CN206560991U - A kind of sensor automatic detecting machine - Google Patents

A kind of sensor automatic detecting machine Download PDF

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Publication number
CN206560991U
CN206560991U CN201621478994.9U CN201621478994U CN206560991U CN 206560991 U CN206560991 U CN 206560991U CN 201621478994 U CN201621478994 U CN 201621478994U CN 206560991 U CN206560991 U CN 206560991U
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CN
China
Prior art keywords
product
station
clamping device
magazine
automatic detecting
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Expired - Fee Related
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CN201621478994.9U
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Chinese (zh)
Inventor
程昌
陈铁玉
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Dongguan Finestar Automation Technology Co Ltd
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Dongguan Finestar Automation Technology Co Ltd
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Priority to CN201621478994.9U priority Critical patent/CN206560991U/en
Application granted granted Critical
Publication of CN206560991U publication Critical patent/CN206560991U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of sensor automatic detecting machine, including the circulating feeding unit in front end, middle multiple-station turntable type detection unit and rear end material arrange out housing unit, product is conveyed by the circulating feeding unit in front end, and sort and entered on the feeding station of middle multiple-station turntable type detection unit after magnetoelectricity parameter detecting, mechanical outline precision relevant parameter detection station of the product by middle multiple-station turntable type detection unit, defective products after relevant parameter detection is carried out to product to push into NG magazines, certified products send into next station, and the clamping device in middle multiple-station turntable type detection unit is rotated by 90 ° to product, after product is rotated by 90 °, spray code spraying apparatus carries out coding to product, the product feeding discharge station that coding is completed, lower material clamping device in discharge station is shunted to product by parameter specification.Whole detection, sorting, the process of coding are automation mechanized operations, greatly reduce manual labor amount, improve Product checking, sorting, the efficiency of coding, and are sorted again after detecting layer by layer, improve product quality.

Description

A kind of sensor automatic detecting machine
Technical field
The utility model is related to sensor detection device, more particularly to a kind of sensor automatic detecting machine.
Background technology
With automation and the extensive use of Semi-automatic device, production effect is largely restricted in manual production merely Rate, so current manufacturing enterprise is more and more obvious to the demand of automation equipment, especially small to size, detection requires high and batch The product of metaplasia production is only manually detected and the not only cumbersome, quality of packaging is unstable, and needs to consume a large amount of labours, cost Cannot effectively it control.At present, the detection of sensor and technology of the package, manual detection efficiency it is low and detection quality it is unstable, It is a large amount of during production in enormous quantities to waste manufacturing enterprise's manpower and materials, increase cost, the benefit of enterprise is low.
Utility model content
The purpose of this utility model is that there is provided a kind of simple in construction, easy to use for the drawbacks described above of prior art Sensor automatic detecting machine.
To solve the drawbacks described above of prior art, the technical scheme that the utility model is provided is:A kind of sensor is examined automatically Survey machine, including the circulating feeding unit in front end, middle multiple-station turntable type detection unit and rear end material arrange out housing unit, produce Product are conveyed by the circulating feeding unit in front end and sorting enters to the middle multiple-station turntable type after magnetoelectricity parameter detecting On the feeding station of detection unit, mechanical outline precision correlation ginseng of the product Jing Guo the middle multiple-station turntable type detection unit Number detection stations, defective products after relevant parameter detection is carried out to product and is pushed into NG magazines, certified products send into next station and by Clamping device in middle multiple-station turntable type detection unit is rotated by 90 ° to product, after product is rotated by 90 °, coding dress Put and coding is carried out to product, the lower material clamping device that the product that coding is completed is sent into discharge station, discharge station is pressed to product Parameter specification is shunted, and the product for belonging to classification A is found interim material box, and the product for belonging to classification B is picked up into rear end material Housing unit is arranged out, rear end material arranges out housing unit and product sabot is handled.
Improved as one kind of the utility model sensor automatic detecting machine, the middle multiple-station turntable type detection unit With a rotating disk, be interval with the rotating disk six it is equidistant and 90 degree of clamping device, first folder can be spun upside down Hold mechanism correspondence feeding station, second clamping device correspondence mechanical outline precision relevant parameter detection station, the 3rd clamping Mechanism is rotated by 90 ° to product, the 4th clamping device correspondence coding station, the 5th clamping device correspondence discharge station, the 6th Individual clamping device goes back to 90 degree before feeding station is returned to, to reduce the stand-by period.
Improved as one kind of the utility model sensor automatic detecting machine, the rear end material arranges out housing unit by three Regional structure is constituted, and is respectively that empty magazine stacks framework region, material arrangement storage area, full magazine buffer area;
Empty magazine stacks in framework region and to supply case structure provided with lifting, and the lifting supplies the magazine 180 degree being laminated on case structure Interfolded, can once be laminated 30 magazines of storage;
Material arrangement storage area is provided with a horizontal single shaft mobile platform, and horizontal single shaft mobile platform stacks frame from empty magazine Frame area takes out the empty magazine of the bottom and moves on to discharging exhaust position, is examined by two axle pickup units from middle multiple-station turntable type Survey unit take out and in order material box array discharge position in;
Full magazine storage area:The charging tray for piling material directly declines in discharging exhaust position, reaches the discharging for stacking lower section On conveyer belt, whenever magazine is laminated to up to predetermined altitude, discharge belt horizontal linear moves a magazine step pitch, multiple stacking material Moved outside box, pipette material mouth, completely expect that sensor sensing, to during stacking material conjunction, sends sound and light alarm signal, reminds behaviour personnel to take out full Material magazine.
Improved as one kind of the utility model sensor automatic detecting machine, the circulating feeding unit in front end includes following Ring type conveyer belt, the middle part of the circulating conveyer belt is provided with magnetoelectricity parameter detection device, shut-down mechanism and material diversion mechanism, When stock product reaches the position of magnetoelectricity parameter detection device, stopped by the shut-down mechanism and suspend, after the completion of product test, The shut-down mechanism release product conveying, product material continues to move ahead, reaches material diversion mechanism and hindered by material diversion mechanism Only suspend, such as magnetoelectricity parameter detection device detection has substandard product, NG material-storing boxs will be sorted to, qualified products are passed with circulating Send the flowing tool of band to continue to move forward, reach the feeding station of middle multiple-station turntable type detection unit.
Improved as one kind of the utility model sensor automatic detecting machine, the discharging of the circulating feeding unit in front end End is provided with gigback, and middle multiple-station turntable type detection unit has picked up the empty flowing tool after product, via the return machine Structure is transferred on circulating conveyer belt, passes the place that feeds intake back, to be again loaded into product of newly arriving, is put into again.
Improved as one kind of the utility model sensor automatic detecting machine, the mechanical outline precision relevant parameter detection Station is provided with mechanical detection mechanism and CCD camera detecting system, and CCD camera detecting system is by vision-based detection to product The position of function stem, mechanical detection mechanism detects that mechanical detection mechanism and CCD camera are examined to the wiring pin of product Examining system detection substandard product will be pushed into NG magazines.
Improved as one kind of the utility model sensor automatic detecting machine, the spray code spraying apparatus is provided with unidirectional mobile Axle, the unidirectional shifting axle is provided with servo motor, and the servo motor control code spraying head is moved on the unidirectional shifting axle, Realize multiline text and pattern printing;It is after 3rd clamping device is rotated by 90 ° to product, printing is face-up, just to institute State code spraying head.
Improved as one kind of the utility model sensor automatic detecting machine, the discharge station includes three axles and moves dress Put, the clip cylinder on three shaft moving device picks up the product on the 5th clamping device, is shunted by parameter specification:Belong to Classification A product is found interim material box, and is belonged to classification B product and then picked up charging tray into multiple lines and multiple rows deposit position.
Improved as one kind of the utility model sensor automatic detecting machine, the rotating disk includes rotating disk main body, described turn Disc main body is hollow-core construction, is provided with pneumoelectric multi-pass swivel in the centre bore of the rotating disk main body, the rotating disk main body by Servo motor drives after slowing down through decelerator.
Improved as one kind of the utility model sensor automatic detecting machine, the clamping device includes gripper cylinder and control The control cylinder of gripper cylinder rotation is made, the cylinder body of the gripper cylinder is externally provided with a jig arm and installs slideway, the jig arm peace Two corresponding jig arm are installed, the gripper cylinder controls the folding of two jig arm to clamp product on dress slideway.
Compared with prior art, the utility model has the advantages that:The utility model is applied to the sensor in Medical Instruments The production process of stock product automation, to replace the process that center section manually operates detection sorting, Classification of materials, coding, Finally arrangement is put into charging tray, reaches the flow of next procedure.Whole detection, sorting, the process of coding are automation mechanized operation, people Work only feeding go out and discharging at operate, greatly reduce manual labor amount, improve Product checking, sorting, the efficiency of coding, And sorted again after detecting layer by layer, product quality is greatly improved.
Brief description of the drawings
Further detailed just is made to the utility model and its beneficial technique effect with embodiment with reference to the accompanying drawings below Thin description, wherein:
Fig. 1 is the utility model three-dimensional structure diagram.
Fig. 2 is that the utility model removes the isometric front view after protective cover.
Fig. 3 is that the utility model removes the reverse side stereogram after protective cover.
Fig. 4 is the utility model clamping device structural representation.
Fig. 5 is enlarged drawing at A in Fig. 2.
Reference title:1st, the circulating feeding unit 2 in front end, middle multiple-station turntable type detection unit 3, rear end thing Material arranges out housing unit 4, clamping device 5, lower material clamping device 6, interim material box 7, rotating disk 8, feeding station 9, machine Tool form accuracy relevant parameter detection station 10, coding station 11, discharge station 12, CCD camera detecting system 13, spray Code device 14, interim material box 15, protective cover 16, arm hanging type control cabinet 31, empty magazine stack framework region 32, material row Row storage area 33, full magazine buffer area 34, lifting are for case structure 35, horizontal single shaft mobile platform 36, discharge belt 41st, gripper cylinder 42, control cylinder 43, jig arm install slideway 44, jig arm 101, circulating conveyer belt 102, magnetoelectricity parameter Detection means 103, shut-down mechanism 104, material diversion mechanism 105, NG material-storing boxs 106, gigback.
Embodiment
Just the utility model is further described with specific embodiment with reference to the accompanying drawings below, but implementation of the present utility model Mode is not limited to this.
As depicted in figs. 1 and 2, a kind of sensor automatic detecting machine, including the circulating feeding unit 1 in front end, middle multiplexing Position rotating disc type detection unit 2 and rear end material arrange out housing unit 3, and product is by the circulating feeding unit conveying 1 in front end and passes through Sorting is entered on the feeding station of middle multiple-station turntable type detection unit 2 after magnetoelectricity parameter detecting, and product is by middle more The mechanical outline precision relevant parameter detection station of station turnplate formula detection unit 2, is carried out after relevant parameter detection not to product Non-defective unit is pushed into NG magazines, and certified products send into next station and the clamping device in middle multiple-station turntable type detection unit 2 4 pairs of products are rotated by 90 °, after product is rotated by 90 °, and spray code spraying apparatus carries out coding to product, the product feeding that coding is completed Lower material clamping device 5 in discharge station, discharge station is shunted to product by parameter specification, belongs to classification A product quilt Interim material box 6 is found, the product for belonging to classification B picks up and arranges out housing unit 6 into rear end material, and rear end material arranges out housing unit 6 pairs of product sabot processing.A protective cover 15 is stamped in middle multiple-station turntable type detection unit 2, the middle part of protective cover 15 is provided with Arm hanging type control cabinet 16.
It is preferred that, middle multiple-station turntable type detection unit 2, which has, is interval with six equidistantly on a rotating disk 7, rotating disk 7 And clamping device 4 that 90 degree can be spun upside down, first correspondence feeding station 8 of clamping device 4, second clamping device 4 Correspondence mechanical outline precision relevant parameter detection station 9, the 3rd clamping device 4 is rotated by 90 ° to product, the 4th clamping machine The corresponding coding station 10 of structure 4, the 5th correspondence discharge station 11 of clamping device 4, the 6th clamping device 4 is returning to feeding station 90 degree are gone back to before, to reduce the stand-by period.
It is preferred that, the circulating feeding unit 1 in front end includes circulating conveyer belt 101, and the middle part of circulating conveyer belt 101 is set There are magnetoelectricity parameter detection device 102, shut-down mechanism 103 and material diversion mechanism 104, when stock product reaches magnetoelectricity parameter detecting During the position of device 102, it is stopped mechanism 103 and stops pause, after the completion of product test, the release product conveying of shut-down mechanism 103, Product material continues to move ahead, and reaches material diversion mechanism 104 and prevents pause by material diversion mechanism 104, such as magnetoelectricity parameter is examined Surveying the detection of device 102 has substandard product, will be sorted to NG material-storing boxs 105, qualified products with circulating conveyer belt 101 flowing Tool continues to move forward, and reaches the feeding station 8 of middle multiple-station turntable type detection unit 2.
It is preferred that, the discharge end of the circulating feeding unit 1 in front end is provided with gigback 106, middle multiple-station turntable type inspection Survey unit 2 and picked up the empty flowing tool after product, be transferred to via gigback 106 on circulating conveyer belt 101, pass back and feed intake Place, to be again loaded into product of newly arriving, puts into again.
It is preferred that, mechanical outline precision relevant parameter detection station 9 is provided with mechanical detection mechanism and CCD camera detection system System 12, CCD camera detecting system 12 is by position of the vision-based detection to the function stem of product, and mechanical detection mechanism is to product Wiring pin detected, mechanical detection mechanism and CCD camera detecting system 12 detection substandard product will be pushed into NG magazines.
It is preferred that, spray code spraying apparatus 13 is provided with unidirectional shifting axle, and unidirectional shifting axle is provided with servo motor, servo motor control Code spraying head processed is moved on unidirectional shifting axle, realizes multiline text and pattern printing;3rd clamping device 4 is to product rotation 90 It is after degree, printing is face-up, just to code spraying head.
It is preferred that, the clip cylinder that discharge station is included on three shaft moving devices, three shaft moving devices picks up the 5th folder The product in mechanism 4 is held, is shunted by parameter specification:The product for belonging to classification A is found interim material box 14, and belongs to classification B Product then picked up charging tray into multiple lines and multiple rows deposit position.
It is preferred that, rear end material arranges out housing unit 3 and is made up of three regional structures, is respectively that empty magazine stacks framework region 31st, material arrangement storage area 32, full magazine buffer area 33;
Empty magazine is stacked in framework region 31 provided with lifting for case structure 34, lifts the magazine 180 for being laminated on case structure 34 Interfolded is spent, 30 magazines of storage can be once laminated;
Material arrangement storage area 32 is provided with a horizontal single shaft mobile platform 35, and horizontal single shaft mobile platform 35 is from empty magazine Stack framework region 31 to take out the empty magazine of the bottom and move on to discharging exhaust position, by two axle pickup units from middle multistation Rotating disc type detection unit 2 take out and in order material box array discharge position in;
Full magazine storage area 33:The charging tray for piling material directly declines in discharging exhaust position, reaches and stacks going out for lower section Expect on conveyer belt 36, whenever magazine is laminated to up to predetermined altitude, the horizontal linear of discharge belt 36 moves a magazine step pitch, multiple Moved outside stacking magazine, pipette material mouth, completely expect that sensor sensing, to during stacking material conjunction, sends sound and light alarm signal, reminds behaviour personnel Take out full material magazine.
It is preferred that, rotating disk 7 includes rotating disk main body, and rotating disk main body is to be provided with hollow-core construction, the centre bore of rotating disk main body Pneumoelectric multi-pass swivel, rotating disk main body by servo motor slow down through decelerator after drive.
It is preferred that, clamping device 4 includes gripper cylinder 41 and controls the control cylinder 42 of the gripper cylinder 41 rotation, clamping The cylinder body of cylinder 41 is externally provided with a jig arm and installs slideway 43, and jig arm is installed and is provided with two corresponding jig arm 44 on slideway 43, presss from both sides Holding cylinder 41 controls the folding of two jig arm 44 to clamp product.
The utility model is applied to the production process of the sensor stock product automation in Medical Instruments, to replace centre The artificial operation detection sorting in part, Classification of materials, the process of coding, finally arrangement are put into charging tray, reach the flow of next procedure. Whole detection, sorting, the process of coding are automation mechanized operations, it is artificial only feeding go out and discharging at operate, subtract significantly Few manual labor amount, improves Product checking, sorting, the efficiency of coding, and sorted again after detecting layer by layer, product matter Amount is greatly improved.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art, It is appreciated that these embodiments can be carried out in the case where not departing from principle of the present utility model and structure a variety of changes, repaiies Change, replace and modification, scope of the present utility model is limited by appended claims and its equivalency range.

Claims (10)

1. a kind of sensor automatic detecting machine, it is characterised in that including the circulating feeding unit in front end, middle multiple-station turntable type Detection unit and rear end material arrange out housing unit, and product is conveyed by the circulating feeding unit in front end and passes through the inspection of magnetoelectricity parameter Sorting is entered on the feeding station of the middle multiple-station turntable type detection unit after survey, and product passes through the middle multistation The mechanical outline precision relevant parameter detection station of rotating disc type detection unit, defective products after relevant parameter detection is carried out to product and is pushed away Send into NG magazines, certified products send into next station and clamping device in middle multiple-station turntable type detection unit is to product It is rotated by 90 °, after product is rotated by 90 °, spray code spraying apparatus carries out coding to product, the product feeding blankers that coding is completed Lower material clamping device in position, discharge station is shunted to product by parameter specification, and the product for belonging to classification A is found temporarily Material box, the product for belonging to classification B picks up and arranges out housing unit into rear end material, and rear end material arranges out housing unit to product sabot Processing.
2. sensor automatic detecting machine according to claim 1, it is characterised in that the middle multiple-station turntable type detection Unit has a rotating disk, be interval with the rotating disk six it is equidistant and 90 degree of clamping device, first can be spun upside down Individual clamping device correspondence feeding station, second clamping device correspondence mechanical outline precision relevant parameter detection station, the 3rd Clamping device is rotated by 90 ° to product, the 4th clamping device correspondence coding station, the 5th clamping device correspondence discharge station, 6th clamping device goes back to 90 degree before feeding station is returned to, to reduce the stand-by period.
3. sensor automatic detecting machine according to claim 1, it is characterised in that the rear end material arranges out housing unit It is made up of three regional structures, is respectively that empty magazine stacks framework region, material arrangement storage area, full magazine buffer area;
Empty magazine stacks in framework region and to supply case structure provided with lifting, and the lifting supplies the magazine 180 degree being laminated on case structure to interlock Stack, can once be laminated 30 magazines of storage;
Material arrangement storage area is provided with a horizontal single shaft mobile platform, and horizontal single shaft mobile platform stacks framework region from empty magazine Take out the empty magazine of the bottom and move on to discharging exhaust position, detect single from middle multiple-station turntable type by two axle pickup units Member take out and in order material box array discharge position in;
Full magazine storage area:The charging tray for piling material directly declines in discharging exhaust position, reaches the discharging transmission for stacking lower section Take, whenever magazine is laminated to up to predetermined altitude, discharge belt horizontal linear is moved outside a magazine step pitch, multiple stacking magazines Move, pipette material mouth, completely expect that sensor sensing, to during stacking material conjunction, sends sound and light alarm signal, reminds behaviour personnel to take out full material Magazine.
4. sensor automatic detecting machine according to claim 1, it is characterised in that the circulating feeding unit bag in front end Circulating conveyer belt is included, the middle part of the circulating conveyer belt is provided with magnetoelectricity parameter detection device, shut-down mechanism and material diversion Mechanism, when stock product reaches the position of magnetoelectricity parameter detection device, is stopped by the shut-down mechanism and suspends, product test is complete Cheng Hou, the shut-down mechanism release product conveying, product material continues to move ahead, and reaches material diversion mechanism and by material diversion Mechanism prevents pause, and such as magnetoelectricity parameter detection device detection has substandard product, will be sorted to NG material-storing boxs, and qualified products are with following The flowing tool of ring type conveyer belt continues to move forward, and reaches the feeding station of middle multiple-station turntable type detection unit.
5. sensor automatic detecting machine according to claim 4, it is characterised in that the circulating feeding unit in front end Discharge end is provided with gigback, and middle multiple-station turntable type detection unit has been picked up the empty flowing tool after product, returned via described Go back to mechanism to be transferred on circulating conveyer belt, pass the place that feeds intake back, to be again loaded into product of newly arriving, put into again.
6. sensor automatic detecting machine according to claim 1, it is characterised in that the mechanical outline precision relevant parameter Detect that station is provided with mechanical detection mechanism and CCD camera detecting system, CCD camera detecting system is by vision-based detection to production The position of the function stem of product, mechanical detection mechanism detects that mechanical detection mechanism and CCD take a picture to the wiring pin of product Machine testing system detectio substandard product will be pushed into NG magazines.
7. sensor automatic detecting machine according to claim 2, it is characterised in that the spray code spraying apparatus is provided with unidirectional shifting Moving axis, the unidirectional shifting axle is provided with servo motor, and the servo motor control code spraying head is moved up in the unidirectional shifting axle It is dynamic, realize multiline text and pattern printing;It is after 3rd clamping device is rotated by 90 ° to product, printing is face-up, just To the code spraying head.
8. sensor automatic detecting machine according to claim 2, it is characterised in that the discharge station is moved including three axles Clip cylinder on device, three shaft moving device picks up the product on the 5th clamping device, is shunted by parameter specification:Category Interim material box is found in classification A product, and is belonged to classification B product and then picked up material into multiple lines and multiple rows deposit position Disk.
9. sensor automatic detecting machine according to claim 2, it is characterised in that the rotating disk includes rotating disk main body, institute Rotating disk main body is stated for hollow-core construction, pneumoelectric multi-pass swivel, the rotating disk master are installed in the centre bore of the rotating disk main body Body by servo motor slow down through decelerator after drive.
10. sensor automatic detecting machine according to claim 2, it is characterised in that the clamping device includes clamping gas Cylinder and the control cylinder for controlling gripper cylinder rotation, the cylinder body of the gripper cylinder are externally provided with a jig arm and install slideway, described Jig arm is installed and two corresponding jig arm is provided with slideway, and the gripper cylinder controls the folding of two jig arm to press from both sides product Hold.
CN201621478994.9U 2016-12-30 2016-12-30 A kind of sensor automatic detecting machine Expired - Fee Related CN206560991U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733733A (en) * 2016-12-30 2017-05-31 东莞市五鑫自动化科技有限公司 A kind of sensor automatic detecting machine
CN109382330A (en) * 2017-08-03 2019-02-26 惠州先进制造产业技术研究中心有限公司 A kind of pcb board production line
CN111736541A (en) * 2020-05-09 2020-10-02 新疆天元高科航空技术有限公司 Full-automatic production line for airplane wheel overhaul and maintenance
CN114654290A (en) * 2022-03-31 2022-06-24 深圳宏友金钻石工具有限公司 Material overturning device and control method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733733A (en) * 2016-12-30 2017-05-31 东莞市五鑫自动化科技有限公司 A kind of sensor automatic detecting machine
CN109382330A (en) * 2017-08-03 2019-02-26 惠州先进制造产业技术研究中心有限公司 A kind of pcb board production line
CN109382330B (en) * 2017-08-03 2021-03-30 惠州先进制造产业技术研究中心有限公司 PCB production line
CN111736541A (en) * 2020-05-09 2020-10-02 新疆天元高科航空技术有限公司 Full-automatic production line for airplane wheel overhaul and maintenance
CN114654290A (en) * 2022-03-31 2022-06-24 深圳宏友金钻石工具有限公司 Material overturning device and control method thereof
CN114654290B (en) * 2022-03-31 2023-10-03 深圳宏友金钻石工具有限公司 Material overturning device and control method thereof

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