to the feeding station, the second clamping mechanism corresponds to the detection station of relevant parameters of mechanical shape accuracy, the third clamping mechanism rotates the product by 90 degrees, and the fourth clamping mechanism corresponds to the coding station, the fifth clamping mechanism corresponds to the unloading station, and the sixth clamping mechanism turns back 90 degrees before returning to the loading station to reduce waiting time.

作为本实用新型传感器自动检测机的一种改进,所述后端物料排列出盒单元由三区域结构组成,分别为空料盒叠放框架区、物料排列存放区、满料盒缓存区;As an improvement of the sensor automatic detection machine of the present invention, the rear-end material arrangement box unit is composed of three regions, which are respectively the empty material box stacking frame area, the material arrangement storage area, and the full material box buffer area;

空料盒叠放框架区内设有升降供盒机构,所述升降供盒机构上层叠的料盒180度交错叠放,一次可层叠存放30个料盒;There is a lifting box supply mechanism in the stacking frame area of empty material boxes, and the stacked material boxes on the lifting box feeding mechanism are staggered at 180 degrees, and 30 material boxes can be stacked and stored at a time;

物料排列存放区上设有一水平单轴移动平台,水平单轴移动平台从空料盒叠放框架区取出最底层的空料盒、并移到出料排放位置,由两轴捡拾单元从中间多工位转盘式检测单元取出、并按顺序在物料盒的阵列排放位中;There is a horizontal single-axis moving platform on the material arrangement and storage area. The horizontal single-axis moving platform takes out the empty material box at the bottom from the empty material box stacking frame area and moves it to the discharge discharge position. The station turntable detection unit is taken out and placed in the array discharge position of the material box in sequence;

满料盒存放区:放满物料的料盘直接在出料排放位置下降,到达叠放下方的出料传送带上,每当料盒叠到达预定高度,出料传送带水平直线移动一个料盒步距,多个层叠料盒外移,移取料口,满料传感器感应到层叠料合时,发出声光报警讯号,提醒操人员取出满料物料盒。Full box storage area: the full material tray will drop directly at the discharge discharge position and reach the discharge conveyor belt below the stack. Whenever the stack of material boxes reaches the predetermined height, the discharge conveyor belt will move horizontally and linearly for a box step , multiple stacked material boxes are moved out, and the material removal port is removed. When the full material sensor senses the stacked material, it will send out an audible and visual alarm signal to remind the operator to take out the full material box.

作为本实用新型传感器自动检测机的一种改进,所述前端循环式送料单元包括循环式传送带,所述循环式传送带的中部设有磁电参数检测装置、停止机构和物料分流机构,当物料产品到达磁电参数检测装置的位置时,被所述停止机构阻挡暂停,产品测试完成后,所述停止机构释放产品输送,产品物料继续前行,到达物料分流机构、并被物料分流机构阻止暂停,如磁电参数检测装置检测有不合格产品,将分拣到NG储料盒,合格产品随循环式传送带的流动治具继续前移,到达中间多工位转盘式检测单元的上料工位。As an improvement of the sensor automatic detection machine of the utility model, the front-end circulating feeding unit includes a circulating conveyor belt, and the middle part of the circulating conveyor belt is provided with a magnetoelectric parameter detection device, a stop mechanism and a material diversion mechanism. When it reaches the position of the magnetoelectric parameter detection device, it is blocked by the stop mechanism to stop the suspension. After the product test is completed, the stop mechanism releases the product delivery, and the product material continues to move forward, reaches the material diversion mechanism, and is stopped by the material diversion mechanism. If there are unqualified products detected by the magnetoelectric parameter detection device, they will be sorted to the NG storage box, and the qualified products will continue to move forward with the flow fixture of the circular conveyor belt, and reach the loading station of the multi-station turntable detection unit in the middle.

作为本实用新型传感器自动检测机的一种改进,所述前端循环式送料单元的出料端设有返回机构,中间多工位转盘式检测单元捡完产品后的空流动治具,经由所述返回机构传递至循环式传送带上,传回投料处,以便再次装入新来产品,再次投入。As an improvement of the sensor automatic detection machine of the present invention, the discharge end of the front-end circulating feeding unit is provided with a return mechanism, and the empty flow fixture after the product is picked up by the middle multi-station turntable detection unit passes through the The return mechanism is passed to the endless conveyor belt and returned to the feeding place so that new products can be loaded again and put in again.

作为本实用新型传感器自动检测机的一种改进,所述机械外形精度相关参数检测工位设有机械检测机构和CCD照相机检测系统,CCD照相机检测系统通过视觉检测对产品的功能芯柱的位置,机械检测机构对产品的接线引脚进行检测,机械检测机构和CCD照相机检测系统检测不合格产品将被推送入NG料盒。As an improvement of the sensor automatic detection machine of the present invention, the detection station of the parameters related to the mechanical shape precision is provided with a mechanical detection mechanism and a CCD camera detection system, and the CCD camera detection system detects the position of the functional stem of the product through visual detection. The mechanical detection mechanism detects the wiring pins of the product, and the unqualified products detected by the mechanical detection mechanism and the CCD camera detection system will be pushed into the NG material box.

作为本实用新型传感器自动检测机的一种改进,所述喷码装置上设有单向移动轴,所述单向移动轴上设有伺服马达,所述伺服马达控制喷码头在所述单向移动轴上移动,实现多行文本及图案打印;所述第三个夹持机构对产品旋转90度后,将打印面朝上,正对所述喷码头。As an improvement of the sensor automatic detection machine of the present invention, the coding device is provided with a one-way moving shaft, and a servo motor is provided on the one-way moving shaft, and the servo motor controls Move on the moving axis to realize multi-line text and pattern printing; after the third clamping mechanism rotates the product by 90 degrees, the printing surface faces up and faces the nozzle.

作为本实用新型传感器自动检测机的一种改进,所述下料工位包括三轴移动装置,所述三轴移动装置上的夹子气缸拾取第五个夹持机构上的产品,按参数规格分流:属于分类A的产品被捡到临时物料盒,而属于分类B的产品则被拾入多行多列存放位置的料盘。As an improvement of the sensor automatic detection machine of the utility model, the unloading station includes a three-axis moving device, and the clamp cylinder on the three-axis moving device picks up the product on the fifth clamping mechanism, and divides the flow according to the parameter specification : Products belonging to category A are picked up into temporary material boxes, while products belonging to category B are picked up into trays in multi-row and multi-column storage locations.

作为本实用新型传感器自动检测机的一种改进,所述转盘包括转盘主体,所述转盘主体为空心结构,所述转盘主体的中心孔内安装有气电多路旋转接头,所述转盘主体由伺服马达经减速器减速后驱动。As an improvement of the utility model sensor automatic detection machine, the turntable includes a turntable main body, the turntable main body is a hollow structure, and a gas-electric multi-way rotary joint is installed in the central hole of the turntable main body, and the turntable main body is composed of The servo motor is driven after being decelerated by a reducer.

作为本实用新型传感器自动检测机的一种改进,所述夹持机构包括夹持气缸和控制该夹持气缸旋转的控制气缸,所述夹持气缸的缸体外设有一夹臂安装滑道,所述夹臂安装滑道上安装有两个对应的夹臂,所述夹持气缸控制两个夹臂的开合对产品进行夹持。As an improvement of the sensor automatic detection machine of the utility model, the clamping mechanism includes a clamping cylinder and a control cylinder for controlling the rotation of the clamping cylinder, and a clamping arm installation slideway is provided outside the cylinder of the clamping cylinder, Two corresponding clamp arms are installed on the clamp arm installation slideway, and the clamping cylinder controls the opening and closing of the two clamp arms to clamp the product.

与现有技术相比,本实用新型的优点是:本实用新型应用于医疗仪器上的传感器物料产品自动化的生产过程,以取代中间部分人工操作检测分拣、物料分类、喷码的工序,最后排列放入料盘,传至下道工序的流程。整个检测、分选、喷码的过程均是自动化操作,人工只在送料出和出料处操作即可,大大减少人工劳动量,提高产品检测、分选、喷码的效率,并且经过层层检测后再进行分选,产品质量大大提高。Compared with the prior art, the utility model has the advantages that: the utility model is applied to the automatic production process of sensor material products on medical instruments, to replace the middle part of manual operation detection and sorting, material classification, and coding procedures, and finally Arrange them into the tray and pass them to the next process. The entire process of detection, sorting, and coding is automated, and manual operations can only be performed at the feeding and discharging locations, which greatly reduces the amount of manual labor and improves the efficiency of product testing, sorting, and coding. After testing, sorting is carried out, and the product quality is greatly improved.

附图说明Description of drawings

下面就根据附图和具体实施方式对本实用新型及其有益的技术效果作进一步详细的描述,其中:The utility model and its beneficial technical effects are described in further detail below with regard to the accompanying drawings and specific embodiments, wherein:

图1是本实用新型立体结构图。Fig. 1 is a three-dimensional structure diagram of the utility model.

图2是本实用新型去掉防护罩后的正面立体图。Fig. 2 is the front perspective view of the utility model after the protective cover is removed.

图3是本实用新型去掉防护罩后的反面立体图。Fig. 3 is a reverse perspective view of the utility model after the protective cover is removed.

图4是本实用新型夹持机构结构示意图。Fig. 4 is a structural schematic diagram of the clamping mechanism of the present invention.

图5是图2中A处放大图。Fig. 5 is an enlarged view of A in Fig. 2 .

附图标记名称:1、前端循环式送料单元 2、中间多工位转盘式检测单元 3、后端物料排列出盒单元 4、夹持机构 5、下料夹持装置 6、临时物料盒 7、转盘 8、上料工位 9、机械外形精度相关参数检测工位 10、喷码工位 11、下料工位 12、CCD照相机检测系统 13、喷码装置 14、临时物料盒 15、防护罩 16、吊臂式控制箱 31、空料盒叠放框架区 32、物料排列存放区 33、满料盒缓存区 34、升降供盒机构 35、水平单轴移动平台 36、出料传送带41、夹持气缸 42、控制气缸 43、夹臂安装滑道 44、夹臂 101、循环式传送带 102、磁电参数检测装置 103、停止机构 104、物料分流机构 105、NG储料盒 106、返回机构。Names of reference signs: 1. Front-end circular feeding unit 2. Middle multi-station turntable detection unit 3. Back-end material arrangement box unit 4. Clamping mechanism 5. Unloading clamping device 6. Temporary material box 7. Turntable 8, loading station 9, mechanical shape precision related parameter detection station 10, coding station 11, unloading station 12, CCD camera detection system 13, coding device 14, temporary material box 15, protective cover 16 , boom-type control box 31, empty material box stacking frame area 32, material arrangement storage area 33, full material box buffer area 34, lifting box supply mechanism 35, horizontal single-axis mobile platform 36, discharge conveyor belt 41, clamping Cylinder 42, control cylinder 43, clamp arm installation slideway 44, clamp arm 101, circulating conveyor belt 102, magnetoelectric parameter detection device 103, stop mechanism 104, material diversion mechanism 105, NG storage box 106, return mechanism.

具体实施方式detailed description

下面就根据附图和具体实施例对本实用新型作进一步描述,但本实用新型的实施方式不局限于此。The utility model will be further described below according to the accompanying drawings and specific embodiments, but the implementation of the utility model is not limited thereto.

如图1和图2所示,一种传感器自动检测机,包括前端循环式送料单元1、中间多工位转盘式检测单元2和后端物料排列出盒单元3,产品由前端循环式送料单元输送1、并经过磁电参数检测后分选进入至中间多工位转盘式检测单元2的上料工位上,产品经过中间多工位转盘式检测单元2的机械外形精度相关参数检测工位,对产品进行相关参数检测后不良品推送入NG料盒,合格品送入下一工位、并由中间多工位转盘式检测单元2上的夹持机构4对产品进行旋转90度,产品旋转90度后,喷码装置对产品进行喷码,喷码完成的产品送入下料工位,下料工位上的下料夹持装置5对产品按参数规格进行分流,属于分类A的产品被捡到临时物料盒6,属于分类B的产品拾入后端物料排列出盒单元6,后端物料排列出盒单元6对产品装盘处理。中间多工位转盘式检测单元2上盖有一防护罩15,防护罩15的中部设有吊臂式控制箱16。As shown in Figure 1 and Figure 2, a sensor automatic detection machine includes a front-end circulation feeding unit 1, a middle multi-station turntable detection unit 2 and a rear-end material arrangement box unit 3, and the products are produced by the front-end circulation feeding unit. Conveying 1, and sorting after magnetoelectric parameter detection, enters the loading station of the middle multi-station turntable detection unit 2, and the product passes through the middle multi-station turntable detection unit 2’s mechanical shape precision related parameter detection station , after relevant parameter detection of the product, the defective product is pushed into the NG material box, the qualified product is sent to the next station, and the product is rotated 90 degrees by the clamping mechanism 4 on the middle multi-station turntable detection unit 2, and the product After rotating 90 degrees, the coding device sprays the code on the product, and the coded product is sent to the unloading station, and the unloading clamping device 5 on the unloading station divides the product according to the parameter specification, which belongs to category A The products are picked up into the temporary material box 6, and the products belonging to category B are picked up into the back-end material arrangement box unit 6, and the back-end material arrangement box unit 6 is used for packing the products. There is a protective cover 15 on the upper cover of the multi-station turntable type detection unit 2 in the middle, and the middle part of the protective cover 15 is provided with a boom type control box 16 .

优选的,中间多工位转盘式检测单元2具有一转盘7,转盘7上间隔设有六个等距的、并可以上下翻转90度的夹持机构4,第一个夹持机构4对应上料工位8,第二个夹持机构4对应机械外形精度相关参数检测工位9,第三个夹持机构4对产品旋转90度,第四个夹持机构4对应喷码工位10,第五个夹持机构4对应下料工位11,第六个夹持机构4在回到上料工位之前转回90度,以减少等待时间。Preferably, the middle multi-station turntable detection unit 2 has a turntable 7, and six equidistant clamping mechanisms 4 that can be turned up and down by 90 degrees are arranged at intervals on the turntable 7, and the first clamping mechanism 4 corresponds to the upper Material station 8, the second clamping mechanism 4 corresponds to the detection station 9 of relevant parameters of mechanical shape accuracy, the third clamping mechanism 4 rotates the product 90 degrees, the fourth clamping mechanism 4 corresponds to the coding station 10, The fifth clamping mechanism 4 corresponds to the blanking station 11, and the sixth clamping mechanism 4 turns back 90 degrees before getting back to the loading station to reduce waiting time.

优选的,前端循环式送料单元1包括循环式传送带101,循环式传送带101的中部设有磁电参数检测装置102、停止机构103和物料分流机构104,当物料产品到达磁电参数检测装置102的位置时,被停止机构103阻挡暂停,产品测试完成后,停止机构103释放产品输送,产品物料继续前行,到达物料分流机构104、并被物料分流机构104阻止暂停,如磁电参数检测装置102检测有不合格产品,将分拣到NG储料盒105,合格产品随循环式传送带101的流动治具继续前移,到达中间多工位转盘式检测单元2的上料工位8。Preferably, the front-end circulating feeding unit 1 includes a circulating conveyor belt 101, and the middle part of the circulating conveyor belt 101 is provided with a magnetoelectric parameter detection device 102, a stop mechanism 103 and a material diversion mechanism 104. When the material product arrives at the magnetoelectric parameter detection device 102 position, stopped by the stop mechanism 103 to pause, after the product test is completed, the stop mechanism 103 releases the product delivery, the product material continues to move forward, reaches the material diversion mechanism 104, and is stopped by the material diversion mechanism 104 to stop, such as the magnetoelectric parameter detection device 102 If there are unqualified products detected, they will be sorted to the NG storage box 105, and the qualified products will continue to move forward with the flow fixture of the circular conveyor belt 101, and arrive at the loading station 8 of the middle multi-station turntable detection unit 2.

优选的,前端循环式送料单元1的出料端设有返回机构106,中间多工位转盘式检测单元2捡完产品后的空流动治具,经由返回机构106传递至循环式传送带101上,传回投料处,以便再次装入新来产品,再次投入。Preferably, the discharge end of the front-end circulation feeding unit 1 is provided with a return mechanism 106, and the empty flow jig after the middle multi-station turntable detection unit 2 picks up the product is transferred to the circulation conveyor belt 101 via the return mechanism 106, Send it back to the feeding place so that new products can be loaded again and put in again.

优选的,机械外形精度相关参数检测工位9设有机械检测机构和CCD照相机检测系统12,CCD照相机检测系统12通过视觉检测对产品的功能芯柱的位置,机械检测机构对产品的接线引脚进行检测,机械检测机构和CCD照相机检测系统12检测不合格产品将被推送入NG料盒。Preferably, the mechanical shape accuracy related parameter detection station 9 is provided with a mechanical detection mechanism and a CCD camera detection system 12, and the CCD camera detection system 12 visually detects the position of the functional stem of the product, and the mechanical detection mechanism detects the position of the product's wiring pins. To detect, the mechanical detection mechanism and the CCD camera detection system 12 detect that unqualified products will be pushed into the NG magazine.

优选的,喷码装置13上设有单向移动轴,单向移动轴上设有伺服马达,伺服马达控制喷码头在单向移动轴上移动,实现多行文本及图案打印;第三个夹持机构4对产品旋转90度后,将打印面朝上,正对喷码头。Preferably, the coding device 13 is provided with a one-way moving shaft, and a servo motor is arranged on the one-way moving shaft, and the servo motor controls the jetting head to move on the one-way moving shaft, so as to realize multi-line text and pattern printing; the third clip After the holding mechanism 4 rotates the product by 90 degrees, the printing surface faces up and faces the nozzle.

优选的,下料工位包括三轴移动装置,三轴移动装置上的夹子气缸拾取第五个夹持机构4上的产品,按参数规格分流:属于分类A的产品被捡到临时物料盒14,而属于分类B的产品则被拾入多行多列存放位置的料盘。Preferably, the unloading station includes a three-axis moving device, and the clip cylinder on the three-axis moving device picks up the products on the fifth clamping mechanism 4, and divides them according to the parameter specifications: the products belonging to category A are picked up to the temporary material box 14 , while products belonging to category B are picked into trays in multi-row multi-column storage locations.

优选的,后端物料排列出盒单元3由三区域结构组成,分别为空料盒叠放框架区31、物料排列存放区32、满料盒缓存区33;Preferably, the back-end material arrangement box unit 3 is composed of three regions, which are respectively an empty material box stacking frame area 31, a material arrangement storage area 32, and a full material box buffer area 33;

空料盒叠放框架区31内设有升降供盒机构34,升降供盒机构34上层叠的料盒180度交错叠放,一次可层叠存放30个料盒;Empty material box stacking frame area 31 is provided with a lifting box feeding mechanism 34, and the material boxes stacked on the lifting box feeding mechanism 34 are staggered at 180 degrees, and 30 material boxes can be stacked and stored at a time;

物料排列存放区32上设有一水平单轴移动平台35,水平单轴移动平台35从空料盒叠放框架区31取出最底层的空料盒、并移到出料排放位置,由两轴捡拾单元从中间多工位转盘式检测单元2取出、并按顺序在物料盒的阵列排放位中;A horizontal single-axis mobile platform 35 is provided on the material arrangement storage area 32, and the horizontal single-axis mobile platform 35 takes out the bottom empty material box from the empty material box stacking frame area 31, and moves it to the discharge discharge position, and is picked up by two axes. The unit is taken out from the middle multi-station turntable detection unit 2, and placed in the array discharge position of the material box in sequence;

满料盒存放区33:放满物料的料盘直接在出料排放位置下降,到达叠放下方的出料传送带36上,每当料盒叠到达预定高度,出料传送带36水平直线移动一个料盒步距,多个层叠料盒外移,移取料口,满料传感器感应到层叠料合时,发出声光报警讯号,提醒操人员取出满料物料盒。Full box storage area 33: the tray full of materials descends directly at the discharge discharge position and reaches the discharge conveyor belt 36 below the stack. Whenever the stack of material boxes reaches a predetermined height, the discharge conveyor belt 36 moves a material horizontally and straightly. Box step distance, multiple stacked material boxes move outward, remove the material port, when the full material sensor senses the stacked material is closed, it will send out an audible and visual alarm signal to remind the operator to take out the full material box.

优选的,转盘7包括转盘主体,转盘主体为空心结构,转盘主体的中心孔内安装有气电多路旋转接头,转盘主体由伺服马达经减速器减速后驱动。Preferably, the turntable 7 includes a turntable body, the turntable body is a hollow structure, a gas-electric multi-way rotary joint is installed in the central hole of the turntable body, and the turntable body is driven by a servo motor after being decelerated by a reducer.

优选的,夹持机构4包括夹持气缸41和控制该夹持气缸41旋转的控制气缸42,夹持气缸41的缸体外设有一夹臂安装滑道43,夹臂安装滑道43上安装有两个对应的夹臂44,夹持气缸41控制两个夹臂44的开合对产品进行夹持。Preferably, the clamping mechanism 4 includes a clamping cylinder 41 and a control cylinder 42 that controls the rotation of the clamping cylinder 41. A clamping arm installation slide 43 is provided outside the cylinder of the clamping cylinder 41, and the clamping arm is installed on the slide 43. There are two corresponding clamping arms 44, and the clamping cylinder 41 controls the opening and closing of the two clamping arms 44 to clamp the product.

本实用新型应用于医疗仪器上的传感器物料产品自动化的生产过程,以取代中间部分人工操作检测分拣、物料分类、喷码的工序,最后排列放入料盘,传至下道工序的流程。整个检测、分选、喷码的过程均是自动化操作,人工只在送料出和出料处操作即可,大大减少人工劳动量,提高产品检测、分选、喷码的效率,并且经过层层检测后再进行分选,产品质量大大提高。The utility model is applied to the automatic production process of sensor material products on medical instruments to replace the manual operation of the middle part of the process of detection and sorting, material classification, and coding. The entire process of detection, sorting, and coding is automated, and manual operations can only be performed at the feeding and discharging locations, which greatly reduces the amount of manual labor and improves the efficiency of product testing, sorting, and coding. After testing, sorting is carried out, and the product quality is greatly improved.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和结构的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同范围限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and structure of the present invention , replacement and modification, the scope of the present utility model is defined by the appended claims and their equivalent scope.

Claims (10)

1.一种传感器自动检测机,其特征在于,包括前端循环式送料单元、中间多工位转盘式检测单元和后端物料排列出盒单元,产品由前端循环式送料单元输送、并经过磁电参数检测后分选进入至所述中间多工位转盘式检测单元的上料工位上,产品经过所述中间多工位转盘式检测单元的机械外形精度相关参数检测工位,对产品进行相关参数检测后不良品推送入NG料盒,合格品送入下一工位、并由中间多工位转盘式检测单元上的夹持机构对产品进行旋转90度,产品旋转90度后,喷码装置对产品进行喷码,喷码完成的产品送入下料工位,下料工位上的下料夹持装置对产品按参数规格进行分流,属于分类A的产品被捡到临时物料盒,属于分类B的产品拾入后端物料排列出盒单元,后端物料排列出盒单元对产品装盘处理。1. A sensor automatic detection machine, characterized in that it includes a front-end circulation feeding unit, a middle multi-station turntable detection unit and a rear-end material arrangement out box unit, and the products are transported by the front-end circulation feeding unit and passed through the magnetoelectric After the parameter detection, sorting enters the feeding station of the intermediate multi-station turntable detection unit, and the product passes through the detection station of parameters related to the mechanical shape accuracy of the intermediate multi-station turntable detection unit, and the product is correlated. After the parameter detection, the defective products are pushed into the NG material box, and the qualified products are sent to the next station, and the product is rotated 90 degrees by the clamping mechanism on the multi-station turntable detection unit in the middle. After the product is rotated 90 degrees, the code is sprayed The device sprays the product, and the finished product is sent to the unloading station, and the unloading clamping device on the unloading station divides the product according to the parameter specifications, and the product belonging to category A is picked up into the temporary material box. The products belonging to category B are picked up into the back-end material arrangement out-box unit, and the back-end material arrangement out-box unit handles the product packing. 2.根据权利要求1所述的传感器自动检测机,其特征在于,所述中间多工位转盘式检测单元具有一转盘,所述转盘上间隔设有六个等距的、并可以上下翻转90度的夹持机构,第一个夹持机构对应上料工位,第二个夹持机构对应机械外形精度相关参数检测工位,第三个夹持机构对产品旋转90度,第四个夹持机构对应喷码工位,第五个夹持机构对应下料工位,第六个夹持机构在回到上料工位之前转回90度,以减少等待时间。2. The sensor automatic detection machine according to claim 1, characterized in that, the middle multi-station turntable type detection unit has a turntable, and the turntable is provided with six equidistant and can turn up and down 90 degrees. The first clamping mechanism corresponds to the feeding station, the second clamping mechanism corresponds to the detection station of parameters related to mechanical shape accuracy, the third clamping mechanism rotates the product by 90 degrees, and the fourth clamping mechanism The holding mechanism corresponds to the coding station, the fifth holding mechanism corresponds to the unloading station, and the sixth holding mechanism turns back 90 degrees before returning to the loading station to reduce waiting time. 3.根据权利要求1所述的传感器自动检测机,其特征在于,所述后端物料排列出盒单元由三区域结构组成,分别为空料盒叠放框架区、物料排列存放区、满料盒缓存区;3. The sensor automatic detection machine according to claim 1, characterized in that, the rear-end material arrangement box unit is composed of three regions, which are respectively the empty material box stacking frame area, the material arrangement storage area, and the full material area. box cache; 空料盒叠放框架区内设有升降供盒机构,所述升降供盒机构上层叠的料盒180度交错叠放,一次可层叠存放30个料盒;There is a lifting box supply mechanism in the stacking frame area of empty material boxes, and the stacked material boxes on the lifting box feeding mechanism are staggered at 180 degrees, and 30 material boxes can be stacked and stored at a time; 物料排列存放区上设有一水平单轴移动平台,水平单轴移动平台从空料盒叠放框架区取出最底层的空料盒、并移到出料排放位置,由两轴捡拾单元从中间多工位转盘式检测单元取出、并按顺序在物料盒的阵列排放位中;There is a horizontal single-axis moving platform on the material arrangement and storage area. The horizontal single-axis moving platform takes out the empty material box at the bottom from the empty material box stacking frame area and moves it to the discharge discharge position. The station turntable detection unit is taken out and placed in the array discharge position of the material box in sequence; 满料盒存放区:放满物料的料盘直接在出料排放位置下降,到达叠放下方的出料传送带上,每当料盒叠到达预定高度,出料传送带水平直线移动一个料盒步距,多个层叠料盒外移,移取料口,满料传感器感应到层叠料合时,发出声光报警讯号,提醒操人员取出满料物料盒。Full box storage area: the full material tray will drop directly at the discharge discharge position and reach the discharge conveyor belt below the stack. Whenever the stack of material boxes reaches the predetermined height, the discharge conveyor belt will move horizontally and linearly for a box step , multiple stacked material boxes are moved out, and the material removal port is removed. When the full material sensor senses the stacked material, it will send out an audible and visual alarm signal to remind the operator to take out the full material box. 4.根据权利要求1所述的传感器自动检测机,其特征在于,所述前端循环式送料单元包括循环式传送带,所述循环式传送带的中部设有磁电参数检测装置、停止机构和物料分流机构,当物料产品到达磁电参数检测装置的位置时,被所述停止机构阻挡暂停,产品测试完成后,所述停止机构释放产品输送,产品物料继续前行,到达物料分流机构、并被物料分流机构阻止暂停,如磁电参数检测装置检测有不合格产品,将分拣到NG储料盒,合格产品随循环式传送带的流动治具继续前移,到达中间多工位转盘式检测单元的上料工位。4. The sensor automatic detection machine according to claim 1, characterized in that, the front-end circulating feeding unit comprises a circulating conveyor belt, and the middle part of the circulating conveyor belt is provided with a magnetoelectric parameter detection device, a stop mechanism and a material diversion mechanism, when the material product reaches the position of the magnetoelectric parameter detection device, it is blocked by the stop mechanism and paused. After the product test is completed, the stop mechanism releases the product delivery, and the product material continues to move forward, reaches the material diversion mechanism, and is stopped by the material The shunt mechanism prevents the suspension. If the magnetoelectric parameter detection device detects unqualified products, it will be sorted to the NG storage box. The qualified products will continue to move forward with the flow fixture of the circular conveyor belt and reach the middle of the multi-station turntable detection unit. Loading station. 5.根据权利要求4所述的传感器自动检测机,其特征在于,所述前端循环式送料单元的出料端设有返回机构,中间多工位转盘式检测单元捡完产品后的空流动治具,经由所述返回机构传递至循环式传送带上,传回投料处,以便再次装入新来产品,再次投入。5. The sensor automatic detection machine according to claim 4, characterized in that, the discharge end of the front-end circulating feeding unit is provided with a return mechanism, and the middle multi-station turntable detection unit is used to control the empty flow after the product is picked up. The tools are transferred to the endless conveyor belt through the return mechanism, and returned to the feeding place, so that new products can be loaded again and put in again. 6.根据权利要求1所述的传感器自动检测机,其特征在于,所述机械外形精度相关参数检测工位设有机械检测机构和CCD照相机检测系统,CCD照相机检测系统通过视觉检测对产品的功能芯柱的位置,机械检测机构对产品的接线引脚进行检测,机械检测机构和CCD照相机检测系统检测不合格产品将被推送入NG料盒。6. The sensor automatic detection machine according to claim 1, wherein the detection station for relevant parameters of the mechanical shape accuracy is provided with a mechanical detection mechanism and a CCD camera detection system, and the CCD camera detection system is capable of visually detecting the product. The position of the stem, the mechanical detection mechanism detects the wiring pins of the product, and the unqualified products detected by the mechanical detection mechanism and the CCD camera detection system will be pushed into the NG material box. 7.根据权利要求2所述的传感器自动检测机,其特征在于,所述喷码装置上设有单向移动轴,所述单向移动轴上设有伺服马达,所述伺服马达控制喷码头在所述单向移动轴上移动,实现多行文本及图案打印;所述第三个夹持机构对产品旋转90度后,将打印面朝上,正对所述喷码头。7. The sensor automatic detection machine according to claim 2, characterized in that, the coding device is provided with a one-way moving shaft, and the one-way moving shaft is provided with a servo motor, and the servo motor controls the inkjet jet It moves on the one-way moving axis to realize multi-line text and pattern printing; after the third clamping mechanism rotates the product by 90 degrees, the printing surface faces up and faces the jetting terminal. 8.根据权利要求2所述的传感器自动检测机,其特征在于,所述下料工位包括三轴移动装置,所述三轴移动装置上的夹子气缸拾取第五个夹持机构上的产品,按参数规格分流:属于分类A的产品被捡到临时物料盒,而属于分类B的产品则被拾入多行多列存放位置的料盘。8. The sensor automatic detection machine according to claim 2, wherein the blanking station includes a three-axis moving device, and the clip cylinder on the three-axis moving device picks up the product on the fifth clamping mechanism , according to parameter specifications: products belonging to category A are picked up into temporary material boxes, while products belonging to category B are picked up into trays in multi-row and multi-column storage positions. 9.根据权利要求2所述的传感器自动检测机,其特征在于,所述转盘包括转盘主体,所述转盘主体为空心结构,所述转盘主体的中心孔内安装有气电多路旋转接头,所述转盘主体由伺服马达经减速器减速后驱动。9. The sensor automatic detection machine according to claim 2, wherein the turntable comprises a turntable body, the turntable body is a hollow structure, and a gas-electric multi-way rotary joint is installed in the central hole of the turntable body, The main body of the turntable is driven by a servo motor after being decelerated by a reducer. 10.根据权利要求2所述的传感器自动检测机,其特征在于,所述夹持机构包括夹持气缸和控制该夹持气缸旋转的控制气缸,所述夹持气缸的缸体外设有一夹臂安装滑道,所述夹臂安装滑道上安装有两个对应的夹臂,所述夹持气缸控制两个夹臂的开合对产品进行夹持。10. The sensor automatic detection machine according to claim 2, wherein the clamping mechanism includes a clamping cylinder and a control cylinder for controlling the rotation of the clamping cylinder, and a clamping cylinder is arranged outside the cylinder of the clamping cylinder. Arm installation slideway, two corresponding clamping arms are installed on the clamping arm installation slideway, and the clamping cylinder controls the opening and closing of the two clamping arms to clamp the product.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733733A (en) * 2016-12-30 2017-05-31 东莞市五鑫自动化科技有限公司 A kind of sensor automatic detecting machine
CN107877584A (en) * 2017-11-10 2018-04-06 徐振华 A kind of solid pigment automatic cutting off table
CN109382330A (en) * 2017-08-03 2019-02-26 惠州先进制造产业技术研究中心有限公司 A kind of pcb board production line
CN111736541A (en) * 2020-05-09 2020-10-02 新疆天元高科航空技术有限公司 Full-automatic production line for airplane wheel overhaul and maintenance
CN114654290A (en) * 2022-03-31 2022-06-24 深圳宏友金钻石工具有限公司 Material overturning device and control method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733733A (en) * 2016-12-30 2017-05-31 东莞市五鑫自动化科技有限公司 A kind of sensor automatic detecting machine
CN109382330A (en) * 2017-08-03 2019-02-26 惠州先进制造产业技术研究中心有限公司 A kind of pcb board production line
CN109382330B (en) * 2017-08-03 2021-03-30 惠州先进制造产业技术研究中心有限公司 PCB production line
CN107877584A (en) * 2017-11-10 2018-04-06 徐振华 A kind of solid pigment automatic cutting off table
CN111736541A (en) * 2020-05-09 2020-10-02 新疆天元高科航空技术有限公司 Full-automatic production line for airplane wheel overhaul and maintenance
CN114654290A (en) * 2022-03-31 2022-06-24 深圳宏友金钻石工具有限公司 Material overturning device and control method thereof
CN114654290B (en) * 2022-03-31 2023-10-03 深圳宏友金钻石工具有限公司 Material overturning device and control method thereof

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