CN111169952A - Part sorting, placing and stacking machine - Google Patents

Part sorting, placing and stacking machine Download PDF

Info

Publication number
CN111169952A
CN111169952A CN202010161899.0A CN202010161899A CN111169952A CN 111169952 A CN111169952 A CN 111169952A CN 202010161899 A CN202010161899 A CN 202010161899A CN 111169952 A CN111169952 A CN 111169952A
Authority
CN
China
Prior art keywords
carrier
placing
assembly
tray
bin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010161899.0A
Other languages
Chinese (zh)
Inventor
卢运保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Ruike Intelligent Technology Co ltd
Original Assignee
Dongguan Ruike Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Ruike Intelligent Technology Co ltd filed Critical Dongguan Ruike Intelligent Technology Co ltd
Priority to CN202010161899.0A priority Critical patent/CN111169952A/en
Publication of CN111169952A publication Critical patent/CN111169952A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices

Abstract

The invention discloses a part sorting, arranging and stacking machine, which comprises: the material tray conveying mechanism is used for transferring the material tray among the material feeding bin, the material loading bin, the material waiting bin, the first material placing bin, the second material placing bin, the first material receiving bin and the second material receiving bin; the detection feeding mechanism is used for transferring the part to be detected to the detection mechanism; the detection mechanism comprises a laser detection assembly, a horizontal detection assembly, an overlook detection assembly and an upward-looking detection assembly, and is used for sorting the appearance of the part; the detection material moving mechanism is used for moving the parts and matching with the detection mechanism to finish sorting; the material placing and moving mechanism is used for transferring the sorted parts to material trays positioned at a first material placing position and a second material placing position or a defective product material placing mechanism in a matching manner according to grades, and the material trays positioned at the first material placing position and the second material placing position are respectively transferred to a first material receiving bin and a second material receiving bin by a material tray conveying mechanism after being fully filled with the parts with the matching grades and are oppositely stacked; and the defective product swinging plate mechanism is used for conveying and blanking the defective product swinging plate.

Description

Part sorting, placing and stacking machine
Technical Field
The invention relates to the field of detection equipment, in particular to a part sorting, placing and stacking machine which is suitable for detecting round cake-shaped parts and oval cake-shaped parts such as hardware fittings, plastic parts and the like formed by stamping, die casting and CNC (computer numerical control) machining.
Background
In the existing industrial production processes, for example: the disc-shaped parts such as hardware fittings, plastic parts and the like formed by stamping, die casting, injection molding and CNC (computer numerical control) machining and the oval-shaped disc-shaped parts are usually required to be detected after machining production, for example, a watch cover is usually used for detecting the external dimensions of the disc-shaped parts and the oval-shaped disc-shaped parts, whether internal cracks and external cracks exist or not, the thickness of parts materials, whether each surface of the parts is flat or not and the like.
In the prior art, the detection is usually completed based on a machine vision technology, but in the detection process of the related equipment in the prior art, the equipment needs to be stopped or suspended for material change; secondly, after the existing related equipment completes the function detection on the product, the detected product is not subjected to tray arrangement, stacking, packaging and packaging, so that the detected product is transported to other places for packaging, and in the transporting process, corresponding parts can be damaged secondarily, and the reject ratio of the product is improved; moreover, the existing completion is based on machine vision to accomplish the product detection function, therefore the product that same check out test set or production line can detect can be many, but the corresponding equipment among the existing can not carry out the sorting detection to the product according to the product precision grade, and the equipment sorting effect that can accomplish above-mentioned letter sorting detection is poor, and the sorting efficiency is low.
In the related art, a better technical scheme is still lacked.
Disclosure of Invention
The invention solves the technical problem of providing the part sorting, arranging and stacking machine aiming at the defects in the prior art, the part sorting, arranging and stacking machine has the advantages of reasonable design, full-automatic part detection, high automation degree, high detection efficiency and capability of detecting products according to precision levels, arranging and stacking the products and arranging and stacking the products.
In order to solve the technical problem, the invention adopts the following technical scheme that the part sorting, arranging and stacking machine comprises a rack and also comprises: the charging tray conveying mechanism is used for transferring a charging tray and/or parts among a feeding bin, a loading level, a waiting bin, a first material placing bin, a second material placing bin, a first material receiving bin and a second material receiving bin which are transversely and sequentially arranged; the detection feeding mechanism is used for transferring the product to be detected on the material tray positioned at the feeding position to a carrier of the detection mechanism positioned at the detection starting position; the detection mechanism comprises a laser detection assembly, a horizontal detection assembly, an overlook detection assembly and an upward detection assembly which are arranged at the positions matched with the first carrier, the second carrier, the third carrier and the fourth carrier on the rack, and visual sorting is carried out on the appearance of the product in a matching manner; a first placing carrier, a second placing carrier and a third placing carrier for placing the separately detected parts are further arranged on one transverse side of the upward-looking detection assembly; the detection and material moving mechanism is used for moving the parts from the carrier, the first carrier, the second carrier, the third carrier, the fourth carrier, the first placing carrier and the second placing carrier to the first carrier, the second carrier, the third carrier, the fourth carrier, the first placing carrier, the second placing carrier and the third placing carrier; the material placing and moving mechanism is used for matching and moving the sorted parts to material trays positioned at a first material placing position and a second material placing position or a defective product material placing mechanism according to the product grades, and the material trays positioned at the first material placing position and the second material placing position are respectively transferred to a first material receiving bin and a second material receiving bin by the material tray conveying mechanism after being fully placed with the parts with the matched grades and are oppositely stacked; and the defective product placing plate mechanism is used for conveying and blanking the sorted defective products.
As a further elaboration of the above technical solution:
in the technical scheme, the material tray conveying mechanism further comprises a conveying belt, the feeding bin and the second material receiving bin are arranged at the head end and the tail end of the conveying belt in a matched mode, the conveying belt is provided with a material tray positioning assembly in a matched mode on the material loading position, the first swing disc position and the second swing disc position, the material tray positioning assembly comprises four angle iron positioning seats arranged on four corners of the material loading position, the first swing disc position and the second swing disc position, the four angle iron positioning seats are matched to form a positioning space of the material tray, and two positioning supporting plates which are driven by air cylinders to move longitudinally are arranged on two longitudinal sides of the positioning space; the lower part of the conveying belt, which is matched with the positioning space, is also provided with a material ejecting device which is used for ejecting a material tray from the conveying belt onto the two positioning supporting plates or dropping the material tray from the two positioning supporting plates onto the conveying belt, and the material ejecting device comprises an ejecting cylinder fixedly arranged on the conveying belt and a supporting plate in transmission connection with the ejecting cylinder; the liftout device liftout is located the vertical removal of charging tray on material loading level or first pendulum dish position or the second pendulum dish position, the cooperation two location layer boards of cylinder transmission are vertically to removing in opposite directions and cooperation four angle bar positioning seat four corners location is injectd, enables to load the charging tray and the empty charging tray of examining the part of examining and fixes a position respectively on material loading level and first pendulum dish position or second pendulum dish position, and/or makes the empty charging tray that the material loading was accomplished or the full charging tray of the part of examining of pendulum transfer to the conveyer belt on, matches and detects the material loading of feed mechanism and pendulum dish and moves the material mechanism and move the material.
In the technical scheme, the feeding bin, the material waiting bin, the first material receiving bin and the second material receiving bin respectively comprise a material receiving device, at least one suction and push assembly and two side edge separation and carrying assemblies which are longitudinally arranged opposite to each other; the receiving devices are arranged on the conveying belt in a matching mode at a material supplying position or a material waiting position or a first receiving position or a second receiving position, each receiving device comprises four angle iron limiting seats and angle iron limiting baffle plates fixedly arranged on the angle iron limiting seats, and the four angle iron limiting seats of each receiving device are arranged on the four corners of the material supplying position or the material waiting position or the first receiving position or the second receiving position in a matching mode; the suction and push components are arranged on the conveying belt and positioned at the lower part of each matched material receiving device, and each suction and push component comprises a suction and push cylinder fixedly arranged on the conveying belt and a suction and push plate in transmission connection with the suction and push cylinder; each side edge separating and carrying assembly comprises a first material ejecting cylinder which is fixedly arranged on the conveying belt and is arranged on the longitudinal two sides of the feeding bin or the waiting bin or the first receiving bin or the second receiving bin, the first material ejecting cylinder is in transmission connection with a side pushing cylinder, and the side pushing cylinder is in transmission connection with a side separating supporting plate; inhale the transmission of ejection of compact cylinder and match inhale the vertical removal of roof, the cooperation first liftout cylinder transmission side push away cylinder vertical removal and cooperation each the side separation layer board that the side push away cylinder transmission of the vertical both sides of side separation transport subassembly matches along vertical moving in opposite directions, the matching will be located supply the material level and load the charging tray of waiting to detect the part or be located the empty charging tray that waits to wait on the material level and divide material to the conveyer belt one by one, will be located the empty charging tray that waits to wait on the material level and push up along material collecting device one by one and accomplish empty charging tray stack and will be located first receipts material level and second and receive the material level and the charging tray that just full minute inspection part is pushed up along material collecting device and the receipts material is piled up to the balance.
In the technical scheme, the detection feeding mechanism comprises a longitudinally arranged installation base, a longitudinally extending Y-direction transmission assembly is arranged on the installation base, the Y-direction transmission assembly is in transmission connection with a sliding plate, a transversely extending X-direction transmission assembly is arranged on the sliding plate, the Y-direction transmission assembly can drive the sliding plate to drive the X-direction transmission assembly to longitudinally move, the X-direction transmission assembly is in transmission connection with a sliding table which longitudinally extends and can be driven by the sliding table to transversely move, a Z-direction transmission assembly is arranged on the transverse side wall of the sliding table, the Z-direction transmission assembly is connected with a vacuum adsorption device through a transversely extending support rod, and the Z-direction transmission assembly can drive the support rod to drive the vacuum adsorption device to vertically move; y is to transmission assembly transmission X to transmission assembly longitudinal movement, the cooperation X is to transmission assembly transmission the slip table drives Z to transmission assembly lateral shifting and cooperation Z to the vertical removal of transmission assembly transmission vacuum adsorption device, and the matching will be located waiting on the charging tray of locating material loading position and examine the product and transfer to being located the carrier of the detection mechanism of detection initiating position department.
In the technical scheme, the Y-direction transmission assembly and the X-direction transmission assembly are both ball screw sliding tables, and the ball screw sliding tables are in transmission connection with the driving motor through synchronous belts; the Z-direction transmission assembly comprises a transmission cylinder, a piston of the transmission cylinder is fixedly provided with a sliding block, and the supporting rod is perpendicular to the sliding block and is fixedly connected with the sliding block.
In the technical scheme, the laser detection assembly is a laser eddy current detector and is used for detecting inner and outer cracks of the part; the horizontal detection assembly comprises a base arranged on the rack, the base is movably connected with a sliding seat through a dovetail groove structure, and the sliding seat can be driven to move longitudinally by a transmission assembly consisting of a rack, a gear and a rotary adjusting hand wheel; the sliding seat is movably connected with an installation seat through a dovetail groove structure, the installation seat can be driven by a first transmission assembly consisting of a first rack, a first gear and a first rotary adjusting hand wheel to move vertically, a CCD camera which is longitudinally and horizontally arranged is arranged on the installation seat, the CCD camera is horizontally arranged with the first carrier in position and faces the first carrier, and the CCD camera is used for detecting the total height and peripheral appearance of parts transferred from the carrier to the first carrier by the detection material transfer mechanism; the overlooking detection assembly and the upward looking detection assembly respectively comprise a first base arranged on the rack, the first base is movably connected with a first sliding seat through a dovetail groove structure, and the first sliding seat can longitudinally move by a second transmission assembly consisting of a second rack, a second gear and a second rotary adjusting hand wheel; the first sliding seat is movably connected with three supporting plates which are arranged at intervals in the vertical direction and are vertical to the first sliding seat through a dovetail groove structure, and the three supporting plates can vertically move through transmission of a third transmission assembly consisting of a third rack, a third gear and a third rotary adjusting hand wheel; the three overlooking detection assemblies are sequentially provided with a CCD camera, a positioning image ring and an imager from top to bottom on the supporting plate, the three overlooking detection assemblies are sequentially provided with the imager, the positioning image ring and the CCD camera from top to bottom on the supporting plate, and the overlooking detection assemblies respectively detect burrs on the top end face and the bottom end face of the part.
In the technical scheme, the detecting and moving mechanism comprises a supporting vertical plate fixedly arranged on a rack, a first X-direction transmission assembly extending transversely is arranged on a longitudinal side wall of the supporting vertical plate, the first X-direction transmission assembly is in transmission connection with a vertically arranged sliding installation plate, two vertically arranged guide rails are arranged on the sliding installation plate, a sliding seat is spanned on the two guide rails, a transversely extending truss arm is fixedly arranged on the sliding seat, the sliding seat is also in transmission connection with a first Z-direction transmission assembly arranged between the two guide rails, the first Z-direction transmission assembly can transmit the sliding seat to drive the truss arm to vertically slide along the two guide rails, a plurality of first support rods extending longitudinally are fixedly arranged at the longitudinal front end of the truss arm, and a first vacuum adsorption device arranged vertically is arranged at the longitudinal front end of each first support rod; the first Z-direction transmission assembly drives the trussed arm to drive the first supporting rods and the first vacuum adsorption devices to synchronously and vertically move, the sliding mounting plate is driven to transversely move by matching with the first X-direction transmission assembly, and parts are transferred to the first carrier, the second carrier, the third carrier, the fourth carrier, the first placement carrier and the second placement carrier from the carriers, the first carrier, the second carrier, the third carrier, the fourth carrier, the first placement carrier, the second placement carrier and the third placement carrier.
In the above technical solution, the first X-direction transmission assembly and the first Z-direction transmission assembly are ball screw sliding modules, the first vacuum adsorption device is a vacuum chuck, and the horizontal distance between two adjacent first support rods matches with the distance between the carrier, the first carrier, the second carrier, the third carrier, the fourth carrier, the first carrier, the second carrier and the third carrier.
In the above technical solution, the material placing and moving mechanism is a four-axis material moving robot, and the four-axis material moving robot is in transmission connection with a vacuum chuck, and the four-axis material moving robot can drive the vacuum chuck to move, so that the parts detected by the parts matching and placed on the first placing carrier, the second placing carrier or the third placing carrier are matched and transferred to the first placing position, the second placing position or the defective product placing mechanism.
In the technical scheme, the defective product placing mechanism comprises a first conveying belt, and the first conveying belt is matched with a material tray placing station, a defective product placing station and a defective product stacking station of the first conveying belt and is respectively provided with a material tray separately placing assembly, a first material tray positioning assembly and a defective product stacking and receiving assembly; the first tray positioning assembly comprises first angle iron positioning seats arranged on four corners of a defective product placing tray station, the four first angle iron positioning seats are matched to form a positioning area for placing a defective product tray, and two first positioning supporting plates which are driven by a first air cylinder to move longitudinally are arranged on two longitudinal sides of the positioning area; the lower part of the matching positioning area on the first conveying belt is also provided with a first material ejecting device which is used for ejecting a defective material placing disc from the first conveying belt onto the two first positioning supporting plates or dropping the defective material placing disc from the two first positioning supporting plates onto the first conveying belt, and the first material ejecting device comprises a second material ejecting cylinder fixedly arranged on the first conveying belt and a first supporting plate in transmission connection with the second material ejecting cylinder; the first material ejecting device ejects and supports the defective product placing disc positioned on the defective product placing disc station to vertically move, the first air cylinder is matched to drive the two first positioning supporting plates to longitudinally move in opposite directions and the four corners of the four first angle iron positioning seats to be positioned and limited, so that the defective product placing disc can be positioned and fixed on the defective product placing disc station, and/or the defective product placing disc filled with defective product parts is transferred onto a first conveying belt, and the defective product part moving placing disc is matched to be completed, and the defective product stacking and receiving assembly can stack and receive materials; the material tray distribution assembly and the defective product stacking and receiving assembly respectively comprise a first receiving device, at least one first suction and push assembly and two first side edge separating and carrying assemblies which are longitudinally arranged opposite to each other; the first material receiving devices are arranged on the first conveying belt and matched with the material tray placing station and the defective product stacking station, each first material receiving device comprises four first angle iron limiting seats and first angle iron limiting baffle plates fixedly arranged on the first angle iron limiting seats, and the four first angle iron limiting seats of each first material receiving device are arranged on the four corners of the material tray placing station and the defective product stacking station in a matched mode; the first absorbing and pushing assembly is arranged on the first conveying belt and is positioned at the lower part of each matched first material receiving device, and each first absorbing and pushing assembly comprises a first absorbing and pushing cylinder fixedly arranged on the first conveying belt and a first absorbing and pushing plate in transmission connection with the first absorbing and pushing cylinder; each first side edge separating and carrying assembly comprises third material ejecting cylinders which are fixedly arranged on the first conveying belt and are arranged on the two longitudinal sides of the material tray distribution assembly or the defective product stacking and receiving assembly, the third material ejecting cylinders are in transmission connection with first side material pushing cylinders, and the first side material pushing cylinders are in transmission connection with first side separating supporting plates; the first material receiving plate vertically moves in a transmission matching mode through the first ejection cylinder, and is matched with the third ejection cylinder to transmit the first side pushing cylinder vertically moves and is matched with each of the first side pushing cylinder vertically-arranged side separating supporting plates in the transmission matching mode through the first side pushing cylinders on the two longitudinal sides of the first side separating and carrying assembly, empty defective product placing trays located on the tray placing stations are matched to be separated to the first conveying belt piece by piece, and/or defective product placing trays located on the defective product stacking stations and full of defective products are placed to be pushed upwards through the first material receiving device and stacked to receive materials.
The invention has the advantages that the invention utilizes the conveyer belt to convey the material tray provided with the parts to be detected to the material loading station, after the parts to be detected are loaded, the material tray automatically flows to the material loading bin to be stacked or continuously conveyed downwards to the first material placing bin or the second material placing bin, the conveyer belt can also convey the material tray which is positioned at the first material placing bin and the second material placing bin and is fully provided with the parts to the first material receiving bin and the second material receiving bin, simultaneously, the parts to be detected are loaded to the detection mechanism through the detection material loading mechanism, the detection material moving mechanism conveys the parts to the next detection work station from the detection work station of the previous detection mechanism, thereby completing the detection of all detection items of the parts in the single material moving process of the detection material moving mechanism and completing the sorting by matching, after the sorting is completed, the sorted parts are distributed to the material tray and defective product placing mechanism on the matched material tray position according to the product precision grade through the material moving mechanism, after the parts of different levels are placed, the parts are matched and conveyed to a first receiving bin or a second receiving bin and a defective product stacking and receiving assembly for stacking and receiving; the invention has the following advantages: firstly, the full-automatic feeding and discharging integrated automatic detection system realizes the full-automatic function of integrating automatic feeding and discharging and automatic detection, has high detection efficiency and saves manpower; secondly, the universality of the equipment can meet the requirement of most tray type incoming materials, the functions of automatically separating and stacking the trays can be realized, the equipment can not be stopped when the trays are manually loaded and replaced, and the utilization rate of the equipment is high; and thirdly, the part detection is static detection, the productivity of the equipment is high, the detection precision is high, the data acquisition and storage functions are integrated, the product precision grade can be separated after the part detection, and the part detection is correspondingly collected to different areas and the defective products are stacked and collected.
Drawings
FIG. 1 is a front view of the final assembly of the present invention;
FIG. 2 is a schematic plan view of the assembly of the present invention;
FIG. 3 is a perspective view of the tray conveying mechanism of the present invention;
FIG. 4 is a perspective view of the feeding bin, the waiting bin, the first receiving bin and the second receiving bin of the present invention;
FIG. 5 is a view of the detection feed mechanism of the present invention;
FIG. 6 is a plan view of FIG. 5;
FIG. 7 is a perspective view of the detecting and moving mechanism of the present invention;
FIG. 8 is a structural view of the level detecting assembly of the present invention;
FIG. 9 is a structural view of the top view inspection assembly of the present invention;
FIG. 10 is a structural view of the bottom detection assembly of the present invention;
FIG. 11 is a structural view of the wobble plate material moving mechanism of the present invention;
fig. 12 is a structural view of the defective wobble plate mechanism of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 to 12 illustrate an embodiment of the present invention, in which the part sorting, placing and stacking machine is suitable for detecting circular cake-shaped parts and elliptical cake-shaped parts such as hardware fittings, plastic parts and the like formed by stamping, die casting and CNC machining, and the detection production line in this embodiment is the detection of a watch cover. Referring to fig. 1 to 12, a parts sorting, arrangement and stacking machine includes a frame 100, wherein the frame 100 is further provided with:
the material tray conveying mechanism 200 is used for transferring material trays 001 and/or parts among a feeding bin 21, a loading bin 01, a waiting bin 22, a first material placing bin 02, a second material placing bin 03, a first material receiving bin 23 and a second material receiving bin 24 which are arranged in sequence in the transverse direction (X direction); it should be noted that the position of the feeding bin 21 is the total loading position of the inspection swing plate stacker in this embodiment, the parts to be detected are fully put on the material trays 001 and stacked into a stack and then put into the feeding bin 21, and the feeding bin 21 can distribute the material trays 001 loaded with the parts to be detected to the material tray conveying mechanism 200 one by one and convey the material trays to a next supply station in a feeding process; in fact, when no material tray 001 exists at the first swinging tray position 02 and the second swinging tray position 03, the material tray conveying mechanism 200 conveys the empty material tray 001 after the material loading is completed to the first swinging tray position 02 or the second swinging tray position 03, and then conveys the stacked empty material tray 001 to the first swinging tray position 02 or the second swinging tray position 02 by the material tray position 22, when understanding is needed, because the parts are detected according to the progress level in the sorting process, the material tray 001 at the material loading position 01 always precedes the empty material tray before the material tray at the first swinging tray position 02 or the third swinging tray position 03 is fully laid with the parts, at the moment, the material tray 001 exists at the first swinging tray position 02 or the third swinging tray position 03, and therefore, the material tray conveying mechanism 200 conveys the empty material tray 001 of the empty material tray to the material tray position 22, when the empty material trays 001 at the loading position 01 are not empty and the material trays at the first placing position 02 or the second placing position 03 are placed fully in the detection, the material bins 22 can be supplemented with certain material trays 001, so that when the equipment works, enough material trays 001 can be ensured to meet the part placing requirement;
the detection feeding mechanism 300 is used for transferring the product to be detected on the material tray 001 positioned at the feeding position 01 to the carrier 002 of the detection mechanism 400 positioned at the detection starting position 04;
the detection mechanism 400 comprises a laser detection assembly 42, a horizontal detection assembly 42, an overlooking detection assembly 43 and an overlooking detection assembly 44 which are arranged at positions matched with the first carrier 003, the second carrier 004, the third carrier 005 and the fourth carrier 006 arranged on the rack 100, and visual sorting is performed on the appearance of a product in a matching manner, in the embodiment, the laser detection assembly 42 is used for detecting internal and external cracks of a part, the horizontal detection assembly 42 is used for detecting the total height and the circumferential appearance of the part, and the overlooking detection assembly 43 and the overlooking detection assembly 44 are respectively used for detecting whether burrs exist on the top end face and the bottom end face of the part; the upward-looking detection component 44 is also provided with a first placing carrier 007, a second placing carrier 008 and a third placing carrier 009 for placing the separately detected parts at one lateral side; the first placing carrier 007, the second placing carrier 008 and the third placing carrier 009 are arranged to temporarily retain the parts on the corresponding placing carriers after the grade of the parts is detected by sorting, so that the swinging tray material moving mechanism 006 can swing the tray material according to the precision grade of the parts, and the situation that the parts fall off and are damaged secondarily due to the fact that the swinging tray material moving mechanism 006 cannot be butted when the material moving mechanism 005 detects the material moving is avoided.
The detecting and moving mechanism 500 is used for moving the parts from the carrier 002, the first carrier 003, the second carrier 004, the third carrier 005, the fourth carrier 006, the first placing carrier 007 and the second placing carrier 008 to the first carrier 003, the second carrier 004, the third carrier 005, the fourth carrier 006, the first placing carrier 007, the second placing carrier 008 and the third placing carrier 009; it should be noted that, in practice, when the material moving mechanism 005 is detecting to move the material, the parts on the carriers are moved from the previous carrier to the next carrier, that is, after the parts on the current carrier are detected, the material moving mechanism 005 moves the parts on the current carrier to the next carrier and moves the parts on the previous carrier to the current carrier;
the tray placing and moving mechanism 600 is configured to match and move the sorted parts to the trays 001 located in the first tray placing position 02 and the second tray placing position 03 or the defective product tray placing mechanism 700 according to the product grades (in this embodiment, the product grades are classified into a first OK (corresponding to the first tray placing position 02), a second OK (corresponding to the second tray placing position 03), and the trays 001 located in the first tray placing position 02 and the second tray placing position 03 are respectively moved to the first receiving bin 23 and the second receiving bin 24 by the tray conveying mechanism 002 after being fully placed with the parts of the matching grades, and are stacked in a manner of being stacked from bottom to top;
the defective product placing tray mechanism 700 in this embodiment is also configured to stack defective products by first separating, then placing, and then stacking the defective products.
Referring to fig. 1-4, in this embodiment, the tray conveying mechanism 200 further includes a conveying belt 25, the feeding bin 21 and the second receiving bin 24 are disposed at the head end and the tail end of the conveying belt 25 in a matching manner, a tray positioning assembly 26 is disposed on the conveying belt 25 in a matching manner on the feeding level 01, the first swinging tray 02 and the second swinging tray 03 in a matching manner, the tray positioning assembly 26 includes four angle iron positioning seats 261 disposed at four corners of the feeding level 01, the first swinging tray 02 and the second swinging tray 03, the four angle iron positioning seats 261 are matched to form a positioning space of a tray 001, and two positioning support plates 263 driven by the air cylinder 262 to move longitudinally are disposed at two longitudinal sides of the positioning space; the lower part of the conveyer belt 25, which is matched with the positioning space, is further provided with a material ejecting device 264 for ejecting the material tray 001 from the conveyer belt 25 onto the two positioning support plates 263 or dropping the material tray 001 from the two positioning support plates 263 onto the conveyer belt 25, and the material ejecting device 264 comprises a material ejecting cylinder (not shown in the drawing) fixedly arranged on the conveyer belt 25 and a support plate 265 in transmission connection with the material ejecting cylinder; the vertical (Z of charging tray 001 that liftout device 264 liftout was located on material loading level 01 or first pendulum dish position 02 or the second pendulum dish position 03 removes, the cooperation two location layer board 263 of cylinder 262 transmission are vertical to be removed in opposite directions and cooperate four angle bar positioning seat 261 four corners location is injectd, enables to load charging tray 001 and the empty charging tray 001 of examining the part and fixes a position respectively on material loading level 01 and first pendulum dish position 02 or second pendulum dish position 03, and/or makes the empty charging tray 001 that the material loading is accomplished or the full charging tray 001 that divides the part of examining transfer to conveyer belt 25 on, the matching detects the material loading of feed mechanism 300 and pendulum dish material moving mechanism 500 material moving.
When it should be noted that, the angle iron positioning seat 261 is installed on the frame body of the conveyer belt 25, and a gap is formed between the angle iron positioning seat 261 and the conveyer belt of the conveyer belt 25, and the height of the gap is not less than the thickness of a single tray 001, so that the tray 001 can be conveyed downwards after being placed on the conveyer belt 25, and the material ejecting device 264 is vertically arranged, but does not interfere with the conveying of the conveyer belt. Meanwhile, during positioning, the material tray 001 conveyed to the matching position is lifted vertically by the material ejecting device 264 to move to a height, at the moment, the material tray 001 is separated from the conveying belt 25, at the moment, the height of the positioning support plate 263 is positioned below the bottom end of the material tray 001, the air cylinder 262 transmits the positioning support plate 263 to move longitudinally, the material tray 001 is supported in a matching mode, four corners of the material tray 001 are positioned by the four angle iron positioning seats 261, so that the material tray 001 is positioned and fixed, when the feeding of the part to be detected is completed or the sorting of the part is completed, the material ejecting device 264 can firstly vertically eject the material tray, then the positioning support plate 263 returns, the material ejecting device 264 drives the material tray 001 to move vertically downwards and transfer the material tray 001 to the conveying belt 25, and the empty material tray 001 moves transversely and transfers the material tray 001 full of the material tray to the first material receiving bin 23 or the second material receiving bin 24. Meanwhile, when the material tray 001 at the first swinging tray position 02 or the second swinging tray position 03 is swinging, the space between the material tray 001 and the conveying belt 25 is available for the material tray 001 to pass through, for example: when the material tray 001 at the first placing position 02 is fully placed with the matching parts and the material tray 001 at the second placing position 03 is not fully placed with the parts, the material tray 001 which is positioned at the first placing position 02 and fully placed with the parts can be conveyed downwards along the conveying belt 25; also for example: when the material tray 001 at the first material tray position 02 is not filled with matched parts and the material tray 001 at the second material tray position 03 is filled with parts, the empty material tray 001 at the material waiting bin 22 or the material loading position 01 can be conveyed to the second material tray position 03 along the conveying belt 25 and is positioned and fixed by the matched material tray positioning component 26; similarly, the material tray 001 at the second swinging tray position 03 can reach the second material receiving bin 24 through the first material receiving bin 23 after being fully swung with parts.
Referring to fig. 1-4, in this embodiment, the feeding bin 21, the waiting bin 22, the first receiving bin 23 and the second receiving bin 24 each include a receiving device 27, at least one suction-pushing assembly 28 and two side edge separating and carrying assemblies 29 arranged longitudinally opposite to each other; the receiving devices 27 are arranged on the conveying belt 25 and matched with a material supply position 05 or a material waiting position 06 or a first receiving position 07 or a second receiving position 08, each receiving device 27 comprises four angle iron limiting seats 261 and angle iron limiting baffle plates 272 fixedly arranged on the angle iron limiting seats 261, and the four angle iron limiting seats 261 of each receiving device 27 are arranged on the four corners of the material supply position 05 or the material waiting position 06 or the first receiving position 07 or the second receiving position 08 in a matched mode; the sucking and pushing components 28 are arranged on the conveyer belt 25 and positioned at the lower part of each matched material receiving device 27, and each sucking and pushing component 28 comprises a top sucking air cylinder 281 fixedly arranged on the conveyer belt 25 and a top sucking plate 282 in transmission connection with the top sucking air cylinder 281; each side separating and carrying assembly 29 comprises a first ejecting cylinder 291 which is fixedly arranged on the conveying belt 25 and is arranged on the feeding bin 21 or the waiting bin 22 or the first receiving bin 23 or the second receiving bin 24 at two longitudinal (Y-direction) sides, the first ejecting cylinder 291 is in transmission connection with a side pushing cylinder 292, and the side pushing cylinder 292 is in transmission connection with a side separating supporting plate 293;
when the feeding bin 21 or the waiting bin 22 or the first receiving bin 23 or the second receiving bin 24 are separated or stacked,
the ceiling plate 282 vertically moves in a transmission matching manner by the ceiling cylinder 281 (the tray 001 at the bottommost end of the tray 001 can be sucked onto the conveyor belt 25 or the tray 001 on the conveyor belt 25 is pushed upwards by the ceiling cylinder 281), the ceiling cylinder 292 vertically moves in a transmission matching manner with each of the side push cylinders 292 on the two longitudinal sides of the side separating and carrying assembly 29 to transmit the matched side separating support plates 293 in the longitudinal direction (the matched side separating support plates 293 can be inserted into or withdrawn from the bottom end of the tray 001 to carry the tray 001 or separate the tray from the tray) to move, the tray 001 which is positioned on the material supply position 05 and is loaded with the parts to be detected or the empty tray 001 which is positioned on the material supply position 06 is gradually separated from the conveyor belt 25 (corresponding to the tray), and the empty tray 001 which is positioned on the material supply position 06 is pushed upwards by one along the material collecting device 27 to complete the stacking of the empty tray 001, and the tray 001 which is positioned on the first material supply position 07 and the second material receiving position 08 and is full of the parts to be detected is And stacking the swinging plates for receiving materials.
It should be noted that the feeding bin 21, the waiting bin 22, the first receiving bin 23 and the second receiving bin 24 all work independently, however, when the first material receiving bin 23 is used for swinging and stacking materials, the material tray 001 which is positioned on the second material receiving bin 03 and is full of swinging parts cannot flow through the first material receiving bin 23 along the conveyer belt 25, at this time, the swinging and material moving mechanism 600 stops sucking parts from the first placing carrier 007, the second placing carrier 008 or the third placing carrier 008 and moves the parts to the material tray 001 on the second material receiving bin 03 according to the system control instruction, of course, the time for stacking the first and second receiving bins 23 and 24 is shorter than the time interval for detecting the transfer by the detecting and transferring mechanism 500, so that, before the material moving mechanism 500 detects that the material is moved, the first material receiving bin 23 has completed stacking of the material trays 001, and the material moving mechanism 600 can move the parts on the material trays 001, which are located on the third placing carrier 008 and are located at the second placing position 03 due to being placed on the second placing position, onto the material trays 001.
Referring to fig. 1-2 and 5-6, in this embodiment, the detecting feed mechanism 300 includes a longitudinally disposed mounting base 31, a Y-direction transmission assembly 32 extending longitudinally (Y direction) is arranged on the mounting base 31, the Y-direction transmission assembly 32 is connected with a sliding plate 33 in a transmission way, the sliding plate 33 is provided with an X-direction transmission assembly 34 extending transversely (in the X direction), the Y-direction transmission assembly 32 can drive the sliding plate 33 to drive the X-direction transmission assembly 34 to move longitudinally (in the Y direction), the X-direction transmission assembly 34 is connected with a sliding table 35 which extends longitudinally and can be driven by the X-direction transmission assembly to move transversely, a Z-direction transmission assembly 36 is arranged on the transverse side wall of the sliding table 35, the Z-direction transmission assembly 36 is connected with a vacuum adsorption device 38 through a transversely extending support rod 37, the Z-direction transmission assembly 35 can transmit the support rod 37 to drive the vacuum adsorption device 38 to move vertically (in the Z direction); during the material loading, Y is to transmission assembly 32 transmission X to transmission assembly 34 longitudinal movement, the cooperation X is to transmission assembly 34 transmission slip table 35 drives Z to transmission assembly 36 lateral shifting and cooperation Z to the vertical removal of transmission assembly 36 transmission vacuum adsorption device 38, and the matching will be located waiting to examine on the charging tray 001 of locating at material loading level 01 and examine the product and transfer to being located on the carrier 002 of the detection mechanism 400 of detection initiating bit 04 department. Preferably, the Y-direction transmission assembly 32 and the X-direction transmission assembly 34 are both ball screw sliding tables, and the ball screw sliding tables are in transmission connection with a driving motor (not shown in the drawings) through a synchronous belt; the Z-direction transmission assembly 36 includes a transmission cylinder 361, a piston of the transmission cylinder 361 is fixedly provided with a sliding block (not numbered in the drawing), the support rod 37 is perpendicular to the sliding block and is fixedly connected with the sliding block, and the vacuum suction device 38 preferably selects a vacuum suction nozzle.
Referring to fig. 1-2 and 8-10, the laser inspection assembly 41 is a laser eddy current tester and is used to inspect internal and external cracks of a part; the horizontal detection assembly 42 comprises a base 421 arranged on the rack 100, the base 421 is movably connected with a sliding seat 422 through a dovetail groove structure, and the sliding seat 422 can be driven to move longitudinally by a transmission assembly consisting of a rack 423, a gear (not shown in the figure) and a rotary adjusting hand wheel 424; the sliding seat 422 is further movably connected with an installation seat 425 through a dovetail groove structure, the installation seat 425 can be driven by a first transmission assembly consisting of a first rack 426, a first gear (not shown in the drawing) and a first rotary adjusting hand wheel 427 to move vertically, a CCD camera 428 which is longitudinally and horizontally arranged is arranged on the installation seat 425, the CCD camera 428 is horizontally arranged with the first carrier 003 in position and faces the first carrier 003, and the CCD camera 428 is used for detecting the total height and circumferential appearance of parts which are conveyed from the carrier 002 to the first carrier 003 by the material conveying mechanism 500;
the overlooking detection assembly 43 and the overlooking detection assembly 44 both comprise a first base 431 arranged on the rack 100, the first base 431 is movably connected with a first sliding seat 432 through a dovetail groove structure, and the first sliding seat 432 can be driven to move longitudinally by a second transmission assembly consisting of a second rack 433, a second gear (not shown in the figure) and a second rotary adjusting hand wheel 434; the first sliding seat 432 is movably connected with three supporting plates 435 which are arranged at intervals in the vertical direction and are vertical to the first sliding seat through a dovetail groove structure, and the three supporting plates 435 can vertically move through transmission of a third transmission assembly which consists of a third rack 436, a third gear (not shown in the drawing) and a third rotary adjusting hand wheel 437; the three supporting plates 435 of the overlooking detection assembly 43 are sequentially provided with a CCD camera 428, a positioning image ring 438 and an imager 439 from top to bottom, the three supporting plates 435 of the overlooking detection assembly 44 are sequentially provided with the imager 439, the positioning image ring 438 and the CCD camera 428 from top to bottom, and the overlooking detection assembly 43 and the overlooking detection assembly 44 respectively detect burrs on the top end surface and the bottom end surface of the part.
Referring to fig. 1-2 and fig. 7, the detecting and transferring mechanism 500 includes a supporting plate 51 fixed on the frame 100, a first X-direction transmission component 52 extending along the transverse direction is arranged on the longitudinal side wall of the supporting vertical plate 51, the first X-direction transmission assembly 52 is in transmission connection with a vertically arranged sliding mounting plate 53, two vertically arranged guide rails 54 are arranged on the sliding mounting plate 53, a sliding seat 55 is spanned on the two guide rails 54, a truss arm 56 extending transversely is fixedly arranged on the sliding seat 55, the sliding seat 55 is also in transmission connection with a first Z-direction transmission component 57 arranged between the two guide rails 54, the first Z-direction transmission assembly 57 can transmit the sliding base 55 to drive the truss arm 56 to vertically slide along the two guide rails 54, a plurality of first support rods 58 extending longitudinally are fixedly arranged at the longitudinal front end of the truss arm 56, and a first vacuum adsorption device 59 arranged vertically is arranged at the longitudinal front end of each first support rod 58; the first Z-direction transmission assembly 57 transmits the truss arm 56 to drive the first support rod 56 and the first vacuum adsorption device 59 to synchronously and vertically move, and the first X-direction transmission assembly 52 transmits the sliding mounting plate 53 to transversely move to match parts to be transferred to the first carrier 003, the second carrier 004, the third carrier 005, the fourth carrier 006, the first carrier 007 and the second carrier 008 from the carrier 002, the first carrier 004, the second carrier 005, the fourth carrier 006, the first carrier 007, the second carrier 008 and the third carrier 009. Preferably, the first X-direction transmission assembly 52 and the first Z-direction transmission assembly 57 are both ball screw sliding modules, the first vacuum adsorption device 59 is a vacuum chuck, and the lateral distance between two adjacent first supporting rods 58 matches the distance between the carrier 002, the first carrier 003, the second carrier 004, the third carrier 005, the fourth carrier 006, the first placing carrier 007, the second placing carrier 008 and the third placing carrier 009.
Referring to fig. 1-2 and fig. 11, the material placing and moving mechanism 600 is a four-axis material moving robot, and the four-axis material moving robot is connected to a vacuum chuck in a transmission manner, and the four-axis material moving robot can drive the vacuum chuck to move, so that the parts detected as the matching components and placed on the first placing carrier 007, the second placing carrier 008 or the third placing carrier 009 are matched and moved to the first placing carrier 02, the second placing carrier 03 or the defective placing mechanism 700.
Referring to fig. 1-2 and fig. 12, in the present embodiment, the defective product placing tray mechanism 700 includes a first conveying belt 71, and the first conveying belt 71 is provided with a tray placing assembly 72, a first tray positioning assembly 73, and a defective product stacking assembly 74 respectively matching with the tray placing station 09, the defective product placing tray station 010, and the defective product stacking station 011; it should be noted that, the first tray positioning assembly 73 is matched with the tray positioning assembly 26 in structure, the action principle is also the same as that of the tray positioning assembly 26, the action object of the first tray positioning assembly 73 is different, and the action of the first tray positioning assembly 73 corresponds to a defective product placing tray, which is also a tray, the description of the first tray positioning assembly 73 in the present application can refer to the description of the tray positioning assembly 26 and refer to fig. 3, which is not repeated here, only the first tray positioning assembly 62 is identified in the drawings, and for distinguishing the repetition of the structure name of the tray positioning assembly 26, the first and second distinguishing in the application is omitted. And the first tray positioning component 26 works specifically: the first material ejecting device ejects and supports the defective product placing disc positioned on the defective product placing disc station to vertically move, the first air cylinder is matched to drive the two first positioning supporting plates to longitudinally move in opposite directions and the four corners of the four first angle iron positioning seats to be positioned and limited, so that the defective product placing disc can be positioned and fixed on the defective product placing disc station, and/or the defective product placing disc filled with defective product parts is transferred onto a first conveying belt, and the defective product part moving placing disc is matched to be completed, and the defective product stacking and receiving assembly can stack and receive materials;
the principle of the tray distributing assembly 72 and the defective stacking and receiving assembly 74 is matched with the structure of the feeding bin 21 or the waiting bin 22 or the first receiving bin 23 and the second receiving bin 24, the action principle is the same as that of the feeding bin 21 or the waiting bin 22 or the first receiving bin 23 and the second receiving bin 24, the tray distributing assembly 72 and the defective stacking and receiving assembly 74 have different action objects and act as corresponding defective placement trays, the description of the tray distributing assembly 72 and the defective stacking and receiving assembly 74 in the present application can refer to the description of the feeding bin 21 or the waiting bin 22 or the first receiving bin 23 and the second receiving bin 24, and the description is omitted, in the drawings, only the tray distributing assembly 72 and the defective stacking assembly 74 are identified, and in order to distinguish the repetition of the structural names of the tray 21 or the waiting bin 22 or the first receiving bin 23 and the second receiving bin 24, first, the second is distinguished in not applying for, and the charging tray divides the subassembly 72 and the defective products of putting to pile up and receive the material subassembly 74 to divide and put or pile up the defective products and put the charging tray in this embodiment, first ejection cylinder transmission matches first ejection plate vertical movement, cooperation third ejection cylinder transmission first side push cylinder vertical movement and cooperation each the first side push cylinder transmission of the vertical both sides of first side separation handling subassembly matches the side separation layer board along vertical phase shift, and the matching will be located the empty defective products on the charging tray places the charging tray and puts the charging tray and divide piece by piece to first conveyer belt, and/or will be located the defective products and pile up on the station and put the defective products of defective products and put the charging tray and pile up along first material collecting device and receive the material.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.

Claims (10)

1. The utility model provides a part go-no-go balance stacker, includes the frame, its characterized in that still includes:
the charging tray conveying mechanism is used for transferring a charging tray and/or parts among a feeding bin, a loading level, a waiting bin, a first material placing bin, a second material placing bin, a first material receiving bin and a second material receiving bin which are transversely and sequentially arranged;
the detection feeding mechanism is used for transferring the product to be detected on the material tray positioned at the feeding position to a carrier of the detection mechanism positioned at the detection starting position;
the detection mechanism comprises a laser detection assembly, a horizontal detection assembly, an overlook detection assembly and an upward detection assembly which are arranged at the positions matched with the first carrier, the second carrier, the third carrier and the fourth carrier on the rack, and visual sorting is carried out on the appearance of the product in a matching manner; a first placing carrier, a second placing carrier and a third placing carrier for placing the separately detected parts are further arranged on one transverse side of the upward-looking detection assembly;
the detection and material moving mechanism is used for moving the parts from the carrier, the first carrier, the second carrier, the third carrier, the fourth carrier, the first placing carrier and the second placing carrier to the first carrier, the second carrier, the third carrier, the fourth carrier, the first placing carrier, the second placing carrier and the third placing carrier;
the material placing and moving mechanism is used for matching and moving the sorted parts to material trays positioned at a first material placing position and a second material placing position or a defective product material placing mechanism according to the product grades, and the material trays positioned at the first material placing position and the second material placing position are respectively transferred to a first material receiving bin and a second material receiving bin by the material tray conveying mechanism after being fully placed with the parts with the matched grades and are oppositely stacked;
and the defective product placing plate mechanism is used for conveying and blanking the sorted defective products.
2. The component sorting, placing and stacking machine according to claim 1, wherein the tray conveying mechanism further comprises a conveying belt, the feeding bin and the second receiving bin are arranged at the head end and the tail end of the conveying belt in a matching manner, a tray positioning assembly is arranged on the conveying belt in a matching manner and comprises four angle iron positioning seats arranged at four corners of the feeding bin, the first placing bin and the second placing bin in a matching manner, the four angle iron positioning seats are matched to form a positioning space of the tray, and two positioning support plates driven by air cylinders to move longitudinally are arranged at two longitudinal sides of the positioning space; the lower part of the conveying belt, which is matched with the positioning space, is also provided with a material ejecting device which is used for ejecting a material tray from the conveying belt onto the two positioning supporting plates or dropping the material tray from the two positioning supporting plates onto the conveying belt, and the material ejecting device comprises an ejecting cylinder fixedly arranged on the conveying belt and a supporting plate in transmission connection with the ejecting cylinder; the liftout device liftout is located the vertical removal of charging tray on material loading level or first pendulum dish position or the second pendulum dish position, the cooperation two location layer boards of cylinder transmission are vertically to removing in opposite directions and cooperation four angle bar positioning seat four corners location is injectd, enables to load the charging tray and the empty charging tray of examining the part of examining and fixes a position respectively on material loading level and first pendulum dish position or second pendulum dish position, and/or makes the empty charging tray that the material loading was accomplished or the full charging tray of the part of examining of pendulum transfer to the conveyer belt on, matches and detects the material loading of feed mechanism and pendulum dish and moves the material mechanism and move the material.
3. The component sorting, arrangement and stacking machine according to claim 2, wherein the feeding bin, the waiting bin, the first receiving bin and the second receiving bin each comprise a receiving device, at least one suction and pushing assembly and two side edge separating and carrying assemblies arranged longitudinally opposite to the suction and pushing assembly; the receiving devices are arranged on the conveying belt in a matching mode at a material supplying position or a material waiting position or a first receiving position or a second receiving position, each receiving device comprises four angle iron limiting seats and angle iron limiting baffle plates fixedly arranged on the angle iron limiting seats, and the four angle iron limiting seats of each receiving device are arranged on the four corners of the material supplying position or the material waiting position or the first receiving position or the second receiving position in a matching mode; the suction and push components are arranged on the conveying belt and positioned at the lower part of each matched material receiving device, and each suction and push component comprises a suction and push cylinder fixedly arranged on the conveying belt and a suction and push plate in transmission connection with the suction and push cylinder; each side edge separating and carrying assembly comprises a first material ejecting cylinder which is fixedly arranged on the conveying belt and is arranged on the longitudinal two sides of the feeding bin or the waiting bin or the first receiving bin or the second receiving bin, the first material ejecting cylinder is in transmission connection with a side pushing cylinder, and the side pushing cylinder is in transmission connection with a side separating supporting plate; inhale the transmission of ejection of compact cylinder and match inhale the vertical removal of roof, the cooperation first liftout cylinder transmission side push away cylinder vertical removal and cooperation each the side separation layer board that the side push away cylinder transmission of the vertical both sides of side separation transport subassembly matches along vertical moving in opposite directions, the matching will be located supply the material level and load the charging tray of waiting to detect the part or be located the empty charging tray that waits to wait on the material level and divide material to the conveyer belt one by one, will be located the empty charging tray that waits to wait on the material level and push up along material collecting device one by one and accomplish empty charging tray stack and will be located first receipts material level and second and receive the material level and the charging tray that just full minute inspection part is pushed up along material collecting device and the receipts material is piled up to the balance.
4. The part sorting, placing and stacking machine according to claim 1, wherein the detecting and feeding mechanism comprises a longitudinally arranged mounting base, a longitudinally extending Y-direction transmission assembly is arranged on the mounting base, the Y-direction transmission assembly is in transmission connection with a sliding plate, a transversely extending X-direction transmission assembly is arranged on the sliding plate, the Y-direction transmission assembly can drive the sliding plate to drive the X-direction transmission assembly to longitudinally move, the X-direction transmission assembly is in transmission connection with a longitudinally extending sliding table which can be driven by the X-direction transmission assembly to transversely move, a Z-direction transmission assembly is arranged on a transverse side wall of the sliding table, the Z-direction transmission assembly is connected with a vacuum adsorption device through a transversely extending support rod, and the Z-direction transmission assembly can drive the support rod to drive the vacuum adsorption device to vertically move; y is to transmission assembly transmission X to transmission assembly longitudinal movement, the cooperation X is to transmission assembly transmission the slip table drives Z to transmission assembly lateral shifting and cooperation Z to the vertical removal of transmission assembly transmission vacuum adsorption device, and the matching will be located waiting on the charging tray of locating material loading position and examine the product and transfer to being located the carrier of the detection mechanism of detection initiating position department.
5. The part sorting, swinging and stacking machine according to claim 4, wherein the Y-direction transmission assembly and the X-direction transmission assembly are ball screw sliding tables, and the ball screw sliding tables are in transmission connection with a driving motor through synchronous belts; the Z-direction transmission assembly comprises a transmission cylinder, a piston of the transmission cylinder is fixedly provided with a sliding block, and the supporting rod is perpendicular to the sliding block and is fixedly connected with the sliding block.
6. The parts sorting balance disc stacker as claimed in claim 1, wherein the laser detection assembly is a laser eddy current detector and is used for detecting inner and outer cracks of the parts; the horizontal detection assembly comprises a base arranged on the rack, the base is movably connected with a sliding seat through a dovetail groove structure, and the sliding seat can be driven to move longitudinally by a transmission assembly consisting of a rack, a gear and a rotary adjusting hand wheel; the sliding seat is movably connected with an installation seat through a dovetail groove structure, the installation seat can be driven by a first transmission assembly consisting of a first rack, a first gear and a first rotary adjusting hand wheel to move vertically, a CCD camera which is longitudinally and horizontally arranged is arranged on the installation seat, the CCD camera is horizontally arranged with the first carrier in position and faces the first carrier, and the CCD camera is used for detecting the total height and peripheral appearance of parts transferred from the carrier to the first carrier by the detection material transfer mechanism; the overlooking detection assembly and the upward looking detection assembly respectively comprise a first base arranged on the rack, the first base is movably connected with a first sliding seat through a dovetail groove structure, and the first sliding seat can longitudinally move by a second transmission assembly consisting of a second rack, a second gear and a second rotary adjusting hand wheel; the first sliding seat is movably connected with three supporting plates which are arranged at intervals in the vertical direction and are vertical to the first sliding seat through a dovetail groove structure, and the three supporting plates can vertically move through transmission of a third transmission assembly consisting of a third rack, a third gear and a third rotary adjusting hand wheel; the three overlooking detection assemblies are sequentially provided with a CCD camera, a positioning image ring and an imager from top to bottom on the supporting plate, the three overlooking detection assemblies are sequentially provided with the imager, the positioning image ring and the CCD camera from top to bottom on the supporting plate, and the overlooking detection assemblies respectively detect burrs on the top end face and the bottom end face of the part.
7. The component sorting swing disc stacking machine according to claim 1, wherein the detecting and moving mechanism comprises a supporting vertical plate fixedly arranged on the frame, a first X-direction transmission assembly extending along the transverse direction is arranged on the longitudinal side wall of the supporting vertical plate, the first X-direction transmission assembly is in transmission connection with a vertically arranged sliding installation plate, the sliding mounting plate is provided with two guide rails which are vertically arranged, a sliding seat is spanned on the two guide rails, the sliding seat is fixedly provided with a truss arm extending transversely and is also in transmission connection with a first Z-direction transmission component arranged between the two guide rails, the first Z-direction transmission component can transmit the sliding seat to drive the truss arm to vertically slide along the two guide rails, a plurality of first support rods extending longitudinally are fixedly arranged at the longitudinal front end of the truss arm, and a first vacuum adsorption device vertically arranged is arranged at the longitudinal front end of each first support rod; the first Z-direction transmission assembly drives the trussed arm to drive the first supporting rods and the first vacuum adsorption devices to synchronously and vertically move, the sliding mounting plate is driven to transversely move by matching with the first X-direction transmission assembly, and parts are transferred to the first carrier, the second carrier, the third carrier, the fourth carrier, the first placement carrier and the second placement carrier from the carriers, the first carrier, the second carrier, the third carrier, the fourth carrier, the first placement carrier, the second placement carrier and the third placement carrier.
8. The parts sorting, placing and stacking machine of claim 7, wherein the first X-direction transmission assembly and the first Z-direction transmission assembly are ball screw sliding modules, the first vacuum adsorption device is a vacuum chuck, and the lateral distance between two adjacent first support rods matches the distance between the carrier, the first carrier, the second carrier, the third carrier, the fourth carrier, the first placing carrier, the second placing carrier and the third placing carrier.
9. The component sorting swing disc stacker according to claim 1, wherein the swing disc material moving mechanism is a four-axis material moving robot, and the four-axis material moving robot is connected with a vacuum chuck in a transmission manner, the four-axis material moving robot can drive the vacuum chuck to move, and the matching transfers the component which is detected and placed on the first placing carrier, the second placing carrier or the third placing carrier to the first swing disc position, the second swing disc position or the defective swing disc mechanism in a matching manner.
10. The part sorting, placing and stacking machine according to claim 9, wherein the defective product placing and stacking mechanism comprises a first conveyor belt, and the first conveyor belt is provided with a material tray placing assembly, a first material tray positioning assembly and a defective product stacking and receiving assembly respectively in a material tray placing station, a defective product placing station and a defective product stacking station matched with the first conveyor belt; wherein the content of the first and second substances,
the first material tray positioning assembly comprises first angle iron positioning seats arranged on four corners of a defective product placing tray station, the four first angle iron positioning seats are matched to form a positioning area of a defective product placing tray, and two first positioning supporting plates which are driven by a first air cylinder to move longitudinally are arranged on two longitudinal sides of the positioning area; the lower part of the matching positioning area on the first conveying belt is also provided with a first material ejecting device which is used for ejecting a defective material placing disc from the first conveying belt onto the two first positioning supporting plates or dropping the defective material placing disc from the two first positioning supporting plates onto the first conveying belt, and the first material ejecting device comprises a second material ejecting cylinder fixedly arranged on the first conveying belt and a first supporting plate in transmission connection with the second material ejecting cylinder; the first material ejecting device ejects and supports the defective product placing disc positioned on the defective product placing disc station to vertically move, the first air cylinder is matched to drive the two first positioning supporting plates to longitudinally move in opposite directions and the four corners of the four first angle iron positioning seats to be positioned and limited, so that the defective product placing disc can be positioned and fixed on the defective product placing disc station, and/or the defective product placing disc filled with defective product parts is transferred onto a first conveying belt, and the defective product part moving placing disc is matched to be completed, and the defective product stacking and receiving assembly can stack and receive materials;
the material tray distribution assembly and the defective product stacking and receiving assembly respectively comprise a first receiving device, at least one first suction and push assembly and two first side edge separating and carrying assemblies which are longitudinally arranged opposite to each other; the first material receiving devices are arranged on the first conveying belt and matched with the material tray placing station and the defective product stacking station, each first material receiving device comprises four first angle iron limiting seats and first angle iron limiting baffle plates fixedly arranged on the first angle iron limiting seats, and the four first angle iron limiting seats of each first material receiving device are arranged on the four corners of the material tray placing station and the defective product stacking station in a matched mode; the first absorbing and pushing assembly is arranged on the first conveying belt and is positioned at the lower part of each matched first material receiving device, and each first absorbing and pushing assembly comprises a first absorbing and pushing cylinder fixedly arranged on the first conveying belt and a first absorbing and pushing plate in transmission connection with the first absorbing and pushing cylinder; each first side edge separating and carrying assembly comprises third material ejecting cylinders which are fixedly arranged on the first conveying belt and are arranged on the two longitudinal sides of the material tray distribution assembly or the defective product stacking and receiving assembly, the third material ejecting cylinders are in transmission connection with first side material pushing cylinders, and the first side material pushing cylinders are in transmission connection with first side separating supporting plates; the first material receiving plate vertically moves in a transmission matching mode through the first ejection cylinder, and is matched with the third ejection cylinder to transmit the first side pushing cylinder vertically moves and is matched with each of the first side pushing cylinder vertically-arranged side separating supporting plates in the transmission matching mode through the first side pushing cylinders on the two longitudinal sides of the first side separating and carrying assembly, empty defective product placing trays located on the tray placing stations are matched to be separated to the first conveying belt piece by piece, and/or defective product placing trays located on the defective product stacking stations and full of defective products are placed to be pushed upwards through the first material receiving device and stacked to receive materials.
CN202010161899.0A 2020-03-10 2020-03-10 Part sorting, placing and stacking machine Pending CN111169952A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010161899.0A CN111169952A (en) 2020-03-10 2020-03-10 Part sorting, placing and stacking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010161899.0A CN111169952A (en) 2020-03-10 2020-03-10 Part sorting, placing and stacking machine

Publications (1)

Publication Number Publication Date
CN111169952A true CN111169952A (en) 2020-05-19

Family

ID=70651607

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010161899.0A Pending CN111169952A (en) 2020-03-10 2020-03-10 Part sorting, placing and stacking machine

Country Status (1)

Country Link
CN (1) CN111169952A (en)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111606022A (en) * 2020-05-20 2020-09-01 博众精工科技股份有限公司 Feeding and discharging device
CN111606021A (en) * 2020-05-20 2020-09-01 博众精工科技股份有限公司 Feeding and discharging device
CN111921875A (en) * 2020-09-14 2020-11-13 昆山鸿仕达智能科技有限公司 Automatic code sorting equipment is swept in storage
CN111921878A (en) * 2020-09-14 2020-11-13 昆山鸿仕达智能科技有限公司 Automatic warehouse code scanning classification method
CN111977348A (en) * 2020-06-19 2020-11-24 三壹联光智能装备(深圳)有限公司 Product inspection and automatic material changing machine
CN112047083A (en) * 2020-09-19 2020-12-08 上海富驰高科技股份有限公司 Full-automatic goods of furniture for display rather than for use machine
CN112756936A (en) * 2020-12-29 2021-05-07 曙光信息产业股份有限公司 Feeding system of server assembly work station, server assembly system and feeding method
CN112850173A (en) * 2021-01-21 2021-05-28 昆山瑞源智能装备有限公司 Material collecting device of three-material collecting stacker
CN113086541A (en) * 2021-03-08 2021-07-09 昆山歌尔电子有限公司 Automatic balance feed bin
CN113120609A (en) * 2021-03-22 2021-07-16 深圳格芯集成电路装备有限公司 Chip disk replacing equipment
CN113680697A (en) * 2021-08-25 2021-11-23 重庆市天实精工科技有限公司 Camera module test equipment
CN113680696A (en) * 2021-08-25 2021-11-23 重庆市天实精工科技有限公司 Material feeding unit and camera module test equipment
CN113770040A (en) * 2021-08-12 2021-12-10 昆山宣实精密机械有限公司 Data line connects integration on-line measuring system
CN113800263A (en) * 2021-10-13 2021-12-17 深圳市成达永和电子有限公司 Intelligent transferring and placing equipment for integrated chips
CN114308699A (en) * 2021-12-28 2022-04-12 安徽博微智能电气有限公司 Batched detection line for chips in high-temperature and low-temperature environments
CN114653620A (en) * 2022-03-31 2022-06-24 迅得机械（东莞）有限公司 Independent double-station full-automatic plate collecting and releasing machine
CN115231261A (en) * 2022-08-04 2022-10-25 东莞士格电子集团有限公司 Stacking and receiving mechanism for discharging of super capacitors

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111606022A (en) * 2020-05-20 2020-09-01 博众精工科技股份有限公司 Feeding and discharging device
CN111606021A (en) * 2020-05-20 2020-09-01 博众精工科技股份有限公司 Feeding and discharging device
CN111606021B (en) * 2020-05-20 2021-10-15 博众精工科技股份有限公司 Feeding and discharging device
CN111977348B (en) * 2020-06-19 2021-12-07 三壹联光智能装备(深圳)有限公司 Product inspection and automatic material changing machine
CN111977348A (en) * 2020-06-19 2020-11-24 三壹联光智能装备(深圳)有限公司 Product inspection and automatic material changing machine
CN111921878B (en) * 2020-09-14 2020-12-29 昆山鸿仕达智能科技有限公司 Automatic warehouse code scanning classification method
CN111921875A (en) * 2020-09-14 2020-11-13 昆山鸿仕达智能科技有限公司 Automatic code sorting equipment is swept in storage
CN111921875B (en) * 2020-09-14 2020-12-29 昆山鸿仕达智能科技有限公司 Automatic code sorting equipment is swept in storage
CN111921878A (en) * 2020-09-14 2020-11-13 昆山鸿仕达智能科技有限公司 Automatic warehouse code scanning classification method
CN112047083A (en) * 2020-09-19 2020-12-08 上海富驰高科技股份有限公司 Full-automatic goods of furniture for display rather than for use machine
CN112756936A (en) * 2020-12-29 2021-05-07 曙光信息产业股份有限公司 Feeding system of server assembly work station, server assembly system and feeding method
CN112850173A (en) * 2021-01-21 2021-05-28 昆山瑞源智能装备有限公司 Material collecting device of three-material collecting stacker
CN112850173B (en) * 2021-01-21 2022-04-08 昆山瑞源智能装备有限公司 Material collecting device of three-material collecting stacker
CN113086541A (en) * 2021-03-08 2021-07-09 昆山歌尔电子有限公司 Automatic balance feed bin
CN113120609B (en) * 2021-03-22 2022-02-08 深圳格芯集成电路装备有限公司 Chip disk replacing equipment
CN113120609A (en) * 2021-03-22 2021-07-16 深圳格芯集成电路装备有限公司 Chip disk replacing equipment
CN113770040A (en) * 2021-08-12 2021-12-10 昆山宣实精密机械有限公司 Data line connects integration on-line measuring system
CN113680696A (en) * 2021-08-25 2021-11-23 重庆市天实精工科技有限公司 Material feeding unit and camera module test equipment
CN113680697A (en) * 2021-08-25 2021-11-23 重庆市天实精工科技有限公司 Camera module test equipment
CN113680696B (en) * 2021-08-25 2023-08-22 重庆市天实精工科技有限公司 Material feeding unit and camera module test equipment
CN113800263A (en) * 2021-10-13 2021-12-17 深圳市成达永和电子有限公司 Intelligent transferring and placing equipment for integrated chips
CN114308699A (en) * 2021-12-28 2022-04-12 安徽博微智能电气有限公司 Batched detection line for chips in high-temperature and low-temperature environments
CN114653620A (en) * 2022-03-31 2022-06-24 迅得机械（东莞）有限公司 Independent double-station full-automatic plate collecting and releasing machine
CN115231261A (en) * 2022-08-04 2022-10-25 东莞士格电子集团有限公司 Stacking and receiving mechanism for discharging of super capacitors

Similar Documents

Publication Publication Date Title
CN111169952A (en) Part sorting, placing and stacking machine
CN107826745B (en) Panel detection device
CN210171966U (en) Novel electric wire netting asset label detects unloading equipment
CN211160743U (en) Sorting manipulator and sorting equipment
CN208103189U (en) Voice coil motor automatic detection device
CN109622421A (en) The equipment of a kind of automatic detection and sub-material and production line with the equipment
CN204737412U (en) Automatic receiving and dispatching material machine
CN109229665A (en) A kind of magnet steel magnetizes automated package production line
CN113734792A (en) tray product feeding and discharging system
WO2023216439A1 (en) Automatic tray changing device for chip
CN206560991U (en) A kind of sensor automatic detecting machine
CN111921878B (en) Automatic warehouse code scanning classification method
CN109879032A (en) Automatic withdrawing system
CN113120529A (en) Visual detection equipment, automatic feeding device and automatic receiving device
CN218370397U (en) Feeding and discharging mechanism and appearance detection device
CN211945180U (en) Part sorting, placing and stacking machine
CN112623674A (en) Conveying equipment based on CCD camera outward appearance detects
CN115123815B (en) Automatic feeding and discharging test equipment
CN217295058U (en) Automatic material boxing structure
CN214417027U (en) Intelligent online detection automatic machining system
CN216072066U (en) Automatic feeding and discharging equipment for detecting machine
CN113023288B (en) Unloading conveying assembly and three-layer feed bin mechanism on charging tray
CN115591788A (en) Automatic screen sorting machine
CN111921875B (en) Automatic code sorting equipment is swept in storage
CN209424092U (en) The equipment of a kind of automatic detection and sub-material and production line with the equipment

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination