CN221908512U - Cell sorting production line - Google Patents
Cell sorting production line Download PDFInfo
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- CN221908512U CN221908512U CN202323671249.9U CN202323671249U CN221908512U CN 221908512 U CN221908512 U CN 221908512U CN 202323671249 U CN202323671249 U CN 202323671249U CN 221908512 U CN221908512 U CN 221908512U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000013072 incoming material Substances 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 3
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- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型涉及电芯生产设备技术领域，特指一种电芯分选生产线；本实用新型包括来料轨道，来料轨道的前端上方活动设置有第一机械手、第二机械手，第一机械手、第二机械手的移动轨道垂直于来料轨道，来料轨道的前端旁边设置有第一等待区、第二等待区；来料轨道的前端设置有机器人轨道，机器人轨道上活动设置有底座，底座上安装有机器人，机器人轨道平行于来料轨道，机器人轨道的两侧设置有托盘工位；本实用新型通过第一等待区、第二等待区分别放置不同型号的电芯，再由机器人将位于第一等待区、第二等待区的电芯分别放置到托盘工位上的托盘内，能够实现自动化生产，生产效率高。
The utility model relates to the technical field of battery cell production equipment, and in particular to a battery cell sorting production line; the utility model comprises an incoming material track, a first manipulator and a second manipulator are movably arranged above the front end of the incoming material track, the moving tracks of the first manipulator and the second manipulator are perpendicular to the incoming material track, and a first waiting area and a second waiting area are arranged beside the front end of the incoming material track; a robot track is arranged at the front end of the incoming material track, a base is movably arranged on the robot track, a robot is installed on the base, the robot track is parallel to the incoming material track, and tray stations are arranged on both sides of the robot track; the utility model places different types of battery cells in the first waiting area and the second waiting area respectively, and then the robot places the battery cells located in the first waiting area and the second waiting area into trays on the tray stations respectively, so as to realize automated production with high production efficiency.
Description
技术领域Technical Field
本实用新型涉及电芯生产设备技术领域，特指一种电芯分选生产线。The utility model relates to the technical field of battery cell production equipment, in particular to a battery cell sorting production line.
背景技术Background Art
现有的电芯生产过程中，需要将电芯从生产线上取出然后放置到不同的托盘内，由于生产线可能出现多种不同型号的电芯，因此，如果采用人工分选的话，工作效率非常低。另外，由于生产线上还可能存在不合格电芯，需要将它们放置到另外的托盘内，这样就不适合人工作业，因为可能造成混乱。In the existing battery cell production process, the battery cells need to be taken out from the production line and placed in different trays. Since there may be many different types of battery cells on the production line, if manual sorting is used, the work efficiency is very low. In addition, since there may be unqualified battery cells on the production line, they need to be placed in another tray, which is not suitable for manual work because it may cause confusion.
因此，基于上述现有的电芯生产的缺陷，需要对现有的电芯生产进行改进。Therefore, based on the above-mentioned defects of existing battery cell production, it is necessary to improve the existing battery cell production.
实用新型内容Utility Model Content
本实用新型的目的在于针对现有技术的不足提供一种电芯分选生产线，该电芯分选生产线解决了现有的电芯生产所存在的：生产效率低等缺陷。The utility model aims to provide a battery cell sorting production line in view of the deficiencies in the prior art, and the battery cell sorting production line solves the defects of the existing battery cell production, such as low production efficiency.
为实现上述目的，本实用新型是通过以下技术方案实现的。To achieve the above purpose, the utility model is implemented through the following technical solutions.
电芯分选生产线，包括来料轨道，来料轨道的前端上方活动设置有第一机械手、第二机械手，第一机械手、第二机械手的移动轨道垂直于来料轨道，来料轨道的前端旁边设置有第一等待区、第二等待区；来料轨道的前端设置有机器人轨道，机器人轨道上活动设置有底座，底座上安装有机器人，机器人轨道平行于来料轨道，机器人轨道的两侧设置有托盘工位。The battery cell sorting production line comprises an incoming material track, a first manipulator and a second manipulator are movably arranged above the front end of the incoming material track, the moving tracks of the first manipulator and the second manipulator are perpendicular to the incoming material track, a first waiting area and a second waiting area are arranged beside the front end of the incoming material track; a robot track is arranged at the front end of the incoming material track, a base is movably arranged on the robot track, a robot is installed on the base, the robot track is parallel to the incoming material track, and pallet stations are arranged on both sides of the robot track.
进一步的，所述的第二等待区的旁边还设置有出料轨道，出料轨道平行于来料轨道，第二机械手活动位于出料轨道的上方，第二机械手可以将不合格电芯抓取到出料轨道出料。Furthermore, a discharging track is provided next to the second waiting area, and the discharging track is parallel to the incoming track. The second manipulator is movable above the discharging track, and the second manipulator can grab unqualified battery cells and discharging them to the discharging track.
进一步的，所述的机器人轨道位于第一等待区、第二等待区的前端，机器人从第一等待区、第二等待区抓取电芯。Furthermore, the robot track is located at the front end of the first waiting area and the second waiting area, and the robot grabs the battery cells from the first waiting area and the second waiting area.
进一步的，所述的第一等待区、第二等待区分别设置有多条传送带，传送带分别配有电机驱动，可以通过传送带将电芯向前传送，等待机器人抓取。Furthermore, the first waiting area and the second waiting area are respectively provided with a plurality of conveyor belts, each of which is equipped with a motor drive, and the battery cells can be conveyed forward through the conveyor belts to wait for being grasped by the robot.
进一步的，所述的机器人具有旋转部，旋转部的下端安装有电芯夹臂，通过电芯夹臂抓取电芯。Furthermore, the robot has a rotating part, and a battery cell clamping arm is installed at the lower end of the rotating part, and the battery cell is grasped by the battery cell clamping arm.
进一步的，所述的第一等待区设置有四排输送组，每一个输送组具有四条传送带，第二等待区设置有三排输送组，能够输送多个电芯，同时等待机器人抓取，提高工作效率。Furthermore, the first waiting area is provided with four rows of conveying groups, each conveying group has four conveyor belts, and the second waiting area is provided with three rows of conveying groups, which can convey multiple battery cells while waiting for the robot to grab them, thereby improving work efficiency.
进一步的，所述的机器人轨道的两侧分别设置有四个托盘工位，能够拓展适用于多种型号的电芯。Furthermore, four tray stations are respectively arranged on both sides of the robot track, which can be expanded to be applicable to various types of battery cells.
进一步的，所述的机器人的后部安装有中转轨道，中转轨道上活动设置有中转盘，中转盘用于中转放置待放入托盘的电芯，从而能够提高机器人的工作效率。Furthermore, a transfer track is installed at the rear of the robot, and a transfer plate is movably arranged on the transfer track. The transfer plate is used for transferring the battery cells to be placed in the tray, thereby improving the working efficiency of the robot.
进一步的，所述的托盘工位设置有升降装置，升降装置包括电机、丝杆，电机驱动丝杆旋转，丝杆竖直设置，丝杆上设置有夹板座，夹板座上安装有气缸，气缸驱动有夹板，通过夹板固定托盘，丝杆带动夹板竖直移动，以配合多个托盘堆叠。Furthermore, the pallet station is provided with a lifting device, which includes a motor and a screw rod. The motor drives the screw rod to rotate, the screw rod is vertically arranged, a clamping plate seat is arranged on the screw rod, a cylinder is installed on the clamping plate seat, the cylinder drives a clamping plate, the pallet is fixed by the clamping plate, and the screw rod drives the clamping plate to move vertically to cooperate with the stacking of multiple pallets.
进一步的，所述的机器人的旋转部的上端安装有托盘夹子,通过托盘夹子夹住托盘，机器人具有两种功能，既可以搬运空托盘，还能够抓取电芯Furthermore, a pallet clamp is installed on the upper end of the rotating part of the robot, and the pallet is clamped by the pallet clamp. The robot has two functions, which can not only carry empty pallets, but also grab battery cells.
本实用新型的有益效果在于：通过第一等待区、第二等待区分别放置不同型号的电芯，再由机器人将位于第一等待区、第二等待区的电芯分别放置到托盘工位上的托盘内，能够实现自动化生产，生产效率高。The beneficial effect of the utility model is that different types of battery cells are placed in the first waiting area and the second waiting area respectively, and then the robot places the battery cells located in the first waiting area and the second waiting area into the trays on the tray station respectively, so as to realize automated production with high production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的俯视结构示意图。FIG1 is a schematic diagram of the structure of the utility model from top view.
图2为本实用新型的前视结构示意图。FIG. 2 is a front structural schematic diagram of the present utility model.
图3为图2的局部放大示意图。FIG. 3 is a partial enlarged schematic diagram of FIG. 2 .
标号及说明：Label and description:
来料轨道1、第一机械手2、第二机械手3、第一等待区4、第二等待区5、出料轨道6、中转盘7、机器人8、机器人轨道9、托盘10、底座11、升降装置12、夹板13、电芯夹臂14、托盘夹子15、照相机16、感应器17。Incoming track 1, first manipulator 2, second manipulator 3, first waiting area 4, second waiting area 5, outgoing track 6, turntable 7, robot 8, robot track 9, pallet 10, base 11, lifting device 12, clamping plate 13, battery cell clamping arm 14, pallet clamp 15, camera 16, sensor 17.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型作进一步的说明。The utility model is further described below in conjunction with the accompanying drawings.
见图1——图3，本实用新型电芯分选生产线包括：来料轨道1，来料轨道1的前端上方活动设置有第一机械手2、第二机械手3，第一机械手2、第二机械手3的移动轨道垂直于来料轨道1，来料轨道1的前端旁边设置有第一等待区4、第二等待区5，第一等待区4、第二等待区5分别设置有多条传送带，传送带分别配有电机驱动，能够带动电芯移动。See Figures 1 to 3. The battery cell sorting production line of the utility model includes: an incoming material track 1, a first manipulator 2 and a second manipulator 3 are movably arranged above the front end of the incoming material track 1, and the moving tracks of the first manipulator 2 and the second manipulator 3 are perpendicular to the incoming material track 1. A first waiting area 4 and a second waiting area 5 are arranged next to the front end of the incoming material track 1. The first waiting area 4 and the second waiting area 5 are respectively provided with multiple conveyor belts, and the conveyor belts are respectively equipped with motor drives to drive the battery cells to move.
本实用新型的第一机械手2活动位于第一等待区4的后端上方，第二机械手3活动位于第二等待区5的后端上方。第二等待区5的旁边还设置有出料轨道6，出料轨道6平行于来料轨道1，第二机械手3活动位于出料轨道6的上方。第二机械手3可以将不合格的电芯从来料轨道1抓取放置到出料轨道6上出料。The first manipulator 2 of the utility model is movably located above the rear end of the first waiting area 4, and the second manipulator 3 is movably located above the rear end of the second waiting area 5. A discharge track 6 is also provided next to the second waiting area 5, and the discharge track 6 is parallel to the incoming track 1, and the second manipulator 3 is movably located above the discharge track 6. The second manipulator 3 can grab unqualified cells from the incoming track 1 and place them on the discharge track 6 for discharge.
如图中所示，第一等待区4设置有四排输送组，每一个输送组具有四条传送带，第二等待区5设置有三排输送组，每一个输送组具有四条传送带，这种设置，每一个输送组可以输出一种电芯，相应的，机器人轨道9的两侧分别设置有四个托盘工位，其中一个托盘工位用于堆叠空托盘10，另外七个托盘工位可以装载一种电芯。As shown in the figure, the first waiting area 4 is provided with four rows of conveying groups, each conveying group has four conveyor belts, and the second waiting area 5 is provided with three rows of conveying groups, each conveying group has four conveyor belts. With this arrangement, each conveying group can output one battery cell. Correspondingly, four pallet stations are respectively provided on both sides of the robot track 9, one of which is used to stack empty pallets 10, and the other seven pallet stations can load one battery cell.
本实用新型的第一机械手2、第二机械手3、机器人分别与外部控制中心通讯，第一机械手2、第二机械手3配有识别装置，能够识别来料轨道1送过来的电芯的型号以及合格与否，从而作出相应的判断，将合格的不同型号的电芯送到不同的输送组，将不合格电芯送到出料轨道6。The first manipulator 2, the second manipulator 3 and the robot of the utility model communicate with the external control center respectively. The first manipulator 2 and the second manipulator 3 are equipped with identification devices, which can identify the model and qualification of the battery cells sent from the incoming track 1, so as to make corresponding judgments, send qualified battery cells of different models to different conveying groups, and send unqualified battery cells to the outgoing track 6.
本实用新型的来料轨道1的前端设置有机器人轨道9，机器人轨道9上活动设置有底座11，底座11上安装有机器人8，机器人轨道9平行于来料轨道1，机器人轨道9位于第一等待区4、第二等待区5的前端。机器人轨道9的两侧设置有托盘工位，每个托盘工位堆叠多个托盘10。The front end of the incoming material track 1 of the utility model is provided with a robot track 9, a base 11 is movably provided on the robot track 9, a robot 8 is installed on the base 11, the robot track 9 is parallel to the incoming material track 1, and the robot track 9 is located at the front end of the first waiting area 4 and the second waiting area 5. Pallet stations are provided on both sides of the robot track 9, and each pallet station stacks a plurality of pallets 10.
本实用新型的机器人8的后部安装有中转轨道，中转轨道上活动设置有中转盘7，机器人8可以将第一等待区4、第二等待区5的部分电机抓取到中转盘7，然后机器人8沿机器人轨道9移动到某一个位置，再将电芯放置到相应的托盘工位的托盘10内。A transfer track is installed at the rear of the robot 8 of the utility model, and a transfer disk 7 is movably arranged on the transfer track. The robot 8 can grab some motors in the first waiting area 4 and the second waiting area 5 to the transfer disk 7, and then the robot 8 moves to a certain position along the robot track 9, and then places the battery cells into the tray 10 of the corresponding tray station.
本实用新型的机器人8具有旋转部，旋转部的下端安装有电芯夹臂14，电芯夹臂14用于抓取电芯，电芯夹臂14的一侧安装有感应器17，感应器17用于保证电芯放置准确。旋转部的上端安装有托盘夹子15，托盘夹子15用于抓取托盘10，托盘10中部具有多个凸块，凸块之间的空间用于放置电芯，托盘夹子15能够夹住凸块，从而抓取托盘。旋转部的侧面安装有照相机16，照相机16位于电芯夹臂14的旁边，进一步保证电芯放置位置准确。The robot 8 of the utility model has a rotating part, and a battery clamp arm 14 is installed at the lower end of the rotating part. The battery clamp arm 14 is used to grab the battery. A sensor 17 is installed on one side of the battery clamp arm 14. The sensor 17 is used to ensure that the battery is placed accurately. A tray clamp 15 is installed at the upper end of the rotating part. The tray clamp 15 is used to grab the tray 10. The tray 10 has a plurality of protrusions in the middle. The space between the protrusions is used to place the battery. The tray clamp 15 can clamp the protrusions to grab the tray. A camera 16 is installed on the side of the rotating part. The camera 16 is located next to the battery clamp arm 14 to further ensure that the battery is placed accurately.
本实用新型的托盘工位设置有升降装置12，升降装置12包括电机、丝杆，电机驱动丝杆旋转，丝杆竖直设置，丝杆上设置有夹板座，夹板座上安装有气缸，气缸驱动有夹板13，夹板13水平设置，气缸驱动夹板13移动，使夹板13能够夹住托盘10。The pallet station of the utility model is provided with a lifting device 12, which includes a motor and a screw rod. The motor drives the screw rod to rotate, the screw rod is vertically arranged, a clamping plate seat is arranged on the screw rod, a cylinder is installed on the clamping plate seat, the cylinder drives a clamping plate 13, the clamping plate 13 is horizontally arranged, and the cylinder drives the clamping plate 13 to move so that the clamping plate 13 can clamp the pallet 10.
本实用新型能够自动对接电芯生产线，不同型号的电芯都可以从来料轨道1进行输送，包括不合格电芯，The utility model can automatically connect to the battery production line, and different types of battery cells can be transported from the incoming track 1, including unqualified battery cells.
当然，以上所述之实施例，只是本实用新型的较佳实例而已，并非限制本实用新型实施范围，故凡依本实用新型申请专利范围所述的构造、特征及原理所做的等效变化或修饰，均应包括于本实用新型申请专利范围内。Of course, the embodiments described above are only preferred examples of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the scope of the patent application of the present invention should be included in the scope of the patent application of the present invention.
Claims (10)
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| CN202323671249.9U CN221908512U (en) | 2023-12-31 | 2023-12-31 | Cell sorting production line |
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| CN221908512U true CN221908512U (en) | 2024-10-29 |
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