CN205309767U - Ball round pin processing transfer machine equipment - Google Patents
Ball round pin processing transfer machine equipment Download PDFInfo
- Publication number
- CN205309767U CN205309767U CN201620039742.XU CN201620039742U CN205309767U CN 205309767 U CN205309767 U CN 205309767U CN 201620039742 U CN201620039742 U CN 201620039742U CN 205309767 U CN205309767 U CN 205309767U
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- China
- Prior art keywords
- ball pin
- unit
- transfer device
- feed bin
- rolled thread
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Abstract
The utility model provides a ball round pin processing transfer machine equipment includes: the feed bin unit, it includes ball round pin feed bin and feed bin unit transporting device, the unit of detecting a flaw, it includes the defectoscope and detects a flaw unit transporting device, the spin unit, it includes spin machine and spin unit transporting device, the rolled thread unit, it includes thread rolling machine and rolled thread unit transporting device, ball round pin collector unit, it is including collecting feed bin and ball round pin collector unit transporting device, and master control operational unit, its control feed bin unit transporting device, the unit transporting device that detects a flaw, spin unit transporting device, rolled thread unit transporting device and ball round pin collector unit transporting device transfer the ball round pin. The utility model discloses a ball round pin processing transfer machine equipment has realized the automation of the detecting a flaw of ball round pin, spin and rolled thread operation.
Description
Technical field
The utility model relates to a kind of ball pin processing automatic line equipment, for ball pin being detected a flaw, roll extrusion and rolled thread operation.
Background technology
Existing ball pin produces that equipment needs to carry out separately ball pin to be detected a flaw, roll extrusion and rolled thread operation, three kinds of operations are separate, usually need three operative employees to operate flaw detection machine, bowling machine and screw-rolling machine respectively to realize, thus cause production efficiency low, automation degree is not high, and the production cost therefore causing ball pin is higher.
Practical novel content
In order to solve the above-mentioned problems in the prior art, the utility model provides a kind of ball pin processing automatic line equipment, and it can improve production efficiency, reduces production cost.
According to the utility model, ball pin processing automatic line equipment comprises:
Feed bin unit, it comprises ball pin feed bin and feed bin unit transfer device;
Flaw detection unit, it comprises flaw detection machine and flaw detection unit transfer device;
Spin unit, it comprises bowling machine and spin unit transfer device;
Rolled thread unit, it comprises screw-rolling machine and rolled thread unit transfer device;
Ball pin collects unit, and it comprises collects feed bin and ball pin collection unit transfer device; And
Master operation unit, it controls described feed bin unit transfer device and from described ball pin feed bin, ball pin is transplanted on described flaw detection machine detects a flaw, control described flaw detection unit transfer device via described spin unit transfer device, ball pin is transplanted on described bowling machine from described flaw detection machine to carry out roll extrusion, control described spin unit transfer device via described rolled thread unit transfer device, ball pin is transplanted on described screw-rolling machine from described bowling machine to carry out rolled thread, ball pin is collected unit transfer device from described screw-rolling machine via described ball pin and is transplanted on collection feed bin by control rolled thread unit transfer device.
Preferably, described feed bin unit, described flaw detection unit, described spin unit, described rolled thread unit and/or described ball pin are collected unit and are connected to described master operation unit by wired and/or wireless mode respectively.
Preferably, described feed bin unit transfer device is feeding robot, and described feeding robot captures ball pin from described ball pin feed bin and ball pin is supplied to the flaw detection machine of described flaw detection unit.
Preferably, described feed bin unit also comprises the whether correct image sensor of the ball pin detecting feeding robot crawl.
Preferably, described flaw detection unit transfer device is discharging transfer device, described discharging transfer device comprises the pneumatic clamps pawl for clamping ball pin, rotating mechanism, lifting mechanism and motor, described pneumatic clamps pawl is arranged on described rotating mechanism, described rotating mechanism is arranged in described lifting mechanism, the lifting lifting of mechanism and the rotation of described rotating mechanism described in described Electric Machine Control.
Preferably, described spin unit transfer device is spin rotating disk, and described rolled thread unit transfer device is rolled thread rotating disk.
Preferably, described ball pin collects unit transfer device is collecting robot people.
Preferably, described ball pin processing automatic line equipment also comprises the conversion unit that deoils being arranged between described rolled thread unit and described ball pin collection unit.
Preferably, described ball pin processing automatic line equipment also comprises the monitoring system for monitoring the state of ball pin in described ball pin processing automatic line equipment.
Preferably, described monitoring system is camera.
Flaw detection machine, bowling machine and screw-rolling machine are combined by ball pin processing automatic line equipment of the present utility model, achieve the automation of the flaw detection of ball pin, spin and rolled thread operation, an operation workman is only needed to operate, achieve the automation of product, improve the production efficiency of product, reduce the production cost of product.
Accompanying drawing explanation
Preferred embodiment by describing in detail below in conjunction with accompanying drawing is understood by further feature of the present utility model and advantage better, wherein:
Fig. 1 shows the perspective view of the ball pin processing automatic line equipment according to preferred embodiment of the present utility model; And
Fig. 2 is the top view of the ball pin processing automatic line equipment in Fig. 1.
Specific embodiment party formula
In the specific descriptions of following preferred embodiment, with reference to forming the accompanying drawing appended by the utility model part. Appended accompanying drawing shows by way of example and can realize specific embodiment of the present utility model. The embodiment of example is not intended to limit according to all embodiments of the present utility model. It can be appreciated that under the prerequisite not deviateing scope of the present utility model, it is possible to use other embodiments, it is also possible to carry out the amendment of structure or logicality.
In following specific descriptions, the term of directionality, such as "left", "right", " top ", " bottom ", "front", "rear", " forward ", " backward " etc., use with reference to the direction described in accompanying drawing. The parts of embodiment of the present utility model can be placed in multiple different direction, and the term of directionality is the object for example but not restrictive.
Fig. 1-2 shows the basic structure according to ball pin processing automatic line equipment 100 of the present utility model. This ball pin processing automatic line equipment 100 mainly comprises feed bin unit 10, flaw detection unit 20, spin unit 30, rolled thread unit 40, ball pin collection unit 50 and master operation unit (not shown).
Feed bin unit 10 comprises ball pin feed bin 11 and feed bin unit transfer device, and feed bin unit transfer device is preferably feeding robot 12. Feed bin unit 10 is it is also preferred that comprise the whether correct image sensor 13 of ball pin that detection feeding robot 12 captures.
Flaw detection unit 20 comprises flaw detection machine 21 and flaw detection unit transfer device. This flaw detection unit transfer device is preferably discharging transfer device 22, this discharging transfer device 22 comprises the pneumatic clamps pawl for clamping ball pin, rotating mechanism, lifting mechanism and motor, pneumatic clamps pawl is arranged on rotating mechanism, rotating mechanism is arranged in lifting mechanism, the Electric Machine Control lifting lifting of mechanism and the rotation of rotating mechanism.
Spin unit 30 comprises bowling machine 31 and spin unit transfer device, and this spin unit transfer device is preferably spin rotating disk 32. Rolled thread unit 40 comprises screw-rolling machine 41 and rolled thread unit transfer device, and this rolled thread unit transfer device is preferably rolled thread rotating disk 42.
Ball pin is collected unit 50 and is comprised collection feed bin 51 and ball pin collection unit transfer device, and this ball pin is collected unit transfer device and is preferably collecting robot people 51.
The automation mechanized operation of the whole process of ball pin processing automatic line equipment 100 is controlled by central authorities' master operation unit, such as, use Siemens control system. Ball pin is transplanted on flaw detection machine 21 from ball pin feed bin 11 and detects a flaw by master operation unit controls feeding robot 12. After flaw detection has operated, ball pin is transplanted on spin rotating disk 32 from flaw detection machine 21 by master operation unit controls discharging transfer device 22, then is transplanted on bowling machine 31 by spin rotating disk 32 and carries out roll extrusion and operate. After roll extrusion has operated, ball pin is transplanted on rolled thread rotating disk 42 by master operation unit controls spin rotating disk 32, and rolled thread rotating disk 42 is transferred that ball pin is transplanted on screw-rolling machine 41 and carried out rolled thread operation. After rolled thread has operated, collecting robot people 52 captures ball pin from rolled thread rotating disk 42 and is transplanted on and collects feed bin 51.
Feed bin unit 10, flaw detection unit 20, spin unit 30, rolled thread unit 40 and/or ball pin are collected unit 50 and are connected to master operation unit by wired and/or wireless mode respectively. Preferably, ball pin processing automatic line equipment 100 also comprises the deoiling conversion unit 60 being arranged between rolled thread unit 40 and ball pin collection unit 50.
Preferably, ball pin processing automatic line equipment 100 also comprises the monitoring system for monitoring the state of ball pin in ball pin processing automatic line equipment, such as, camera (not shown), it can be arranged on bowling machine, screw-rolling machine or be arranged on the support near bowling machine, screw-rolling machine.
According to, in a preferred embodiment of the present utility model, left and right two storehouses of feed bin unit 10 points, right storehouse, for for hopper region, Zuo Cangwei moves back sky case region, is realized by two lifting mechanisms and a transverse-moving mechanism. Grabbing workpiece is carried out, and whether the part passing through the image sensor measuring robots crawls such as such as SENSOPART is correct by robots such as such as KUKA.
According to a preferred embodiment of the present utility model, discharging transfer device 22 is for realizing sub-material, crawl, the lifting of workpiece and rotates, and comprises the pneumatic clamps pawls such as such as SCHUNK, and rotating mechanism can be realized by servomotors such as such as SIEMENS. Sequence of movement: sub-material cylinder sub-material, the decline of lifting mechanism captures part and clamps, and rotates 180 degree, ball pin is put into the corresponding sleeve on spin rotating disk 32 after then rising to rational height.
According to a preferred embodiment of the present utility model, spin rotating disk 32 and rolled thread rotating disk 42 are made up of two three work position rotation tables respectively, and each turntable is evenly arranged three 90 degree upset mechanisms, and upset cylinder adopts FESTO, and turntable adopts WEISS. Sequence of movement: tumbling turntable by Workpiece transfer to bowling machine; Upset mechanism turns over to horizontal level, workpiece roll extrusion, and system remembers work status automatically; Upset mechanism turn over to vertical position, tumbling turntable by Workpiece transfer to docking station; Upset mechanism is traversing and turns over to horizontal level, and workpiece is accessed by the upset mechanism of rolled thread turntable; The upset mechanism that rolled thread turntable accesses workpiece turns over to vertical position, by Workpiece transfer to screw-rolling machine; Upset mechanism turns over to horizontal level, workpiece rolled thread, and system remembers work status automatically; Upset mechanism turn over to vertical position, rolled thread turntable by Workpiece transfer to next station.
According to a preferred embodiment of the present utility model, the conversion unit 60 that deoils comprises lifting mechanism, upset mechanism, chain conveyor and vacuum breathing apparatus. Conveyer belt one direct acting when equipment works, conveyer belt speed is adjustable. By promoting mechanism the part on rolled thread turntable put in the clamp body of conveyer belt, remove workpiece surface and oil contaminant by vacuum oil suction, and part is transported to next station.
According to a preferred embodiment of the present utility model, collect in unit 50 in ball pin, robot, from grabbing workpiece chain conveyor, according to the part real-time status of systematic memory, puts into the defective passage of tumbling, the defective passage of rolled thread and finished product respectively and collects automatic feed bin. Every 80 once robot just enters to inspect passage by random samples workpiece automatically, has operator to check part quality. Remove from storehouse, the left side after 5 casees workpiece is full, and empty case is put into the circulation of storehouse, the right. Defective part is monitored in tumbling, rolled thread, and detection part (1 time/80), by manipulator homogeneous classification, separation.
The technological process of ball pin:
1. truck enters and exits for feed hopper.
2. feed bin supplies workpiece automatically.
3. robot grabbing workpiece, differentiates workpiece supplied materials situation.
Such as, 4. workpiece is moved through mistake proofing identification and separation unit (image sensor) by robot.
5. mistake proofing identification.
6. robot explode error workpiece.
7. robot by correct Workpiece transfer to flaw detection machine feeding mouth.
8. workpiece flaw detection.
9. workpiece is in flaw detection machine discharging opening sequence control.
10. workpiece is transplanted on spin rotating disk by the machine discharging opening of flaw detection by mechanical hand.
11. spin rotating disks by Workpiece transfer to bowling machine.
12. workpiece roll extrusion, mark workpieces state.
13. spin rotating disks by Workpiece transfer to docking station.
14. workpiece are docked to rolled thread rotating disk by spin rotating disk.
15. rolled thread rotating disks by Workpiece transfer to screw-rolling machine.
16. workpiece rolled thread, mark workpieces state.
17. rolled thread rotating disks are by Workpiece transfer discharge station.
Workpiece is transplanted on finished product by rolled thread rotating disk and deoils unit by 18. manipulators.
19. stations deoil.
20. robot grabbing workpieces, read work status mark.
21. robot sub-materials reject defective workpiece.
22. robots divide and regularly stay inspection workpiece.
Workpiece is transplanted on finished product feed bin by the unit that deoils by 23. robots.
24. workpiece collected automatically by feed bin.
25. trucks enter and exit collection feed bin.
The quality of ball pin requires:
1. whole line running must not damage part.
2. the artificial irregular subrack of part after machined, does not produce surface destruction to flaw detection feed.
3. after flaw detection, qualified parts to spin face is moved and is not produced surface destruction.
4. spin face operation, ball pin surface is not destroyed because fixture reason produces surface, especially cone.
5. behind spin face, part to the movement of gadolinium silk does not produce surface destruction, especially sphere.
6. rolled thread process and movement afterwards do not produce surface destruction.
Flaw detection machine, bowling machine and screw-rolling machine are combined by ball pin processing automatic line equipment of the present utility model, achieve the automation of the flaw detection of ball pin, spin and rolled thread operation, an operation workman is only needed to operate, achieve the automation of product, improve the production efficiency of product, reduce the production cost of product.
Below technology contents and the technology feature of specific embodiment of the utility model has been disclosed; but be appreciated that; under creative ideas of the present utility model; the combination of the feature that above-mentioned disclosed various characteristic sum does not clearly illustrate at this can be made various changes and improve by the technical staff of this area, but all belongs to protection domain of the present utility model. The description of above-described embodiment is exemplary and not restrictive, and protection domain of the present utility model is determined by claim.
Claims (10)
1. ball pin processing automatic line equipment (100), it is characterised in that, comprising:
Feed bin unit (10), it comprises ball pin feed bin (11) and feed bin unit transfer device;
Flaw detection unit (20), it comprises flaw detection machine (21) and flaw detection unit transfer device;
Spin unit (30), it comprises bowling machine (31) and spin unit transfer device;
Rolled thread unit (40), it comprises screw-rolling machine (41) and rolled thread unit transfer device;
Ball pin collects unit (50), and it comprises collects feed bin (51) and ball pin collection unit transfer device; And
Master operation unit, it controls described feed bin unit transfer device and from described ball pin feed bin (11), ball pin is transplanted on described flaw detection machine (21) detects a flaw, control described flaw detection unit transfer device via described spin unit transfer device, ball pin is transplanted on described bowling machine (31) from described flaw detection machine (21) to carry out roll extrusion, control described spin unit transfer device via described rolled thread unit transfer device, ball pin is transplanted on described screw-rolling machine (41) from described bowling machine (31) to carry out rolled thread, control described rolled thread unit transfer device and ball pin is transplanted on described collection feed bin (51) from described screw-rolling machine (41) via described ball pin collection unit transfer device.
2. ball pin processing automatic line equipment (100) according to claim 1, it is characterized in that, described feed bin unit (10), described flaw detection unit (20), described spin unit (30), described rolled thread unit (40) and/or described ball pin are collected unit (50) and are connected to described master operation unit by wired and/or wireless mode respectively.
3. ball pin processing automatic line equipment (100) according to claim 1 and 2, it is characterized in that, described feed bin unit transfer device is feeding robot (12), and described feeding robot (12) captures ball pin from described ball pin feed bin (11) and ball pin is supplied to the flaw detection machine (21) of described flaw detection unit (20).
4. ball pin processing automatic line equipment (100) according to claim 3, it is characterized in that, described feed bin unit (10) also comprises the whether correct image sensor (13) of detection feeding robot (12) ball pin that captures.
5. ball pin processing automatic line equipment (100) according to claim 1 and 2, it is characterized in that, described flaw detection unit transfer device is discharging transfer device (22), described discharging transfer device (22) comprises the pneumatic clamps pawl for clamping ball pin, rotating mechanism, lifting mechanism and motor, described pneumatic clamps pawl is arranged on described rotating mechanism, described rotating mechanism is arranged in described lifting mechanism, the lifting lifting of mechanism and the rotation of described rotating mechanism described in described Electric Machine Control.
6. ball pin processing automatic line equipment (100) according to claim 1 and 2, it is characterised in that, described spin unit transfer device is spin rotating disk (32), and described rolled thread unit transfer device is rolled thread rotating disk (42).
7. ball pin processing automatic line equipment (100) according to claim 1 and 2, it is characterised in that, it is collecting robot people (52) that described ball pin collects unit transfer device.
8. ball pin processing automatic line equipment (100) according to claim 1 and 2, it is characterized in that, described ball pin processing automatic line equipment (100) also comprises deoiling conversion unit (60) being arranged between described rolled thread unit (40) and described ball pin collection unit (50).
9. ball pin processing automatic line equipment (100) according to claim 1 and 2, it is characterized in that, described ball pin processing automatic line equipment (100) also comprises the monitoring system for monitoring the state of ball pin in described ball pin processing automatic line equipment.
10. ball pin processing automatic line equipment (100) according to claim 9, it is characterised in that, described monitoring system is camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620039742.XU CN205309767U (en) | 2016-01-15 | 2016-01-15 | Ball round pin processing transfer machine equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620039742.XU CN205309767U (en) | 2016-01-15 | 2016-01-15 | Ball round pin processing transfer machine equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205309767U true CN205309767U (en) | 2016-06-15 |
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ID=56204696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620039742.XU Expired - Fee Related CN205309767U (en) | 2016-01-15 | 2016-01-15 | Ball round pin processing transfer machine equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205309767U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108942260A (en) * | 2018-08-07 | 2018-12-07 | 北京京诚之星科技开发有限公司 | Steel pipe coupling processing equipment |
| CN117735164A (en) * | 2023-12-26 | 2024-03-22 | 北京新光凯乐汽车冷成型件股份有限公司 | Transportation device and method for long ball pin of automobile steering pull rod |
-
2016
- 2016-01-15 CN CN201620039742.XU patent/CN205309767U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108942260A (en) * | 2018-08-07 | 2018-12-07 | 北京京诚之星科技开发有限公司 | Steel pipe coupling processing equipment |
| CN117735164A (en) * | 2023-12-26 | 2024-03-22 | 北京新光凯乐汽车冷成型件股份有限公司 | Transportation device and method for long ball pin of automobile steering pull rod |
| CN117735164B (en) * | 2023-12-26 | 2024-08-02 | 北京新光凯乐汽车冷成型件股份有限公司 | Transportation device and method for long ball pin of automobile steering pull rod |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160615 Termination date: 20220115 |