CN106449073A - Automatic integrated magnetic steel processing equipment - Google Patents
Automatic integrated magnetic steel processing equipment Download PDFInfo
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- CN106449073A CN106449073A CN201610757640.6A CN201610757640A CN106449073A CN 106449073 A CN106449073 A CN 106449073A CN 201610757640 A CN201610757640 A CN 201610757640A CN 106449073 A CN106449073 A CN 106449073A
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- magnet steel
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- screw mandrel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 187
- 239000010959 steel Substances 0.000 title claims abstract description 187
- 238000012545 processing Methods 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 83
- 230000005540 biological transmission Effects 0.000 claims abstract description 72
- 230000004907 flux Effects 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 238000005507 spraying Methods 0.000 claims abstract description 31
- 238000012360 testing method Methods 0.000 claims abstract description 25
- 230000007306 turnover Effects 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 19
- 238000010521 absorption reaction Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000005415 magnetization Effects 0.000 abstract 4
- 230000032258 transport Effects 0.000 description 8
- 238000007716 flux method Methods 0.000 description 5
- 229910001172 neodymium magnet Inorganic materials 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004634 feeding behavior Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000004153 renaturation Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/12—Measuring magnetic properties of articles or specimens of solids or fluids
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/003—Methods and devices for magnetising permanent magnets
Abstract
The invention discloses automatic integrated magnetic steel processing equipment. The automatic integrated magnetic steel processing equipment comprises a workbench, wherein a material supply system, a magnetization system, a magnetic flux detection system, a classification system and a code spraying system are arranged on the workbench, the material supply system comprises a material feeding rotary table, a material feeding transmission mechanism and a material feeding positioning port, a first transmission mechanism is arranged between the material supply system and the magnetization system, a second transmission mechanism is arranged between the magnetization system and the magnetic flux detection system, the classification system comprises a conveying belt and a classification mechanism, and the code spraying system comprises a magnetic steel end surface code spraying device and a magnetic steel planar code spraying device. By the automatic integrated magnetic steel processing equipment, code spraying, automatic magnetization, magnetic flux detection, automatic mark and classification are performed on magnetic steel, and the automatic integrated magnetic steel processing equipment is simple to operate, is low in labor intensity, high in production efficiency and high in test repeatability and accuracy and is relatively safe.
Description
Technical field
The present invention relates to automate magnet steel technical field of processing equipment, particularly to a kind of magnet steel coding, automatic magnetism-charging, magnetic
Flux detection, automatically mark, the automation integrated equipment of classification.
Background technology
It with scientific and technical development, the application expanding day of Nd-Fe-B magnet steel, is widely used to automobile, electricity
The high-tech areas such as ladder, electronic product, wind-powered electricity generation, and occupy critical role.Meanwhile, sending out rapidly along with neodymium iron boron industry
Exhibition, permanent-magnet material industry is faced with again many new challenges, how to develop the combination property of more high product, how to make consistent
How property and reproducible Nd-Fe-B magnet steel, improve the automatization level in production process, how to reduce production cost and not
Affect product quality, how to improve core competitiveness and the innovation ability etc. of enterprise.
At present, the manufacture craft of China's S-NdFeB magnet steel is generally dispensing, melting, powder process, stirring, oriented moulding, sintering
Timeliness, machining, plating, inspection and packaging.Wherein inspection and packaging comprise magnet steel appearance test, coding, magnetize, flux detection
And finished product packing.After magnet steel appearance test completes, (coding is generally N/S pole or product batch number in magnet steel surface requirements coding
Deng), coding operates 1 people；Magnet steel magnetizes and typically first needs certain thickness pad to separate it one by one (to prevent magnet steel from inhaling
It is attached to together, be difficult to split), and the magnet steel of pad is put into magnetizing coil magnetize, the magnet steel magnetizing is careful and is put
Putting, preventing absorption from causing fragmentation, this operates 3 people；During detection magnetic flux, the magnet steel magnetizing is transported detection position, then
Taking apart one by one and carrying out flux detection, the magnet steel after detection completes is attached together again by pad, packs, simultaneously
Detect the data demand record one by one after completing, one_to_one corresponding, this process operations 3-4 people.By said method existing below
Problem：First, the pure manual operation of each operation, automatization level is low, it is impossible to ensure magnet steel uniformity and repeatability, and people's working drawing
True property is poor；2nd, whole operation needs 7 to 8 people, expends a large amount of manpower, and production efficiency is low and production cost is high；3rd, magnet steel
Need to be through more to operation, more to transport from coding to packaging, flow process is complicated, and labour intensity is big, and the production cycle is long；4th, after magnetizing
There is very strong suction between magnet steel, in transport or need extreme care during splitting, it is easy to cause and jam a finger
Or magnet steel absorption fragmentation, i.e. there is potential safety hazard or cause cost allowance, to company, extreme influence can be caused to employee.
Compare with existing patent,《A kind of method measuring magnetic element magnetic flux and the device (patent No. thereof：
CN104020426A)》In refer to turnover panel mensuration and device thereof, its feature is exactly repeatability and the accuracy testing data
Height, its test process is measurement automatically, but the process put at magnet steel and take off is manually operated, wastes time and energy；《A kind of magnetic
Steel magnetizes and magnetic flux detects the integration apparatus (patent No.：CN 203931708U)》In propose a kind of magnet steel magnetize, magnetic flux
The automation equipment of amount detection, it is achieved that the integration operation with magnetic flux detection of magnetizing, eliminates magnet steel and repeatedly packs, transports
Problem, but feeding limited amount of feeding system, need to repeat shutdown operation, change charging tray, and magnet steel is at last magnetic flux
Terminate do not have the problems such as follow-up corresponding job description to have after having detected to be solved.
Content of the invention
For shortcomings and deficiencies of the prior art, a kind of automation integrated magnet steel process equipment is provided, magnet steel is carried out
Coding, automatic magnetism-charging, magnetic flux detection, automatically mark and classification, simple to operate, labour intensity is low, and production efficiency is high, test weight
Renaturation and accuracy are good and comparatively safe.
For achieving the above object, the present invention provides techniques below scheme：
A kind of automation integrated magnet steel process equipment, including workbench, workbench is provided with feeding system, magnetizing is
System, flux detection system, categorizing system and code spraying system, feeding system includes that feed rotary table, feeding transmission mechanism and feeding are fixed
Position mouth, magnet steel delivered to feeding transmission mechanism by feed rotary table in batches, and feeding positioning port delivered to by magnet steel by feeding transmission mechanism one by one,
Magnetic charging system includes magnetizer, and flux detection system includes magnetic flux turnover panel measuring instrument, sets between feeding system and magnetic charging system
Having the first transmission mechanism, the first transmission mechanism is for being transferred to magnetizer, magnetic charging system and magnetic by the magnet steel of feeding positioning port
Being provided with the second transmission mechanism between logical detecting system, the second transmission mechanism is for being transferred to magnetic flux turnover panel by the magnet steel of magnetizer
Measuring instrument, categorizing system includes transmission belt and sorting mechanism, and transmission belt is for being transferred to the magnet steel of magnetic flux turnover panel measuring instrument point
Class mechanism, sorting mechanism classifies according to the detected value of magnetic flux turnover panel measuring instrument, and code spraying system includes that magnet steel end face coding fills
Putting and magnet steel plane spray code spraying apparatus, magnet steel end face spray code spraying apparatus is arranged at the position corresponding with the first transmission mechanism with to magnet steel
Side carries out coding, and magnet steel plane spray code spraying apparatus is arranged at the position corresponding with transmission belt and carries out coding to magnet steel upper surface.
Further scheme, described feed rotary table is circumferentially provided with some positioning hoppers, and feed rotary table in uniform way
Be provided above the air-leg module with one of them positioning material slot fit, described feeding transmission mechanism include material feeding tray and
Driving the feeding screw mandrel module that this material feeding tray lifts, described feeding positioning port is provided with the limit sensors for detecting magnet steel,
Positioning hopper turns to the position corresponding with air-leg module with feed rotary table, and feeding screw mandrel module drives feeding torr
Dish drops to the position corresponding with this positioning hopper, and the magnet steel in this positioning hopper is pushed to feeding torr by air-leg module
In dish, feeding screw mandrel module drives material feeding tray to rise so that the magnet steel in material feeding tray is pushed to feeding positioning port one by one again
In.Described feeding positioning port is provided with the position-limit mechanism matching with magnet steel, limits magnet steel and moves up and down, it is ensured that magnet steel water
Gentle vertically oriented.Whether limit sensors transmits for the magnet steel detecting in feeding positioning port is put in place, the inspection of limit sensors
Survey signal and carry out feeding operation for control the first transmission mechanism at feeding positioning port.
Wherein, described first transmission mechanism includes the first support, the first screw mandrel module, the first mounting seat and the first wand,
First support is arranged on workbench, and the first screw mandrel module is arranged on the first support, and the first mounting seat is arranged at the first screw mandrel
On module, the first wand is arranged in the first mounting seat, and the first screw mandrel module drives the first mounting seat at described feeding positioning port
And moving back and forth between described magnetizer, the first wand absorption magnet steel of feeding positioning port is simultaneously transferred to magnetizer and unclamps,
Magnet steel carries out, in falling to magnetizer, operation of magnetizing.
Further, the first wand absorption magnet steel is during feeding positioning port is transferred to magnetizer, through described magnetic
Steel end face spray code spraying apparatus carries out side coding mark to magnet steel.
Wherein, described second transmission mechanism includes the second support, the second screw mandrel module, the second mounting seat and the second wand,
Second support is arranged on workbench, and the second screw mandrel module is arranged on the second support, and the second mounting seat is arranged at the second screw mandrel
On module, the second wand is arranged in the second mounting seat, second screw mandrel module drive the second mounting seat described magnetizer with
Moving back and forth between described magnetic flux turnover panel measuring instrument, the second wand is adsorbed the magnet steel of magnetizer and is transferred to the measurement of magnetic flux turnover panel
Instrument unclamps.
Further, described magnetic flux turnover panel measuring instrument includes that Helmholtz coil, turnover panel switching mechanism and test rotate suction
Dish, turnover panel switching mechanism is arranged at Helmholtz coil center, and test rotating suction disc is installed in turnover panel switching mechanism.?
The magnet steel magnetizing falls to the interior and tested rotating suction disc absorption of turnover panel switching mechanism, uses turnover panel to survey magnetic flux method detection magnet steel magnetic
Logical value.
Further scheme, described sorting mechanism is sequentially provided with the first gear module, second gear along transmission belt transmission direction
Position module, third gear module and fourth speed position module, the first gear module includes the first guiding door and the first stop, described
Second gear module includes the second guiding door and the second stop, and described third gear module includes the 3rd guiding door and the 3rd limit
Position device, described fourth speed position module includes the 4th guiding door and the 4th stop.Magnet steel in test rotating suction disc absorption uses
After turnover panel surveys magnetic flux method detection magnet steel magnetic flux, magnet steel is in and turns over inactive state after turnback, by test rotating suction disc absorption
Magnet steel unclamps, and magnet steel falls in described transmission belt, and described turnover panel switching mechanism playback, and under wait, a piece of magnet steel is carried out
Flux detection.Magnet steel is transported in sorting device by transmission belt, enters corresponding gear module according to flux value.With magnet steel
Flux value is as a example by the first gear, and magnet steel is at the first described gear module, and the first described guiding door is opened, magnet steel from
The first described guiding door guides, and at the first described stop, receives signal, and the first described guiding door closes
Closing, magnet steel classification finishes.
Further, magnet steel falls to transmit to sorting mechanism conveyer belt and by conveyer belt from magnetic flux turnover panel measuring instrument
During, carry out upper surface coding mark to magnet steel through described magnet steel plane spray code spraying apparatus.
Compared with prior art beneficial effects of the present invention is：
Automation integrated magnet steel process equipment of the present invention, magnet steel put by the wand in the second transmission device,
Magnet steel is taken off, transports by the function mode that test rotating suction disc and transmission belt combine, and accomplishes that flux detection is full-automatic；Change complete
New feeding system, including feeding disk, feeding transmission mechanism and feeding positioning port, makes equipment not need to shut down, in subsequent operation
Charging tray can be changed easily and efficiently in the case of operation always；The transmission belt and the sorting mechanism that arrange in categorizing system are complete
Solve magnet steel subsequent job, can fast transportation and accurate stepping after accomplishing to have detected magnetic flux.
Compared with prior art, it is an advantage of the current invention that the feeding disk inside workbench, feeding transmission mechanism and send
Magnet steel can be transported to next in the case of stopping without equipment by feeding system that material positioning port is formed endlessly
In operation (magnetic charging system), i.e. shorten the production efficiency that improves again of production cycle.
After the magnet steel of test rotating suction disc absorption uses turnover panel to survey magnetic flux method detection magnet steel magnetic flux, magnet steel is in upset
The magnet steel of test rotating suction disc absorption is unclamped by inactive state after 180 degree, and magnet steel falls in transmission belt, and turnover panel tipper
Structure playbacks, and under wait, a piece of magnet steel carries out flux detection, and magnet steel transports in sorting mechanism by transmission belt, enters according to flux value
Enter corresponding gear module.This do action, detection and transport combination can improve production efficiency greatly, it is ensured that test
Accuracy, repeatability and precision；Magnet steel transports in sorting mechanism simultaneously, by test magnetic flux data, carries out magnet steel stepping (root
It is divided into first, second, third and fourth gear according to magnetic flux deviation), it is ensured that homogeneity of product, also meet the demand of client.
Wherein magnet steel end face spray code spraying apparatus and magnet steel plane spray code spraying apparatus, carries out coding mark to the magnet steel of process, permissible
Meet any coding demand of client；Also make magnet steel have trackability, when running into the problems such as customer complaint afterwards, conveniently chase after
Track, lookup, can pinpoint the problems and solution problem as soon as possible.
Wherein the first transmission mechanism and the second transmission mechanism, simple in construction, practicality, reciprocation time are fast.Magnet steel is a piece of
Piece operates, and eliminates substantial amounts of haulage time and split process, improves efficiency while safe.
Brief description
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the perspective view of the feeding system of the present invention；
Fig. 3 is the top view of the magnetic flux turnover panel measuring instrument of the present invention；
Fig. 4 is the perspective view of the categorizing system of the present invention.
In figure, the 1st, workbench；2nd, feed rotary table；3rd, feeding positioning port；4th, the first transmission mechanism；5th, magnet steel end face coding dress
Put；6th, the second transmission mechanism；7th, magnetizer；8th, magnetic flux turnover panel measuring instrument；9th, sorting mechanism；10th, feeding transmission mechanism；11、
Magnet steel plane spray code spraying apparatus；12nd, hopper is positioned；13rd, air-leg module；14th, material feeding tray；15th, feeding screw mandrel module；16、
Limit sensors；17th, the first support；18th, the first screw mandrel module；19th, the first mounting seat；20th, the first wand；21st, the second support；
22nd, the second screw mandrel module；23rd, the second mounting seat；24th, the second wand；25th, Helmholtz coil；26th, turnover panel switching mechanism；27、
Test rotating suction disc；28th, transmission belt；29th, the first guiding door；30th, the second guiding door；31st, the 3rd guiding door；32nd, the 4th guide
?；33rd, the first stop；34th, the second stop；35th, the 3rd stop；36th, the 4th stop.
Detailed description of the invention
In conjunction with accompanying drawing, the present invention is explained further.
See Fig. 1-4, a kind of automation integrated magnet steel process equipment, including workbench 1, workbench 1 is provided with confession
Material system, magnetic charging system, flux detection system, categorizing system and code spraying system, magnet steel can be carried out coding, automatic magnetism-charging,
Magnetic flux detection, automatically mark and sort operation.
As a example by magnet steel 50*32*8.8, as it is shown in figure 1, feeding system includes feed rotary table the 2nd, feeding transmission mechanism 10 and
Feeding positioning port 3, magnet steel delivered to feeding transmission mechanism 10 by feed rotary table 2 in batches, and magnet steel is sent by feeding transmission mechanism 10 one by one
To feeding positioning port 3, magnetic charging system includes magnetizer 7, and flux detection system includes magnetic flux turnover panel measuring instrument 8, feeding system
And being provided with the first transmission mechanism 4 between magnetic charging system, the first transmission mechanism 4 is for being transferred to fill the magnet steel of feeding positioning port 3
Magnetic device 7, is provided with the second transmission mechanism 6 between magnetic charging system and flux detection system, the second transmission mechanism 6 will be for magnetizing dress
The magnet steel putting 7 is transferred to magnetic flux turnover panel measuring instrument 8, and categorizing system includes transmission belt 28 and sorting mechanism 9, and transmission belt 28 is used for will
The magnet steel of magnetic flux turnover panel measuring instrument 8 is transferred to sorting mechanism 9, and sorting mechanism 9 is carried out according to the detected value of magnetic flux turnover panel measuring instrument 8
Classification, code spraying system includes magnet steel end face spray code spraying apparatus 5 and magnet steel plane spray code spraying apparatus 11, and magnet steel end face spray code spraying apparatus 5 is arranged
In the position corresponding with the first transmission mechanism 4 to carry out coding to magnet steel side, magnet steel plane spray code spraying apparatus 11 be arranged at
The corresponding position of transmission belt 28 carries out coding to magnet steel upper surface.
As in figure 2 it is shown, described feed rotary table 2 is circumferentially provided with some positioning hoppers 12 in uniform way, in the present embodiment, if
It is equipped with 6 circumferentially uniform positioning hoppers 12, in order to continuous blowing, and feed rotary table 2 is provided above and wherein one
The air-leg module 13 that individual positioning hopper 12 coordinates, described feeding transmission mechanism 10 includes material feeding tray 14 and drives this feeding
The feeding screw mandrel module 15 of pallet 14 lifting, described feeding positioning port 3 is provided with the limit sensors 16 for detecting magnet steel, positioning
Hopper 12 turns to the position corresponding with air-leg module 13 with feed rotary table 2, and feeding screw mandrel module 15 drives and send
Material pallet 14 drops to the position corresponding with this positioning hopper 12, and air-leg module 13 is by the magnet steel in this positioning hopper 12
Push in material feeding tray 14, feeding screw mandrel module 15 drive again material feeding tray 14 rise with by the magnet steel in material feeding tray 14 by
One pushes in feeding positioning port 3.Described feeding positioning port 3 is provided with the position-limit mechanism matching with magnet steel, limits on magnet steel
Lower movement, it is ensured that magnet steel horizontally and vertically positions.Whether limit sensors 16 is for detecting magnet steel in feeding positioning port 3
Transmission puts in place, and the detection signal of limit sensors 16 carries out feeding behaviour for control the first transmission mechanism 4 at feeding positioning port 3
Make.
Choose the magnet steel of outward appearance to be typically one group with 20-25 piece and be placed on positioning hopper 12, when air-leg module
13rd, positioning hopper 12 and material feeding tray 14 being exactly in same straight line condition, air-leg module 13 will position on hopper 12
Magnet steel is transported on material feeding tray 14 slowly, and feeding screw mandrel module 15 drives the material feeding tray 14 equipped with magnet steel slowly to rise,
When topmost, a piece of magnet steel enters feeding positioning port 3, and limit sensors 16 receipt signal, feeding screw mandrel module 15 stops；Treat magnetic
Steel is removed, limit sensors 16 cut-off signal, and feeding screw mandrel module 15 starts, and material feeding tray 14 continues again slowly to rise, when
Another piece magnet steel is entered feeding positioning port 3, limit sensors 16 receipt signal, and feeding screw mandrel module 15 stops, and magnet steel is to be used,
Circulate with this until the magnet steel in material feeding tray 14 is taken.Whole magnet steel inside material feeding tray 14 uses and finishes, feeding
Screw mandrel module 15 drives material feeding tray 14 to decline rapidly, simultaneously in feeding transmission mechanism 10 running, and feed rotary table 2 turns
Dynamic, next positioning hopper 12 turns at air-leg module 13, waits material feeding tray 14 to playback, when air-leg module
13rd, position hopper 12 and material feeding tray 14 is just in again same straight line condition, continue above-mentioned circular flow.Feeding system is run
During, vacant positioning hopper 12 can continue to put magnet steel, and wait need not be shut down.
In the present embodiment, described first transmission mechanism 4 includes the first support the 17th, first screw mandrel module the 18th, the first mounting seat
19 and first wand 20, the first support 17 is arranged on workbench 1, and the first screw mandrel module 18 is arranged on the first support 17, and
One mounting seat 19 is arranged on the first screw mandrel module 18, and the first wand 20 is arranged in the first mounting seat 19, the first screw mandrel module
18 driving the first mounting seats 19 move back and forth between described feeding positioning port 3 and described magnetizer 7, and the first wand 20 is adsorbed
The magnet steel of feeding positioning port 3 is simultaneously transferred to magnetizer 7 and unclamps, and magnet steel carries out, in falling to magnetizer 7, operation of magnetizing.First
Wand 20 adsorbs magnet steel during feeding positioning port 3 is transferred to magnetizer 7, right through described magnet steel end face spray code spraying apparatus 5
Magnet steel carries out side coding mark.
In the present embodiment, described second transmission mechanism 6 includes the second support the 21st, second screw mandrel module the 22nd, the second mounting seat
23 and second wand 24, the second support 21 is arranged on workbench 1, and the second screw mandrel module 22 is arranged on the second support 21, and
Two mounting seats 23 are arranged on the second screw mandrel module 22, and the second wand 24 is arranged in the second mounting seat 23, the second screw mandrel module
22 driving the second mounting seats 23 move back and forth between described magnetizer 7 and described magnetic flux turnover panel measuring instrument 8, the second wand 24
The absorption magnet steel of magnetizer 7 is simultaneously transferred to magnetic flux turnover panel measuring instrument 8 and unclamps.
As it is shown on figure 3, described magnetic flux turnover panel measuring instrument 8 includes Helmholtz coil the 25th, turnover panel switching mechanism 26 and test
Rotating suction disc 27, turnover panel switching mechanism 26 is arranged at Helmholtz coil 25 center, and test rotating suction disc 27 is installed on and turns over
In slab overturning machine structure 26.The magnet steel having magnetized falls to the interior and tested rotating suction disc 27 of turnover panel switching mechanism 26 and adsorbs, and uses
Turnover panel surveys magnetic flux method detection magnet steel flux value.After flux detection is good, magnet steel keeps adsorbed state in test rotating suction disc 27, this
When absorption magnet steel magnetic flux turnover panel continue upset 180 ° after static, will unclamp the magnet steel of absorption in test rotating suction disc 27, test
Turnover panel is returned in situ, and magnet steel drops in the transmission belt 28 of categorizing system, in transmission to sorting mechanism 9.
As shown in Figure 4, described sorting mechanism 9 transmits direction along transmission belt 28 and is sequentially provided with the first gear module, second gear
Position module, third gear module and fourth speed position module, the first gear module includes the first guiding door 29 and the first stop 33,
Described second gear module includes the second guiding door 30 and the second stop 34, and described third gear module includes the 3rd guiding door
31 and the 3rd stop 35, described fourth speed position module includes the 4th guiding door 32 and the 4th stop 36.Rotate in test and inhale
After the magnet steel of dish 27 absorption uses turnover panel to survey magnetic flux method detection magnet steel magnetic flux, magnet steel is in and turns over inactive state after turnback, will
The magnet steel of test rotating suction disc 27 absorption unclamps, and magnet steel falls in described transmission belt 28, and described turnover panel switching mechanism
26 playback, under wait, a piece of magnet steel carries out flux detection.Magnet steel transports in sorting mechanism 9 by transmission belt 28, according to magnetic flux
Value enters corresponding gear module.By magnet steel flux value as a example by the first gear, magnet steel is through the first described gear module
Place, the first described guiding door 29 opens, and magnet steel guides from the first described guiding door 29, through described first spacing
At device 33, receiving signal, the first described guiding door 29 is closed, and magnet steel classification finishes.The corresponding flux value of every a piece of magnet steel,
Between magnet steel and magnet steel, there are differences between magnetic flux and magnetic flux, generally, four gears are set according to magnetic flux deviation, right
Answer four gear modules inside sorting device, ensure the uniformity consistency of magnet steel.Wherein, magnet steel is from magnetic flux turnover panel measuring instrument
8 fall on conveyer belt and are transmitted to sorting mechanism 9 by conveyer belt, right through described magnet steel plane spray code spraying apparatus 11
Magnet steel carries out upper surface coding mark.
The above is only the better embodiment of the present invention, thus all according to the construction described in present patent application scope,
The equivalence that feature and principle are done changes or modifies, in the range of being all included in present patent application.
Claims (8)
1. an automation integrated magnet steel process equipment, it is characterised in that：Including workbench (1), workbench is provided with on (1)
Feeding system, magnetic charging system, flux detection system, categorizing system and code spraying system, feeding system includes feed rotary table (2), send
Material transmission mechanism (10) and feeding positioning port (3), magnet steel is delivered to feeding transmission mechanism (10), feeding by feed rotary table (2) in batches
Feeding positioning port (3) delivered to by magnet steel by transmission mechanism (10) one by one, and magnetic charging system includes magnetizer (7), flux detection system
It including magnetic flux turnover panel measuring instrument (8), between feeding system and magnetic charging system, is provided with the first transmission mechanism (4), the first transmission mechanism
(4) it for the magnet steel of feeding positioning port (3) is transferred to magnetizer (7), is provided with between magnetic charging system and flux detection system
Second transmission mechanism (6), the second transmission mechanism (6) is for being transferred to magnetic flux turnover panel measuring instrument by the magnet steel of magnetizer (7)
(8), categorizing system includes transmission belt (28) and sorting mechanism (9), and transmission belt (28) is for by the magnetic of magnetic flux turnover panel measuring instrument (8)
Steel is transferred to sorting mechanism (9), and sorting mechanism (9) is classified according to the detected value of magnetic flux turnover panel measuring instrument (8), code spraying system
Including magnet steel end face spray code spraying apparatus (5) and magnet steel plane spray code spraying apparatus (11), magnet steel end face spray code spraying apparatus (5) is arranged at and first
The corresponding position of transmission mechanism (4) to carry out coding to magnet steel side, and magnet steel plane spray code spraying apparatus (11) is arranged at and transmits
The corresponding position of band (28) carries out coding to magnet steel upper surface.
2. one according to claim 1 automation integrated magnet steel process equipment, it is characterised in that：Described feed rotary table
(2) it is circumferentially provided with some positioning hopper (12) in uniform way, and feed rotary table (2) is provided above and one of them positioning
The air-leg module (13) that hopper (12) coordinates, described feeding transmission mechanism (10) includes material feeding tray (14) and drives this to send
Feeding screw mandrel module (15) that material pallet (14) lifts, described feeding positioning port (3) is provided with the spacing sensing for detecting magnet steel
Device (16), positioning hopper (12) turns to the position corresponding with air-leg module (13), and feeding with feed rotary table (2)
Screw mandrel module (15) drives material feeding tray (14) to drop to the position corresponding with this positioning hopper (12), air-leg module
(13) pushing to the magnet steel in this positioning hopper (12) in material feeding tray (14), feeding screw mandrel module (15) drives feeding torr again
Dish (14) rises to push to the magnet steel in material feeding tray (14) one by one in feeding positioning port (3).
3. one according to claim 1 and 2 automation integrated magnet steel process equipment, it is characterised in that：Described first
Transmission mechanism (4) includes the first support (17), the first screw mandrel module (18), the first mounting seat (19) and the first wand (20), the
One support (17) is arranged on workbench (1), and the first screw mandrel module (18) is arranged on the first support (17), the first mounting seat
(19) being arranged on the first screw mandrel module (18), the first wand (20) is arranged in the first mounting seat (19), the first screw mandrel module
(18) driving the first mounting seat (19) to move back and forth between described feeding positioning port (3) and described magnetizer (7), first inhales
The magnet steel of pen (20) absorption feeding positioning port (3) is simultaneously transferred to magnetizer (7) and unclamps.
4. one according to claim 3 automation integrated magnet steel process equipment, it is characterised in that：First wand (20)
Absorption magnet steel is during feeding positioning port (3) is transferred to magnetizer (7), right through described magnet steel end face spray code spraying apparatus (5)
Magnet steel carries out side coding mark.
5. one according to claim 1 and 2 automation integrated magnet steel process equipment, it is characterised in that：Described second
Transmission mechanism (6) includes the second support (21), the second screw mandrel module (22), the second mounting seat (23) and the second wand (24), the
Two supports (21) are arranged on workbench (1), and the second screw mandrel module (22) is arranged on the second support (21), the second mounting seat
(23) being arranged on the second screw mandrel module (22), the second wand (24) is arranged in the second mounting seat (23), the second screw mandrel module
(22) the second mounting seat (23) is driven to move back and forth between described magnetizer (7) and described magnetic flux turnover panel measuring instrument (8), the
The magnet steel of two wands (24) absorption magnetizer (7) is simultaneously transferred to magnetic flux turnover panel measuring instrument (8) and unclamps.
6. one according to claim 5 automation integrated magnet steel process equipment, it is characterised in that：Described magnetic flux turnover panel
Measuring instrument (8) includes Helmholtz coil (25), turnover panel switching mechanism (26) and test rotating suction disc (27), turnover panel switching mechanism
(26) being arranged at Helmholtz coil (25) center, test rotating suction disc (27) is installed in turnover panel switching mechanism (26).
7. one according to claim 1 automation integrated magnet steel process equipment, it is characterised in that：Described sorting mechanism
(9) it is sequentially provided with the first gear module, the second gear module, third gear module and fourth speed along transmission belt (28) transmission direction
Position module, the first gear module includes the first guiding door (29) and the first stop (33), and described second gear module includes the
Two guiding doors (30) and the second stop (34), described third gear module includes the 3rd guiding door (31) and the 3rd stop
(35), described fourth speed position module includes the 4th guiding door (32) and the 4th stop (36).
8. one according to claim 7 automation integrated magnet steel process equipment, it is characterised in that：Magnet steel turns over from magnetic flux
Plate measuring instrument (8) falls on conveyer belt and is transmitted to sorting mechanism (9) by conveyer belt, through described magnet steel plane
Spray code spraying apparatus (11) carries out upper surface coding mark to magnet steel.
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| CN107499966A (en) * | 2017-06-22 | 2017-12-22 | 江苏通惠机电设备有限公司 | A kind of double discharge system ship loaders of mobile full-automatic |
| CN108246651A (en) * | 2018-01-12 | 2018-07-06 | 钦州学院 | A kind of Nixing pottery detection device |
| CN108940914A (en) * | 2017-05-18 | 2018-12-07 | 厦门大钧精密工业有限公司 | Buoy is weighed automatically and its magnet flux amount detection machine |
| CN109047042A (en) * | 2018-07-27 | 2018-12-21 | 宁波松科磁材有限公司 | A kind of magnet steel magnetizes, detects and sorts integration apparatus |
| CN109229665A (en) * | 2018-07-27 | 2019-01-18 | 宁波松科磁材有限公司 | A kind of magnet steel magnetizes automated package production line |
| CN109250230A (en) * | 2018-07-27 | 2019-01-22 | 宁波松科磁材有限公司 | It is a kind of to magnetize the material conveying device of automated package production line for magnet steel |
| CN110586511A (en) * | 2019-09-30 | 2019-12-20 | 福建泉工股份有限公司 | Building solid waste screening unit, screening device and screening method |
| CN111948361A (en) * | 2020-09-11 | 2020-11-17 | 武汉轻工大学 | Quick and continuous detection device for food |
| CN112776486A (en) * | 2020-12-22 | 2021-05-11 | 宁波韵升股份有限公司 | Automatic marking device for cylindrical neodymium iron boron magnetic steel |
| CN113126005A (en) * | 2021-03-16 | 2021-07-16 | 湖南奥创普科技有限公司 | Two-sided table magnetism check out test set |
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| CN108940914A (en) * | 2017-05-18 | 2018-12-07 | 厦门大钧精密工业有限公司 | Buoy is weighed automatically and its magnet flux amount detection machine |
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| CN109047042B (en) * | 2018-07-27 | 2020-08-14 | 宁波松科磁材有限公司 | Magnetic steel magnetizing, detecting and sorting integrated equipment |
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| CN109250230A (en) * | 2018-07-27 | 2019-01-22 | 宁波松科磁材有限公司 | It is a kind of to magnetize the material conveying device of automated package production line for magnet steel |
| CN110586511A (en) * | 2019-09-30 | 2019-12-20 | 福建泉工股份有限公司 | Building solid waste screening unit, screening device and screening method |
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| CN111948361A (en) * | 2020-09-11 | 2020-11-17 | 武汉轻工大学 | Quick and continuous detection device for food |
| CN112776486A (en) * | 2020-12-22 | 2021-05-11 | 宁波韵升股份有限公司 | Automatic marking device for cylindrical neodymium iron boron magnetic steel |
| CN113126005A (en) * | 2021-03-16 | 2021-07-16 | 湖南奥创普科技有限公司 | Two-sided table magnetism check out test set |
| CN113126005B (en) * | 2021-03-16 | 2024-02-20 | 湖南奥创普科技有限公司 | Double-sided meter magnetism check out test set |
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Denomination of invention: An automatic integrated magnetic steel processing equipment Effective date of registration: 20210918 Granted publication date: 20180306 Pledgee: China Construction Bank Corporation Fenghua sub branch Pledgor: NINGBO SONGKE MAGNETIC MATERIAL Co.,Ltd. Registration number: Y2021330001723 |
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