CN221521122U - Multifunctional sorting machine - Google Patents

Abstract

The utility model discloses a multifunctional sorting machine, and aims to provide a multifunctional sorting machine which can turn over and sort products with different types of structures, optimize sorting, recycle trays in order, enable sorting to be more convenient and quicker and meet sorting quality. The utility model comprises a protective cover and a machine base, wherein the machine base is provided with a plurality of trolley stations, four-axis manipulators, a turnover transfer module, a rotary transfer module, an air cleaner and a conveying line assembly, the air cleaner is arranged at the upper end of the protective cover, the plurality of trolley stations are respectively arranged at two ends of the machine base, the rotary transfer module is positioned between the conveying line assembly and the four-axis manipulators, and the turnover transfer module is positioned at one side of the conveying line assembly and corresponds to the rotary transfer module. The utility model is applied to the technical field of material sorting and dishing.

Description

Multifunctional sorting machine

Technical Field

The utility model relates to a sorting machine, in particular to a multifunctional sorting machine.

Background

Along with development of science and technology, traditional industry by hand is gradually replaced by automated production line, and the sorter just carries random, not equidirectional article according to the material that carries that sorts of certain requirement, at present, in electronic product production field, the transportation of most product, upset, letter sorting and ejection of compact all are accomplished through solitary equipment, can't overturn and sort out the product of different grade type on the charging tray fast, greatly increased the manufacturing cost of enterprise, production efficiency is low simultaneously.

The Chinese patent with the application number of CN202222686027.3 discloses a material overturning and transporting device, which comprises a frame, a first conveying device and a second conveying device, wherein an overturning device is arranged between the first conveying device and the second conveying device; the first conveying device is fixed on the frame, and the second conveying device is movably arranged on the frame. This equipment has been through having set up turning device between the transfer chain, although realized controlling the product upset at the in-process that the product carried, nevertheless can't realize sorting and ejection of compact to the product.

For example, chinese patent with issued publication number CN 214289413U discloses a turnover sorting vehicle, a turnover sorting device and a turnover sorting system, the turnover sorting vehicle comprises a frame, a carrier is rotatably arranged on the frame, a driving mechanism for driving the carrier to rotate is arranged on the frame, the driving mechanism switches the carrier between three states, and in a first state, the carrier is aligned; in the second state, the carrier is inclined leftwards; in the third state, the stage is tilted to the right. The invention is mainly applied to the field of express sorting, and a driving mechanism for driving the carrier to rotate relative to the frame is arranged on the frame, so that the driving carrier of the turning plate jacking mechanism is omitted, and the impact caused by the turning plate jacking mechanism is avoided, thereby improving the reliability and stability of the sorting device.

Disclosure of utility model

The utility model aims to solve the technical problem of overcoming the defects of the prior art, and provides the multifunctional sorting machine which can turn over and sort products with different types of structures, optimize sorting, recycle and order trays, enable sorting to be more convenient and quicker, and meet sorting quality.

The technical scheme adopted by the utility model is as follows: the utility model comprises a protective cover and a machine base, wherein the machine base is provided with a plurality of trolley stations, four-axis manipulators, a turnover transfer module, a rotary transfer module, an air cleaner and a conveying line assembly, the air cleaner is arranged at the upper end of the protective cover, the plurality of trolley stations are respectively arranged at two ends of the machine base, the rotary transfer module is positioned between the conveying line assembly and the four-axis manipulators, and the turnover transfer module is positioned at one side of the conveying line assembly and corresponds to the rotary transfer module.

Further, the upper end of the protective cover is provided with two air cleaners.

Further, four-axis manipulator one end pass through the manipulator base with frame fixed connection, the four-axis manipulator other end is provided with a plurality of letter sorting clamping jaws and camera, and a plurality of the camera is located one side of letter sorting clamping jaw.

Further, the turnover transferring module comprises an XY axis transferring module, a Z axis transferring module, an R axis turnover module and a plurality of turnover clamping jaws, wherein the turnover clamping jaws are arranged at the movable end of the R axis turnover module, and the Z axis transferring module is arranged at the movable end of the XY axis transferring module.

Further, the sorting clamping jaws and the overturning clamping jaws comprise clamping cylinders and two clamping jaws, and the two clamping jaws are symmetrically arranged at movable ends of the clamping cylinders.

Further, the rotary transfer module comprises a linear transfer module, a linear slide rail, a movable base, a rotary motor, a rotary machine table and a tray taking and placing module, wherein the movable base is arranged at the movable end of the linear transfer module and is in sliding connection with the linear slide rail, the rotary machine table is arranged at the output end of the rotary motor, and the tray taking and placing module is arranged at the upper end of the rotary machine table.

Further, the charging tray is got and is put the module and is got subassembly, first deflector and two rodless cylinders including the charging tray clamp, first deflector sets up two the expansion end of rodless cylinder, the charging tray clamp is got the subassembly and is set up two between the rodless cylinder.

Further, the charging tray clamp assembly comprises a clamping cylinder, a clamping plate and two stop blocks, wherein the clamping cylinder is positioned between the two stop blocks, and the clamping plate is arranged at the output end of the clamping cylinder.

Further, transfer chain subassembly includes assembly line, first cylinder, a plurality of stopper, second block cylinder, two second deflector and charging tray, and is a plurality of the stopper all sets up on the assembly line, two distance between the second deflector with the charging tray adaptation, two the second deflector is located first block cylinder with the second blocks between the cylinder.

Further, two dragging holes are formed in one end of the material tray, and pulling claws matched with the two dragging holes are arranged at the lower end of the clamping plate.

The automatic material tray conveying device has the beneficial effects that the material tray is conveyed to the rotary transfer module through the conveying line assembly, the rotary transfer module controls the material tray to rotate to an empty material tray trolley station to be filled with the material tray, the shaft overturning module controls the three overturning clamping jaws to clamp and overturn materials, the four-shaft mechanical arm controls the three sorting clamping jaws and the camera to accurately identify and grab the materials, the material tray is conveyed away by the AGV trolley after being filled, and the functions of conveying, overturning, sorting and discharging the materials are integrated into an integrated design, so that the automatic material tray conveying device is stable and reliable in structure, high in automation degree, more convenient and rapid in material sorting, greatly improves the production efficiency of enterprises, and reduces the production and manufacturing cost.

Drawings

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a schematic view of the structure of the stand;

FIG. 3 is a schematic view of the structure of the four-axis manipulator;

FIG. 4 is a schematic diagram of the structure of the overturning and transferring module;

fig. 5 is a schematic view of the construction of the sorting jaw and the turning jaw;

FIG. 6 is a schematic diagram of the structure of the rotary transfer module;

FIG. 7 is a schematic view of the tray clamping assembly;

FIG. 8 is a schematic structural view of the conveyor line assembly;

Fig. 9 is a schematic structural view of the tray.

Detailed Description

As shown in fig. 1 to 9, in this embodiment, the present utility model includes a protection cover 1 and a machine base 2, six cart stations 3, four-axis manipulators 4, a turning transfer module 5, a rotating transfer module 6, an air cleaner 7 and a conveyor line assembly 8 are disposed on the machine base 2, the air cleaner 7 is disposed at the upper end of the protection cover 1, six cart stations 3 are respectively disposed at two ends of the machine base 2, the rotating transfer module 6 is disposed between the conveyor line assembly 8 and the four-axis manipulators 4, the turning transfer module 5 is disposed at one side of the conveyor line assembly 8 and corresponds to the rotating transfer module 6, and six cart stations 3 include four sorting cart stations and two empty tray cart stations. It can be seen from the above scheme that the protection cover 1 is composed of a plurality of protection doors and a frame, the protection cover 1 is arranged at the upper end of the machine base 2, four classifying trolley stations are respectively located at two sides of the four-axis mechanical arm 4, two empty tray trolley stations are respectively located at two ends of the rotary transfer module 6, two empty tray trolley stations are respectively used for loading empty trays and conveying the empty trays through an AGV trolley, an air cleaner 7 is arranged at the top of the protection cover 1, and the air cleaner 7 is used for purifying the processing environment in the protection cover 1. Therefore, the material tray is conveyed to the rotary transfer module 6 through the conveying line assembly 8, the rotary transfer module 6 controls the material tray to rotate, the overturning transfer module 5 overturns the products on the material tray, the four-axis mechanical arm 4 accurately recognizes and grabs the products and sequentially sorts the products onto the material trays of the four sorting skip stations, the material tray is transported away by the AGV trolley after being filled, and the functions of transporting, overturning, sorting and discharging the materials are designed integrally, so that the material sorting is more convenient and quick, the production and manufacturing cost of enterprises is greatly reduced, and the production efficiency is improved.

As shown in fig. 1, in the present embodiment, the upper end of the hood 1 is provided with two air cleaners 7. It can be seen that the two air cleaners 7 provide high quality clean air for each mechanism operation on the machine base 2, and simultaneously generate static pressure to prevent external unclean air from entering the machine base, thereby ensuring the processing environment of the utility model and improving the production precision.

As shown in fig. 2, 3 and 5, in this embodiment, one end of the four-axis manipulator 4 is fixedly connected with the base 2 through a manipulator base 41, and three sorting clamping jaws 42 and a camera 43 are disposed at the other end of the four-axis manipulator 4, and the camera 43 is located at one side of the three sorting clamping jaws 42. Therefore, the camera 43 and the three sorting clamping jaws 42 are arranged at the movable end of the four-axis manipulator 4 in parallel, the camera 43 is used for accurately identifying materials with different specifications and types, and the four-axis manipulator 4 is matched to control the three sorting clamping jaws 42 to sort, clamp and transfer, so that sorting efficiency of the utility model is improved.

As shown in fig. 2, 4 and 5, in the present embodiment, the turning transfer module 5 includes an XY axis transfer module 51, a Z axis transfer module 52, an R axis turning module 53 and three turning clamping jaws 54, the three turning clamping jaws 54 are disposed at the movable end of the R axis turning module 53, and the Z axis transfer module 52 is disposed at the movable end of the XY axis transfer module 51. Therefore, the XY axis transferring module 51 controls the Z axis transferring module 52 to move back and forth and left and right, the Z axis transferring module controls the R axis turning module 53 to move up and down, the R axis turning module 53 controls the three turning clamping jaws 54 to turn up and down, the three turning clamping jaws 54 correspond to the three sorting clamping jaws 42, and the sorting efficiency of the utility model is improved by linkage cooperation of each module.

As shown in fig. 5, in the present embodiment, each of the three sorting jaws 42 and the three turning jaws 54 includes a clamping cylinder 55 and two jaws 56, and the two jaws 56 are symmetrically disposed at the movable end of the clamping cylinder 55. Therefore, each clamping cylinder 55 is independently controlled, the two clamping jaws 56 are controlled to open and close by the clamping cylinders 55, clamping of materials is achieved, the structure of the clamping jaws 56 is matched with that of a product, and therefore the stability of clamping of the materials is improved.

As shown in fig. 6, in the present embodiment, the rotary transfer module 6 includes a linear transfer module 61, a linear slide rail 62, a movable base 63, a rotary motor 64, a rotary table 65, and a tray taking and placing module 66, the movable base 63 is disposed at a movable end of the linear transfer module 61 and slidably connected to the linear slide rail 62, the rotary table 65 is disposed at an output end of the rotary motor 64, and the tray taking and placing module 66 is disposed at an upper end of the rotary table 65. Therefore, the linear transfer module 61 is parallel to the linear slide rail 62, the rotating motor 64 is arranged on the moving base 63, the tray taking and placing module 66 is slidably arranged on the rotating machine 65, the linear transfer module 61 drives the tray taking and placing module 66 to move left and right, the rotating motor 64 controls the tray taking and placing module 66 to rotate left and right, the tray taking and placing module 66 is used for taking and placing trays, and after materials on the trays are sorted, the linear transfer module 61 conveys empty trays to an empty tray trolley station, so that the automation degree of the utility model is improved.

As shown in fig. 6 and 7, in the present embodiment, the tray pick-and-place module 66 includes a tray pick-and-place assembly 67, a first guide plate 68, and two rodless cylinders 69, the first guide plate 68 is disposed at the movable ends of the two rodless cylinders 69, and the tray pick-and-place assembly 67 is disposed between the two rodless cylinders 69. Therefore, the tray clamping assembly 67 is fixed on the first guide plate 68, the tray clamping assembly 67 is used for grabbing a tray, two rodless cylinders 69 are arranged at two ends of the rotating machine 65 in parallel, the two rodless cylinders 69 control the first guide plate 68 to move back and forth, and a plurality of guide wheels are arranged between the two rodless cylinders 69, so that stability of the tray clamping device is further improved.

As shown in fig. 7, in the present embodiment, the tray clamping assembly 67 includes a clamping cylinder 671, a clamping plate 672, and two stoppers 673, the clamping cylinder 671 is located between the two stoppers 673, and the clamping plate 672 is disposed at an output end of the clamping cylinder 671. It can be seen that the clamping cylinder 671 controls the clamping plate 672 to move up and down to grasp the tray, and two stoppers 673 are respectively located at the left and right sides of the clamping cylinder 671 to protect the clamping cylinder 671, thereby improving the safety and stability of the present utility model.

As shown in fig. 8 and 9, in this embodiment, the conveying line assembly 8 includes a flow line 81, a first blocking cylinder 82, four limiting blocks 83, a second blocking cylinder 84, two second guide plates 85 and a tray 86, the four limiting blocks 83 are all disposed on the flow line 81, a distance between the two second guide plates 85 is adapted to a size of the tray 86, the two second guide plates 85 are disposed between the first blocking cylinder 82 and the second blocking cylinder 84, a jacking cylinder 90 is disposed between the two second guide plates 85, a first detection sensor 91 is disposed on one side of the first blocking cylinder 82, and a second sensor 92 is disposed at an end of the flow line 81. From this, it can be seen that the tray 86 is conveyed through the assembly line 81, the first blocking cylinder 82 is used for stopping the assembly line 81, after the first detection sensor 91 detects the tray 86, the tray taking and placing module 66 is in butt joint with the tail end of the assembly line 81, after the second sensor 92 detects a signal, the first blocking cylinder 82 is retracted, the tray 86 is conveyed between the two second guide plates 85, stopped by the second blocking cylinder 84, then the tray 86 is jacked up by the jacking cylinder 90, and the four limiting blocks 83 are respectively located at two ends of the two second guide plates 85, so as to ensure the correct position of the tray 86, thereby further improving the stability and automation degree of the utility model.

As shown in fig. 9, in this embodiment, two pulling holes 87 are provided at one end of the tray 86, and pulling claws 88 that are adapted to the two pulling holes 87 are provided at the lower end of the holding plate 672. It can be seen that the gripping cylinder 671 controls the gripping plate 672 to move up and down, and the two pulling claws 88 are engaged with the two pulling holes 87, further improving gripping stability of the gripping plate 672.

In this embodiment, the working principle of the present utility model is as follows:

When the materials on the tray 86 need to be turned over and sorted, the tray 86 filled with the materials is conveyed through the production line 81, the first blocking cylinder 82 stops stopping the production line 81, after the first detection sensor 91 detects the tray 86, the rotary transfer module 6 controls the tray taking and placing module 66 to be in butt joint with the production line 81, after the second sensor 92 detects a signal, the first blocking cylinder 82 withdraws, the tray 86 is conveyed between the two second guide plates 85, stopped by the second blocking cylinder 84, then the tray 86 is jacked up through the jacking cylinder 90, the two rodless cylinders 69 control the first guide plates 68 to move forwards, the clamping cylinder 671 control the clamping plate 672 to grab the tray 86, the two rodless cylinders 69 control the first guide plates 68 to move backwards, the rotating motor 64 controls the rotating machine 65 to rotate 90 degrees, the overturning and transferring module 5 moves in place, the R-axis overturning module 53 controls the three overturning clamping jaws 54 to sequentially clamp materials and overturn upwards, the four-axis mechanical arm 4 controls the three sorting clamping jaws 42 and the cameras 43 to accurately identify and grab the materials, the materials are sequentially sorted onto the trays of four sorting skip stations, the trays are transported away by an AGV trolley after being filled, the linear transferring module 61 controls the tray taking and placing module 66 to move to the empty tray trolley station after the materials on the trays 86 are sorted, the clamping cylinder 671 controls the clamping plate 672 to loosen the trays 86, the two rodless cylinders 69 control the first guide plates 68 to move forwards, the empty trays 86 are placed in the empty tray trolley station and transported away by the AGV trolley after being sequentially stacked, and sequentially circulating to sort and tray the materials in the material tray 86 on the assembly line 81.

While the embodiments of this utility model have been described in terms of practical aspects, they are not to be construed as limiting the meaning of this utility model, and modifications to the embodiments and combinations with other aspects thereof will be apparent to those skilled in the art from this description.

Claims (10)

1. The utility model provides a multifunctional sorting machine, it includes protection casing (1) and frame (2), its characterized in that: be provided with a plurality of shallow stations (3), four-axis manipulator (4), upset and move and carry module (5), rotatory move and carry module (6), air cleaner (7) and transfer chain subassembly (8) on frame (2), air cleaner (7) set up the upper end of protection casing (1), a plurality of shallow stations (3) set up respectively frame (2) both ends, rotatory move and carry module (6) are located transfer chain subassembly (8) with between four-axis manipulator (4), upset move and carry module (5) are located one side of transfer chain subassembly (8) and with rotatory move and carry module (6) correspond.

2. The multi-function sizer of claim 1, wherein: the upper end of the protective cover (1) is provided with two air cleaners (7).

3. The multi-function sizer of claim 1, wherein: one end of the four-axis manipulator (4) is fixedly connected with the base (2) through a manipulator base (41), a plurality of sorting clamping jaws (42) and cameras (43) are arranged at the other end of the four-axis manipulator (4), and a plurality of cameras (43) are located on one side of the sorting clamping jaws (42).

4. A multi-function sizer according to claim 3, wherein: the turnover transferring module (5) comprises an XY axis transferring module (51), a Z axis transferring module (52), an R axis turnover module (53) and a plurality of turnover clamping jaws (54), wherein the turnover clamping jaws (54) are arranged at the movable end of the R axis turnover module (53), and the Z axis transferring module (52) is arranged at the movable end of the XY axis transferring module (51).

5. The multi-function sizer of claim 4, wherein: the sorting clamping jaws (42) and the overturning clamping jaws (54) comprise clamping cylinders (55) and two clamping jaws (56), and the two clamping jaws (56) are symmetrically arranged at movable ends of the clamping cylinders (55).

6. The multi-function sizer of claim 1, wherein: the rotary transfer module (6) comprises a linear transfer module (61), a linear slide rail (62), a movable base (63), a rotary motor (64), a rotary machine table (65) and a tray taking and placing module (66), the movable base (63) is arranged at the movable end of the linear transfer module (61) and is in sliding connection with the linear slide rail (62), the rotary machine table (65) is arranged at the output end of the rotary motor (64), and the tray taking and placing module (66) is arranged at the upper end of the rotary machine table (65).

7. The multi-function sizer of claim 6, wherein: the tray taking and placing module (66) comprises a tray clamping assembly (67), a first guide plate (68) and two rodless cylinders (69), wherein the first guide plate (68) is arranged at the movable ends of the two rodless cylinders (69), and the tray clamping assembly (67) is arranged between the two rodless cylinders (69).

8. The multi-function sizer of claim 7, wherein: the tray clamping assembly (67) comprises a clamping cylinder (671), a clamping plate (672) and two stop blocks (673), wherein the clamping cylinder (671) is positioned between the two stop blocks (673), and the clamping plate (672) is arranged at the output end of the clamping cylinder (671).

9. The multi-function sizer of claim 8, wherein: transfer chain subassembly (8) are including assembly line (81), first stopper cylinder (82), a plurality of stopper (83), second block cylinder (84), two second deflector (85) and charging tray (86), and is a plurality of stopper (83) all set up on assembly line (81), two distance between second deflector (85) with charging tray (86) adaptation, two second deflector (85) are located first block cylinder (82) with between second block cylinder (84).

10. The multi-function sizer of claim 9, wherein: two pulling holes (87) are formed in one end of the material tray (86), and pulling claws (88) matched with the two pulling holes (87) are formed in the lower end of the clamping plate (672).