CN217319190U - Fan impeller intelligent detection equipment - Google Patents
Fan impeller intelligent detection equipment Download PDFInfo
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- CN217319190U CN217319190U CN202220845286.3U CN202220845286U CN217319190U CN 217319190 U CN217319190 U CN 217319190U CN 202220845286 U CN202220845286 U CN 202220845286U CN 217319190 U CN217319190 U CN 217319190U
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Abstract
A fan wheel intellectual detection system equipment includes: the automatic detection device comprises injection molding machine equipment, a feeding module, a detection mechanism, a detection transfer mechanism, a blanking module, a double-layer roller box changing machine and a waste collecting box, wherein the feeding module takes out a workpiece subjected to injection molding in the injection molding machine equipment and is clamped and taken by the detection transfer mechanism into the detection mechanism for detection, the detected workpiece is clamped and conveyed to the blanking module by the detection transfer mechanism, the blanking module conveys a detected qualified product into an empty box of an upper layer conveying platform of the double-layer roller box changing machine, and the qualified product descends and is conveyed to a lower layer conveying platform of the double-layer roller box changing machine after being packed and is reversely conveyed out; the advantages are that: the automation degree is high, and no intermediate invalid operation process is required; the equipment utilization rate is high, and the structure is compact.
Description
Technical Field
The utility model relates to a positioning jig technical field for the machine tool machining specifically is a fan impeller intellectual detection system equipment.
Background
Fan wheel is injection moulding's integral structure, need carry out the detection achievement of some lists behind the injection moulding, including the surface flaw test, the test of weighing, the balance test, traditional detection transports the check out test set department after collecting the product after injection moulding in unison, moreover, because fan wheel's shape is irregular so snatch the transfer and all have certain difficulty, need shunt certified products and defective work after detecting and need pack a plurality of fan wheel vanning again, fan wheel's irregular shape is for detecting the transfer between the station, the automation mechanized operation of later stage vanning increases the degree of difficulty, often need artifical participation just can accomplish whole flow, degree of automation is low, consider the spoilage low.
The utility model provides a fan wheel intellectual detection system equipment solves above-mentioned technical problem.
SUMMERY OF THE UTILITY MODEL
An intelligent detection device for a fan impeller comprises an injection molding machine device, a feeding module, a detection mechanism, a detection transfer mechanism, a discharging module, a double-layer roller box changing machine and a waste product collecting box, wherein the feeding module takes out a workpiece subjected to injection molding in the injection molding machine device and is clamped and taken by the detection transfer mechanism into the detection mechanism for detection, the detected workpiece is clamped and conveyed to the discharging module by the detection transfer mechanism, the discharging module conveys a detected qualified product to an empty box of an upper layer conveying platform of the double-layer roller box changing machine, and the qualified product descends and is conveyed to a lower layer conveying platform of the double-layer roller box changing machine after being boxed and is reversely conveyed out; and the blanking module is used for placing the qualified products after detection into the waste collection box.
Preferably, the fan impeller intelligent detection equipment, the material loading module includes that the X axle removes the module, the Y axle removes the module, the Z axle removes the module, first clamping jaw cylinder, the Y axle remove the module with the sliding end of X axle removal module is fixed, the Z axle remove the module with the sliding end of Y axle removal module is fixed, first clamping jaw cylinder with the lift end of Z axle removal module is fixed, first clamping jaw cylinder is used for snatching the work piece.
Preferably, a fan wheel intellectual detection system equipment, it is six robots to detect the transfer mechanism, six robots include arm, robot flange mounting board, tool connecting plate, first CCD camera, second clamping jaw cylinder, the output of arm with robot flange mounting board is fixed, robot flange mounting board with the tool connecting plate is fixed, first CCD camera, second clamping jaw cylinder all with the tool connecting plate is fixed.
Preferably, the detection mechanism comprises a workpiece surface image component or/and a weight detection component or/and a dynamic balance detection component.
Preferably, the weight detection assembly comprises a first section bar support, a precision electronic balance and a first fan limiting mechanism, the precision electronic balance is fixed on the upper end face of the first section bar support, and the first fan limiting mechanism used for positioning a workpiece is arranged on the upper plate face of the precision electronic balance; or the workpiece surface image assembly comprises a second profile support, an annular light source and a second CCD camera, and the annular light source and the second CCD camera are vertically arranged in a centering manner and are fixed with the upper end face of the second profile support; or, the dynamic balance detection component is a dynamic balancing machine.
Preferably, the intelligent fan impeller detection equipment comprises a blanking support frame, a lifting blanking module, a Z-axis slide rail, a lifting guide plate, a butt joint roller assembly, a servo mechanical gripper and a pickup turning gripper, wherein the Z-axis slide rail, the lifting blanking module and the servo mechanical gripper are all mounted on a support plate surface of the blanking support frame, the pickup turning gripper is rotatably connected with a power output end of the servo mechanical gripper, the servo mechanical gripper is a gripper cylinder, the lifting guide plate is fixed with the butt joint roller assembly, two side plate surfaces of the lifting guide plate lift along the Z-axis slide rail, the lifting guide plate is fixed with the power output end of the lifting blanking module, and the butt joint roller assembly is respectively in butt joint with an upper layer roller of a double-layer box changing machine under the action of the lifting blanking module, discharges materials and discharges materials, And (5) butting and blanking the lower layer of rollers.
Preferably, the fan impeller intelligent detection equipment, the lifting blanking module comprises gear chain groups and lifting cylinders which are symmetrically arranged on two sides of the blanking support frame, the cylinder body of each lifting cylinder is fixed with the lower end of the blanking support frame, the power output shaft is fixed with the lifting guide plate, and the lifting guide plate is fixed with chains in the gear chain groups.
Preferably, a fan wheel intellectual detection system equipment, get a upset tongs with connect indirectly through the buffering subassembly between the servo machinery tongs, the buffering subassembly includes an upper fixed plate, lower buffer board, bearing, pass through between an upper fixed plate, the lower buffer board the bearing is connected, get a upset tongs with buffer board face fixed mounting down, an upper fixed plate with the rotatable formula of power take off end of servo machinery tongs is connected.
Preferably, the blanking module further comprises an edge-close positioning cylinder, and a piston shaft of the edge-close positioning cylinder is connected with a positioning plate provided with a right-angle positioning groove; the buffer assembly further comprises a proximity switch, and the proximity switch is fixed on the surface of the upper fixing plate and used for sensing the rising height of the upper end of the bearing and starting the emergency stop under the abnormal condition.
Preferably, the double-layer roller box exchanger comprises a roller box exchanger bracket, an upper roller and a lower roller, wherein the upper roller and the lower roller are respectively arranged on the upper bracket and the lower bracket of the roller box exchanger bracket; one or more limiting cylinders are symmetrically arranged on two sides of the upper roller respectively, a product box is placed at a distance between every two adjacent limiting cylinders, and the mounting positions of the limiting cylinders are close to one end of the blanking module
Preferably, the intelligent detection equipment for the fan impeller further comprises a complete fence arranged at the outermost periphery, the safety fence is composed of a section bar upright post and a PC plate, and safety locks are installed on the PC plate located at the inlet and the outlet.
Preferably, a fan wheel intellectual detection system equipment, X axle remove the module, Y axle remove the module, Z axle removes the module and can adopt multiple structures such as cylinder, motor lead screw subassembly, motor gear chain subassembly, as long as can realize the translation purpose can.
The working principle is as follows:
after a fan impeller is formed in injection molding machine equipment, a feeding module moves in the direction of X, Y, Z and takes out a formed workpiece, an image of a first CCD camera is positioned at the position of the workpiece and then controls a six-axis robot to move and take out the workpiece, a second clamping jaw cylinder at the end part of the six-axis robot overturns the fan impeller under the action of a mechanical arm until the positioning hole faces downwards, weighing, surface imaging and dynamic balance detection are respectively carried out, if the weight is not in a set range or the surface has flaws or the dynamic balance is unqualified in the detection, the workpiece is judged to be unqualified, the six-axis robot transfers the workpiece to a waste product collecting box, after the detection of the qualified product is finished, the workpiece is taken out from a detection mechanism by the six-axis robot, overturned and then clamped by a taking and overturning gripper in a blanking module, and rotates 90 degrees under the action of a servo mechanical gripper after clamping, an upper layer roller is used for conveying an empty product box, lower floor's cylinder is used for conveying full-load product case, and servo mechanical gripper drives the work piece and puts to the vacant product case in upper strata down, and the effect of lifting cylinder is down to lower floor's cylinder reverse operation to export tip under the lift unloading module after putting to full, export the tip can set up with AGV dolly platforms of height such as lower floor's cylinder transport automatically, and wherein upper drum, lower floor's cylinder are respectively through the servo motor drive of difference.
The advantages are as follows:
(1) the utility model relates to a fan impeller intellectual detection system divides the automatic operation of the vanning unloading from injection moulding, detection to, need not the middle transportation, improves production efficiency greatly;
(2) the utility model relates to a fan impeller intelligent detection equipment utilizes six-axis robot as the middle transfer structure, the freedom of motion is high, complex multi-component cooperation is not needed, and the internal space is saved;
(3) the utility model relates to a double-deck cylinder trades punch-out equipment's setting among fan impeller intellectual detection system saves equipment space and shortens vanning assembly line length as far as possible, avoids low efficiency idle running, reduces equipment running cost, improve equipment compactness.
Drawings
The embodiments are further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic view of an overall structure of an intelligent detection device for a fan impeller according to the present invention;
fig. 2, 3 and 4 are schematic structural views of a part of intelligent detection equipment for a fan impeller according to the present invention;
fig. 5 is a schematic structural view of a feeding module in the intelligent detection equipment for the fan impeller according to the present invention;
fig. 6 is a schematic structural diagram of a buffer assembly in the intelligent detection equipment for the fan impeller according to the utility model;
the specific structure corresponding to the number is as follows:
the injection molding machine equipment 1, a feeding module 2, an X-axis moving module 21, a Y-axis moving module 22, a Z-axis moving module 23, a first clamping jaw air cylinder 24, a detection mechanism 3, a first section bar support 311, a precision electronic balance 312, a first fan limiting mechanism 313, a second section bar support 321, an annular light source 322, a second CCD camera 323, a six-axis robot 4, a mechanical arm 41, a robot flange mounting plate 42, a jig connecting plate 43, a first CCD camera 44, a second clamping jaw air cylinder 45, a blanking module 5, a blanking support frame 51, a lifting blanking module 52, a gear chain group 521, a lifting air cylinder 522, a Z-axis slide rail 53, a lifting guide plate 54, a butt joint roller assembly 55, a servo mechanical gripper 56, a pickup overturning gripper 57, an edge positioning air cylinder 58, an upper fixing plate 61, a lower buffer plate 62, a bearing 63, a proximity switch 64, a double-layer roller box changing machine 7, a roller box changing machine support 71, an upper layer roller 72, a lower layer roller 73, a limit air cylinder 74, a waste collection box 8, a buffer station 9, a third section bar bracket 91, a second fan limit mechanism 92,
the following detailed description of the invention will be further described in conjunction with the above-identified drawings.
Detailed Description
Specific embodiment example 1:
a fan wheel intellectual detection system equipment includes: the automatic detection device comprises injection molding machine equipment 1, a feeding module 2, a detection mechanism 3, a six-axis robot 4, a blanking module 5, a double-layer roller box changing machine 7 and a waste collecting box 8, wherein the feeding module 2 takes out a workpiece subjected to injection molding in the injection molding machine equipment 1 and is clamped by the six-axis robot 4 and placed in the detection mechanism 3 for detection, the detected workpiece is clamped by the six-axis robot 4 and conveyed to the blanking module 5, the blanking module 5 conveys a detected qualified product to an empty box of an upper conveying platform of the double-layer roller box changing machine 7, the qualified product descends and is conveyed to a lower conveying platform of the double-layer roller box changing machine 7 after being boxed and reversely conveyed out, and the detected qualified product is put into the waste collecting box 8 by the blanking module 5; the detection mechanism 3 comprises one or more of a workpiece surface image component, a weight detection component and a dynamic balance detection component.
The feeding module 2 comprises an X-axis moving module 21, a Y-axis moving module 22, a Z-axis moving module 23 and a first clamping jaw air cylinder 24, the Y-axis moving module 22 is fixed with the sliding end of the X-axis moving module 21, the Z-axis moving module 23 is fixed with the sliding end of the Y-axis moving module 22, the first clamping jaw air cylinder 24 is fixed with the lifting end of the Z-axis moving module 23, and the first clamping jaw air cylinder 24 is used for grabbing a workpiece and transferring the workpiece to one side of the six-axis robot 4.
Six axis robot 4 includes arm 41, robot flange mounting panel 42, tool connecting plate 43, first CCD camera 44, second clamping jaw cylinder 45, arm 41's output with robot flange mounting panel 42 is fixed, robot flange mounting panel 42 with tool connecting plate 43 is fixed, first CCD camera 44, second clamping jaw cylinder 45 all with tool connecting plate 43 is fixed.
Optionally, the weight detecting assembly includes a first profile support 311, a precision electronic balance 312, and a first fan limiting mechanism 313, where the precision electronic balance 312 is fixed on the upper end surface of the first profile support 311, and the first fan limiting mechanism 313 for positioning a workpiece is disposed on the upper plate surface of the precision electronic balance 312. The workpiece surface image assembly comprises a second profile support 321, an annular light source 322 and a second CCD camera 323, wherein the annular light source 322 and the second CCD camera 323 are arranged in an up-and-down centering mode and are fixed to the upper end face of the second profile support 321. The dynamic balance detection component is a dynamic balance machine.
The blanking module 5 comprises a blanking support frame 51, a lifting blanking module 52, a Z-axis slide rail 53, a lifting guide plate 54, a butt joint roller assembly 55, a servo mechanical gripper 56 and a pickup turning gripper 57, wherein the Z-axis slide rail 53, the lifting blanking module 52 and the servo mechanical gripper 56 are all arranged on a support plate surface of the blanking support frame 51, the pickup turning gripper 57 is rotatably connected with a power output end of the servo mechanical gripper 56, the servo mechanical gripper 56 is a gripper cylinder, the lifting guide plate 54 is fixed with the butt joint roller assembly 55, two side plate surfaces of the lifting guide plate 54 are lifted along the Z-axis slide rail 53, the lifting guide plate 54 is fixed with the power output end of the lifting blanking module 52, the roller butt joint assembly 55 is respectively in butt joint with an upper roller of the double-layer roller box changer 7 under the action of the lifting blanking module 52, and discharging is carried out, And (5) butting and blanking the lower layer roller.
The double-layer roller box changing machine 7 comprises a roller box changing machine support 71, an upper layer roller 72 and a lower layer roller 73, wherein the upper layer roller 72 and the lower layer roller 73 are respectively installed on the upper layer support and the lower layer support of the roller box changing machine support 71.
Specific embodiment example 2:
on the basis of the specific implementation case 1, one or more selected optimization schemes are further included, for example:
the fan buffer device is characterized by further comprising a buffer station 9, wherein the buffer station 9 comprises a third section bar support 91 and a second fan limiting mechanism 92, and the second fan limiting mechanism 92 is fixed on the upper end face of the third section bar support 91. The buffer station is used for temporarily storing the workpieces to be detected for transfer.
The lifting blanking module 52 comprises gear chain groups 521 and lifting cylinders 522 which are symmetrically arranged on two sides of the blanking support frame 51, the cylinder body of each lifting cylinder 522 is fixed to the lower end of the blanking support frame 51, the power output shaft of each lifting cylinder 522 is fixed to the lifting guide plate 54, and the lifting guide plate 54 is fixed to the chains in the gear chain groups 521.
The blanking module 5 further comprises an edge positioning cylinder 58, and a piston shaft of the edge positioning cylinder 58 is connected with a positioning plate provided with a right-angle positioning groove. The right-angle positioning groove clamps one right-angle edge of the product box to position the product box at a right-angle position, so that displacement in the blanking and filling process is avoided.
The workpiece taking and turning hand grip 57 is indirectly connected with the servo mechanical hand grip 56 through a buffering assembly, the buffering assembly comprises an upper fixing plate 61, a lower buffering plate 62 and a bearing 63, the upper fixing plate 61 and the lower buffering plate 62 are connected through the bearing 63, the surface of the workpiece taking and turning hand grip 57 is fixedly installed on the surface of the lower buffering plate 62, and the power output end of the upper fixing plate 61 and the power output end of the servo mechanical hand grip 56 are rotatably connected.
The buffer assembly further comprises a proximity switch 64, wherein the proximity switch 64 is fixed on the plate surface of the upper fixing plate 61 and used for sensing the rising height of the upper end of the bearing 63, when the fan blade wheel below falls over in the discharging process, the fan blade wheel will certainly prevent the normal discharging descending of the taking piece overturning gripper 57, the lower buffer plate 62 below rises due to thrust, the upper end surface of the bearing synchronously rises along with the rising height and is sensed by the proximity switch 64, and the emergency stop is realized.
One or more limiting air cylinders 74 are symmetrically arranged on two sides of the upper layer roller 72 respectively, a product box can be placed at a distance between every two adjacent limiting air cylinders 74, and the mounting position of each limiting air cylinder 74 is close to one end of the blanking module 5, so that the product box for charging is prevented from being adhered to the previous product box.
The safety fence is composed of section bar upright posts and a PC plate, and the PC plate positioned at the inlet and the outlet is provided with a safety lock.
Specific embodiment example 3:
preferably, a fan wheel intellectual detection system equipment, X axle remove module 21, Y axle remove module 22, Z axle remove module 23 and can adopt multiple structures such as cylinder, motor lead screw subassembly, motor gear chain subassembly, as long as can realize the translation purpose.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. The utility model provides a fan wheel intellectual detection system equipment which characterized in that: the automatic detection device comprises injection molding machine equipment, a feeding module, a detection mechanism, a detection transfer mechanism, a blanking module, a double-layer roller box changing machine and a waste collection box, wherein the feeding module takes out a workpiece subjected to injection molding in the injection molding machine equipment and is clamped and taken by the detection transfer mechanism into the detection mechanism for detection, the detected workpiece is clamped and conveyed to the blanking module by the detection transfer mechanism, the blanking module conveys a detected qualified product into an empty box of an upper conveying platform of the double-layer roller box changing machine, and the qualified product descends and is conveyed to a lower conveying platform of the double-layer roller box changing machine after being filled in the box and reversely conveyed out; and the blanking module is used for placing the qualified products after detection into the waste collection box.
2. The intelligent fan impeller detection device of claim 1, wherein: the feeding module comprises an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a first clamping jaw cylinder, the Y-axis moving module is fixed with the sliding end of the X-axis moving module, the Z-axis moving module is fixed with the sliding end of the Y-axis moving module, the first clamping jaw cylinder is fixed with the lifting end of the Z-axis moving module, and the first clamping jaw cylinder is used for grabbing workpieces.
3. The intelligent fan impeller detection device of claim 1, wherein: detect and shift mechanism and be six robots, six robots include arm, robot flange mounting board, tool connecting plate, first CCD camera, second clamping jaw cylinder, the output of arm with robot flange mounting board is fixed, robot flange mounting board with the tool connecting plate is fixed, first CCD camera, second clamping jaw cylinder all with the tool connecting plate is fixed.
4. The intelligent fan impeller detection device of claim 1, wherein: the detection mechanism comprises a workpiece surface image component or/and a weight detection component or/and a dynamic balance detection component.
5. The intelligent fan wheel detection device as recited in claim 4, wherein: the weight detection assembly comprises a first section bar support, a precision electronic balance and a first fan limiting mechanism, wherein the precision electronic balance is fixed on the upper end face of the first section bar support, and the first fan limiting mechanism used for positioning a workpiece is arranged on the upper plate face of the precision electronic balance; or the workpiece surface image assembly comprises a second profile support, an annular light source and a second CCD camera, and the annular light source and the second CCD camera are vertically arranged in a centering manner and are fixed with the upper end face of the second profile support; or, the dynamic balance detection component is a dynamic balancing machine.
6. The intelligent fan impeller detection device of claim 1, wherein: the blanking module comprises a blanking support frame, a lifting blanking module, a Z-axis slide rail, a lifting guide plate, a butt joint roller assembly, a servo mechanical gripper and a taking and overturning gripper, the Z-axis slide rail, the lifting blanking module and the servo mechanical gripper are all installed on a support plate surface of the blanking support frame, the taking and overturning gripper is rotatably connected with a power output end of the servo mechanical gripper, the servo mechanical gripper is a clamping jaw cylinder, the lifting guide plate is fixed with the butt joint roller assembly, the two side plate surfaces of the lifting guide plate are along the lifting of the Z-axis slide rail, the lifting guide plate is fixed with the power output end of the lifting blanking module, and the butt joint roller assembly is respectively in butt joint with an upper roller of the double-layer roller box replacing box and is used for discharging and lower-layer roller butt joint blanking under the effect of the lifting blanking module.
7. The intelligent fan wheel detection device of claim 6, wherein: the lifting blanking module comprises gear chain groups and lifting cylinders which are symmetrically arranged on two sides of the blanking support frame, a cylinder body of each lifting cylinder is fixed with the lower end of the blanking support frame, a power output shaft is fixed with the lifting guide plate, and the lifting guide plate is fixed with chains in the gear chain groups.
8. The intelligent fan wheel detection device of claim 6, wherein: get a upset tongs with connect indirectly through the buffering subassembly between the servo machinery tongs, the buffering subassembly includes upper fixed plate, lower buffer board, bearing, pass through between upper fixed plate, the lower buffer board the bearing is connected, get a upset tongs with buffer board face fixed mounting down, upper fixed plate with the rotatable formula of power take off end of servo machinery tongs is connected.
9. The intelligent fan wheel detection device of claim 8, wherein: the blanking module also comprises an edge-close positioning cylinder, and a piston shaft of the edge-close positioning cylinder is connected with a positioning plate provided with a right-angle positioning groove; the buffer assembly further comprises a proximity switch, and the proximity switch is fixed on the surface of the upper fixing plate and used for sensing the rising height of the upper end of the bearing and starting the emergency stop under the abnormal condition.
10. The intelligent detection device for the fan impeller as recited in claim 1, wherein: the double-layer roller box changing machine comprises a roller box changing machine support, an upper layer roller and a lower layer roller, wherein the upper layer roller and the lower layer roller are respectively arranged on the upper layer support and the lower layer support of the roller box changing machine support; one or more limiting cylinders are symmetrically arranged on two sides of the upper layer roller respectively, a product box is placed at the distance between two adjacent limiting cylinders, and the mounting positions of the limiting cylinders are close to one end of the blanking module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220845286.3U CN217319190U (en) | 2022-04-13 | 2022-04-13 | Fan impeller intelligent detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220845286.3U CN217319190U (en) | 2022-04-13 | 2022-04-13 | Fan impeller intelligent detection equipment |
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| Publication Number | Publication Date |
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| CN217319190U true CN217319190U (en) | 2022-08-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220845286.3U Active CN217319190U (en) | 2022-04-13 | 2022-04-13 | Fan impeller intelligent detection equipment |
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| CN (1) | CN217319190U (en) |
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- 2022-04-13 CN CN202220845286.3U patent/CN217319190U/en active Active
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