CN112191554A - Full-automatic pile up neatly of tearing open of laminate polymer battery and sweep code sorter - Google Patents
Full-automatic pile up neatly of tearing open of laminate polymer battery and sweep code sorter Download PDFInfo
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- CN112191554A CN112191554A CN202010947304.4A CN202010947304A CN112191554A CN 112191554 A CN112191554 A CN 112191554A CN 202010947304 A CN202010947304 A CN 202010947304A CN 112191554 A CN112191554 A CN 112191554A
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- 229920000642 polymer Polymers 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 172
- 230000000903 blocking effect Effects 0.000 claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 230000033001 locomotion Effects 0.000 claims description 34
- 239000003638 chemical reducing agent Substances 0.000 claims description 27
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 25
- 229910052782 aluminium Inorganic materials 0.000 claims description 25
- 230000000712 assembly Effects 0.000 claims description 21
- 238000000429 assembly Methods 0.000 claims description 21
- 239000004677 Nylon Substances 0.000 claims description 15
- 229920001778 nylon Polymers 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 7
- 230000003139 buffering effect Effects 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 4
- 230000009194 climbing Effects 0.000 description 4
- 229910052744 lithium Inorganic materials 0.000 description 4
- 238000005728 strengthening Methods 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000010405 anode material Substances 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 239000005021 flexible packaging material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Specific Conveyance Elements (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The utility model provides a laminate polymer battery full-automatic pile up neatly of tearing open and sweep code sorter, includes: a lower frame assembly for supporting other components of the sorter; the speed multiplying chain assembly comprises a speed multiplying chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism and is used for unstacking and conveying battery trays and scanning battery information; the NG battery carrying assembly comprises an NG station bottom plate, an NG station blocking component and a battery loading assembly and is used for loading and clamping the NG battery carried by the manipulator assembly; the manipulator assembly is arranged above the speed doubling chain assembly and the NG station and used for transferring the NG batteries taken out of the battery tray of the speed doubling chain assembly to the NG battery carrying assembly of the NG station; and the controller is used for controlling the double-speed chain assembly, the NG battery carrying assembly and the manipulator assembly to work so as to realize the sorting of the batteries. The invention has the beneficial effects that: the automation of unstacking and stacking of the battery trays can be realized, and the time for manually unstacking and stacking is saved.
Description
Technical Field
The invention relates to a full-automatic stacking and code scanning sorter for a soft-package battery, and belongs to the technical field of soft-package battery testing equipment.
Background
The soft package battery is one of lithium batteries, and the key materials used in the soft package battery are as follows: the difference between the anode material, the cathode material and the diaphragm is not great compared with the traditional steel shell battery and aluminum shell battery. The biggest difference lies in a flexible packaging material (aluminum-plastic composite film), and the flexible package lithium battery is only provided with a polymer shell on the liquid lithium battery, and is structurally packaged by the aluminum-plastic film.
The soft package battery is required to be tested and sorted after production is completed, sorted good products are delivered, sorted defective products are graded, and then the soft package battery is processed according to actual conditions. In the soft package sorting process, the labor cost and the time cost are considered, the sorting action needs to be performed fully automatically, and the sorting needs to adapt to soft package batteries of various models.
The invention discloses a lithium battery sorting device (patent number: CN210207727U), which comprises a battery conveying device, a battery scanning device, a battery testing device, a transferring mechanism, a battery discharging device and a battery tray conveying device, wherein the battery conveying device conveys batteries by using a conveying belt, the battery tray conveying device cannot automatically stack batteries, and the conveying efficiency of the device is low.
Disclosure of Invention
In order to solve the problem, the invention provides a full-automatic stacking and code scanning sorter for soft-package batteries, which can be compatible with soft-package batteries of various types and sizes, can perform the functions of code scanning, shaping, positioning and the like while adjusting the positions of the soft-package batteries, integrates various functions into a whole, and has strong compatibility and wide application range.
The invention discloses a full-automatic stacking and code scanning sorter for soft package batteries, which is characterized by comprising the following components:
the upper part of the lower rack assembly is provided with a mounting platform, the mounting platform is provided with a speed-multiplying chain assembly mounting position and at least one NG station mounting position, and the NG station mounting positions are arranged beside the speed-multiplying chain assembly mounting position side by side along the mounting axial direction of the speed-multiplying chain assembly mounting position and are used for mounting a speed-multiplying chain assembly and an NG battery carrying assembly; the NG wiring groove and the electric element mounting position are arranged in the lower rack assembly and used for supporting other parts of the sorting machine;
the speed-multiplying chain component comprises a speed-multiplying chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism, wherein the speed-multiplying chain transmission mechanism is paved at a speed-multiplying chain component mounting position of the lower rack component; the speed-multiplying chain transmission mechanism is sequentially provided with a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism along the conveying direction of the speed-multiplying chain transmission mechanism, and is used for unstacking and conveying battery trays and scanning battery information;
the NG battery carrying assembly comprises an NG station bottom plate, NG station blocking parts and a battery loading assembly, wherein the NG station bottom plate is laid on NG stations beside the speed doubling chain assembly side by side, and the input end of the NG station bottom plate extends to the speed doubling chain assembly; the NG station blocking component is arranged at the input end part of the NG station bottom plate and used for blocking and limiting the battery loading mechanism; the battery loading assembly is arranged on the NG station bottom plate in a sliding mode and used for loading and clamping the NG battery conveyed by the manipulator assembly;
the manipulator assembly is arranged above the speed doubling chain assembly and the NG station, is used for transferring the NG battery taken out of the battery tray of the speed doubling chain assembly to the NG battery carrying assembly of the NG station, and comprises a square tube upright post assembly, a manipulator Z-axis module, a mechanical X-axis module and a manipulator Y-axis module, wherein the manipulator Y-axis module is supported above the speed doubling chain assembly and the NG station through the square tube upright post assembly and is used for driving the mechanical X-axis module to perform Y-axis movement; the manipulator X-axis module is connected to a Y-axis moving piece of the manipulator Y-axis module and used for driving the manipulator Z-axis module to move in an X-axis manner; the manipulator Z-axis module is connected to an X-axis moving piece of the mechanical X-axis module and used for clamping a battery to perform Z-axis movement;
and the controller is arranged at the electric element mounting position of the mounting platform, and the signal output end of the controller is respectively electrically connected with the control end of the speed doubling chain assembly, the control end of the NG battery carrying assembly and the control end of the manipulator assembly and is used for controlling the speed doubling chain assembly, the NG battery carrying assembly and the manipulator assembly to work so as to realize the separation of the batteries.
The manipulator Z-axis module comprises a clamp assembly for clamping a soft package battery, a clamp mounting plate for mounting the clamp assembly, a Z-axis driving electric cylinder module for driving the manipulator Z-axis module to perform lifting motion and a Z-axis module mounting base plate for mounting the Z-axis driving electric cylinder module, the Z-axis driving electric cylinder module is fixedly mounted on an X-axis moving piece of the mechanical X-axis module, the Z-axis module mounting base plate is fixedly mounted on the Z-axis driving electric cylinder module, the clamp mounting plate and the Z-axis module mounting base plate are connected with each other, and the strength between the clamp mounting plate and the Z-axis module mounting base plate is enhanced through reinforcing ribs, so that the clamp mounting plate can vertically lift along the Z axis along with the Z-axis module mounting base plate; the clamp assemblies are symmetrically arranged at two end parts of the clamp mounting plate, and the lower ends of the two clamp assemblies are opposite to form clamping jaws for clamping batteries.
The X-axis module of the manipulator comprises an X-axis driving electric cylinder module for driving the X-axis module of the manipulator to move along the X axis, an X-axis electric cylinder module mounting plate for mounting the X-axis driving electric cylinder module, a Z-axis module mounting plate for mounting the Z-axis module of the manipulator, an X-axis slider mounting plate for guiding the X-axis movement of the X-axis module of the manipulator and a Y-axis module mounting plate for connecting the Y-axis module of the manipulator, wherein the X-axis slider mounting plate is supported above the speed doubling chain assembly and the NG station through a square tube stand column assembly, and the axial direction of the X-axis slider mounting plate is defined as the X-axis direction and is used for guiding the Z-axis module mounting plate to slide along the axial direction of the X-; the Z-axis module mounting plate is arranged on the X-axis driving electric cylinder module as an X-axis moving part and is in sliding fit with the X-axis slider mounting plate, so that the Z-axis module mounting plate slides axially along the X-axis slider mounting plate under the driving of the X-axis driving electric cylinder module; the X-axis driving electric cylinder module is connected with a Y-axis moving member of the manipulator Y-axis module through a Y-axis module mounting plate at the bottom, so that the whole manipulator X-axis module can slide along the axial direction of the manipulator Y-axis module under the driving of the Y-axis moving member to adjust the Y-axis position of the manipulator X-axis module.
The manipulator Y-axis module comprises a Y-axis module guide plate for guiding the X-axis module of the manipulator to perform Y-axis motion, a Y-axis module speed reducer for driving the X-axis module of the manipulator to perform Y-axis motion, a speed reducer machine stand column for supporting the Y-axis module speed reducer and a manipulator X-axis module Y-axis movement safety induction plate, wherein the Y-axis module speed reducer is erected above a speed-multiplying chain assembly of the mounting platform through the speed reducer stand column, the Y-axis module speed reducer is a dual-output-shaft speed reducer, two output shafts of the Y-axis module speed reducer are respectively provided with a Y-axis module guide plate, the Y-axis module guide plate is supported above the speed-multiplying chain assembly and the station through a square tube support assembly, and the axial direction of the Y-axis module guide plate is defined as the Y-axis direction; the output shaft is fixedly connected with a Y-axis module mounting plate which is arranged on a Y-axis module guide plate in a sliding manner, so that the whole manipulator X-axis module can axially move along the Y-axis module guide plate; the Y-axis movable safety induction plate is arranged on the guide plate of the Y-axis module and used for detecting whether the X-axis module of the manipulator slides normally or not.
The NG battery carrying assemblies are four in number and are used for carrying out four-grade NG on the soft package battery; the NG station blocking component comprises an NG station blocking block, a blocking block anti-collision nylon plate and a blocking block reinforcing rib, the battery loading assembly comprises a battery loading mechanism, a loading mechanism guide assembly and a battery loading clamping mechanism, the NG station bottom plate is sequentially provided with the blocking block reinforcing rib, the NG station blocking block and the blocking block anti-collision nylon plate towards the battery input end, and the blocking block reinforcing rib is used for fixing the NG station blocking block and limiting the battery loading mechanism; the check block anti-collision nylon plate is used for buffering pressure generated in the clamping process of the battery loading mechanism and preventing a workpiece from being damaged; the battery loading mechanism is arranged between the stop block anti-collision nylon plate and the battery loading and clamping mechanism, and a plurality of stops are arranged on the battery loading mechanism and used for clamping the NG battery transported by the manipulator assembly; the battery loading clamping mechanism is arranged on the NG station bottom plate towards the battery output end and used for clamping and fixing the battery loading mechanism.
The battery loading mechanism is including loading base plate, battery baffle and photoelectric sensor subassembly, it slides and sets up between two loading mechanism direction subassemblies to load the base plate, evenly distributed is provided with a plurality of battery baffles on the loading base plate, leaves the check between the adjacent battery baffle for the laminate polymer battery who will divide the election collects, the photoelectric sensor subassembly sets up at the battery input end to set up in the below of loading the base plate, just begin next process after being equipped with laminate polymer battery on the detection battery baffle.
The loading mechanism guide assembly comprises a guide plate, a guide cover plate and roller parts, the guide plate is fixedly arranged on the NG station bottom plate, and a plurality of roller parts are uniformly distributed on the guide plate and used for guiding the loading base plate during assembly and disassembly; the guide plate is fixedly provided with a guide cover plate for preventing impurities from falling on the roller component, so that workpieces are easily abraded when the loading substrate is assembled and disassembled.
The battery loading and clamping mechanism comprises a clamp and an adjusting screw blocking mechanism, a group of clamps are arranged on the output end of the NG station bottom plate and used for clamping and fixing the loading substrate during assembling, and the adjusting screw blocking mechanism is arranged on the loading substrate and used for positioning the position of the loading substrate after clamping and fixing.
The speed-multiplying chain transmission mechanism comprises an aluminum profile component, a speed-multiplying chain, a driving chain wheel component and a driven chain wheel component, the aluminum profile component is paved on a speed-multiplying chain component installation position, and a code scanner component and a tray measuring and positioning mechanism are arranged at the side end of the aluminum profile component; the driving chain wheel component is connected with the driven chain wheel component through a speed doubling chain laid on the aluminum profile component and used for realizing the transmission of power on the speed doubling chain; the scanning port of the code scanning component is aligned with a battery on the aluminum profile component and used for scanning the soft package battery; the tray measuring and positioning mechanism is arranged on the aluminum profile component and used for adjusting the position of the tray to load the soft-package battery when the soft-package battery is sorted in grades;
the tray unstacking mechanism comprises a unstacking jacking mechanism, jacking blocking limiting mechanisms, side jacking mechanism clamp assemblies and a secondary tray assembly, wherein the unstacking jacking mechanism is arranged right below the secondary tray assembly and used for jacking the trays and conveying the trays to sorting;
the tray sorting mechanism comprises a cache blocking mechanism assembly, a speed-multiplying chain blocking jacking mechanism and a speed-multiplying chain jacking assembly, wherein six cache blocking mechanism assemblies and four speed-multiplying chain blocking jacking mechanisms are uniformly distributed at the bottoms of two opposite aluminum profile assemblies and are used for controlling the transportation position of the tray and the operation time of the tray when the tray reaches the next procedure; the speed chain jacking assembly is arranged at the middle section of the tray sorting mechanism and is fixed at the bottoms of the two opposite aluminum profile assemblies;
the components of the tray stacking mechanism have the same structure as the components of the tray unstacking mechanism, and the difference is that the moving directions of the acting parts of the tray stacking mechanism and the tray stacking mechanism are opposite.
The full-automatic stack disassembling and scanning sorter for the soft-package batteries is utilized to explain the actions: two-layer battery tray that piles up breaks a jam, sweeps sign indicating number, selects separately, the pile up neatly from doubly fast chain, and the yields is exported after battery tray pile up neatly, and the defective products is selected into four bad grades through NG manipulator.
The invention has the beneficial effects that: this laminate polymer battery full-automatic pile up neatly of tearing open and sweep a yard sorter can realize that the battery tray breaks a jam and pile up neatly is automatic at the in-process of battery tray transportation, saves the time of artifical pile up neatly of tearing open. At the same time. Simultaneously, the full-automatic unstacking and stacking device has higher stability and safety, so that the separator has high motion accuracy and fast station beat, the efficiency can be improved, and the human resource cost can be saved. In addition, the device can carry out NG grade to multiple model laminate polymer battery according to sweeping the sign indicating number result and select separately by oneself, has advantages such as application scope is wide, compatibility is strong.
Drawings
FIG. 1 is a block diagram of the present sorter;
FIG. 2 is a top view of the present sorter;
FIG. 3 is a block diagram of the manipulator assembly of the sorter;
FIG. 4 is a top view of the manipulator assembly of the sorter;
FIG. 5 is a block diagram of a robot Z-axis module of the robot assembly;
FIG. 6 is a front view of a robot Z-axis module of the robot assembly;
FIG. 7 is a block diagram of a robot X-axis module of the robot assembly;
FIG. 8 is a block diagram of a robot Y-axis module of the robot assembly;
FIG. 9 is a block diagram of the speed chain assembly of the sorter;
FIG. 10 is a top view of the speed chain assembly of the sorter;
FIG. 11 is a left side view of the speed chain assembly of the sorter;
fig. 12 is a block diagram of the NG battery carrying assembly of the sorter;
fig. 13 is a top view of the NG battery carrier assembly of the sorter;
fig. 14 is a front view of the NG battery carrier assembly of the sorter.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
With reference to the accompanying drawings:
embodiment 1 the invention provides a full-automatic stack disassembling and code scanning separator for a soft package battery, which comprises:
the upper part of the lower rack component 1 is provided with a mounting platform, the mounting platform is provided with a speed-multiplying chain component mounting position and at least one NG station mounting position, and the NG station mounting positions are arranged beside the speed-multiplying chain component mounting position side by side along the mounting axial direction of the speed-multiplying chain component mounting position and are used for mounting a speed-multiplying chain component and an NG battery carrying component; the NG wiring groove and the electric element mounting position are arranged in the lower rack assembly and used for supporting other parts of the sorting machine;
the speed-multiplying chain component 3 comprises a speed-multiplying chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism, wherein the speed-multiplying chain transmission mechanism is paved at a speed-multiplying chain component mounting position of the lower rack component; the speed-multiplying chain transmission mechanism is sequentially provided with a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism along the conveying direction of the speed-multiplying chain transmission mechanism, and is used for unstacking and conveying battery trays and scanning battery information;
the NG battery carrying assembly 4 comprises an NG station bottom plate 41, NG station blocking parts and a battery loading assembly, wherein the NG station bottom plate is laid on NG stations beside the speed doubling chain assembly side by side, and the input end of the NG battery carrying assembly extends to the speed doubling chain assembly; the NG station blocking component is arranged at the input end part of the NG station bottom plate and used for blocking and limiting the battery loading mechanism; the battery loading assembly is arranged on the NG station bottom plate in a sliding mode and used for loading and clamping the NG battery conveyed by the manipulator assembly;
the manipulator assembly 2 is arranged above the speed doubling chain assembly and the NG station, is used for transferring the NG battery taken out of the battery tray of the speed doubling chain assembly to the NG battery carrying assembly of the NG station, and comprises a square tube upright post assembly 21, a manipulator Z-axis module 22, a mechanical X-axis module 23 and a manipulator Y-axis module 24, wherein the manipulator Y-axis module is supported above the speed doubling chain assembly and the NG station through the square tube upright post assembly and is used for driving the mechanical X-axis module to perform Y-axis movement; the manipulator X-axis module is connected to a Y-axis moving piece of the manipulator Y-axis module and used for driving the manipulator Z-axis module to move in an X-axis manner; the manipulator Z-axis module is connected to an X-axis moving piece of the mechanical X-axis module and used for clamping a battery to perform Z-axis movement;
and the controller is arranged at the electric element mounting position of the mounting platform, and the signal output end of the controller is respectively electrically connected with the control end of the speed doubling chain assembly, the control end of the NG battery carrying assembly and the control end of the manipulator assembly and is used for controlling the speed doubling chain assembly, the NG battery carrying assembly and the manipulator assembly to work so as to realize the separation of the batteries.
The manipulator Z-axis module 22 comprises a clamp assembly 221 for clamping a soft package battery, a clamp mounting plate 222 for mounting the clamp assembly, a Z-axis driving electric cylinder module 223 for driving the manipulator Z-axis module to perform lifting motion, and a Z-axis module mounting base plate 224 for mounting the Z-axis driving electric cylinder module, wherein the Z-axis driving electric cylinder module is fixedly mounted on an X-axis moving member of the mechanical X-axis module; the clamp assemblies are symmetrically arranged at two end parts of the clamp mounting plate, and the lower ends of the two clamp assemblies are opposite to form clamping jaws for clamping batteries.
The manipulator X-axis module 23 comprises an X-axis driving electric cylinder module 231 for driving the manipulator X-axis module to perform X-axis motion, an X-axis electric cylinder module mounting plate 232 for mounting the X-axis driving electric cylinder module, a Z-axis module mounting plate 233 for mounting the manipulator Z-axis module, an X-axis slider mounting plate 234 for guiding the manipulator X-axis module to perform X-axis motion and a Y-axis module mounting plate 235 for connecting the manipulator Y-axis module, wherein the X-axis slider mounting plate is supported above the speed doubling chain assembly and the NG station through a square tube upright post assembly, defines the axial direction of the X-axis slider mounting plate as the X-axis direction and is used for guiding the Z-axis module mounting plate to slide along the axial direction; the Z-axis module mounting plate is arranged on the X-axis driving electric cylinder module as an X-axis moving part and is in sliding fit with the X-axis slider mounting plate, so that the Z-axis module mounting plate slides axially along the X-axis slider mounting plate under the driving of the X-axis driving electric cylinder module; the X-axis driving electric cylinder module is connected with a Y-axis moving member of the manipulator Y-axis module through a Y-axis module mounting plate at the bottom, so that the whole manipulator X-axis module can slide along the axial direction of the manipulator Y-axis module under the driving of the Y-axis moving member to adjust the Y-axis position of the manipulator X-axis module.
The manipulator Y-axis module 24 comprises a Y-axis module guide plate 241 for guiding the X-axis module of the manipulator to perform Y-axis motion, a Y-axis module speed reducer 242 for driving the X-axis module of the manipulator to perform Y-axis motion, a speed reducer upright 243 for supporting the Y-axis module speed reducer and a manipulator X-axis module Y-axis moving safety induction plate, wherein the Y-axis module speed reducer is erected above a speed-multiplying chain assembly of the mounting platform through the speed reducer upright, the Y-axis module speed reducer is a dual-output-axis speed reducer, two output shafts of the Y-axis module speed reducer are respectively provided with a Y-axis module guide plate, the Y-axis module guide plate is supported above the speed-multiplying chain assembly and the NG station through a square tube supporting assembly, and the axial direction of the Y-axis module guide plate is defined as the Y-axis direction; the output shaft is fixedly connected with a Y-axis module mounting plate which is arranged on a Y-axis module guide plate in a sliding manner, so that the whole manipulator X-axis module can axially move along the Y-axis module guide plate; the Y-axis movable safety induction plate is arranged on the guide plate of the Y-axis module and used for detecting whether the X-axis module of the manipulator slides normally or not.
The NG battery carrying assemblies 4 are four groups and are used for carrying out four-grade NG on the soft package battery; the NG station blocking component comprises an NG station block 42, a block anti-collision nylon plate 43 and a block reinforcing rib 44, the battery loading assembly comprises a battery loading mechanism 45, a loading mechanism guide assembly 46 and a battery loading clamping mechanism 47, the NG station bottom plate is sequentially provided with the block reinforcing rib, the NG station block and the block anti-collision nylon plate towards the input end of a battery, and the block reinforcing rib is used for fixing the NG station block and limiting the battery loading mechanism; the check block anti-collision nylon plate is used for buffering pressure generated in the clamping process of the battery loading mechanism and preventing a workpiece from being damaged; the battery loading mechanism is arranged between the stop block anti-collision nylon plate and the battery loading and clamping mechanism, and a plurality of stops are arranged on the battery loading mechanism and used for clamping the NG battery transported by the manipulator assembly; the battery loading clamping mechanism is arranged on the NG station bottom plate towards the battery output end and used for clamping and fixing the battery loading mechanism.
The speed-multiplying chain transmission mechanism 31 comprises an aluminum profile component 311, a speed-multiplying chain 316, a driving chain wheel component 312 and a driven chain wheel component 313, the aluminum profile component is paved on a speed-multiplying chain component installation position, and a code scanning component 314 and a tray measuring and positioning mechanism 315 are arranged at the side end of the aluminum profile component; the driving chain wheel component is connected with the driven chain wheel component through a speed doubling chain laid on the aluminum profile component and used for realizing the transmission of power on the speed doubling chain; the scanning port of the code scanning component is aligned with a battery on the aluminum profile component and used for scanning the soft package battery; the tray measuring and positioning mechanism is arranged on the aluminum profile component and used for adjusting the position of the tray to load the soft-package battery when the soft-package battery is sorted in grades;
the tray unstacking mechanism 32 comprises a unstacking jacking mechanism 321, a jacking blocking limiting mechanism 322, a side jacking mechanism clamp assembly 323 and a secondary tray assembly 324, the unstacking jacking mechanism is installed under the secondary tray assembly and used for jacking the trays and conveying the trays to a sorting mode, the two jacking blocking limiting mechanisms are symmetrically arranged at the centers of the front side and the rear side of the secondary tray assembly respectively and used for controlling the movement direction of the trays, and the side jacking mechanism clamp assemblies are symmetrically arranged at the left side and the right side of the secondary tray assembly and used for clamping the trays;
the tray sorting mechanism 33 comprises a buffer blocking mechanism component 331, a speed-multiplying chain blocking jacking mechanism 332 and a speed-multiplying chain jacking assembly 333, wherein six buffer blocking mechanism components and four speed-multiplying chain blocking jacking mechanisms are uniformly distributed at the bottoms of two opposite aluminum profile components and are used for controlling the transportation position of the tray and the operation time of the tray when the tray reaches the next procedure; the speed chain jacking assembly is arranged at the middle section of the tray sorting mechanism and is fixed at the bottoms of the two opposite aluminum profile assemblies;
the components of the tray stacking mechanism 34 are the same as those of the tray unstacking mechanism, except that the moving directions of the acting parts of the tray stacking mechanism and the tray stacking mechanism are opposite.
the invention provides a full-automatic soft package battery unstacking, stacking and code-sweeping sorting machine which comprises a lower rack assembly 1, a speed-multiplying chain assembly 3, an NG battery carrying assembly 4, a manipulator assembly 2 and a controller, wherein the lower rack assembly 1 is a structural supporting part of the whole sorting machine; a speed multiplying chain component 3 is arranged on one side above the lower rack component 1 and is used for unstacking, stacking and conveying battery trays and scanning battery information; an NG station is arranged on the other side above the lower rack component 1, and an NG battery carrying component 4 is arranged on the NG station, is opposite to the speed doubling chain component 3 and is used for sorting NG grades of batteries; manipulator subassembly 2 sets up in doubly fast chain subassembly 3 and NG station 4's top for press from both sides the NG battery in the battery tray and get NG station 4, doubly fast chain subassembly 3, NG battery carrying subassembly 4, manipulator subassembly 2 all are controlled by the controller.
The lower rack assembly 1 is a basic supporting component and is used for supporting other components of the sorting machine, the lower rack of the lower rack is of a box-type structure consisting of a steel plate, a bottom sealing plate, a rack lower door and the like, a speed-doubling chain assembly mounting position and an NG station mounting position are arranged on the lower rack and are used for mounting a speed-doubling chain assembly 3 and an NG battery carrying assembly 4, and an NG wiring groove and an electrical original mounting position are arranged in the lower rack and are used for mounting an electrical original and/or a controller.
Manipulator Z axle module 22 is including the clip subassembly 221 that is used for the soft packet of battery of centre gripping, a clip mounting panel 222 that is used for installing clip subassembly 221, be used for driving manipulator Z axle module 22 to carry out elevating movement's Z axle drive electric cylinder module 223, be used for installing Z axle drive electric cylinder module 223's Z axle module mounting plate 224, clip mounting panel 222 with Z axle module mounting plate 224 interconnect strengthens intensity between the two through the strengthening rib. The manipulator Z-axis module 22 is further provided with a PCB mounting box and a gas circuit solenoid valve.
The manipulator X-axis module 23 comprises an X-axis driving electric cylinder module 231 for driving the manipulator X-axis module 23 to move in an X-axis manner, an electric cylinder module mounting plate 232 for mounting the X-axis driving electric cylinder module 231, a Z-axis module mounting plate 233 for mounting the manipulator Z-axis module 22, an X-axis slider mounting plate 234 for guiding the X-axis movement of the manipulator X-axis module 23, and a Y-axis module mounting plate 235 for connecting the manipulator Y-axis module 24, wherein the manipulator X-axis module 23 is further provided with a tank chain device, an X-axis safety sensing device and a Y-axis safety sensing device. When the electric cylinder module 231 is driven, the Z-axis module mounting plate 233 of the robot X-axis module 22 performs X-axis motion under the guidance of the X-axis slider mounting plate 234, thereby driving the robot Z-axis module 22 to perform X-axis motion.
The manipulator Y-axis module 24 comprises a Y-axis module guide plate 241 used for guiding the X-axis module 23 in Y-axis motion, a Y-axis module reducer 242 used for driving the X-axis module 23 in Y-axis motion, and a reducer upright 243 used for supporting the Y-axis module reducer 242, and the manipulator Y-axis module 24 is further provided with a manipulator X-axis module Y-axis moving safety induction plate.
The double-speed chain component comprises a double-speed chain transmission mechanism 31 for conveying battery trays, a tray unstacking mechanism 32 for unstacking two layers of battery trays, a tray sorting mechanism 33 for sweeping codes of the soft-package batteries in the battery trays, and a tray stacking mechanism 34 for stacking the two layers of battery trays, wherein the tray unstacking mechanism 32, the tray sorting mechanism 33 and the tray stacking mechanism 34 are sequentially arranged on the main body of the double-speed chain transmission mechanism 31.
Doubly fast chain drive 31 includes aluminium alloy subassembly 311, doubly fast chain 316, drive sprocket subassembly 312, passive sprocket subassembly 313, aluminium alloy subassembly 311 side is equipped with code scanning device part 314, tray and surveys positioning mechanism 315, code scanning device part 314 can scan laminate polymer battery for bar code information sweeps the sign indicating number on utmost point ear, positioning mechanism 315 is surveyed to the tray, can be to laminate polymer battery grade when selecting separately, and the adjustment tray position loads laminate polymer battery.
The components of the tray palletizing mechanism 34 are the same as those of the tray destacking mechanism 32, except that the operating conditions of the cylinders are reversed.
Manipulator subassembly 4 has four groups for carry out four grades NG to laminate polymer battery, load fixture 47 including NG station bottom plate 41, NG station dog 42, dog anticollision nylon board 43, dog strengthening rib 44, battery loading mechanism 45, loading mechanism guide assembly 46, battery. NG station bottom plate 41 is equipped with dog strengthening rib 44, NG station dog 42, dog anticollision nylon plate 43 towards the battery input end in proper order, dog strengthening rib 44 is used for fixing NG station dog 42, it is right battery loading mechanism 45 carries on spacingly, dog anticollision nylon plate 43 is arranged in the pressure that produces of the 45 clamping process of buffering battery loading mechanism, prevents that the work piece from damaging, NG station bottom plate 41 bilateral symmetry is provided with a set of loading mechanism guide assembly 46 about for lead when loading mechanism 45 pull to the battery, NG station bottom plate 41 is equipped with battery loading fixture 47 towards the battery output on, is used for carrying out the centre gripping with battery loading mechanism 45 and fixes.
The battery loading mechanism 45 comprises a loading base plate 451, battery clapboards 452 and a photoelectric sensor assembly 453, wherein the loading base plate 451 is arranged between two loading mechanism guide assemblies 46 in a sliding mode, the plurality of battery clapboards 452 are uniformly distributed on the loading base plate 451 and used for collecting sorted soft package batteries, and the photoelectric sensor assembly 453 is arranged at the input end of a battery and below the loading base plate 451 and used for detecting that the next process is started after the soft package batteries are arranged on the battery clapboards 452.
The loading mechanism guide assembly 46 comprises a guide plate 461, a guide cover plate 462 and roller parts 463, wherein the guide plate 461 is fixedly arranged on the NG station bottom plate, a plurality of roller parts 463 are uniformly distributed on the guide plate 461 and used for guiding the loading base plate 451 during assembly and disassembly, and the guide cover plate 462 is fixedly arranged on the guide plate 461 and used for preventing impurities from falling on the roller parts 463, so that workpieces are easily worn during assembly and disassembly of the loading base plate 451.
The battery loading and clamping mechanism 47 comprises a clamp 471 and an adjusting screw blocking mechanism 472, the group of clamps 471 are arranged at the output end of the bottom plate of the NG station and used for clamping and fixing the loading substrate 451 during assembly, and the adjusting screw blocking mechanism 472 is arranged on the loading substrate 451 and used for positioning the position of the loading substrate 451 after clamping and fixing.
The embodiments described in this specification are merely illustrative of implementations of the inventive concept and the scope of the present invention should not be considered limited to the specific forms set forth in the embodiments but includes equivalent technical means as would be recognized by those skilled in the art based on the inventive concept.
Claims (9)
1. The utility model provides a full-automatic pile up neatly of tearing open of laminate polymer battery and sweep code sorter which characterized in that includes:
the upper part of the lower rack assembly is provided with a mounting platform, the mounting platform is provided with a speed-multiplying chain assembly mounting position and at least one NG station mounting position, and the NG station mounting positions are arranged beside the speed-multiplying chain assembly mounting position side by side along the mounting axial direction of the speed-multiplying chain assembly mounting position and are used for mounting a speed-multiplying chain assembly and an NG battery carrying assembly; the NG wiring groove and the electric element mounting position are arranged in the lower rack assembly and used for supporting other parts of the sorting machine;
the speed-multiplying chain component comprises a speed-multiplying chain transmission mechanism, a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism, wherein the speed-multiplying chain transmission mechanism is paved at a speed-multiplying chain component mounting position of the lower rack component; the speed-multiplying chain transmission mechanism is sequentially provided with a tray unstacking mechanism, a tray sorting mechanism and a tray stacking mechanism along the conveying direction of the speed-multiplying chain transmission mechanism, and is used for unstacking and conveying battery trays and scanning battery information;
the NG battery carrying assembly comprises an NG station bottom plate, NG station blocking parts and a battery loading assembly, wherein the NG station bottom plate is laid on NG stations beside the speed doubling chain assembly side by side, and the input end of the NG station bottom plate extends to the speed doubling chain assembly; the NG station blocking component is arranged at the input end part of the NG station bottom plate and used for blocking and limiting the battery loading mechanism; the battery loading assembly is arranged on the NG station bottom plate in a sliding mode and used for loading and clamping the NG battery conveyed by the manipulator assembly;
the manipulator assembly is arranged above the speed doubling chain assembly and the NG station, is used for transferring the NG battery taken out of the battery tray of the speed doubling chain assembly to the NG battery carrying assembly of the NG station, and comprises a square tube upright post assembly, a manipulator Z-axis module, a mechanical X-axis module and a manipulator Y-axis module, wherein the manipulator Y-axis module is supported above the speed doubling chain assembly and the NG station through the square tube upright post assembly and is used for driving the mechanical X-axis module to perform Y-axis movement; the manipulator X-axis module is connected to a Y-axis moving piece of the manipulator Y-axis module and used for driving the manipulator Z-axis module to move in an X-axis manner; the manipulator Z-axis module is connected to an X-axis moving piece of the mechanical X-axis module and used for clamping a battery to perform Z-axis movement;
and the controller is arranged at the electric element mounting position of the mounting platform, and the signal output end of the controller is respectively electrically connected with the control end of the speed doubling chain assembly, the control end of the NG battery carrying assembly and the control end of the manipulator assembly and is used for controlling the speed doubling chain assembly, the NG battery carrying assembly and the manipulator assembly to work so as to realize the separation of the batteries.
2. The full-automatic soft package battery unstacking, stacking and code-scanning separator according to claim 1, characterized in that: the manipulator Z-axis module comprises a clamp assembly for clamping a soft package battery, a clamp mounting plate for mounting the clamp assembly, a Z-axis driving electric cylinder module for driving the manipulator Z-axis module to perform lifting motion and a Z-axis module mounting base plate for mounting the Z-axis driving electric cylinder module, the Z-axis driving electric cylinder module is fixedly mounted on an X-axis moving piece of the mechanical X-axis module, the Z-axis module mounting base plate is fixedly mounted on the Z-axis driving electric cylinder module, the clamp mounting plate and the Z-axis module mounting base plate are connected with each other, and the strength between the clamp mounting plate and the Z-axis module mounting base plate is enhanced through reinforcing ribs, so that the clamp mounting plate can vertically lift along the Z axis along with the Z-axis module mounting base plate; the clamp assemblies are symmetrically arranged at two end parts of the clamp mounting plate, and the lower ends of the two clamp assemblies are opposite to form clamping jaws for clamping batteries.
3. The full-automatic soft package battery unstacking, stacking and code-scanning separator according to claim 2, characterized in that: the X-axis module of the manipulator comprises an X-axis driving electric cylinder module for driving the X-axis module of the manipulator to move along the X axis, an X-axis electric cylinder module mounting plate for mounting the X-axis driving electric cylinder module, a Z-axis module mounting plate for mounting the Z-axis module of the manipulator, an X-axis slider mounting plate for guiding the X-axis movement of the X-axis module of the manipulator and a Y-axis module mounting plate for connecting the Y-axis module of the manipulator, wherein the X-axis slider mounting plate is supported above the speed doubling chain assembly and the NG station through a square tube stand column assembly, and the axial direction of the X-axis slider mounting plate is defined as the X-axis direction and is used for guiding the Z-axis module mounting plate to slide along the axial direction of the X-; the Z-axis module mounting plate is arranged on the X-axis driving electric cylinder module as an X-axis moving part and is in sliding fit with the X-axis slider mounting plate, so that the Z-axis module mounting plate slides axially along the X-axis slider mounting plate under the driving of the X-axis driving electric cylinder module; the X-axis driving electric cylinder module is connected with a Y-axis moving member of the manipulator Y-axis module through a Y-axis module mounting plate at the bottom, so that the whole manipulator X-axis module can slide along the axial direction of the manipulator Y-axis module under the driving of the Y-axis moving member to adjust the Y-axis position of the manipulator X-axis module.
4. The full-automatic soft package battery unstacking, stacking and code-scanning separator according to claim 3, characterized in that: the manipulator Y-axis module comprises a Y-axis module guide plate for guiding the X-axis module of the manipulator to perform Y-axis motion, a Y-axis module speed reducer for driving the X-axis module of the manipulator to perform Y-axis motion, a speed reducer machine stand column for supporting the Y-axis module speed reducer and a manipulator X-axis module Y-axis movement safety induction plate, wherein the Y-axis module speed reducer is erected above a speed-multiplying chain assembly of the mounting platform through the speed reducer stand column, the Y-axis module speed reducer is a dual-output-shaft speed reducer, two output shafts of the Y-axis module speed reducer are respectively provided with a Y-axis module guide plate, the Y-axis module guide plate is supported above the speed-multiplying chain assembly and the station through a square tube support assembly, and the axial direction of the Y-axis module guide plate is defined as the Y-axis direction; the output shaft is fixedly connected with a Y-axis module mounting plate which is arranged on a Y-axis module guide plate in a sliding manner, so that the whole manipulator X-axis module can axially move along the Y-axis module guide plate; the Y-axis movable safety induction plate is arranged on the guide plate of the Y-axis module and used for detecting whether the X-axis module of the manipulator slides normally or not.
5. The full-automatic soft package battery unstacking, stacking and code-scanning separator according to claim 1, characterized in that: the NG battery carrying assemblies are four in number and are used for carrying out four-grade NG on the soft package battery; the NG station blocking component comprises an NG station blocking block, a blocking block anti-collision nylon plate and a blocking block reinforcing rib, the battery loading assembly comprises a battery loading mechanism, a loading mechanism guide assembly and a battery loading clamping mechanism, the NG station bottom plate is sequentially provided with the blocking block reinforcing rib, the NG station blocking block and the blocking block anti-collision nylon plate towards the battery input end, and the blocking block reinforcing rib is used for fixing the NG station blocking block and limiting the battery loading mechanism; the check block anti-collision nylon plate is used for buffering pressure generated in the clamping process of the battery loading mechanism and preventing a workpiece from being damaged; the battery loading mechanism is arranged between the stop block anti-collision nylon plate and the battery loading and clamping mechanism, and a plurality of stops are arranged on the battery loading mechanism and used for clamping the NG battery transported by the manipulator assembly; the battery loading clamping mechanism is arranged on the NG station bottom plate towards the battery output end and used for clamping and fixing the battery loading mechanism.
6. The full-automatic soft package battery unstacking, stacking and code-scanning separator according to claim 5, characterized in that: the battery loading mechanism is including loading base plate, battery baffle and photoelectric sensor subassembly, it slides and sets up between two loading mechanism direction subassemblies to load the base plate, evenly distributed is provided with a plurality of battery baffles on the loading base plate, leaves the check between the adjacent battery baffle for the laminate polymer battery who will divide the election collects, the photoelectric sensor subassembly sets up at the battery input end to set up in the below of loading the base plate, just begin next process after being equipped with laminate polymer battery on the detection battery baffle.
7. The full-automatic soft-package battery unstacking, stacking and code-scanning separator according to claim 6, characterized in that: the loading mechanism guide assembly comprises a guide plate, a guide cover plate and roller parts, the guide plate is fixedly arranged on the NG station bottom plate, and a plurality of roller parts are uniformly distributed on the guide plate and used for guiding the loading base plate during assembly and disassembly; the guide plate is fixedly provided with a guide cover plate for preventing impurities from falling on the roller component, so that workpieces are easily abraded when the loading substrate is assembled and disassembled.
8. The full-automatic soft-package battery unstacking, stacking and code-scanning separator according to claim 7, characterized in that: the battery loading and clamping mechanism comprises a clamp and an adjusting screw blocking mechanism, a group of clamps are arranged on the output end of the NG station bottom plate and used for clamping and fixing the loading substrate during assembling, and the adjusting screw blocking mechanism is arranged on the loading substrate and used for positioning the position of the loading substrate after clamping and fixing.
9. The full-automatic soft package battery unstacking, stacking and code-scanning separator according to claim 1, characterized in that: the speed-multiplying chain transmission mechanism comprises an aluminum profile component, a speed-multiplying chain, a driving chain wheel component and a driven chain wheel component, the aluminum profile component is paved on a speed-multiplying chain component installation position, and a code scanner component and a tray measuring and positioning mechanism are arranged at the side end of the aluminum profile component; the driving chain wheel component is connected with the driven chain wheel component through a speed doubling chain laid on the aluminum profile component and used for realizing the transmission of power on the speed doubling chain; the scanning port of the code scanning component is aligned with a battery on the aluminum profile component and used for scanning the soft package battery; the tray measuring and positioning mechanism is arranged on the aluminum profile component and used for adjusting the position of the tray to load the soft-package battery when the soft-package battery is sorted in grades;
the tray unstacking mechanism comprises a unstacking jacking mechanism, jacking blocking limiting mechanisms, side jacking mechanism clamp assemblies and a secondary tray assembly, wherein the unstacking jacking mechanism is arranged right below the secondary tray assembly and used for jacking the trays and conveying the trays to sorting;
the tray sorting mechanism comprises a cache blocking mechanism assembly, a speed-multiplying chain blocking jacking mechanism and a speed-multiplying chain jacking assembly, wherein six cache blocking mechanism assemblies and four speed-multiplying chain blocking jacking mechanisms are uniformly distributed at the bottoms of two opposite aluminum profile assemblies and are used for controlling the transportation position of the tray and the operation time of the tray when the tray reaches the next procedure; the speed chain jacking assembly is arranged at the middle section of the tray sorting mechanism and is fixed at the bottoms of the two opposite aluminum profile assemblies;
the components of the tray stacking mechanism have the same structure as the components of the tray unstacking mechanism, and the difference is that the moving directions of the acting parts of the tray stacking mechanism and the tray stacking mechanism are opposite.
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| CN114043450A (en) * | 2021-11-10 | 2022-02-15 | 青岛理工大学 | Tank mobile support pallet technology system and automatic processing production line |
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