CN112191554B - Full-automatic stack disassembly and stacking and code scanning sorting machine for soft package batteries - Google Patents

Full-automatic stack disassembly and stacking and code scanning sorting machine for soft package batteries Download PDF

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Publication number
CN112191554B
CN112191554B CN202010947304.4A CN202010947304A CN112191554B CN 112191554 B CN112191554 B CN 112191554B CN 202010947304 A CN202010947304 A CN 202010947304A CN 112191554 B CN112191554 B CN 112191554B
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axis
assembly
battery
axis module
manipulator
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CN112191554A (en
Inventor
曹骥
曹政
郭凯华
刘伟
沈斌
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Zhejiang Hangke Technology Co Ltd
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Zhejiang Hangke Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3412Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

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  • Specific Conveyance Elements (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A fully-automatic stack disassembly and scanning sorting machine for soft package batteries comprises the following steps: a lower housing assembly for supporting other components of the classifier; the double-speed chain assembly comprises a double-speed chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism and is used for unstacking and conveying battery trays and scanning battery information; the NG battery carrying assembly comprises a NG station bottom plate, a NG station blocking component and a battery loading assembly, and is used for loading and clamping the NG battery carried by the manipulator assembly; the manipulator assembly is arranged above the speed chain assembly and the NG station and is used for transferring the NG battery taken out from the battery tray of the speed chain assembly to the NG battery carrying assembly of the NG station; and the controller is used for controlling the speed-doubling chain assembly, the NG battery carrying assembly and the manipulator assembly to work so as to realize battery sorting. The beneficial effects of the invention are as follows: the automatic unstacking and stacking of the battery trays can be realized, and the manual unstacking time is saved.

Description

Full-automatic stack disassembly and stacking and code scanning sorting machine for soft package batteries
Technical Field
The invention relates to a full-automatic soft-package battery stacking and code scanning sorting machine, and belongs to the technical field of soft-package battery testing equipment.
Background
The soft package battery is one of lithium batteries, and key materials used by the soft package battery are as follows: the anode material, the cathode material and the diaphragm are not very different from the traditional steel shell and aluminum shell batteries. The biggest difference is that the soft package material (aluminum plastic composite film) is that the soft package lithium battery is only sleeved with a layer of polymer shell, and the structure is packaged by adopting the aluminum plastic film.
After the production of the soft package battery is finished, the soft package battery is required to be tested and sorted, the sorted good products are delivered, the sorted defective products are graded, and then the soft package battery is processed according to actual conditions. In the soft package sorting process, considering the labor cost and the time cost, the sorting action needs to be fully automatic, and the sorting is required to be suitable for soft package batteries of various types.
In the invention patent (patent number: CN 210207727U), the lithium battery sorting equipment is related to, firstly, the batteries are conveyed, then the code is scanned and the batteries are tested, finally, good batteries are conveyed out through a transfer mechanism, and bad batteries are output through a turnover mechanism.
Disclosure of Invention
In order to solve the problem, the invention provides a full-automatic soft-package battery stacking and sweeping separator which can be compatible with soft-package batteries of various types and sizes, can perform functions of sweeping, shaping, positioning and the like while adjusting the positions of the soft-package batteries, integrates various functions, and has strong compatibility and wide application range.
The invention relates to a full-automatic soft-package battery stacking and sweeping separator, which is characterized by comprising the following components:
The upper part of the lower rack component is provided with a mounting platform, the mounting platform is provided with a double-speed chain component mounting position and at least one NG station mounting position, wherein the NG station mounting position is arranged beside the double-speed chain component mounting position side by side along the mounting axial direction of the double-speed chain component mounting position and is used for mounting the double-speed chain component and the NG battery carrying component; the lower frame component is internally provided with an NG wiring groove and an electric element installation position for supporting other parts of the sorting machine;
The double-speed chain assembly comprises a double-speed chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism, wherein the double-speed chain transmission mechanism is paved at the double-speed chain assembly installation position of the lower frame assembly; the double-speed chain transmission mechanism is sequentially provided with a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism along the transportation direction of the double-speed chain transmission mechanism, and is used for unstacking and conveying battery trays and scanning battery information;
The NG battery carrying assembly comprises a NG station bottom plate, a NG station blocking component and a battery loading assembly, wherein the NG station bottom plate is laid on a NG station beside the double-speed chain assembly side by side, and the input end of the NG station bottom plate extends to the double-speed chain assembly; the NG station blocking component is arranged at the input end part of the NG station bottom plate and used for blocking and limiting the battery loading mechanism; the battery loading assembly is arranged on the NG station bottom plate in a sliding manner and is used for loading and clamping the NG battery carried by the manipulator assembly;
The manipulator assembly is arranged above the speed-doubling chain assembly and the NG station, is used for transferring the NG battery taken out from the battery tray of the speed-doubling chain assembly to the NG battery carrying assembly of the NG station, and comprises a square tube upright post assembly, a manipulator Z-axis module, a manipulator X-axis module and a manipulator Y-axis module, wherein the manipulator Y-axis module is supported above the speed-doubling chain assembly and the NG station through the square tube upright post assembly and is used for driving the manipulator X-axis module to carry out Y-axis movement; the manipulator X-axis module is connected to the Y-axis moving part of the manipulator Y-axis module and used for driving the manipulator Z-axis module to perform X-axis movement; the mechanical arm Z-axis module is connected to an X-axis moving part of the mechanical X-axis module and used for clamping a battery to perform Z-axis movement;
And the controller is arranged at the electric original installation position of the installation platform, and the signal output end of the controller is respectively and electrically connected with the control end of the speed chain component, the control end of the NG battery carrying component and the control end of the manipulator component and is used for controlling the speed chain component, the NG battery carrying component and the manipulator component to work so as to realize battery sorting.
The Z-axis module of the manipulator comprises a clamp assembly for clamping a soft package battery, a clamp mounting plate for mounting the clamp assembly, a Z-axis driving electric cylinder module for driving the Z-axis module of the manipulator to perform lifting motion and a Z-axis module mounting bottom plate for mounting the Z-axis driving electric cylinder module, wherein the Z-axis driving electric cylinder module is fixedly mounted on an X-axis moving piece of a mechanical X-axis module, the Z-axis module mounting bottom plate is fixedly mounted on the Z-axis driving electric cylinder module, the clamp mounting plate is connected with the Z-axis module mounting bottom plate, and strength between the clamp mounting plate and the Z-axis module mounting bottom plate is reinforced by a reinforcing rib, so that the clamp mounting plate can vertically lift along with the Z-axis module mounting bottom plate; the clamp assemblies are symmetrically arranged at two end parts of the clamp mounting plate, and the lower ends of the two clamp assemblies are aligned to form clamping jaws for clamping batteries.
The X-axis module of the manipulator comprises an X-axis driving electric cylinder module for driving the X-axis module of the manipulator to move along the X axis, an X-axis electric cylinder module mounting plate for mounting the X-axis driving electric cylinder module, a Z-axis module mounting plate for mounting the Z-axis module of the manipulator, an X-axis sliding block mounting plate for guiding the X-axis movement of the X-axis module of the manipulator and a Y-axis module mounting plate for connecting the Y-axis module of the manipulator, wherein the X-axis sliding block mounting plate is supported above a speed-doubling chain assembly and a NG station through a square tube upright post assembly, and the axial direction of the X-axis sliding block mounting plate is defined as the X-axis direction, and the Z-axis module mounting plate is guided to slide along the axial direction of the Z-axis module mounting plate; the Z-axis module mounting plate is used as an X-axis moving piece and mounted on the X-axis driving electric cylinder module, and the Z-axis module mounting plate is in sliding fit with the X-axis sliding block mounting plate, so that the Z-axis module mounting plate axially slides along the X-axis sliding block mounting plate under the driving of the X-axis driving electric cylinder module; the X-axis driving cylinder module is connected with the Y-axis moving part of the manipulator Y-axis module through the Y-axis module mounting plate at the bottom, so that the whole manipulator X-axis module can slide along the axial direction of the manipulator Y-axis module under the drive of the Y-axis moving part to adjust the Y-axis position of the manipulator X-axis module.
The Y-axis module comprises a Y-axis module guide plate for guiding Y-axis movement of the X-axis module of the manipulator, a Y-axis module speed reducer for driving the X-axis module of the manipulator to perform Y-axis movement, a speed reducer upright post for supporting the Y-axis module speed reducer and a Y-axis movement safety induction plate of the X-axis module of the manipulator, wherein the Y-axis module speed reducer is arranged above a double-speed chain assembly of the mounting platform through a speed reducer upright post frame, the Y-axis module speed reducer is a double-output shaft speed reducer, two output shafts of the Y-axis module speed reducer are respectively provided with a Y-axis module guide plate, and the Y-axis module guide plate is supported above the double-speed chain assembly and a NG station through a square tube support assembly and defines the axial direction of the Y-axis module guide plate as the Y-axis direction; the output shaft is fixedly connected with a Y-axis module mounting plate which is arranged on the Y-axis module guide plate in a sliding manner, so that the whole manipulator X-axis module can axially move along the Y-axis module guide plate; the Y-axis movable safety induction plate is arranged on the Y-axis module guide plate and used for detecting whether the manipulator X-axis module normally slides.
The NG battery carrying assembly is provided with four groups and is used for carrying out four grades of NG on the soft package battery; the NG station blocking component comprises a NG station stop block, a stop block anti-collision nylon plate and a stop block reinforcing rib, the battery loading assembly comprises a battery loading mechanism, a loading mechanism guiding assembly and a battery loading clamping mechanism, the stop block reinforcing rib, the NG station stop block and the stop block anti-collision nylon plate are sequentially arranged on the NG station bottom plate towards the battery input end, and the stop block reinforcing rib is used for fixing the NG station stop block and limiting the battery loading mechanism; the stop block anti-collision nylon plate is used for buffering pressure generated in the clamping process of the battery loading mechanism and preventing workpieces from being damaged; the battery loading mechanism is arranged between the stop block anti-collision nylon plate and the battery loading clamping mechanism, and a plurality of check blocks are arranged on the battery loading mechanism and used for clamping the NG battery transported by the manipulator assembly; and a group of loading mechanism guide assemblies are symmetrically arranged on the upper side and the lower side of the NG station bottom plate and used for guiding the battery loading mechanism when the battery loading mechanism is pulled out, and the battery loading clamping mechanism is arranged on the battery output end facing the NG station bottom plate and used for clamping and fixing the battery loading mechanism.
The battery loading mechanism comprises a loading substrate, battery separators and photoelectric sensor assemblies, wherein the loading substrate is arranged between two loading mechanism guide assemblies in a sliding mode, a plurality of battery separators are uniformly distributed on the loading substrate, a grid is reserved between every two adjacent battery separators and used for collecting separated soft package batteries, and the photoelectric sensor assemblies are arranged at the battery input end and below the loading substrate and used for detecting that the next procedure is started after the soft package batteries are arranged on the battery separators.
The guide assembly of the loading mechanism comprises a guide plate, a guide cover plate and roller components, wherein the guide plate is fixedly arranged on the NG station bottom plate, and a plurality of roller components are uniformly distributed on the guide plate and used for guiding the loading substrate during assembly and disassembly; the guide plate is fixedly provided with a guide cover plate for preventing impurities from falling on the roller component, so that the workpiece is easy to abrade when the loading substrate is assembled and disassembled.
The battery loading clamping mechanism comprises a clamp and an adjusting screw blocking mechanism, wherein a group of clamps are arranged at the output end of the NG station bottom plate and used for clamping and fixing when the loading substrate is assembled, and the adjusting screw blocking mechanism is arranged on the loading substrate and used for positioning at the position after the loading substrate is clamped and fixed.
The double-speed chain transmission mechanism comprises an aluminum profile assembly, a double-speed chain, a driving chain wheel assembly and a driven chain wheel assembly, wherein the aluminum profile assembly is paved on a double-speed chain assembly installation position, and a code scanner component and a tray positioning mechanism are arranged at the side end of the aluminum profile assembly; the driving chain wheel assembly is connected with the driven chain wheel assembly through a double-speed chain paved on the aluminum profile assembly and is used for realizing the transmission of power on the double-speed chain; the scanning port of the code scanning component is aligned with a battery on the aluminum profile component and is used for scanning the soft package battery; the tray measuring and positioning mechanism is arranged on the aluminum profile assembly and is used for adjusting the tray position to load the soft package batteries when the soft package batteries are classified;
The tray unstacking mechanism comprises an unstacking jacking mechanism, a jacking blocking limiting mechanism, a side jacking mechanism clamp assembly and a secondary tray assembly, wherein the unstacking jacking mechanism is arranged right below the secondary tray assembly and used for jacking up and conveying the trays to sorting, two jacking blocking limiting mechanisms are respectively arranged in center symmetry on the front side and the rear side of the secondary tray assembly and used for controlling the movement direction of the trays, and the side jacking mechanism clamp assemblies are symmetrically arranged on the left side and the right side of the secondary tray assembly and used for clamping the trays;
The tray sorting mechanism comprises a buffer blocking mechanism component, a double-speed chain blocking jacking mechanism and a double-speed chain jacking assembly, six buffer blocking mechanism components and four double-speed chain blocking jacking mechanisms are uniformly distributed at the bottoms of two opposite aluminum profile components, and are used for controlling the transportation position of the tray and the operation time of the working procedure when the tray reaches the next working procedure; the double-speed chain jacking assembly is arranged at the middle section of the tray sorting mechanism and is fixed at the bottoms of the two opposite aluminum profile components;
The components of the tray stacking mechanism are identical to the components of the tray unstacking mechanism in structure, and the difference is that the movement directions of the tray stacking mechanism and the action parts of the tray stacking mechanism are opposite.
The full-automatic stack disassembly and scanning sorting machine for the soft-packaged batteries is utilized for carrying out action description: the battery trays stacked on two layers are unstacked, scanned, sorted and stacked from the double-speed chain, good products are output after being stacked through the battery trays, and defective products are sorted into four defective grades through the NG mechanical arm.
The beneficial effects of the invention are as follows: the full-automatic stack disassembly and stacking sorting machine for the soft-packaged batteries can realize the stack disassembly and stacking automation of the battery trays in the process of transporting the battery trays, and save the manual stack disassembly time. While at the same time. Meanwhile, the full-automatic unstacking device has higher stability and safety, so that the motion accuracy of the sorting machine is high, the station beat is fast, the efficiency can be improved, and the manpower resource cost is saved. In addition, the device can carry out NG grade separation to the soft packet battery of multiple model by oneself according to the sign indicating number result of sweeping, has advantages such as application scope is wide, compatibility is strong.
Drawings
FIG. 1 is a block diagram of the present sorter;
FIG. 2 is a top view of the present separator;
FIG. 3 is a block diagram of the manipulator assembly of the sorter;
FIG. 4 is a top view of the manipulator assembly of the sorter;
FIG. 5 is a block diagram of a robot Z-axis module of the robot assembly;
FIG. 6 is a front view of the robot Z-axis module of the robot assembly;
FIG. 7 is a block diagram of a robot X-axis module of the robot assembly;
FIG. 8 is a block diagram of a robot Y-axis module of the robot assembly;
FIG. 9 is a block diagram of the double speed chain assembly of the sorter;
FIG. 10 is a top view of the double speed chain assembly of the sorter;
FIG. 11 is a left side view of the double speed chain assembly of the sorter;
FIG. 12 is a block diagram of the NG battery carrier assembly of the sorter;
FIG. 13 is a top view of the NG battery carrier assembly of the sorter;
Fig. 14 is a front view of the NG cell carrier assembly of the sorter.
Detailed Description
The invention is further described below with reference to the drawings.
Referring to the drawings:
Embodiment 1 the invention relates to a full-automatic stack disassembly and scanning sorting machine for soft package batteries, which comprises the following steps:
The upper part of the lower frame component 1 is provided with a mounting platform, the mounting platform is provided with a double-speed chain component mounting position and at least one NG station mounting position, wherein the NG station mounting position is arranged beside the double-speed chain component mounting position side by side along the mounting axial direction of the double-speed chain component mounting position and is used for mounting the double-speed chain component and the NG battery carrying component; the lower frame component is internally provided with an NG wiring groove and an electric element installation position for supporting other parts of the sorting machine;
The double-speed chain assembly 3 comprises a double-speed chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism, wherein the double-speed chain transmission mechanism is paved at the double-speed chain assembly installation position of the lower frame assembly; the double-speed chain transmission mechanism is sequentially provided with a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism along the transportation direction of the double-speed chain transmission mechanism, and is used for unstacking and conveying battery trays and scanning battery information;
The NG battery carrying assembly 4 comprises a NG station bottom plate 41, a NG station blocking component and a battery loading assembly, wherein the NG station bottom plate is laid on a NG station beside the double-speed chain assembly side by side, and the input end of the NG station bottom plate extends to the double-speed chain assembly; the NG station blocking component is arranged at the input end part of the NG station bottom plate and used for blocking and limiting the battery loading mechanism; the battery loading assembly is arranged on the NG station bottom plate in a sliding manner and is used for loading and clamping the NG battery carried by the manipulator assembly;
The manipulator assembly 2 is arranged above the speed-doubling chain assembly and the NG station, is used for transferring the NG battery taken out from the battery tray of the speed-doubling chain assembly to the NG battery carrying assembly of the NG station, and comprises a square tube upright post assembly 21, a manipulator Z-axis module 22, a manipulator X-axis module 23 and a manipulator Y-axis module 24, wherein the manipulator Y-axis module is supported above the speed-doubling chain assembly and the NG station through the square tube upright post assembly and is used for driving the manipulator X-axis module to carry out Y-axis movement; the manipulator X-axis module is connected to the Y-axis moving part of the manipulator Y-axis module and used for driving the manipulator Z-axis module to perform X-axis movement; the mechanical arm Z-axis module is connected to an X-axis moving part of the mechanical X-axis module and used for clamping a battery to perform Z-axis movement;
And the controller is arranged at the electric original installation position of the installation platform, and the signal output end of the controller is respectively and electrically connected with the control end of the speed chain component, the control end of the NG battery carrying component and the control end of the manipulator component and is used for controlling the speed chain component, the NG battery carrying component and the manipulator component to work so as to realize battery sorting.
The manipulator Z-axis module 22 comprises a clamp assembly 221 for clamping a soft package battery, a clamp mounting plate 222 for mounting the clamp assembly, a Z-axis driving electric cylinder module 223 for driving the manipulator Z-axis module to perform lifting motion and a Z-axis module mounting bottom plate 224 for mounting the Z-axis driving electric cylinder module, wherein the Z-axis driving electric cylinder module is fixedly mounted on an X-axis moving part of the mechanical X-axis module, the Z-axis module mounting bottom plate is fixedly mounted on the Z-axis driving electric cylinder module, the clamp mounting plate is connected with the Z-axis module mounting bottom plate, and the strength between the clamp mounting plate and the Z-axis module mounting bottom plate is enhanced through a reinforcing rib, so that the clamp mounting plate can vertically lift along the Z-axis along with the Z-axis module mounting bottom plate; the clamp assemblies are symmetrically arranged at two end parts of the clamp mounting plate, and the lower ends of the two clamp assemblies are aligned to form clamping jaws for clamping batteries.
The manipulator X-axis module 23 comprises an X-axis driving electric cylinder module 231 for driving the manipulator X-axis module to move along the X axis, an X-axis electric cylinder module mounting plate 232 for mounting the X-axis driving electric cylinder module, a Z-axis module mounting plate 233 for mounting the manipulator Z-axis module, an X-axis sliding block mounting plate 234 for guiding the manipulator X-axis module to move along the X axis and a Y-axis module mounting plate 235 for connecting the manipulator Y-axis module, wherein the X-axis sliding block mounting plate is supported above the speed-doubling chain assembly and the NG station through a square tube upright post assembly, and defines the axial direction of the X-axis sliding block mounting plate as the X-axis direction, and is used for guiding the Z-axis module mounting plate to slide along the axial direction; the Z-axis module mounting plate is used as an X-axis moving piece and mounted on the X-axis driving electric cylinder module, and the Z-axis module mounting plate is in sliding fit with the X-axis sliding block mounting plate, so that the Z-axis module mounting plate axially slides along the X-axis sliding block mounting plate under the driving of the X-axis driving electric cylinder module; the X-axis driving cylinder module is connected with the Y-axis moving part of the manipulator Y-axis module through the Y-axis module mounting plate at the bottom, so that the whole manipulator X-axis module can slide along the axial direction of the manipulator Y-axis module under the drive of the Y-axis moving part to adjust the Y-axis position of the manipulator X-axis module.
The manipulator Y-axis module 24 comprises a Y-axis module guide plate 241 for guiding Y-axis movement of the manipulator X-axis module, a Y-axis module speed reducer 242 for driving the manipulator X-axis module to perform Y-axis movement, a speed reducer upright post 243 for supporting the Y-axis module speed reducer and a manipulator X-axis module Y-axis movement safety induction plate, wherein the Y-axis module speed reducer is arranged above a double-speed chain assembly of the mounting platform through a speed reducer upright post frame, the Y-axis module speed reducer is a double-output shaft speed reducer, two output shafts of the Y-axis module speed reducer are respectively provided with a Y-axis module guide plate, the Y-axis module guide plate is supported above a double-speed chain assembly and a NG station through a square tube support assembly, and the axial direction of the Y-axis module guide plate is defined as the Y-axis direction; the output shaft is fixedly connected with a Y-axis module mounting plate which is arranged on the Y-axis module guide plate in a sliding manner, so that the whole manipulator X-axis module can axially move along the Y-axis module guide plate; the Y-axis movable safety induction plate is arranged on the Y-axis module guide plate and used for detecting whether the manipulator X-axis module normally slides.
The NG battery carrying assembly 4 is provided with four groups and is used for carrying out four grades of NG on the soft package battery; the NG station blocking component comprises a NG station stop block 42, a stop block anti-collision nylon plate 43 and a stop block reinforcing rib 44, the battery loading assembly comprises a battery loading mechanism 45, a loading mechanism guiding assembly 46 and a battery loading clamping mechanism 47, the NG station bottom plate is sequentially provided with the stop block reinforcing rib, the NG station stop block and the stop block anti-collision nylon plate towards the battery input end, and the stop block reinforcing rib is used for fixing the NG station stop block and limiting the battery loading mechanism; the stop block anti-collision nylon plate is used for buffering pressure generated in the clamping process of the battery loading mechanism and preventing workpieces from being damaged; the battery loading mechanism is arranged between the stop block anti-collision nylon plate and the battery loading clamping mechanism, and a plurality of check blocks are arranged on the battery loading mechanism and used for clamping the NG battery transported by the manipulator assembly; and a group of loading mechanism guide assemblies are symmetrically arranged on the upper side and the lower side of the NG station bottom plate and used for guiding the battery loading mechanism when the battery loading mechanism is pulled out, and the battery loading clamping mechanism is arranged on the battery output end facing the NG station bottom plate and used for clamping and fixing the battery loading mechanism.
The double-speed chain transmission mechanism 31 comprises an aluminum profile component 311, a double-speed chain 316, a driving chain wheel component 312 and a driven chain wheel component 313, wherein the aluminum profile component is paved on a double-speed chain component installation position, and a code scanning component 314 and a tray measuring mechanism 315 are arranged at the side end of the aluminum profile component; the driving chain wheel assembly is connected with the driven chain wheel assembly through a double-speed chain paved on the aluminum profile assembly and is used for realizing the transmission of power on the double-speed chain; the scanning port of the code scanning component is aligned with a battery on the aluminum profile component and is used for scanning the soft package battery; the tray measuring and positioning mechanism is arranged on the aluminum profile assembly and is used for adjusting the tray position to load the soft package batteries when the soft package batteries are classified;
The tray unstacking mechanism 32 comprises an unstacking jacking mechanism 321, a jacking blocking limiting mechanism 322, a side jacking mechanism clamp assembly 323 and a secondary tray assembly 324, wherein the unstacking jacking mechanism is arranged right below the secondary tray assembly and used for jacking up and conveying the trays to sorting, two jacking blocking limiting mechanisms are respectively arranged in center symmetry on the front side and the rear side of the secondary tray assembly and used for controlling the movement direction of the trays, and side jacking mechanism clamp assemblies are symmetrically arranged on the left side and the right side of the secondary tray assembly and used for clamping the trays;
The tray sorting mechanism 33 comprises a buffer blocking mechanism component 331, a double-speed chain blocking jacking mechanism 332 and a double-speed chain jacking assembly 333, six buffer blocking mechanism components and four double-speed chain blocking jacking mechanisms are uniformly distributed at the bottoms of the two opposite aluminum profile components, and are used for controlling the positions of tray transportation and the time of procedure operation when the tray reaches the next procedure; the double-speed chain jacking assembly is arranged at the middle section of the tray sorting mechanism and is fixed at the bottoms of the two opposite aluminum profile components;
The components of the pallet stacking mechanism 34 are identical to the components of the pallet unstacking mechanism except that the pallet stacking mechanism and the moving parts of the pallet stacking mechanism are moved in opposite directions.
Embodiment 2 the full-automatic stack disassembly and scanning sorting machine for soft package batteries comprises: as can be seen in figures 1-12,
The invention provides a full-automatic stacking and code scanning separator for soft-packaged batteries, which comprises a lower frame component 1, a double-speed chain component 3, a NG battery carrying component 4, a manipulator component 2 and a controller, wherein the lower frame component 1 is a structural support component of the whole separator; a double-speed chain assembly 3 is arranged on one side above the lower frame assembly 1 and used for unstacking and conveying battery trays and scanning battery information; an NG station is arranged on the other side above the lower frame component 1, and an NG battery carrying component 4 is assembled on the NG station and is opposite to the speed chain component 3 for sorting the NG grades of the batteries; the manipulator assembly 2 is arranged above the double-speed chain assembly 3 and the NG station 4 and is used for clamping the NG battery in the battery tray to the NG station 4, and the double-speed chain assembly 3, the NG battery carrying assembly 4 and the manipulator assembly 2 are controlled by a controller.
The lower frame component 1 is a basic supporting component and is used for supporting other components of the sorting machine, the lower frame of the lower frame is of a box-type structure composed of a steel plate, a bottom sealing plate, a lower frame door and the like, a double-speed chain component mounting position and a NG station mounting position are arranged on the lower frame, the lower frame is used for mounting the double-speed chain component 3 and the NG battery carrying component 4, and a NG wiring groove and an electrical element mounting position are arranged in the lower frame and are used for mounting electrical elements and/or controllers.
The manipulator assembly 2 is a functional component for clamping the soft package battery, and is used for taking out the soft package battery of NG from the battery tray of the double-speed chain assembly 3 and transferring the soft package battery to the NG battery carrying assembly 4, and comprises a square tube column assembly 21, a manipulator Z-axis module 22, a manipulator X-axis module 23 and a manipulator Y-axis module 24. Six groups of square tube upright post assemblies 21 are arranged right below the Y-axis module guide plates 241 of the manipulator Y-axis modules 24 and used for supporting the manipulator assemblies 2; the manipulator Z-axis module 22 is connected to the manipulator X-axis module 23, and the manipulator X-axis module 23 is connected to the manipulator Y-axis module 24; the manipulator Z-axis module 22 is a functional component for clamping a battery and can perform Z-axis movement; the mechanical X-axis module 23 is used for driving the manipulator Z-axis module 22 to perform X-axis motion; the manipulator Y-axis module 24 is used for driving the manipulator X-axis module 23 to perform Y-axis movement, so as to drive the manipulator Z-axis module 22 to perform Y-axis movement; the manipulator assembly 2 can perform three-dimensional movement, and is convenient for clamping the soft package batteries in all directions.
The manipulator Z-axis module 22 comprises a clamp assembly 221 for clamping a soft package battery, a clamp mounting plate 222 for mounting the clamp assembly 221, a Z-axis driving electric cylinder module 223 for driving the manipulator Z-axis module 22 to conduct lifting movement, and a Z-axis module mounting bottom plate 224 for mounting the Z-axis driving electric cylinder module 223, wherein the clamp mounting plate 222 is mutually connected with the Z-axis module mounting bottom plate 224, and strength between the clamp mounting plate and the Z-axis module mounting bottom plate is reinforced through reinforcing ribs. The manipulator Z-axis module 22 is also provided with a PCB mounting box and a gas circuit solenoid valve.
The manipulator X-axis module 23 comprises an X-axis driving electric cylinder module 231 for driving the manipulator X-axis module 23 to conduct X-axis movement, an electric cylinder module mounting plate 232 for mounting the X-axis driving electric cylinder module 231, a Z-axis module mounting plate 233 for mounting the manipulator Z-axis module 22, an X-axis sliding block mounting plate 234 for conducting X-axis movement guiding on the manipulator X-axis module 23, and a Y-axis module mounting plate 235 for connecting the manipulator Y-axis module 24, wherein the manipulator X-axis module 23 is further provided with a tank chain device, an X-axis safety sensing device and a Y-axis safety sensing device. When the electric cylinder module 231 is driven, the Z-axis module mounting plate 233 of the manipulator X-axis module 22 moves in the X-axis direction under the guidance of the X-axis slider mounting plate 234, and the manipulator Z-axis module 22 is driven to move in the X-axis direction.
The manipulator Y-axis module 24 includes a Y-axis module guide plate 241 for guiding the Y-axis motion of the manipulator X-axis module 23, a Y-axis module speed reducer 242 for driving the manipulator X-axis module 23 to perform the Y-axis motion, and a speed reducer upright 243 for supporting the Y-axis module speed reducer 242, and the manipulator Y-axis module 24 is further provided with a manipulator X-axis module Y-axis movement security sensing plate.
The double-speed chain assembly comprises a double-speed chain transmission mechanism 31 for conveying battery trays, a tray unstacking mechanism 32 for unstacking two layers of battery trays, a tray sorting mechanism 33 for sweeping soft package batteries in the battery trays, and a tray stacking mechanism 34 for stacking the two layers of battery trays, wherein the tray unstacking mechanism 32, the tray sorting mechanism 33 and the tray stacking mechanism 34 are sequentially arranged on the main body of the double-speed chain transmission mechanism 31.
The double-speed chain transmission mechanism 31 comprises an aluminum profile assembly 311, a double-speed chain 316, a driving chain wheel assembly 312 and a driven chain wheel assembly 313, wherein a code scanner component 314 and a tray measurement positioning mechanism 315 are arranged at the side end of the aluminum profile assembly 311, the code scanner component 314 can scan a soft package battery and is used for scanning codes of bar code information on a tab, and the tray measurement positioning mechanism 315 can adjust the tray position to load the soft package battery when sorting the soft package battery grades.
The tray unstacking mechanism 32 comprises an unstacking jacking mechanism 321, a jacking blocking limiting mechanism 322, side jacking mechanism clamp assemblies 323 and a secondary tray assembly 324, wherein the unstacking jacking mechanism 321 is arranged right below the secondary tray assembly 324 and used for jacking up and conveying the trays to sorting, two jacking blocking limiting mechanisms 322 are respectively arranged on the front side and the rear side of the secondary tray assembly 324 in a central symmetry mode and used for controlling the movement direction of the trays, and the side jacking mechanism clamp assemblies 323 are symmetrically arranged on the left side and the right side of the secondary tray assembly 324 and used for clamping the trays.
The tray sorting mechanism 33 comprises a buffer blocking mechanism component 331, a double-speed chain blocking jacking mechanism 332 and a double-speed chain jacking assembly 333, six buffer blocking mechanism components 331 and four double-speed chain blocking jacking mechanisms 332 are uniformly distributed at the bottoms of the two opposite aluminum profile components 311, the buffer blocking mechanism components 331 and the four double-speed chain blocking jacking mechanisms 332 are used for controlling the position of tray transportation and the time of process operation when the tray arrives at the next process, and the double-speed chain jacking assembly 333 is arranged at the middle section of the tray sorting mechanism 33 and is fixed at the bottoms of the two opposite aluminum profile components 311.
The components of the pallet palletizing mechanism 34 are identical to the components of the pallet unstacking mechanism 32 except that the cylinder operating conditions are reversed.
The manipulator assembly 4 has four groups for four grades NG to the soft packet battery, including NG station bottom plate 41, NG station dog 42, dog anticollision nylon plate 43, dog strengthening rib 44, battery loading mechanism 45, loading mechanism guide assembly 46, battery loading fixture 47. The NG station bottom plate 41 is equipped with dog strengthening rib 44, NG station dog 42, dog anticollision nylon board 43 in proper order towards the battery input, the dog strengthening rib 44 is used for fixing NG station dog 42 is right battery loading mechanism 45 carries out spacingly, dog anticollision nylon board 43 is used for buffering the pressure that battery loading mechanism 45 centre gripping in-process produced, prevents that the work piece from damaging, the upper and lower bilateral symmetry of NG station bottom plate 41 is provided with a set of equipment loading mechanism guide assembly 46 for lead when being used for battery loading mechanism 45 pull, NG station bottom plate 41 is equipped with battery loading fixture 47 on towards the battery output for carry out the centre gripping with battery loading mechanism 45 fixedly.
The battery loading mechanism 45 comprises a loading substrate 451, battery separators 452 and a photoelectric sensor assembly 453, the loading substrate 451 is slidably arranged between the two loading mechanism guiding assemblies 46, the loading substrate 451 is uniformly provided with a plurality of battery separators 452 for collecting the sorted soft package batteries, and the photoelectric sensor assembly 453 is arranged at the battery input end and below the loading substrate 451 and used for detecting that the soft package batteries are mounted on the battery separators 452 before starting the next process.
The loading mechanism guide assembly 46 comprises a guide plate 461, a guide cover plate 462 and a roller component 463, wherein the guide plate 461 is fixedly arranged on a NG station bottom plate, a plurality of roller components 463 are uniformly distributed on the guide plate 461 and used for guiding the loading substrate 451 during assembly and disassembly, and the guide plate 461 is fixedly provided with the guide cover plate 462 and used for preventing impurities from falling on the roller components 463, so that the loading substrate 451 is easy to abrade workpieces during assembly and disassembly.
The battery loading clamping mechanism 47 comprises a clamp 471 and an adjusting screw blocking mechanism 472, wherein a group of clamps 471 are arranged at the output end of the NG station bottom plate and used for clamping and fixing when the loading substrate 451 is assembled, and the adjusting screw blocking mechanism 472 is arranged on the loading substrate 451 and used for positioning at a position after the loading substrate 451 is clamped and fixed.
The embodiments described in the present specification are merely examples of implementation forms of the inventive concept, and the scope of protection of the present invention should not be construed as being limited to the specific forms set forth in the embodiments, but also equivalent technical means that can be conceived by those skilled in the art according to the inventive concept.

Claims (4)

1. Full-automatic stack disassembly and scanning sorting machine for soft package batteries, which is characterized by comprising:
The upper part of the lower rack component is provided with a mounting platform, the mounting platform is provided with a double-speed chain component mounting position and at least one NG station mounting position, wherein the NG station mounting position is arranged beside the double-speed chain component mounting position side by side along the mounting axial direction of the double-speed chain component mounting position and is used for mounting the double-speed chain component and the NG battery carrying component; the lower frame component is internally provided with an NG wiring groove and an electric element installation position for supporting other parts of the sorting machine;
The double-speed chain assembly comprises a double-speed chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism, wherein the double-speed chain transmission mechanism is paved at the double-speed chain assembly installation position of the lower frame assembly; the double-speed chain transmission mechanism is sequentially provided with a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism along the transportation direction of the double-speed chain transmission mechanism, and is used for unstacking and conveying battery trays and scanning battery information;
The NG battery carrying assembly comprises a NG station bottom plate, a NG station blocking component and a battery loading assembly, wherein the NG station bottom plate is laid on a NG station beside the double-speed chain assembly side by side, and the input end of the NG station bottom plate extends to the double-speed chain assembly; the NG station blocking component is arranged at the input end part of the NG station bottom plate and used for blocking and limiting the battery loading mechanism; the battery loading assembly is arranged on the NG station bottom plate in a sliding manner and is used for loading and clamping the NG battery carried by the manipulator assembly;
The manipulator assembly is arranged above the speed-doubling chain assembly and the NG station, is used for transferring the NG battery taken out from the battery tray of the speed-doubling chain assembly to the NG battery carrying assembly of the NG station, and comprises a square tube upright post assembly, a manipulator Z-axis module, a manipulator X-axis module and a manipulator Y-axis module, wherein the manipulator Y-axis module is supported above the speed-doubling chain assembly and the NG station through the square tube upright post assembly and is used for driving the manipulator X-axis module to carry out Y-axis movement; the manipulator X-axis module is connected to the Y-axis moving part of the manipulator Y-axis module and used for driving the manipulator Z-axis module to perform X-axis movement; the mechanical arm Z-axis module is connected to an X-axis moving part of the mechanical X-axis module and used for clamping a battery to perform Z-axis movement;
The signal output end of the controller is respectively and electrically connected with the control end of the speed-doubling chain component, the control end of the NG battery carrying component and the control end of the manipulator component, and is used for controlling the speed-doubling chain component, the NG battery carrying component and the manipulator component to work so as to realize battery sorting;
The NG battery carrying assembly is provided with four groups and is used for carrying out four grades of NG on the soft package battery; the NG station blocking component comprises a NG station stop block, a stop block anti-collision nylon plate and a stop block reinforcing rib, the battery loading assembly comprises a battery loading mechanism, a loading mechanism guiding assembly and a battery loading clamping mechanism, the stop block reinforcing rib, the NG station stop block and the stop block anti-collision nylon plate are sequentially arranged on the NG station bottom plate towards the battery input end, and the stop block reinforcing rib is used for fixing the NG station stop block and limiting the battery loading mechanism; the stop block anti-collision nylon plate is used for buffering pressure generated in the clamping process of the battery loading mechanism and preventing workpieces from being damaged; the battery loading mechanism is arranged between the stop block anti-collision nylon plate and the battery loading clamping mechanism, and a plurality of check blocks are arranged on the battery loading mechanism and used for clamping the NG battery transported by the manipulator assembly; the upper side and the lower side of the NG station bottom plate are symmetrically provided with a group of loading mechanism guide assemblies for guiding the battery loading mechanism when the battery loading mechanism is pulled, and the battery loading clamping mechanism is arranged on the end, facing the battery output end, of the NG station bottom plate and used for clamping and fixing the battery loading mechanism;
The battery loading mechanism comprises a loading substrate, battery separators and photoelectric sensor assemblies, wherein the loading substrate is arranged between two loading mechanism guide assemblies in a sliding mode, a plurality of battery separators are uniformly distributed on the loading substrate, a grid is reserved between every two adjacent battery separators and used for collecting separated soft package batteries, and the photoelectric sensor assemblies are arranged at the battery input end and below the loading substrate and used for detecting that the next procedure is started after the soft package batteries are arranged on the battery separators;
The guide assembly of the loading mechanism comprises a guide plate, a guide cover plate and roller components, wherein the guide plate is fixedly arranged on the NG station bottom plate, and a plurality of roller components are uniformly distributed on the guide plate and used for guiding the loading substrate during assembly and disassembly; the guide plate is fixedly provided with a guide cover plate for preventing impurities from falling on the roller component, so that the workpiece is easy to wear when the loading substrate is assembled and disassembled;
the battery loading clamping mechanism comprises a clamp and an adjusting screw blocking mechanism, wherein a group of clamps are arranged at the output end of the NG station bottom plate and used for clamping and fixing when the loading substrate is assembled, and the adjusting screw blocking mechanism is arranged on the loading substrate and used for positioning at a position after the loading substrate is clamped and fixed;
The double-speed chain transmission mechanism comprises an aluminum profile assembly, a double-speed chain, a driving chain wheel assembly and a driven chain wheel assembly, wherein the aluminum profile assembly is paved on a double-speed chain assembly installation position, and a code scanner component and a tray positioning mechanism are arranged at the side end of the aluminum profile assembly; the driving chain wheel assembly is connected with the driven chain wheel assembly through a double-speed chain paved on the aluminum profile assembly and is used for realizing the transmission of power on the double-speed chain; the scanning port of the code scanning component is aligned with the battery on the aluminum profile component and is used for scanning the soft package battery; the tray measuring and positioning mechanism is arranged on the aluminum profile assembly and is used for adjusting the tray position to load the soft package batteries when the soft package batteries are classified;
The tray unstacking mechanism comprises an unstacking jacking mechanism, a jacking blocking limiting mechanism, a side jacking mechanism clamp assembly and a secondary tray assembly, wherein the unstacking jacking mechanism is arranged right below the secondary tray assembly and used for jacking up and conveying the trays to sorting, two jacking blocking limiting mechanisms are respectively arranged in center symmetry on the front side and the rear side of the secondary tray assembly and used for controlling the movement direction of the trays, and the side jacking mechanism clamp assemblies are symmetrically arranged on the left side and the right side of the secondary tray assembly and used for clamping the trays;
The tray sorting mechanism comprises a buffer blocking mechanism component, a double-speed chain blocking jacking mechanism and a double-speed chain jacking assembly, six buffer blocking mechanism components and four double-speed chain blocking jacking mechanisms are uniformly distributed at the bottoms of two opposite aluminum profile components, and are used for controlling the transportation position of the tray and the operation time of the working procedure when the tray reaches the next working procedure; the double-speed chain jacking assembly is arranged at the middle section of the tray sorting mechanism and is fixed at the bottoms of the two opposite aluminum profile components;
The components of the tray stacking mechanism are identical to the components of the tray unstacking mechanism in structure, and the difference is that the movement directions of the tray stacking mechanism and the action parts of the tray stacking mechanism are opposite.
2. The full-automatic palletizing and code scanning separator for soft-packaged batteries according to claim 1, wherein the full-automatic palletizing and code scanning separator is characterized in that: the Z-axis module of the manipulator comprises a clamp assembly for clamping a soft package battery, a clamp mounting plate for mounting the clamp assembly, a Z-axis driving electric cylinder module for driving the Z-axis module of the manipulator to perform lifting motion and a Z-axis module mounting bottom plate for mounting the Z-axis driving electric cylinder module, wherein the Z-axis driving electric cylinder module is fixedly mounted on an X-axis moving piece of a mechanical X-axis module, the Z-axis module mounting bottom plate is fixedly mounted on the Z-axis driving electric cylinder module, the clamp mounting plate is connected with the Z-axis module mounting bottom plate, and strength between the clamp mounting plate and the Z-axis module mounting bottom plate is reinforced by a reinforcing rib, so that the clamp mounting plate can vertically lift along with the Z-axis module mounting bottom plate; the clamp assemblies are symmetrically arranged at two end parts of the clamp mounting plate, and the lower ends of the two clamp assemblies are aligned to form clamping jaws for clamping batteries.
3. The full-automatic stack disassembly and stacking separator for soft-packaged batteries as claimed in claim 2, wherein: the X-axis module of the manipulator comprises an X-axis driving electric cylinder module for driving the X-axis module of the manipulator to move along the X axis, an X-axis electric cylinder module mounting plate for mounting the X-axis driving electric cylinder module, a Z-axis module mounting plate for mounting the Z-axis module of the manipulator, an X-axis sliding block mounting plate for guiding the X-axis movement of the X-axis module of the manipulator and a Y-axis module mounting plate for connecting the Y-axis module of the manipulator, wherein the X-axis sliding block mounting plate is supported above a speed-doubling chain assembly and a NG station through a square tube upright post assembly, and the axial direction of the X-axis sliding block mounting plate is defined as the X-axis direction, and the Z-axis module mounting plate is guided to slide along the axial direction of the Z-axis module mounting plate; the Z-axis module mounting plate is used as an X-axis moving piece and mounted on the X-axis driving electric cylinder module, and the Z-axis module mounting plate is in sliding fit with the X-axis sliding block mounting plate, so that the Z-axis module mounting plate axially slides along the X-axis sliding block mounting plate under the driving of the X-axis driving electric cylinder module; the X-axis driving cylinder module is connected with the Y-axis moving part of the manipulator Y-axis module through the Y-axis module mounting plate at the bottom, so that the whole manipulator X-axis module can slide along the axial direction of the manipulator Y-axis module under the drive of the Y-axis moving part to adjust the Y-axis position of the manipulator X-axis module.
4. A fully automatic palletizing and code scanning separator for soft package batteries as claimed in claim 3, wherein: the Y-axis module comprises a Y-axis module guide plate for guiding Y-axis movement of the X-axis module of the manipulator, a Y-axis module speed reducer for driving the X-axis module of the manipulator to perform Y-axis movement, a speed reducer upright post for supporting the Y-axis module speed reducer and a Y-axis movement safety induction plate of the X-axis module of the manipulator, wherein the Y-axis module speed reducer is arranged above a double-speed chain assembly of the mounting platform through a speed reducer upright post frame, the Y-axis module speed reducer is a double-output shaft speed reducer, two output shafts of the Y-axis module speed reducer are respectively provided with a Y-axis module guide plate, and the Y-axis module guide plate is supported above the double-speed chain assembly and a NG station through a square tube support assembly and defines the axial direction of the Y-axis module guide plate as the Y-axis direction; the output shaft is fixedly connected with a Y-axis module mounting plate which is arranged on the Y-axis module guide plate in a sliding manner, so that the whole manipulator X-axis module can axially move along the Y-axis module guide plate; the Y-axis movable safety induction plate is arranged on the Y-axis module guide plate and used for detecting whether the manipulator X-axis module normally slides.
CN202010947304.4A 2020-09-10 2020-09-10 Full-automatic stack disassembly and stacking and code scanning sorting machine for soft package batteries Active CN112191554B (en)

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GB647498A (en) * 1947-09-12 1950-12-13 Richard Douglas Scoble Hodgins Improvements in or relating to apparatus for sorting apples, eggs or other suitable articles
JP2013170059A (en) * 2012-02-21 2013-09-02 Kawasaki Heavy Ind Ltd Palletizing system
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