CN110711714A - Magnetic block magnetizing and sorting all-in-one machine - Google Patents
Magnetic block magnetizing and sorting all-in-one machine Download PDFInfo
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- CN110711714A CN110711714A CN201911133761.3A CN201911133761A CN110711714A CN 110711714 A CN110711714 A CN 110711714A CN 201911133761 A CN201911133761 A CN 201911133761A CN 110711714 A CN110711714 A CN 110711714A
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- 230000004907 flux Effects 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 34
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims description 12
- 230000032258 transport Effects 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 8
- 230000000670 limiting effect Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a magnetic block magnetizing and sorting all-in-one machine, which comprises a rack, a magnetizing position, a conveying device, a magnetic flux sensor arranged above the conveying device, a sorting position and a sorting device arranged at the tail end of the conveying device, and a linear manipulator used for transferring magnetic blocks to the conveying device, wherein the conveying device comprises a conveying line and a vibrating disc arranged on one side of the conveying line, the outlet of the vibrating disc is arranged in parallel with the tail end of the conveying line, the two sides of the conveying device are provided with a driving cylinder group used for sequentially pushing a base and the magnetic blocks to the sorting position and a positioning assembly matched with the driving cylinder group, the rotary manipulator sorts and transfers the magnetic blocks to the bottom of a storage bin according to the magnetic flux, a lifting cylinder extends out and vertically stacks the magnetic blocks in the storage bin, the magnetizing, the conveying, the detecting and the sorting of the magnetic blocks are performed continuously, the production efficiency is improved, and the, the quality of the magnetic block is ensured.
Description
Technical Field
The invention relates to a magnetizing device, in particular to a magnetic block magnetizing and sorting all-in-one machine.
Background
The magnetic path is advancing processing back, need detect its magnetic flux, and sort and put, sorting device among the prior art is usually the magnetic path on the direct promotion transfer chain or is emitted qualified and nonconforming article by artifical screening pendulum, efficiency is lower like this, the omission factor is higher, detection quality can not be guaranteed, and, sorting device among the prior art sets up the standard interval usually, sorting out certified products and nonconforming article, but the magnetic path in the certified products still has magnetic flux size difference, need sort and put it, and magnetic path transportation among the prior art and sorting process debugging difficulty, cause the damage to the magnetic path surface easily, it is great with putting occupation space to the letter sorting of magnetic path.
Disclosure of Invention
Aiming at the defects of the prior art, the magnetizing and sorting all-in-one machine for the magnetic blocks is provided to sort according to the magnetic flux of the magnetic blocks, and the magnetic blocks are stable and reliable to sort and convenient to debug.
The technical purpose of the invention is realized by the following technical scheme: the magnetic block magnetizing and sorting all-in-one machine comprises a rack, wherein a magnetizing position, a conveying device, a magnetic flux sensor arranged above the conveying device, a sorting position and a sorting device arranged at the tail end of the conveying device are arranged on the rack, a linear mechanical arm used for transferring magnetic blocks to the conveying device is arranged above the magnetizing position, the magnetic flux sensor is connected with the sorting device, the conveying device comprises a conveying line and a vibrating disc arranged on one side of the conveying line, a plurality of bases used for bearing the magnetic blocks are arranged in the vibrating disc, the outlet of the vibrating disc and the tail end of the conveying line are arranged in parallel, driving cylinder groups used for sequentially pushing the bases and the magnetic blocks to the sorting position and positioning assemblies matched with the driving cylinder groups are arranged on two sides of the conveying device, the sorting device comprises a rotary mechanical arm arranged below the sorting position, a plurality of containing bins arranged at the periphery of the rotary mechanical arm at intervals and a, the supporting plates and limiting plates used for keeping the supporting plates horizontal are hinged to two sides of the cavity wall of the storage bin, the supporting plates are arranged at intervals in the vertical direction, the rotary manipulator comprises a rotating arm, a telescopic cylinder arranged on the rotating arm and a supporting arm arranged on the driving end of the telescopic cylinder, a mounting groove for placing a base is formed in the upper end of the supporting arm, a through groove for extending out of a lifting cylinder is formed in the bottom of the mounting groove, the rotary manipulator conveys magnetic blocks to the bottom of the storage bin in a classified mode according to magnetic flux, and the lifting cylinder extends out and vertically stacks the magnetic blocks in the storage bin.
The invention has the advantages that: the magnetizing, transporting, detecting and sorting of the magnetic blocks are carried out continuously, the production efficiency is improved, when the sorting station is carried out, after the base is in place at the outlet of the vibration disc through the positioning assembly, the second cylinder firstly pushes the base into the mounting groove of the rotary manipulator, the first cylinder pushes the magnetic blocks into the base from the side surface, the magnetic blocks and the base are sequentially sleeved in the mounting groove, so that the magnetic blocks and the base are in a relatively stable state in the transferring process, the magnetic blocks are embedded in the base, the magnetic blocks are prevented from being collided and damaged with other objects in the sorting process, and the quality of the magnetic blocks is ensured; the rotary manipulator transfers the magnetic blocks to the bottom of the storage bin in a classified manner according to the magnetic fluxes, and the magnetic blocks are further sorted under the condition of ensuring the magnetic blocks to be qualified, so that the influence of the deviation of the magnetic fluxes of the magnetic blocks in practical application is reduced, and the quality of the magnetic blocks is further ensured; the magnetic blocks are vertically stacked through the lifting cylinder, the occupied space of the magnetic blocks is saved, and the base is arranged between every two adjacent magnetic blocks at intervals, so that the magnetic blocks are in a relatively stable state, and the phenomenon of collision caused by mutual attraction is avoided.
Further, drive cylinder group is including relative first cylinder and the second cylinder that sets up, the drive end of first cylinder and second cylinder sets up towards letter sorting position, the terminal outside of transfer chain is located to first cylinder, the outside of vibration dish export is located to the second cylinder, through above improvement, during the debugging, only needs the relative angle that first cylinder corresponds the magnetic path, and the relative angle that the second cylinder corresponds the base is convenient to be debugged.
Further, the positioning assembly comprises an upper magnetic block baffle arranged above the conveying line and a rear magnetic block baffle arranged at the tail end of the conveying line, the driving end of the first air cylinder moves between the upper magnetic block baffle and the rear magnetic block baffle, and through the improvement, the upper magnetic block baffle is arranged to prevent the magnetic block from moving up and down in the pushing process; the magnetic block stops after reaching the rear magnetic block baffle, so that the conveying of the magnetic block is positioned and limited, and the linkage accuracy with the first cylinder is improved.
Further, locating component is still including locating two base baffles between the export of vibration dish and the second cylinder, two base baffles constitute and supply the gliding slide of base, the slide upper end is equipped with the base clamp plate, one of them the adjustable setting of going up the base baffle, through above improvement, the base clamp plate has reduced the upper and lower drunkenness of base in the transportation, and the adjustable setting of one of them last base baffle makes conveyor can adapt to not unidimensional base, has increased the suitability.
Further, the export end of vibration dish is equipped with the stopper, be equipped with the sensor that is used for detecting the base and targets in place on the stopper. Through the improvement, the base stops after reaching the limiting block, the positioning and limiting effects are achieved on the conveying of the base, the sensor detects that the base is in place, and the linkage accuracy of the sensor and the second cylinder is improved.
Further, conveyor is still including locating two pendulum frames of transfer chain both sides, the inboard direction inclined plane and the transport face of being equipped with of pendulum frame, the side of transport face and magnetic path is leaned on, magnetic flux sensor locates the terminal top on direction inclined plane. Through the improvement, the magnetic blocks are transported to a conveying line after being magnetized, corrected by the guide inclined planes and enter the conveying surface, so that the magnetic blocks are in a relatively aligned state when reaching the sorting position.
Further, the vibration dish is including the ring way that is used for transporting the base, the ring way inboard is equipped with the blend stop with adjustable width, the ring way outside is equipped with the layering of height-adjustable, the layering is pressed and is located on the base. Through the improvement, the width and the height of the ring can be adjusted relatively, and the adaptability of bases with different specifications is improved.
Furthermore, a plurality of vertically arranged first lugs are arranged on the pressing strip at intervals, a plurality of radially arranged second lugs are arranged on the blocking strip at intervals, and the first lugs and the second lugs are provided with adjusting holes which are arranged in the same direction as the first lugs and the second lugs. Through the improvement, the first support lug and the second support lug are arranged on the pressing strip and the blocking strip, and can be debugged at a plurality of nodes, so that the adjusting process is more stable and reliable, and the relative end faces of the corresponding bases in the vibration plate are kept parallel.
Further, rotatory manipulator is connected with the treater, treater and magnetic flux sensor electric connection, the treater is used for judging and control rotatory manipulator and stretches out towards the containing storage bin that the magnetic path corresponds. Through the improvement, the processor judges the storage bin corresponding to the current magnetic block and controls the rotary manipulator to rotate by a corresponding angle.
The process of the magnetic block magnetizing and sorting all-in-one machine comprises the following steps:
a. after the magnetic blocks are magnetized in the magnetizing position, the linear manipulator transfers the magnetic blocks to a conveying line, and meanwhile, the vibration disc conveys the base towards a sorting opening;
b. the magnetic blocks pass through the magnetic flux sensor, and the magnetic flux sensor sequentially sends the magnetic flux of each magnetic block to the processor;
c. the rotary manipulator extends to the position below the sorting position, the first cylinder pushing base is matched with the mounting groove, and the second cylinder pushing magnetic block is matched with the base;
d. the rotary manipulator is retracted, and the processor judges and controls the rotary manipulator to align to the corresponding storage bin according to the measured magnetic flux;
e. the rotary manipulator extends out of the bottom of the storage bin, and the lifting cylinder extends out to stack the magnetic blocks in the storage bin;
f. the rotary mechanical arm is retracted and aligned with the sorting position;
g. and c, returning to the step c until the magnetic blocks are sorted.
Drawings
FIG. 1 is an overall layout of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a schematic view of the structure of the bars and beads of the present invention;
FIG. 4 is a schematic cross-sectional view of the lift cylinder of the present invention;
FIG. 5 is a schematic view of the rotary robot of the present invention;
FIG. 6 is a schematic view of the conveyor and positioning assembly of the present invention;
FIG. 7 is a schematic view of the base, magnet and rotary robot of the present invention in combination;
in the figure: 1. a magnetizing position; 2. a conveying device; 2.1, conveying lines; 2.2, vibrating a disc; 2.3, centering the frame; 2.4, blocking strips; 2.5, pressing a strip; 2.6, a first lug; 2.7, a second lug; 2.8, a first adjusting hole; 2.9; a second adjustment aperture; 3. a magnetic flux sensor; 4. a sorting station; 5. a linear manipulator; 6. a base; 7. driving the cylinder group; 7.1, a first cylinder; 7.2, a second cylinder; 8. a positioning assembly; 8.1, arranging a magnetic block baffle; 8.2, a rear magnetic block stop block; 8.3, a base baffle; 8.4, a base pressing plate; 8.5, a limiting block; 9. rotating the manipulator; 9.1, a rotating arm; 9.2, a telescopic cylinder; 9.3, a support arm; 9.4, mounting grooves; 9.5, a through groove; 10. a storage bin; 10.1, a support plate; 10.2, a limiting plate; 11. a lifting cylinder;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that, although the terms upper, middle, lower, outer, inner, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another for ease of understanding, and are not used to define any direction or order of limitation.
As shown in fig. 1-7, the magnetic block magnetizing and sorting all-in-one machine comprises a stacking position, a magnetizing position 1, a conveying device 2, a magnetic flux sensor 3 arranged above the conveying device 2, a sorting position 4 arranged at the tail end of the conveying device 2 and a sorting device, wherein the magnetic flux sensor 3 is electrically connected with the sorting device, magnetic blocks are stacked on the stacking position, a linear manipulator 5 is arranged on the outer side of the conveying device 2, the linear manipulator 5 is used for transferring the magnetic blocks from the stacking position to the magnetizing position 1 and the conveying device 2 in sequence, and the linear manipulator 5 specifically refers to a manipulator capable of vertically moving to grab and release the magnetic blocks and convey the magnetic blocks along a linear direction;
the conveying device 2 comprises a conveying line 2.1 and a vibrating disc 2.2 arranged on one side of the conveying line 2.1, a plurality of bases 6 are placed in the vibrating disc 2.2, the bases 6 are provided with inner cavities for bearing magnetic blocks, the magnetic blocks are placed in the bases 6 in the sorting process, outlets of the vibrating disc 2.2 are arranged in parallel with the tail end of the conveying line 2.1, and driving cylinder groups 7 for sequentially pushing the bases 6 and the magnetic blocks to the sorting positions 4 and positioning assemblies 8 matched with the driving cylinder groups 7 are arranged on two sides of the conveying device 2;
the sorting device comprises a rotary manipulator 9, a plurality of storage bins 10 and lifting cylinders 11 arranged at the bottoms of the storage bins 10, a rotating shaft of the rotary manipulator 9 is arranged outside the conveying device 2, the storage bins 10 are arranged at intervals along the circumferential direction by taking the rotating shaft of the rotary manipulator 9 as an axial point, wherein two sides of the cavity wall of each storage bin 10 are hinged with a support plate 10.1 and a limiting plate 10.2 for keeping the support plate 10.1 horizontal, each rotary manipulator 9 comprises a rotating arm 9.1, telescopic cylinders 9.2 arranged on the rotating arms 9.1 and a supporting arm 9.3 arranged on the driving end of each telescopic cylinder 9.2, a mounting groove 9.4 for placing the base 6 is formed in the upper end of each supporting arm 9.3, a through groove 9.5 for extending out of the lifting cylinder 11 is formed in the bottom of each mounting groove 9.4, and the supporting arms 9.3 are driven by the telescopic cylinders 9.2 to extend.
Specifically, the driving cylinder group 7 includes first cylinder 7.1 and second cylinder 7.2 that relative setting, and the drive end of first cylinder 7.1 and second cylinder 7.2 sets up towards letter sorting position 4, and the terminal outside of transfer chain 2.1 is located to first cylinder 7.1, and the outside of vibration dish 2.2 export is located to second cylinder 7.2, during the debugging, only need adjust the relative angle that first cylinder 7.1 corresponds the magnetic path, and the relative angle that second cylinder 7.2 corresponds base 6 is convenient for the debugging.
When the magnetic sorting machine works, the magnetic blocks are transferred to the magnetizing position 1 and the conveying line 2.1 from the stacking position through the linear manipulator 5, the magnetic flux sensor 3 sequentially sends the magnetic flux levels of the magnetic blocks to the sorting device through the magnetic flux sensor 3, the base 6 and the magnetic blocks are sequentially pushed into the supporting arm 9.3 through the driving cylinder group 7 after being positioned in place through the positioning assembly 8, the rotary manipulator 9 sorts and transfers the magnetic blocks to the bottom of the corresponding storage bin 10 according to the magnetic flux levels, the lifting cylinder 11 extends out and vertically stacks the base 6 bearing the magnetic blocks in the storage bin 10, magnetizing, transporting, detecting and sorting of the magnetic blocks are performed continuously, and the production efficiency is improved; the rotary manipulator 9 transports the magnetic blocks to the bottom of the storage bin 10 in a classified manner according to the magnetic fluxes, and further sorts the magnetic blocks under the condition of ensuring the magnetic blocks to be qualified, so that the influence of the deviation of the magnetic fluxes of the magnetic blocks in practical application is reduced, and the quality of the magnetic blocks is further ensured; the base 6 is arranged between every two adjacent magnetic blocks at intervals, so that the magnetic blocks are in a relatively stable state, the phenomenon of collision caused by mutual attraction is avoided, and the magnetic blocks are convenient to disassemble; the magnetic path is vertical piles up in containing bin 10, has saved the occupation space of magnetic path.
Specifically, locating component 8 is including locating last magnetic path baffle 8.1 of transfer chain 2.1 top and locating the back magnetic path dog 8.2 at transfer chain 2.1 end, the drive end of first cylinder 7.1 is movable between last magnetic path baffle 8.1 and back magnetic path baffle, go up magnetic path baffle 8.1 and avoid the magnetic path to produce drunkenness from top to bottom at the propelling movement in-process, the magnetic path stops after arriving back magnetic path baffle, play location and spacing effect to the transport of magnetic path, the accuracy of 7.1 linkage with first cylinder has been improved.
Specifically, locating component 8 is still including locating two 6 baffles of base between the export of vibration dish 2.2 and second cylinder 7.2, and two 6 baffles of base constitute and supply the gliding slide of base 6, and the slide upper end is equipped with 6 clamp plates of base, reduce the upper and lower drunkenness of base 6 in the transportation, and wherein, the adjustable setting of 6 baffles of base is gone up to one, and it sets up in the export of vibration dish 2.2 through the extension hole, and the extension hole sets up along the width direction of base 6.
Specifically, be equipped with stopper 8.5 on the end of the export of vibration dish 2.2, be equipped with on stopper 8.5 and be used for detecting the sensor that base 6 targets in place, sensor and drive cylinder group 7 electric connection have improved the accuracy with the linkage of second cylinder 7.2, stop after base 6 reachs stopper 8.5, play location and spacing effect to the transport of base 6.
Specifically, conveyor 2 is still including locating two frame 2.3 of just putting of transfer chain 2.1 both sides, and the frame 2.3 inboard of just putting is equipped with direction inclined plane and transport face, the side of transport face and magnetic block is leaned on, magnetic flux sensor 3 locates the terminal top on direction inclined plane, and the magnetic block transports to transfer chain 2.1 after magnetizing, rectifies and gets into the transport face through the direction inclined plane for the magnetic block is in the state of just relatively when arriving letter sorting position 4.
Specifically, vibration dish 2.2 is equipped with width adjustable blend stop 2.4 including the ring that is used for transporting base 6, ring inboard, and the ring outside is equipped with height adjustable's layering 2.5, and layering 2.5 presses and locates on base 6 for can carry out the regulation in width and the height relatively the ring, improve the suitability to the base 6 of different specifications.
Specifically, the interval is equipped with the first journal stirrup 2.6 of a plurality of vertical settings on the layering 2.5, the interval is equipped with the second journal stirrup 2.7 of a plurality of radial settings on the blend stop 2.4, first journal stirrup 2.6 and second journal stirrup 2.7 are equipped with the regulation hole rather than syntropy setting, first journal stirrup 2.6 and second journal stirrup 2.7 are arranged on layering 2.5 and blend stop 2.4, can debug at a plurality of nodes, make accommodation process more reliable and more stable, guarantee that the relative terminal surface that corresponds base 6 in the vibration dish 2.2 keeps parallel.
Specifically, the rotary manipulator 9 is connected with a processor, the processor is electrically connected with the magnetic flux sensor 3, the processor is used for judging and controlling the rotary manipulator 9 to extend towards the storage bin 10 corresponding to the magnetic block, the processor judges the storage bin 10 corresponding to the current magnetic block, and the rotary manipulator 9 is controlled to rotate by a corresponding angle.
The process of the magnetic block magnetizing and sorting all-in-one machine comprises the following steps:
a. after the magnetic blocks are magnetized in the magnetizing position 1, the linear manipulator 5 transfers the magnetic blocks to the conveying line 2.1, and meanwhile, the vibrating disc 2.2 conveys the base 6 towards the sorting opening;
b. the magnetic blocks pass through the magnetic flux sensor 3, and the magnetic flux sensor 3 sends the magnetic flux of each magnetic block to the processor in sequence;
b1. the processor calculates and obtains the position of the storage bin 10 corresponding to the current magnetic block;
c. the rotary manipulator 9 extends to the lower part of the sorting position 4, the first air cylinder 7.1 pushes the base 6 to be matched with the mounting groove 9.4, and the second air cylinder 7.2 pushes the magnetic block to be matched with the base 6;
d. the rotary manipulator 9 is retracted, and the processor controls the rotary manipulator 9 to align with the corresponding storage bin 10;
e. the rotary manipulator 9 extends out of the bottom of the storage bin 10, and the lifting cylinder 11 extends out to stack the magnetic blocks in the storage bin 10;
e1. the base 6 bearing the magnetic block moves upwards and jacks up the support plate 10.1, and the base 6 is placed on the upper end face of the support plate 10.1 after being retracted along with the lifting cylinder 11;
f. the rotary manipulator 9 retracts and realigns the sorting location 4;
g. and c, returning to the step c until the magnetic blocks are sorted.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a magnetic path letter sorting all-in-one that magnetizes which characterized in that: comprises a magnetizing position (1), a conveying device (2), a magnetic flux sensor (3) arranged above the conveying device (2), a sorting position (4) arranged at the tail end of the conveying device (2) and a sorting device, wherein a linear mechanical arm (5) used for transferring magnetic blocks to the conveying device (2) is arranged above the magnetizing position (1), the magnetic flux sensor (3) is connected with the sorting device, the conveying device (2) comprises a conveying line (2.1) and a vibrating disc (2.2) arranged on one side of the conveying line (2.1), a plurality of bases (6) used for bearing the magnetic blocks are arranged in the vibrating disc (2.2), an outlet of the vibrating disc (2.2) is arranged in parallel with the tail end of the conveying line (2.1), two sides of the conveying device (2) are provided with a driving cylinder group (7) used for sequentially pushing the bases (6) and the magnetic blocks to the sorting position (4) and a positioning assembly (8) matched with the driving cylinder group (7), the sorting device comprises a rotary mechanical arm (9) arranged below a sorting position (4), a plurality of storage bins (10) arranged at the periphery of the rotary mechanical arm (9) at intervals and a lifting cylinder (11) arranged at the bottom of the storage bins (10), wherein support plates (10.1) and limit plates (10.2) used for keeping the support plates (10.1) horizontal are hinged to two sides of the cavity wall of each storage bin (10), the support plates (10.1) are arranged at intervals in the vertical direction, the rotary mechanical arm (9) comprises a rotating arm (9.1), a telescopic cylinder (9.2) arranged on the rotating arm (9.1) and a support arm (9.3) arranged on a driving end of the telescopic cylinder (9.2), a mounting groove (9.4) for placing a base (6) is formed in the upper end of the support arm (9.3), a through groove (9.5) for extending out of the lifting cylinder (11) is formed in the bottom of the mounting groove (9.4), and magnetic blocks are transferred to the bottom of each storage bin (10) in a, the lifting cylinder (11) extends out and vertically stacks the magnetic blocks in the storage bin (10).
2. The magnetic block magnetizing and sorting all-in-one machine according to claim 1, characterized in that: the driving cylinder group (7) comprises a first cylinder (7.1) and a second cylinder (7.2) which are arranged oppositely, the driving ends of the first cylinder (7.1) and the second cylinder (7.2) are arranged towards the sorting position (4), the first cylinder (7.1) is arranged on the outer side of the tail end of the conveying line (2.1), and the second cylinder (7.2) is arranged on the outer side of the outlet of the vibrating disc (2.2).
3. The magnetic block magnetizing and sorting all-in-one machine as claimed in claim 2, characterized in that: the positioning assembly (8) comprises an upper magnetic block baffle (8.1) arranged above the conveying line (2.1) and a rear magnetic block stop block (8.2) arranged at the tail end of the conveying line (2.1), and the driving end of the first cylinder (7.1) is movable between the upper magnetic block baffle (8.1) and the rear magnetic block baffle.
4. The magnetic block magnetizing and sorting all-in-one machine as claimed in claim 2, characterized in that: locating component (8) are still including locating two base baffle (8.3) between export and second cylinder (7.2) of vibration dish (2.2), two base baffle (8.3) constitute and supply the gliding slide of base (6), the slide upper end is equipped with base clamp plate (8.4), one of them base baffle (8.3) adjustable setting.
5. The magnetic block magnetizing and sorting all-in-one machine according to claim 1, characterized in that: conveyor (2) are still including locating two frame (2.3) of just rightting of transfer chain (2.1) both sides, two are just right frame (2.3) inboards and are equipped with direction inclined plane and transport face, the side of transport face and magnetic path pastes and leans on, the terminal top on direction inclined plane is located in magnetic flux sensor (3).
6. The magnetic block magnetizing and sorting all-in-one machine according to claim 1, characterized in that: the export end of vibration dish (2.2) is equipped with stopper (8.5), be equipped with the sensor that is used for detecting that base (6) target in place on stopper (8.5).
7. The magnetic block magnetizing and sorting all-in-one machine according to claim 1, characterized in that: vibration dish (2.2) are including the ring way that is used for transporting base (6), the ring way inboard is equipped with blend stop (2.4) that the width is adjustable, the ring way outside is equipped with highly adjustable layering (2.5), layering (2.5) are pressed and are located on base (6).
8. The magnetic block magnetizing and sorting all-in-one machine according to claim 7, characterized in that: the interval is equipped with first journal stirrup (2.6) on the ring way, be equipped with first regulation hole (2.8) of vertical setting on first journal stirrup (2.6), the interval is equipped with second journal stirrup (2.7) on blend stop (2.4), be equipped with radially setting second regulation hole (2.9) on second journal stirrup (2.7).
9. The magnetic block magnetizing and sorting all-in-one machine according to claim 1, characterized in that: the rotating mechanical arm (9) is connected with a processor, the processor is electrically connected with the magnetic flux sensor (3), and the processor is used for judging and controlling the rotating mechanical arm (9) to extend towards the storage bin (10) corresponding to the magnetic block.
10. The process of the magnetic block magnetizing and sorting all-in-one machine according to any one of claims 1 to 9, wherein: the method comprises the following steps:
a. after the magnetic blocks are magnetized in the magnetizing position (1), the linear manipulator (5) transfers the magnetic blocks to the conveying line (2.1), and meanwhile, the vibrating disc (2.2) transports the base (6) towards the sorting opening;
b. the magnetic blocks pass through the magnetic flux sensor (3), and the magnetic flux sensor (3) sends the magnetic flux of each magnetic block to the processor in sequence;
c. the rotary manipulator (9) extends to the lower part of the sorting position (4), the first air cylinder (7.1) pushes the base (6) to be matched with the mounting groove (9.4), and the second air cylinder (7.2) pushes the magnetic block to be matched with the base (6);
d. the rotary manipulator (9) is retracted, and the processor judges and controls the rotary manipulator (9) to align to the corresponding storage bin (10) according to the measured magnetic flux;
e. the rotary manipulator (9) extends out of the bottom of the storage bin (10), and the lifting cylinder (11) extends out to stack the magnetic blocks in the storage bin (10);
f. the rotary mechanical arm (9) retracts and aligns the sorting position (4);
g. and c, returning to the step c until the magnetic blocks are sorted.
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| CN201911133761.3A CN110711714A (en) | 2019-11-19 | 2019-11-19 | Magnetic block magnetizing and sorting all-in-one machine |
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| CN201911133761.3A CN110711714A (en) | 2019-11-19 | 2019-11-19 | Magnetic block magnetizing and sorting all-in-one machine |
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| CN110711714A true CN110711714A (en) | 2020-01-21 |
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