CN208155838U - Flat parts Smart Stacking detects all-in-one machine - Google Patents
Flat parts Smart Stacking detects all-in-one machine Download PDFInfo
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- CN208155838U CN208155838U CN201820722599.3U CN201820722599U CN208155838U CN 208155838 U CN208155838 U CN 208155838U CN 201820722599 U CN201820722599 U CN 201820722599U CN 208155838 U CN208155838 U CN 208155838U
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Abstract
The utility model discloses a kind of flat parts Smart Stacking detection all-in-one machine, including rack（1）, it is characterised in that：In rack（1）Two sides be symmetrically provided with two groups of material frame groups, every group of material frame group is all made of multiple material framves, each material frame mutually be furnished with an elevating mechanism（2）, workbench is provided between two groups of material frame groups（3）, workbench（3）The rack of top two sides（1）On be also respectively provided with an industrial camera（4）, in rack（1）Top be provided with slideway（5）, slideway（5）On slidably connect slide mass（6）, slide mass（6）Bottom be provided with interconnecting piece（7）, the interconnecting piece（7）Bottom end be provided with manipulator（8）, each manipulator（8）It all include three clamping jaw assemblies being set side by side（9）, and these three clamping jaw assemblies（9）The specification for the workpiece that can be grabbed is different.
Description
Technical field
The utility model relates to automated production field, especially a kind of flat parts Smart Stacking detects all-in-one machine.
Background technique
Carrying out certain flat parts（Such as friction plate）Assembly and thickness measure when, traditionally generally require for conveying
Line additionally configures an assembled line, these workpiece are transported to one by one in the pallet on pipeline by assembled line, and by
Pipeline is by these workpiece motion s to each assembly or processing stations.Aforesaid operations process is traditionally carried out by field worker artificial
It carries, or carries out automatic transporting using automation equipment, the mode time and effort consuming of manual handling needs to consume a large amount of manpower
Labour；And the mode that traditional equipment is transported, due to the various reasons such as travelling speed is slow, success rate is low, cause there is
More limitation, such as whole line require beat height etc., therefore need a kind of method for being able to solve the above problem or dress now
It sets.
Summary of the invention
The utility model is to propose that a kind of structure is simple to solve above-mentioned deficiency present in the prior art, and design is skilful
It is wonderful, the flat parts intelligence to the piling operation of friction plate group can be realized under conditions of high-speed motion by intelligent control
Stack detection all-in-one machine.
The technical solution of the utility model is：A kind of flat parts Smart Stacking detection all-in-one machine, including rack 1,
It is characterized in that：Two groups of material frame groups are symmetrically provided in the two sides of rack 1, every group of material frame group is all by 2 groups of multiple elevating mechanisms
At being provided with workbench 3 between two groups of material frame groups, be also respectively provided with one in the rack 1 of 3 top two sides of workbench
Industrial camera 4 is provided with slideway 5 at the top of rack 1, and slide mass 6, the bottom setting of slide mass 6 are slidably connected on slideway 5
There is interconnecting piece 7, the bottom end of the interconnecting piece 7 is provided with manipulator 8, and each manipulator 8 includes three clamping jaws being set side by side
Assembly 9, and the specification of workpiece that these three clamping jaw assemblies 9 can grab is different.
The elevating mechanism 2 includes the support frame 10 being fixed in rack 1, and the top of support frame 10 is provided with motor
11, the motor 11 is connected by transmission with the lead screw 12 being rotatably supported on support frame 10, while on support frame 10 also
It is provided with sliding rail 13, crane 14 is slidably connected on sliding rail 13, and the screw block 15 on the crane 14 and 12 phase of lead screw
Match, be provided with sensor group in the bottom of support frame 10 and top, each sensor group by two different heights fixation
Position sensor 16 forms, and the movement position to match with the fixed position sensor 16 is then provided on crane 14 and is passed
Sensor 17,
Mutually it is furnished with position detection column 22 with the material frame, detection sensor of having vacant position is arranged in the bottom of position detection column 22
23, the setting sensor different there are three height at the top of position detection column 22, these sensors, which sequentially consist of, to be connect
Nearly sensor 24, calibrated altitude sensor 25 and warning height sensor 26.
The clamping jaw assembly includes the clamping jaw assembly bracket 18 of dish-type, and there are three circles for the outer ring setting of clamping jaw assembly bracket 18
All equally distributed vacuum chucks 19, and the inner support folder there are three even circumferential distribution is then arranged in the inner ring of clamping jaw assembly bracket 18
Pawl 20, and the inner support clamping jaw 20 can be along the radial motion of clamping jaw assembly bracket.
The fixed position sensor 16 is connected on adjustable plate 21, and the adjustable plate 21 is then fixed on support frame 10
On.
The utility model compared with the existing technology, has the following advantages that：
The flat parts Smart Stacking of this kind of structure type detects all-in-one machine, asks for various present in traditional scheme
Topic designs a kind of special structure.Its main improvement is automatic feed bin system and clamping jaw assembly structure, wherein automatically
Bin system can be after operation of taking each time by all material liftings, to guarantee clamping jaw assembly grasping movement each time
It can all be carried out in the height of a standard；And clamping jaw assembly is then made of sucked type clamping jaw and mechanical inner support clamping jaw, it is this
Structure has both the advantages of there are two types of clamping jaws（Fast response time, crawl are secured）.Its appearance, can be realized for the automatic of workpiece
The operation such as feeding, stacking, allows the percent of automatization of whole line equipment to greatly promote, and while improving safety, can also reduce artificial
Cost.And it has Storage Silo for workpiece, does not need another feeding chamber by line, reduces the cost of handling of goods and materials；And it is right
Also relative loose is required in the size of workpiece, therefore can various types of workpiece be carried out with online operation, compatibility is preferably.
It can be said that it has a variety of advantages, particularly suitable for promoting and applying in the art, market prospects are very wide.
Detailed description of the invention
Fig. 1 is the main view of the utility model embodiment.
Fig. 2 is the top view of the utility model embodiment.
Fig. 3 is the structural schematic diagram of elevating mechanism part in the utility model embodiment.
Fig. 4 is the structural schematic diagram in the utility model embodiment under elevating mechanism working condition.
Fig. 5 is the partial enlarged view in Fig. 4.
Fig. 6 is the structural schematic diagram of robot section in the utility model embodiment.
Specific embodiment
Below in conjunction with Detailed description of the invention specific embodiment of the present utility model.As shown in Figures 1 to 6：A kind of flat parts
Smart Stacking detects all-in-one machine and is symmetrically provided with two groups of material framves in the two sides of rack 1 including the rack 1 based on one
Group, every group of material frame group are all made of multiple elevating mechanisms 2, are provided with workbench 3, workbench 3 between two groups of material frame groups
It is also respectively provided with an industrial camera 4 in the rack 1 of top two sides, the top of rack 1 is provided with slideway 5, is slided on slideway 5
Dynamic to be connected with slide mass 6, this slide mass 6 can do reciprocal linear motion under the action of driving device on slideway 5, sliding
The bottom of kinetoplast 6 is provided with interconnecting piece 7, and the bottom end of the interconnecting piece 7 is provided with manipulator 8, and each manipulator 8 includes three
The clamping jaw assembly 9 being set side by side, and the specification of workpiece that these three clamping jaw assemblies 9 can grab is different.
Above-mentioned elevating mechanism 2 includes the support frame 10 being fixed in rack 1, and the top of support frame 10 is provided with electricity
Machine 11, the motor 11 are connected by transmission with the lead screw 12 being rotatably supported on support frame 10, while on support frame 10
It is additionally provided with sliding rail 13, crane 14 is slidably connected on sliding rail 13, and the screw block 15 on the crane 14 and lead screw 12
Match, be provided with sensor group in the bottom of support frame 10 and top, each sensor group is consolidated by two different heights
Determine the composition of position sensor 16, fixed position sensor 16 is connected on adjustable plate 21, and adjustable plate 21 here is then fixed on branch
On support 10；The Motion Position Sensor 17 to match with the fixed position sensor 16 is then provided on crane 14；
Mutually it is furnished with position detection column 22 with the material frame, detection sensor of having vacant position is arranged in the bottom of position detection column 22
23, the setting sensor different there are three height at the top of position detection column 22, these sensors, which sequentially consist of, to be connect
Nearly sensor 24, calibrated altitude sensor 25 and warning height sensor 26,
Above-mentioned clamping jaw assembly includes the clamping jaw assembly bracket 18 of dish-type, and there are three the outer ring settings of clamping jaw assembly bracket 18
Even circumferential distribution vacuum chuck 19, and the inner ring of clamping jaw assembly bracket 18 then be arranged there are three even circumferential be distributed inner support
Clamping jaw 20, and the inner support clamping jaw 20 can be along the radial motion of clamping jaw assembly bracket.
The course of work of the flat parts Smart Stacking detection all-in-one machine of the utility model embodiment is as follows：It will need to transport
Flat parts（Such as friction plate）It is stackably placed on multiple elevating mechanisms 2 in rack 1, it can on each elevating mechanism 2
The part for placing different size, then starts the present apparatus, and the control system of the present apparatus can drive slide mass 6 to move on slideway 5,
After some clamping jaw assembly 9 on manipulator 8 moves to 2 top of elevating mechanism for being placed with corresponding flat parts, machine
Tool hand 8 will drive all clamping jaw assemblies 9 and decline together, after the clamping jaw assembly 9 of work grabs the workpiece of the top, manipulator 8
Rise, and it is driven to move to the top of workbench 3, workpiece is placed on workbench 3, two be arranged in rack 1
Industrial camera 4 takes pictures to workpiece, and by image information be sent to control system by control system by way of comparison into
Row detection；
Then manipulator 8 will test the workpiece grabbing after qualification, and carry it to the pallet being located on roller-way, wait
Further work；
After the part for the top being placed on elevating mechanism 2 is crawled, elevating mechanism 2 be will drive on all parts
It rises, and guarantees that the workpiece of current the top rests in the height of standard crawl position, can guarantee each of manipulator in this way
Secondary crawl height is all consistent, and manipulator is facilitated to be operated.
When needing elevating mechanism 2 that the part for the state that stacks is driven to rise, motor 11 works, and lead screw 12 is driven to rotate, by
Match in the screw block 15 on crane 14 with lead screw 12, therefore will drive crane 14 when the rotation of lead screw 12 and indulged on sliding rail 13
To movement（Rise）,
In the sensor group of 10 bottom of support frame, top fixation position sensor 16 is able to detect that on crane 14
Motion Position Sensor 17 when, illustrate that support frame 10 has been in extreme position on the lower, can work normally；Such as consolidating on the lower
When determining the Motion Position Sensor 17 that position sensor 16 is able to detect that on crane 14, illustrates that support frame 10 has been in and lean on
Under alarm position, then the control system of the present apparatus can be sounded an alarm or be shut down；
Likewise, fixation position sensor 16 on the lower is able to detect that liter when in the sensor group at 10 top of support frame
When dropping the Motion Position Sensor 17 on frame 14, illustrates that support frame 10 has been in top extreme position, can carry out at this time just
Normal workpiece grabbing operation；As top fixation position sensor 16 is able to detect that the Motion Position Sensor on crane 14
When 17, illustrate that support frame 10 has been in top alarm position, then the industrial computer in the control system of the present apparatus can be sent out
Alarm or shutdown out.
When crane 14 drives the workpiece in material frame to rise, each sensor being arranged on position detection column 22 can be to work
The motion conditions of part and position are detected；
When the vacancy detection sensor 23 of 22 bottom of position detection column detects material, illustrate to store in the material frame at this time
There is material, grasping manipulation is carried out to the workpiece stored in current material frame using manipulator；
During workpiece rises, when proximity sensor 24 has detected workpiece, illustrate that workpiece soon rises to
At calibrated altitude, industrial computer of the meeting of proximity sensor 24 at this time into control system matched with the present apparatus sends instruction,
Industrial computer can control motor 11 and slow down revolving speed, and then reduce the speed that workpiece rises, and prevent from stopping caused by because of excessive velocities
The problems such as staying height error, inertia impact；
When calibrated altitude sensor 25 has detected workpiece, illustrate that workpiece has rested at calibrated altitude, it is electric at this time
Machine 11 stops working, and manipulator can be grabbed at calibrated altitude；
When warning height sensor 26 to detect workpiece, the height for illustrating that workpiece stops is already higher than calibrated altitude,
It is possible that accident if manipulator is grabbed at this time, therefore warn height sensor 26 can be to matching with the present apparatus
Industrial computer in control system sends instruction, sounds an alarm or shuts down.
Pass through aforesaid operations, it is ensured that as soon as crane 14 will drive institute after a workpiece for the top is removed
There is workpiece to rise certain height, and guarantee that the workpiece of the top at this time is located at standard pickup height, to facilitate manipulator
It is grabbed.
When some clamping jaw assembly needs clamping workpiece, mechanical hand-motion clamping jaw assembly move to above workpiece and under
It goes, the vacuum chuck 19 on clamping jaw assembly bracket 18 can be adsorbed on the upper surface of workpiece, while inner support clamping jaw 20 is then inserted into
Cricoid inside workpiece, and radially outward movement pass through vacuum chuck 19 and inner support clamping jaw 20 from inside stationary jaw
Two different mechanisms carry out grabbing workpiece；Clamping jaw this in this way is just with fast response time, the secured advantage of crawl.
Claims (4)
1. a kind of flat parts Smart Stacking detects all-in-one machine, including rack（1）, it is characterised in that：In rack（1）Two sides pair
It is provided with two groups of material frame groups with claiming, every group of material frame group is all made of multiple material framves, and each material frame is mutually furnished with an elevating mechanism
（2）, workbench is provided between two groups of material frame groups（3）, workbench（3）The rack of top two sides（1）On also set respectively
It is equipped with an industrial camera（4）, in rack（1）Top be provided with slideway（5）, slideway（5）On slidably connect slide mass
（6）, slide mass（6）Bottom be provided with interconnecting piece（7）, the interconnecting piece（7）Bottom end be provided with manipulator（8）, Mei Geji
Tool hand（8）It all include three clamping jaw assemblies being set side by side（9）, and these three clamping jaw assemblies（9）The rule for the workpiece that can be grabbed
Lattice are different.
2. flat parts Smart Stacking according to claim 1 detects all-in-one machine, it is characterised in that：The elevating mechanism
（2）Including being fixed at rack（1）On support frame（10）, support frame（10）Top be provided with motor（11）, the electricity
Machine（11）By transmission and it is rotatably supported in support frame（10）On lead screw（12）It is connected, while in support frame（10）On also set
It is equipped with sliding rail（13）, sliding rail（13）On slidably connect crane（14）, and the crane（14）On screw block（15）With
Lead screw（12）Match, in support frame（10）Bottom and top be provided with sensor group, each sensor group by two not
Level fixed position sensor（16）Composition, in crane（14）On be then provided with and the fixed position sensor（16）
The Motion Position Sensor to match（17）,
Mutually it is furnished with position detection column with the material frame（22）, position detection column（22）Bottom setting have vacant position detection sensor
（23）, in position detection column（22）Top setting there are three the different sensor of height, these sensors are from bottom to up successively
For proximity sensor（24）, calibrated altitude sensor（25）With warning height sensor（26）.
3. flat parts Smart Stacking according to claim 1 or 2 detects all-in-one machine, it is characterised in that：The clamping jaw is total
At the clamping jaw assembly bracket including dish-type（18）, clamping jaw assembly bracket（18）Outer ring setting there are three even circumferential distribution it is true
Suction disk（19）, and clamping jaw assembly bracket（18）Inner ring be then arranged there are three even circumferential distribution inner support clamping jaw（20）, and
The inner support clamping jaw（20）It can be along the radial motion of clamping jaw assembly bracket.
4. flat parts Smart Stacking according to claim 2 detects all-in-one machine, it is characterised in that：The fixed position passes
Sensor（16）It is connected to adjustable plate（21）On, and the adjustable plate（21）Then it is fixed on support frame（10）On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820722599.3U CN208155838U (en) | 2018-05-16 | 2018-05-16 | Flat parts Smart Stacking detects all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820722599.3U CN208155838U (en) | 2018-05-16 | 2018-05-16 | Flat parts Smart Stacking detects all-in-one machine |
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| Publication Number | Publication Date |
|---|---|
| CN208155838U true CN208155838U (en) | 2018-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820722599.3U Active CN208155838U (en) | 2018-05-16 | 2018-05-16 | Flat parts Smart Stacking detects all-in-one machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108387520A (en) * | 2018-05-16 | 2018-08-10 | 大连豪森瑞德设备制造有限公司 | Flat parts Smart Stacking detects all-in-one machine |
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2018
- 2018-05-16 CN CN201820722599.3U patent/CN208155838U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108387520A (en) * | 2018-05-16 | 2018-08-10 | 大连豪森瑞德设备制造有限公司 | Flat parts Smart Stacking detects all-in-one machine |
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