CN107819134A - New energy battery modules assembly line - Google Patents

New energy battery modules assembly line Download PDF

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Publication number
CN107819134A
CN107819134A CN201710888605.2A CN201710888605A CN107819134A CN 107819134 A CN107819134 A CN 107819134A CN 201710888605 A CN201710888605 A CN 201710888605A CN 107819134 A CN107819134 A CN 107819134A
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China
Prior art keywords
battery core
plate
component
assembly
cylinder
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CN201710888605.2A
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Chinese (zh)
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CN107819134B (en
Inventor
丁琛琦
张士国
尹帮富
骆圆圆
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Chunlong Martin Industrial Technology Of Nanjing Co Ltd
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Priority to CN201710888605.2A priority Critical patent/CN107819134B/en
Publication of CN107819134A publication Critical patent/CN107819134A/en
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/005Devices for making primary cells
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries

Abstract

The invention discloses new energy battery modules assembly line, and it is related to battery modules appliance technology;The side of battery core loading assemblies is provided with battery core detection station, the side of the battery core detection station is provided with battery core framework and installs station automatically, the side that the battery core framework installs station automatically is provided with battery core assembly station, the side of the battery core assembly station is provided with the side feeding line of battery core assembly station, the side of the side feeding line of the battery core assembly station is provided with battery core module transfer machine, and riveting machine is provided with battery core module transfer machine;The present invention can realize the assembling of new energy battery modules, and can realize automatic assembling, save manpower and time, efficiency high.

Description

New energy battery modules assembly line
Technical field:
The present invention relates to new energy battery modules assembly line, belong to battery modules appliance technology.
Background technology:
Existing battery modules are more than its process and complicated when being assembled, and its precision is low in assembling, complex operation, because This needs a kind of battery modules assembly line to improve efficiency.
The content of the invention:
In view of the above-mentioned problems, the technical problem to be solved in the present invention is to provide new energy battery modules assembly line.
The new energy battery modules assembly line of the present invention, it includes battery core loading assemblies, battery core detection station, battery core framework Automatic installation station, battery core assembly station, the side feeding line of battery core assembly station, battery core module transfer machine, riveting machine;Battery core The side of loading assemblies is provided with battery core detection station, and the side of the battery core detection station is provided with battery core framework and installed automatically Station, the side that the battery core framework installs station automatically are provided with battery core assembly station, the side of the battery core assembly station The side feeding line of battery core assembly station is provided with, the side of the side feeding line of the battery core assembly station is provided with battery core mould Transfer machine is organized, riveting machine is installed on battery core module transfer machine;The workflow of battery core loading assemblies is:(1), after artificial loading Charging tray is put into power roller line;(2) positioning component is stretched out after, detecting charging tray in place, and charging tray is positioned;(3), positioned At push battery core to the battery core transfer of Cheng Hou, KK module;(4), the battery core clamping jaw at battery core transfer captures battery core and transfers battery core To test streamline;(5) after, the battery core on charging tray has captured, KK modules are retracted in situ, positioning component and retracted, empty charging tray by Charging tray push component pushes to charging tray pipeline;The workflow of battery core detection station is:(1), battery core is delivered to biserial by OP01 On chain printed line, the conveying of biserial chain printed line constant pitch;(2), battery core is run to barcode scanning component, to penetrating Photoelectric Detection to workpiece, reading code Device scans;(3), battery core is transported to measurement assembly, cylinder operation, drives measurement head to decline, the internal resistance of detection battery core, voltage, polarity; (4), when the unqualified or polarity of detection puts inconsistent, grabbing assembly work, unqualified battery is moved into NG components or placement To qualified buffer area;(5) when, battery core is run to rotary work station, rotational workpieces will every a battery core by battery core polarity rotate to Inverse state;(6), for qualified battery core, draw sending component that battery core is transported into OP03 station biserial belt lines;The battery core framework Automatically the workflow of installation station is:(1), after OP02 stations end-of-job, battery core is delivered to biserial by distichal plate chain line In belt line;(2) stop positioning component after, battery core is run to limit assembly to rise;(3) mounting assembly, is captured by battery core material frame Grabbed to positioning component and installed by side feeding line pallet;(4), equipment is let pass after installation, and next group of battery core enters equipment Station;The workflow of the battery core assembly station is:(1), battery core is delivered to position to be captured after completing framework installation;(2) it is, electric Core grabbing assembly is moved to crawl position, and battery core crawl module declines, and vacuum suction unit draws battery core;(3), battery core is put to heap Folded storehouse, the cylinder that pushes away on battery core grabbing assembly push battery core;(4), metal and plastic end panel are delivered to upper material position by side wire body; (5), battery core grabbing assembly is moved to crawl position, and battery core crawl module declines, and vacuum suction unit draws metal and plastic end panel; (6), end plate is put to storehouse is stacked, the cylinder that pushes away on battery core grabbing assembly pushes end plate;(7), crawl order is:Metal end plate, modeling Expect end plate, N number of battery core, plastic end panel, metal end plate;(8) after the completion of, stacking, stack storehouse and push away cylinder component promotion stacking storehouse rotation To level;(9), stack lifting module in storehouse and battery core module is pushed out to module belt conveyor line;(10), pipeline is defeated by module Deliver to next station;The workflow of the side feeding line of the battery core assembly station is:(1), manually by metal and plastic end Plate is put into pallet;(2), fully charged pallet is delivered to crawl position by the horizontal loop wire of plate chain;(3), pallet is kept off by barrier assembly Stop, positioning component positioning;(4), after uppermost end plate is crawled, remaining end plate is raised to crawl by end plate lifting assembly Position;(5), after all end plates are crawled, pallet is delivered to upper material position by the horizontal loop wire of plate chain;(6), repetitive cycling;The electricity Module is grabbed riveting machine by core group transfer machine from battery core assembly station, after the completion of riveting, then by module from riveting machine remove To lower material position;The workflow of the riveting machine is:Rotating disk sets four working positions, is driven using stepper motor and dispenser; End plate, side plate use robot automatic charging;Battery core transfer machine by battery core feeding, then clamps end plate, side plate automatically;Rivet work Position is automatically without rivet module;Cantilever boosting manipulator blanking manually is used, this power battery module steel framework has riveted Into.
Preferably, the battery core loading assemblies include feeding main frame, pneumatic system, electrical system;Feeding main frame is distinguished It is connected with pneumatic system, electrical system, the feeding main frame includes charging tray output line, battery core transfer component, housing assembly, charging tray Output line;Charging tray output line, battery core transfer component, charging tray output line are respectively arranged with housing assembly 13;The rack unit Base is welded by steel plate and section bar forms, and bottom is provided with lower margin;The battery core transfer component includes transfer cylinder, clamps gas Cylinder, KK modules, after optoelectronic switch detects battery core in place, KK modules push to battery core at clamping cylinder, and clamping cylinder passes through shifting Carrier gas cylinder is transferred to after battery core is gripped on test streamline;The charging tray output line includes power roller line, stop cylinder, light Electric switch, stop cylinder and optoelectronic switch are installed on the power roller line, charging tray is provided with power roller line.
Preferably, the battery core detection station includes biserial chain printed line, barcode scanning component, measurement assembly, main body frame, rotation Turn grabbing assembly, NG components, polarity rotary components, drawing sending component, biserial belt line, pneumatic system, electrical system;Main body frame Side be provided with biserial chain printed line, barcode scanning component is installed on the left side wall of the main body frame, the main body frame it is interior Downside is provided with measurement assembly, and the upper right side of the main body frame is provided with rotary grasping component, the inside of the main body frame Pneumatic system, electrical system are separately installed with, biserial belt line, a left side for biserial belt line are provided with the right side of the main body frame Upper end is provided with drawing sending component, and NG components are provided with the downside of the rotary grasping component, and the polarity rotary components are arranged on The right side of rotary grasping component;The main body frame is made up of chassis and framework, lower margin, detector, electrical control cubicles, the bottom on chassis Portion is provided with lower margin, and the upper end on chassis is separately installed with electrical control cubicles and framework, and the upper right side of the framework is provided with detector;Institute State rotary grasping component and include installing plate, KK modules, servomotor, drag chain, cylinder, detection pen, gripping rotating cylinder, clamping jaw, liter Sending down abnormally ascending cylinder, spacing cylinder;The upper end of installing plate is provided with KK modules, and the end of KK modules is connected by the rotating shaft of axle sleeve and servomotor Connect, the sliding block of the KK modules is connected by one end of connecting plate and drag chain, and the other end of drag chain is connected with installing plate, the KK Lift cylinder is installed on the slider side wall of module, connecting plate, the lower end peace of connecting plate are installed on the piston rod of lift cylinder Equipped with gripping rotating cylinder, grip and clamping jaw is installed on the piston rod of rotating cylinder, the side of the clamping jaw sets limited location cylinder, described The bottom of installing plate is provided with two cylinders, and the side of cylinder is provided with detection pen;The barcode scanning component includes installing plate, gas Cylinder, guide rail, regulation handle, code reader;Two cylinders are installed on the installing plate, connection is installed on the piston rod of cylinder Block, contiguous block are arranged on the sliding block of guide rail, are provided with the guide rail on installing plate, reading is provided with the sliding block of the guide rail Code device;The NG components include section bar, coloured glaze bar, detection plate, battery core;Coloured glaze bar, the side of section bar are installed on the inside of section bar Battery core is installed, the opposite side of section bar is provided with detection plate;The pneumatic system includes installing plate, pneumatic triple piece, magnetic valve; Pneumatic triple piece, magnetic valve are separately installed with installing plate;It is described drawing sending component include section material frame, gripping cylinder, clamping tooling, Drawing is supplied gas cylinder, and drawing is provided with section material frame and is supplied gas cylinder, draws and gripping cylinder is provided with the piston rod for cylinder of supplying gas, grip and pacify on cylinder Equipped with clamping tooling;The biserial chain printed line includes aluminium alloy post, plate chain line, photoelectric detection system, planetary reducer, servo Motor;Plate chain line is installed on aluminium alloy post, photoelectric detection system is installed in the side wall of plate chain line, set on the plate chain line Frock is equipped with, planetary reducer is installed on the plate chain line, servomotor is installed on planetary reducer;The polarity rotation Component includes rotation supporting support, lift cylinder, gripping rotary cylinder, clamping jaw;Lift cylinder is installed in rotation supporting support, The lower end of lift cylinder is provided with gripping rotary cylinder, and clamping jaw is provided with the gripping rotary cylinder.
Preferably, the battery core framework installs station automatically includes station framework, biserial belt line, crawl press fitting group Part, positioning component, Pneumatic assembly;Biserial belt line is provided with station framework, crawl press fitting is installed on the upside of station framework Component, the side for capturing pressing component are provided with conveying pallet, capture and limit assembly is provided with pressing component, capture press fitting group Positioning component is provided with the upside of part, conveys and carrier chain printed line is provided with the outside of pallet;The station framework includes chassis, frame Frame, lower margin, electrical control cubicles;The bottom on chassis is provided with lower margin, and framework and electrical control cubicles are separately installed with the upside of chassis;The crawl Pressing component includes KK modules, servomotor, pressing component, grabbing assembly;One end of KK modules is connected with servomotor, KK moulds The lower end of group is provided with pressing component, and the lower end of pressing component is provided with grabbing assembly;The positioning component include positioning framework, Fixed seat, cylinder, sliding track mechanism, battery core positioning tool;The upper end of positioning framework is provided with fixed seat, and the both sides of fixed seat are all provided with Cylinder is equipped with, the upper end of cylinder is provided with battery core positioning tool, and two inner sides of battery core positioning tool are mounted on sliding track mechanism;Institute State limit assembly and include limiting cylinder and block axis, block axis is installed on the piston rod of limiting cylinder;The conveying pallet bag Containing profiling fixture and pallet, the upper end of pallet is provided with profiling fixture.
Preferably, the battery core assembly station pushes away cylinder group comprising big bottom plate housing assembly, stacking storehouse component, stacking storehouse Part, battery core grabbing assembly, battery core crawl module, glue spreading assembly, electrical system, pneumatic system, module belt conveyor line;Big bottom plate Electrical system, pneumatic system are separately installed with housing assembly, the upper end of big bottom plate housing assembly is provided with battery core grabbing assembly, Battery core crawl module is provided with battery core grabbing assembly, the upper right side of the big bottom plate housing assembly is provided with glue spreading assembly, heap Folded storehouse component is arranged on inside big bottom plate housing assembly, and the stacking storehouse component pushes away cylinder component with stacking storehouse and is connected;The big bottom Board rack component includes big bottom plate and frame, and the upside of big bottom plate sets organic frame, and the bottom of big bottom plate is provided with lower margin component; The stacking storehouse component, which includes, stacks servomotor, KK modules, battery modules;Steel plate body is internally provided with KK modules, KK moulds Rotating shaft of the one end of group with stacking servomotor is connected, and battery module is provided with steel plate body, steel plate body is internally provided with support Plate;The stacking storehouse pushes away cylinder component and includes two band-type brake cylinders and cylinder mounting seat, and the battery core grabbing assembly includes servo electricity Machine, shaft coupling, KK modules, proximity switch, drag chain, cylinder, vacuum cup, vacuum generator, support body;Servomotor is arranged on frame One end of body, KK modules are provided with the support body, and the rotating shaft of the servomotor passes through the drive shaft of shaft coupling and KK modules Connect, link is installed on the sliding block of the KK modules, the side of link and one end of drag chain connect, the other end of drag chain On support body, trunking plate is installed on the link, detection plate is installed in the side wall of the link, detection plate with Proximity switch on support body is engaged, and the end of the link is provided with installing plate, and the both sides of installing plate are respectively mounted There are several vacuum cups, several vacuum cups are connected with vacuum generator, and cylinder is provided with the middle part of the installing plate;It is described Battery core crawl module includes servomotor, KK modules, line slideway, proximity switch, hydraulic bjuffer;One end installation of KK modules There is motor, electric device is installed on KK modules, servomotor is installed in electronic mobile device, electronic mobile device is arranged on KK modules, line slideway, proximity switch, hydraulic bjuffer are separately installed with electronic mobile device.
Preferably, the side feeding line of the battery core assembly station includes the horizontal loop wire support component of plate chain, tray set Part, the horizontal loop wire of plate chain, end plate lifting bottom deck assembly, barrier assembly, end plate lifting assembly, positioning component, battery core assembly component, Electrical system;Pallet component and the horizontal loop wire of plate chain, the horizontal loop wire of plate chain are provided with the horizontal loop wire support component of plate chain The side of support component is provided with positioning component, and the side of positioning component is provided with end plate lifting assembly, end plate lifting assembly Bottom is provided with end plate lifting bottom deck assembly, and the bottom of end plate lifting bottom deck assembly is provided with barrier assembly, the horizontal loop wire of plate chain The side of support component is provided with battery core assembly component, and the side of battery core assembly component is provided with electrical system;The tray set Part includes metal end plate, plastic end panel, pallet;Metal end plate, plastic end panel are respectively arranged with pallet;The end plate lifting group Part include frame, KK modules, servomotor, reductor, line slideway, proximity switch 566, detection plate, support connecting plate, lift Post, nylon supporting plate;KK modules and line slideway are separately installed with the side wall of frame, the support connecting plate is arranged on KK modules With on the sliding block of line slideway, being provided with proximity switch between KK modules and line slideway, support and detection is installed on connecting plate Plate, detection plate are engaged with proximity switch, and the upper end of the support connecting plate is provided with several upper end peaces lifted post, lift post Equipped with nylon supporting plate, the upper end of the KK modules is connected with reductor, and reductor is connected with servomotor;The positioning component bag Containing lifting support, fixed support, cylinder, lift the dead shelves of positioning, locating dowel, alignment pin;It is provided with the side wall of lifting support straight Line guide rail, the upper end of line slideway, which is provided with, lifts the dead shelves of positioning, fixed support is provided with line slideway, under support bracket fastened End is provided with cylinder, and support bracket fastened upper end is provided with several locating dowels, and the upper end of the locating dowel is provided with alignment pin;It is described End plate lifting bottom deck assembly is made up of bottom plate and lower margin component, and lower margin component is mounted at the corner of the bottom plate;The resistance Keep off component and include support, cylinder, guide pin bushing, block axis;The both sides of pedestal lower end are mounted on cylinder, are installed on the piston rod of cylinder There is block axis, guide pin bushing is socketed with the outside of block axis.
Preferably, the battery core module transplanter includes battery core feed mechanism, battery core cutting agency, the battery core feeding Riveting machine is provided between mechanism, battery core cutting agency;The battery core feed mechanism includes feeding support, feeding clamping jaw, feeding Transmission line body, feeding electric cabinet;Feeding clamping jaw is installed on feeding support, feeding pipeline is provided with the downside of feeding clamping jaw Body, feeding electric cabinet is installed on the feeding support;The battery core cutting agency includes blanking support, blanking clamping jaw, blanking Transmission line body, blanking switch board, are provided with blanking clamping jaw and blanking switch board on the blanking support, under the blanking clamping jaw Side is provided with blanking transmission line body.
Preferably, the riveting machine includes riveting frame, riveting set, battery core frock, four station turnplate components;Riveting The inside of frame is provided with riveting set, is provided with four station turnplate components on the downside of riveting set, on four station turnplate components It is provided with battery core frock;The riveting frame includes frame and lower margin, and lower margin is mounted at the bottom four corners of frame;The riveting Connection device includes X-axis riveting component, Y-axis riveting component, Z axis riveting component, motor;Z axis is installed on X-axis riveting component Riveting component, Y-axis riveting component is installed on Z axis riveting component;The X-axis riveting component, Y-axis riveting component, Z axis riveting group The drive shaft of part is connected with motor;The four station turnplates component includes support for rotary disc, drive device, four stations and turned Disk;The upper end of support for rotary disc is provided with drive device, and the upper end of drive device is provided with four station turnplates.
Beneficial effects of the present invention are:The assembling of new energy battery modules can be realized, and automatic assembling can be realized, saves people Power and time, efficiency high.
Brief description of the drawings:
For ease of explanation, the present invention is described in detail by following specific implementations and accompanying drawing.
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of battery core loading assemblies in the present invention;
Fig. 3 is Fig. 2 side view;
Fig. 4 is the structural representation of battery core detection station in the present invention;
Fig. 5 is the structural representation of rotary grasping component in the present invention;
Fig. 6 is the structural representation of barcode scanning component in the present invention;
Fig. 7 is Fig. 6 side view;
Fig. 8 is the structural representation of NG components in the present invention;
Fig. 9 is the structural representation of pneumatic system in the present invention;
Figure 10 is the structural representation that sending component is drawn in the present invention;
Figure 11 is Figure 10 side view;
Figure 12 is the structural representation of biserial chain printed line in the present invention;
Figure 13 is the structural representation of polarity rotary components in the present invention;
Figure 14 is the structural representation that battery core framework installs station automatically in the present invention;
Figure 15 is the structural representation that pressing component is captured in the present invention;
Figure 16 is the structural representation of positioning component in the present invention;
Figure 17 is the structural representation of battery core assembly station in the present invention;
Figure 18 is the structural representation that storehouse component is stacked in the present invention;
Figure 19 is the structural representation of battery core grabbing assembly in the present invention;
Figure 20 is Figure 19 top view;
Figure 21 is the structural representation that battery core captures module in the present invention;
Figure 22 is the structural representation of the side feeding line of battery core assembly station in the present invention;
Figure 23 is the structural representation of pallet component in the present invention;
Figure 24 is the structural representation of end plates lifting assembly of the present invention;
Figure 25 is Figure 24 top view;
Figure 26 is Figure 24 side view;
Figure 27 is the structural representation of positioning component in the present invention;
Figure 28 is the structural representation of barrier assembly in the present invention;
Figure 29 is the structural representation of battery core module transfer machine in the present invention;
Figure 30 is the structural representation of battery core feed mechanism in the present invention;
Figure 31 is the structural representation of battery core cutting agency in the present invention;
Figure 32 is the structural representation of riveting machine in the present invention;
Figure 33 is the structural representation of riveting set in the present invention;
Figure 34 is the structural representation of four station turnplate components in the present invention;
Figure 35 is the assembly flow charts of riveting machine in the present invention;
Figure 36 is the process chart of riveting machine in the present invention.
Embodiment:
To make the object, technical solutions and advantages of the present invention of greater clarity, below by the specific implementation shown in accompanying drawing Example describes the present invention.However, it should be understood that these descriptions are merely illustrative, and it is not intended to limit the scope of the present invention.This Outside, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring idea of the invention.
As shown in Fig. 1 to Figure 36, present embodiment uses following technical scheme:It includes battery core loading assemblies 1, electricity Core detection station 2, battery core framework install station 3, battery core assembly station 4, the side feeding line 5 of battery core assembly station, electricity automatically Core group transfer machine 6, riveting machine 7;The side of battery core loading assemblies 1 is provided with battery core detection station 2, the battery core detection station 2 side is provided with battery core framework and installs station 3 automatically, and the side that the battery core framework installs station 3 automatically is provided with battery core Assembled station 4, the side of the battery core assembly station 4 are provided with the side feeding line 5 of battery core assembly station, and the battery core is assembled The side of the side feeding line 5 of station is provided with battery core module transfer machine 6, and riveting machine 7 is provided with battery core module transfer machine 6; The workflow of battery core loading assemblies 1 is:1st, charging tray is put into power roller line after artificial loading;2nd, it is fixed afterwards in place to detect charging tray Hyte part is stretched out, and charging tray is positioned;3rd, after the completion of positioning, at push battery core to the battery core transfer of KK modules;4th, battery core transfer Battery core is simultaneously transferred on test streamline by the battery core clamping jaw crawl battery core at place;5th, after the battery core on charging tray has captured, KK modules Retract in situ, positioning component to retract, empty charging tray pushes to charging tray pipeline by charging tray push component;The work of battery core detection station 2 It is as flow:1st, OP01 delivers to battery core on biserial chain printed line, the conveying of biserial chain printed line constant pitch;2nd, battery core is run to barcode scanning group Part, to penetrating Photoelectric Detection to workpiece, code reader scanning;3rd, battery core is transported to measurement assembly, cylinder operation, drives under measurement head Drop, the internal resistance of detection battery core, voltage, polarity etc.;4th, when the unqualified or polarity of detection puts inconsistent, grabbing assembly work will Unqualified battery moves to NG components or is placed into qualified buffer area;5th, when battery core is run to rotary work station, rotational workpieces will be every One battery core rotates battery core polarity to inverse state;6th, for qualified battery core, draw sending component that battery core is transported into OP03 stations Biserial belt line;The workflow that the battery core framework installs station 3 automatically is:1st, after OP02 stations end-of-job, by battery core It is delivered to by distichal plate chain line in biserial belt line;2nd, stop positioning component after battery core is run to limit assembly to rise;3rd, capture Battery core material frame is grabbed to positioning component and installed by side feeding line pallet by mounting assembly;4th, equipment is let pass after installation, under One group of battery core enters equipment station;The workflow of the battery core assembly station 4 is:1)Battery core is delivered to after completing framework installation Position to be captured;2)Battery core grabbing assembly is moved to crawl position, and battery core crawl module declines, and vacuum suction unit draws battery core;3) Battery core is put to storehouse is stacked, the cylinder that pushes away on battery core grabbing assembly pushes battery core;4)Metal and plastic end panel are conveyed by side wire body Supreme material position;5)Battery core grabbing assembly is moved to crawl position, and battery core crawl module declines, and vacuum suction unit draws metal and modeling Expect end plate;6)End plate is put to storehouse is stacked, the cylinder that pushes away on battery core grabbing assembly pushes end plate;7)Crawl order be:Metal end plate, Plastic end panel, N number of battery core, plastic end panel, metal end plate;8)After the completion of stacking, stack storehouse and push away cylinder component promotion stacking storehouse rotation To level;9)Stack lifting module in storehouse and battery core module is pushed out to module belt conveyor line;10)Module is delivered to by pipeline Next station;The workflow of the side feeding line 5 of the battery core assembly station is:1)Manually metal and plastic end panel are put into In pallet(Metal end plate and plastic end panel respectively have two groups of storehouses, and 12 are put per storehouse);2)The horizontal loop wire of plate chain is by fully charged pallet It is delivered to crawl position;3)Pallet is stopped by barrier assembly gear, positioning component positioning;4)After uppermost end plate is crawled, end plate Remaining end plate is raised to crawl position by lifting assembly;5)After all end plates are crawled, pallet is delivered to by the horizontal loop wire of plate chain Upper material position;6)Repetitive cycling;Module is grabbed riveting machine by the battery core module transfer machine 6 from battery core assembly station, has been riveted Cheng Hou, then module is moved to lower material position from riveting machine;The workflow of the riveting machine 7 is:Rotating disk sets four working positions, Driven using stepper motor and dispenser.End plate, side plate use robot automatic charging;Battery core transfer machine is automatically by battery core Material, then clamp end plate, side plate;Station is riveted automatically without rivet module(Containing length detection, pressure monitor and feedback);People Work uses cantilever boosting manipulator blanking, and the riveting of this power battery module steel framework is completed.
Further, the battery core loading assemblies 1 include feeding main frame, pneumatic system, electrical system;Feeding main frame is distinguished It is connected with pneumatic system, electrical system, the feeding main frame includes charging tray output line 11, battery core transplanting component 12, housing assembly 13rd, charging tray output line 14;Charging tray output line 11, battery core transplanting component 12, charging tray output line are respectively arranged with housing assembly 13 14。
The rack unit welds base by steel plate and section bar forms, and bottom is provided with lower margin;The battery core transfer group Part 12 includes transfer cylinder, clamping cylinder, KK modules, and after optoelectronic switch detects battery core in place, battery core is pushed to folder by KK modules At tight cylinder, clamping cylinder is transferred to after by transfer cylinder, battery core is gripped on test streamline;
The charging tray output line 11 includes power roller line, stop cylinder, optoelectronic switch, and resistance is provided with the power roller line Cylinder and optoelectronic switch are kept off, charging tray is provided with power roller line.
Further, the battery core detection station 2 includes biserial chain printed line 21, barcode scanning component 22, measurement assembly 23, main body Framework 24, rotary grasping component 25, NG components 26, polarity rotary components 27, drawing sending component 28, biserial belt line 29, pneumatic system System 210, electrical system 211;The side of main body frame 24 is provided with biserial chain printed line 21, on the left side wall of the main body frame 24 Barcode scanning component 22 is installed, the inner underside of the main body frame 24 is provided with measurement assembly 23, the upper right of the main body frame 24 End is provided with rotary grasping component 25, and the inside of the main body frame 24 is separately installed with pneumatic system 210, electrical system 211, The right side of the main body frame 24 is provided with biserial belt line 29, and the left upper end of biserial belt line 29, which is provided with, draws sending component 28, The downside of the rotary grasping component 25 is provided with NG components 26, and the polarity rotary components 27 are arranged on rotary grasping component 25 Right side.
The main body frame is made up of chassis and framework, lower margin, detector, electrical control cubicles, and the bottom on chassis is provided with ground Pin, the upper end on chassis are separately installed with electrical control cubicles and framework, and the upper right side of the framework is provided with detector.
The rotary grasping component 25 includes installing plate 251, KK modules 252, servomotor 253, drag chain 254, cylinder 255th, pen 256, gripping rotating cylinder 257, clamping jaw 258, lift cylinder 259, spacing cylinder 2510 are detected;The upper end peace of installing plate 251 Equipped with KK modules 252, one end of KK modules 252 is connected by axle sleeve with the rotating shaft of servomotor 253, the KK modules 252 Sliding block be connected by connecting plate with one end of drag chain 254, the other end of drag chain 254 is connected with installing plate 251, the KK modules Lift cylinder 259 is installed on 252 slider side wall, connecting plate is installed on the piston rod of lift cylinder 259, under connecting plate End is provided with gripping rotating cylinder 257, grips and is provided with clamping jaw 258, the side of the clamping jaw 258 on the piston rod of rotating cylinder 257 Limited location cylinder 2510 is set, and the bottom of the installing plate 251 is provided with two cylinders 255, and the side of cylinder 255 is provided with detection Pen 256.Servomotor and KK modules drive lift cylinder and gripping rotating cylinder to be moved in biserial chain printed line, NG inter-modules, inspection Survey a upper cylinder and drive detection pen measurement battery core polarity, internal resistance etc..
The barcode scanning component 22 includes installing plate 221, cylinder 222, guide rail 223, regulation handle 224, code reader 225;Institute State and two cylinders 222 are installed on installing plate 221, contiguous block is installed on the piston rod of cylinder 222, contiguous block is arranged on guide rail On 223 sliding block, it is provided with the guide rail 223 on installing plate 221, code reader is installed on the sliding block of the guide rail 223 225.Barcode scanning component is read for workpiece Quick Response Code, and workpiece reads Quick Response Code afterwards in place, if workpiece polarity is put back, cylinder operation, Code reader position is adjusted, to read;Regulation handle is used to use when adjusting for the first time, can adjust code reader height and angle.
The NG components 26 include section bar 261, coloured glaze bar 262, detection plate 263, battery core 264;The inner side installation of section bar 261 There is coloured glaze bar 262, the side of section bar 261 is provided with battery core 264, and the opposite side of section bar 261 is provided with detection plate 263.NG components For depositing the unqualified battery core of detection station.
The pneumatic system 210 includes installing plate 2101, pneumatic triple piece 2102, magnetic valve 2103;On installing plate 2101 It is separately installed with pneumatic triple piece 2102, magnetic valve 2103.Pneumatic Transmission is mainly using compressed air as medium using source of the gas The energy Transfer Technology of power, its functional reliability is high, service life is long, environment is not polluted.The suitable air pressure of the system is 0.4 ~ 0.65MPa, the compressed air dried, cleaned need to be used, to ensure that equipment safety uses, extension device service life.
The drawing sending component 28 includes section material frame 281, grips cylinder 282, clamping tooling 283, draws cylinder 284 of supplying gas, section bar Drawing is installed on frame 281 to supply gas cylinder 284, draws and gripping cylinder 282 is installed on the piston rod for cylinder 284 of supplying gas, grip on cylinder 282 Clamping tooling 283 is installed.Draw sending component to be used for OP02 stations and OP03 stations junction, battery core is transported by biserial chain printed line To biserial belt line.
The biserial chain printed line 21 includes aluminium alloy post 211, plate chain line 212, photoelectric detection system 213, planetary reduction gear Machine 214, servomotor 215;Plate chain line 212 is installed on aluminium alloy post 211, photoelectricity is installed in the side wall of plate chain line 212 Detection means 213, frock is provided with the plate chain line 212, planetary reducer 214, planet are installed on the plate chain line 212 Servomotor 215 is installed on reductor 214.
The polarity rotary components 27 include rotation supporting support 271, lift cylinder 272, gripping rotary cylinder 273, folder Pawl 274;Lift cylinder 272 is installed in rotation supporting support 271, the lower end of lift cylinder 272 is provided with gripping rotary cylinder 273, described grip is provided with clamping jaw 274 on rotary cylinder 273.
Further, the battery core framework installs station 3 and includes station framework 31, biserial belt line 32, crawl pressure automatically Arrangement 33, positioning component 34, Pneumatic assembly 35;Be provided with biserial belt line 32 in station framework 31, station framework 31 it is upper Side is provided with crawl pressing component 33, and the side of crawl pressing component 33 is provided with conveying pallet, captures and pacify on pressing component 33 Equipped with limit assembly, the upside of crawl pressing component 33 is provided with positioning component 34, conveys and carrier chain is provided with the outside of pallet Printed line.
The station framework 31 includes chassis, framework, lower margin, electrical control cubicles;The bottom on chassis is provided with lower margin, chassis it is upper Side is separately installed with framework and electrical control cubicles.
The crawl pressing component 33 includes KK modules 331, servomotor 332, pressing component 333, grabbing assembly 334; One end of KK modules 331 is connected with servomotor 332, and the lower end of KK modules 331 is provided with pressing component 333, pressing component 333 Lower end grabbing assembly 334 is installed.Servomotor and KK modules drive lift cylinder and gripping rotating cylinder in biserial belt Moved between line, feeding line, battery core framework is ceaselessly moved into installation site etc. by feeding line.
The positioning component 34 includes positioning framework 341, fixed seat 342, cylinder 343, sliding track mechanism 344, battery core positioning Frock 345;The upper end of positioning framework 341 is provided with fixed seat 342, and the both sides of fixed seat 342 are provided with cylinder 343, cylinder 343 upper end is provided with battery core positioning tool 345, and two inner sides of battery core positioning tool 345 are mounted on sliding track mechanism 344.
The limit assembly includes limiting cylinder and block axis, and block axis is provided with the piston rod of limiting cylinder.
The Pneumatic assembly 35 includes bigeminy part, magnetic valve, choke valve and other gas circuit accessories composition.Pneumatic Transmission master If using compressed air as medium, the energy Transfer Technology using source of the gas as power, its functional reliability is high, service life is long, right Environment does not pollute.The suitable air pressure of the system is 0.4 ~ 0.65MPa, need to use the compressed air dried, cleaned, to ensure to set Standby safe handling, extension device service life.
The conveying pallet includes profiling fixture and pallet, and the upper end of pallet is provided with profiling fixture.
The biserial chain printed line be used for pallet, workpiece convey, mainly by wire body, detent mechanism, pallet, servo, KK modules, The compositions such as base, framework, lifting frock.
Further, the battery core assembly station 4 pushes away comprising big bottom plate housing assembly 41, stacking storehouse component 42, stacking storehouse Cylinder component 43, battery core grabbing assembly 44, battery core crawl module 45, glue spreading assembly 46, electrical system 47, pneumatic system 48, module Belt conveyor line 49;Electrical system 47, pneumatic system 48, big bottom plate housing assembly are separately installed with big bottom plate housing assembly 41 41 upper end is provided with battery core grabbing assembly 44, and battery core crawl module 45, the big bottom plate are provided with battery core grabbing assembly 44 The upper right side of housing assembly 41 is provided with glue spreading assembly 46, stacks storehouse component 42 and is arranged on inside big bottom plate housing assembly 41, institute State and stack storehouse component 42 and push away cylinder component 43 with stacking storehouse and be connected.
The big bottom plate housing assembly 41 includes big bottom plate and frame, and the upside of big bottom plate sets organic frame, big bottom plate Bottom is provided with lower margin component.
The stacking storehouse component 42, which includes, stacks servomotor 421, KK modules 422, battery modules 423;Steel plate body it is interior Portion is provided with KK modules 422, and rotating shaft of the one end of KK modules 422 with stacking servomotor 421 is connected, and electricity is provided with steel plate body Pond module 423, steel plate body are internally provided with supporting plate.Periphery is surrounded by A3 steel plates;Inner side directly contacts with battery core, by polytetrafluoro Vinyl plate forms.Containing two stacking storehouse ear mounts.Stack storehouse supporting plate and module metal end plate directly contacts, the lifting of supporting plate is by servo Motor drives KK modules to realize, in situ upper, often stacks a battery core, supporting plate can decline a distance.
The stacking storehouse pushes away cylinder component 43 and includes two band-type brake cylinders and cylinder mounting seat, for driving two to stack storehouse rotation Turn.
The battery core grabbing assembly 44 includes servomotor 441, shaft coupling 442, KK modules 443, proximity switch 444, dragged Chain 445, cylinder 446, vacuum cup 447, vacuum generator 448, support body 449;Servomotor 441 is arranged on the one of support body 449 Hold, KK modules 443 are installed on the support body 449, the rotating shaft of the servomotor 441 passes through shaft coupling 442 and KK modules 443 Driving axis connection, link is installed, the side of link connects with one end of drag chain 445 on the sliding block of the KK modules 443 Connect, the other end of drag chain 445 is arranged on support body 449, is provided with trunking plate on the link, in the side wall of the link Detection plate is installed, detection plate is engaged with the proximity switch 444 on support body 449, the end installation of the link Have an installing plate, the both sides of installing plate are mounted on several vacuum cups 447, several vacuum cups 447 with vacuum generator 448 Connect, cylinder 446 is installed in the middle part of the installing plate.
Battery core crawl module 45 include servomotor 451, KK modules 452, line slideway 453, proximity switch 454, Hydraulic bjuffer 455;One end of KK modules 452 is provided with motor, and electric device, electronic mobile dress are provided with KK modules 452 Put and servomotor 451 is installed, electronic mobile device is on KK modules 452, line slideway 453, electronic mobile device It is separately installed with proximity switch 454, hydraulic bjuffer 455.Battery core crawl module allows battery core grabbing assembly in X, Y two Moved on direction.
The module belt conveyor line is spliced using the belt feeder and two supporting legs of two standards;Belt machine frame is adopted With aluminium alloy extrusions and accessory connections;Device length 2500mm, plant width 510mm or so, without guardrail;Two row belt feeders Supporting leg is shared, ensures conveyer centre distance 360mm, supporting leg is built using section bar, is connected with regulation cup pin and with ground straight Gusset part;Motor drives, and motor is furnished with speed governing box.
The pneumatic system is mainly made up of source of the gas processing unit, solenoid valve block, choke valve and other gas circuit accessories.Gas Pressure transmission is mainly using compressed air as medium, the energy Transfer Technology using source of the gas as power, and its functional reliability is high, uses the longevity Life is long, environment is not polluted.The suitable air pressure of the system is 0.4-0.65MPa, need to use the compressed air dried, cleaned, To ensure that equipment safety uses, extension device service life.
Further, the side feeding line 5 of the battery core assembly station includes the horizontal loop wire support component 51 of plate chain, pallet The horizontal loop wire 53 of component 52, plate chain, end plate lifting bottom deck assembly 54, barrier assembly 55, end plate lifting assembly 56, positioning component 57th, battery core assembly component 58, electrical system 59;Pallet component 52 and plate chain water are provided with the horizontal loop wire support component 51 of plate chain Flat ring line 53, the side of the horizontal loop wire support component 51 of plate chain are provided with positioning component 57, and the side of positioning component 57 is set End plate lifting assembly 56 is equipped with, the bottom of end plate lifting assembly 56 is provided with end plate lifting bottom deck assembly 54, end plate lifting bottom plate The bottom of component 54 is provided with barrier assembly 55, and the side of the horizontal loop wire support component 51 of plate chain is provided with battery core assembly component 58, the side of battery core assembly component 58 is provided with electrical system 59.
The pallet component 52 includes metal end plate 521, plastic end panel 522, pallet 523;It is respectively arranged with pallet 523 Metal end plate 521, plastic end panel 522.
The end plate lifting assembly 56 includes frame 561, KK modules 562, servomotor 563, reductor 564, straight line and led Rail 565, proximity switch 566, detection plate 567, support connecting plate 568, lift post 569, nylon supporting plate 5610;The side of frame 561 KK modules 562 and line slideway 565 are separately installed with wall, the support connecting plate 568 is led installed in KK modules 562 with straight line On the sliding block of rail 565, proximity switch 566 is provided between KK modules 562 and line slideway 565, supports and is installed on connecting plate 568 There is detection plate 567, detection plate 567 is engaged with proximity switch 566, and the upper end of the support connecting plate 568 is provided with several lifts Post 569 is played, the upper end for lifting post 569 is provided with nylon supporting plate 5610, and the upper end of the KK modules 562 is connected with reductor 564, Reductor 564 is connected with servomotor 563.
The positioning component 57 includes lifting support 571, fixed support 572, cylinder 573, lifts the dead shelves 574 of positioning, be fixed Position post 575, alignment pin 578;Line slideway is installed, the upper end of line slideway, which is provided with, lifts in the side wall of lifting support 571 Dead shelves 574 are positioned, fixed support 572 is installed on line slideway, the lower end of fixed support 572 is provided with cylinder 573, fixed branch The upper end of frame 572 is provided with several locating dowels 575, and the upper end of the locating dowel 575 is provided with alignment pin 578.
The horizontal horizontal loop wire of plate chain of loop wire 53 of plate chain is used to convey pallet;Wire body framework uses dedicated aluminium alloy type Material;Outside whole line(Not comprising guardrail size)Length 3045mm, width 1905mm, using common POM carrier bars, width 63mm;Plate The horizontal loop wire of chain is combined by inside and outside hollow chain printed line, and internal hollow loop wire is combined using four 90 degree of wheel discs, outside Hollow loop wire uses four segment type material bend bars(Radius 700mm)It is combined, wire body driving uses an axis single motor Driving;With SEW motors, indirectly driving, the plate chain speed of service is adjustable, equipped with frequency converter;Outside pipeline inner side inner edge and out conductor Side is installed by aluminum alloy guardrail(" b " font section), bent with line, guardrail mounting bracket can adjust;Place be end-to-end using without dynamic Power transition apparatus.
The end plate lifting bottom deck assembly 54 is made up of bottom plate and lower margin component, is mounted on ground at the corner of the bottom plate Pin component.
The barrier assembly 55 includes support 551, cylinder 552, guide pin bushing 553, block axis 554;The both sides of the lower end of support 551 Cylinder 552 is mounted on, block axis 554 is installed on the piston rod of cylinder 552, the outside of block axis 554 is socketed with guide pin bushing 553。
Further, the battery core module transplanter 6 includes battery core feed mechanism 61, battery core cutting agency 62, the electricity Riveting machine 7 is provided between core feed mechanism 61, battery core cutting agency 62.
The battery core feed mechanism 61 includes feeding support 611, feeding clamping jaw 612, feeding transmission line body 613, feeding electricity Control case 614;Feeding clamping jaw 612 is installed, the downside of feeding clamping jaw 612 is provided with feeding transmission line body on feeding support 611 613, feeding electric cabinet 614 is installed on the feeding support 611.
The battery core cutting agency 62 includes blanking support 621, blanking clamping jaw 622, blanking transmission line body 623, blanking control Cabinet processed, blanking clamping jaw 622 and blanking switch board are provided with the blanking support 621, and the downside of the blanking clamping jaw 622 is set There is blanking transmission line body 623.
Further, the riveting machine 7 includes riveting frame 71, riveting set 72, battery core frock 73, four station turnplate groups Part 74;The inside of riveting frame 71 is provided with riveting set 72, and the downside of riveting set 72 is provided with four station turnplate components 74, Battery core frock 73 is provided with four station turnplate components 74.
The riveting frame 71 includes frame and lower margin, and lower margin is mounted at the bottom four corners of frame.
The riveting set 72 includes X-axis riveting component 721, Y-axis riveting component 722, Z axis riveting component 733, driving electricity Machine;Z axis riveting component 733 is installed on X-axis riveting component 721, Y-axis riveting component 722 is installed on Z axis riveting component 733; The X-axis riveting component 721, Y-axis riveting component 722, the drive shaft of Z axis riveting component 733 are connected with motor.Pass through Servo slide table displacement device adjusts the position of riveting, and pneumohydraulic pressure-cylinder promotes punch-pin to coordinate fixed recessed after position adjustment well Mould is riveted.
The four station turnplates component 74 includes support for rotary disc 741, drive device 742, four station turnplates 743;Rotating disk branch The upper end of frame 741 is provided with drive device 742, and the upper end of drive device 742 is provided with four station turnplates 743.Rotating disk sets four Individual working position, driven using stepper motor and dispenser.First job position end plate, side plate robot automatic charging;Second Working position battery core transfer machine is automatically by battery core feeding;3rd working position rivets station;4th working position manually uses cantilever Boosting manipulator blanking.
Pneumatic system is mainly made up of bigeminy part, magnetic valve, choke valve and other gas circuit accessories.Pneumatic Transmission is mainly Using compressed air as medium, the energy Transfer Technology using source of the gas as power, its functional reliability is high, service life is long, to environment Do not pollute.The suitable air pressure of the system is 0.4 ~ 0.65MPa, need to use the compressed air dried, cleaned, to ensure that equipment is pacified It is complete to use, extension device service life.
Electrical control uses advanced Automated condtrol strategy, completes the control to pneumatic system, servomotor, each sensor System.And monitoring processing related data, and signal is fed back into PLC.Electrical control cabinet uses the control mode of PLC+ relays, The action for automatically controlling cylinder, motor can be realized, and carries out data processing.
Electric control system mainly has electrical control cabinet, control button box, magnetic switch, motor driven systems and gas control system The composition such as system.Equipment relies primarily on electrical control cabinet control, and pressing unit is controlled by baric systerm.Equipment is equipped with cantilever button Case, for manually control whole equipment stop and start, button box be provided with " RUN " button, " stoppings " button, " initially Change " button, " alarm is removed " button, " power supply " knob and " jerk " knob.
Electric control system possesses the functions such as device reset, workpiece leakproof mistake proofing, emergent safety interlocking safeguard measure.
The test method of riveting machine:Tested by CMK, repetition test statistics punch-die relevant design parameter, calculate bid Quasi- difference and average offset value, adjustment control the connection between pressing sheet material, CMK >=1.67.
The electrical test method of riveting machine:By sensor monitoring pressure in real time displacement curve, and PLC is fed back to, adopted With closed-loop control, system, which automatically analyzes, to be judged, the head action of control riveting.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (8)

1. new energy battery modules assembly line, it is characterised in that:It includes battery core loading assemblies, battery core detection station, battery core frame Body installs station, battery core assembly station, the side feeding line of battery core assembly station, battery core module transfer machine, riveting machine automatically;Electricity The side of core loading assemblies is provided with battery core detection station, and the side of the battery core detection station is provided with battery core framework and pacified automatically Station is filled, the side that the battery core framework installs station automatically is provided with battery core assembly station, and the one of the battery core assembly station Side is provided with the side feeding line of battery core assembly station, and the side of the side feeding line of the battery core assembly station is provided with battery core Module transfer machine, riveting machine is installed on battery core module transfer machine;The workflow of battery core loading assemblies is:(1), artificial loading Charging tray is put into power roller line afterwards;(2) positioning component is stretched out after, detecting charging tray in place, and charging tray is positioned;(3), position After the completion of, at push battery core to the battery core transfer of KK modules;(4), the battery core clamping jaw at battery core transfer captures battery core and moves battery core Deliver on test streamline;(5) after, the battery core on charging tray has captured, KK modules are retracted in situ, positioning component and retracted, empty charging tray Charging tray pipeline is pushed to by charging tray push component;The workflow of battery core detection station is:(1), OP01 delivers to battery core double On row chain printed line, the conveying of biserial chain printed line constant pitch;(2), battery core is run to barcode scanning component, to penetrating Photoelectric Detection to workpiece, is read Code device scanning;(3), battery core is transported to measurement assembly, cylinder operation, drives measurement head to decline, the internal resistance of detection battery core, voltage, pole Property;(4), when the unqualified or polarity of detection puts inconsistent, grabbing assembly work, unqualified battery is moved into NG components or put Put qualified buffer area;(5) when, battery core is run to rotary work station, rotational workpieces will rotate battery core polarity every a battery core To inverse state;(6), for qualified battery core, draw sending component that battery core is transported into OP03 station biserial belt lines;The battery core frame The workflow that body installs station automatically is:(1), after OP02 stations end-of-job, battery core is delivered to by distichal plate chain line double In row belt line;(2) stop positioning component after, battery core is run to limit assembly to rise;(3) mounting assembly, is captured by battery core material Frame is grabbed to positioning component and installed by side feeding line pallet;(4), equipment is let pass after installation, and next group of battery core, which enters, to be set Standby station;The workflow of the battery core assembly station is:(1), battery core is delivered to position to be captured after completing framework installation;(2)、 Battery core grabbing assembly is moved to crawl position, and battery core crawl module declines, and vacuum suction unit draws battery core;(3), by battery core put to Storehouse is stacked, the cylinder that pushes away on battery core grabbing assembly pushes battery core;(4), metal and plastic end panel are delivered to upper material position by side wire body; (5), battery core grabbing assembly is moved to crawl position, and battery core crawl module declines, and vacuum suction unit draws metal and plastic end panel; (6), end plate is put to storehouse is stacked, the cylinder that pushes away on battery core grabbing assembly pushes end plate;(7), crawl order is:Metal end plate, modeling Expect end plate, N number of battery core, plastic end panel, metal end plate;(8) after the completion of, stacking, stack storehouse and push away cylinder component promotion stacking storehouse rotation To level;(9), stack lifting module in storehouse and battery core module is pushed out to module belt conveyor line;(10), pipeline is defeated by module Deliver to next station;The workflow of the side feeding line of the battery core assembly station is:(1), manually by metal and plastic end Plate is put into pallet;(2), fully charged pallet is delivered to crawl position by the horizontal loop wire of plate chain;(3), pallet is kept off by barrier assembly Stop, positioning component positioning;(4), after uppermost end plate is crawled, remaining end plate is raised to crawl by end plate lifting assembly Position;(5), after all end plates are crawled, pallet is delivered to upper material position by the horizontal loop wire of plate chain;(6), repetitive cycling;The electricity Module is grabbed riveting machine by core group transfer machine from battery core assembly station, after the completion of riveting, then by module from riveting machine remove To lower material position;The workflow of the riveting machine is:Rotating disk sets four working positions, is driven using stepper motor and dispenser; End plate, side plate use robot automatic charging;Battery core transfer machine by battery core feeding, then clamps end plate, side plate automatically;Rivet work Position is automatically without rivet module;Cantilever boosting manipulator blanking manually is used, this power battery module steel framework has riveted Into.
2. new energy battery modules assembly line according to claim 1, it is characterised in that:The battery core loading assemblies include Feeding main frame, pneumatic system, electrical system;Feeding main frame is connected with pneumatic system, electrical system respectively, the feeding main frame bag Output line containing charging tray, battery core transfer component, housing assembly, charging tray output line;Charging tray output is respectively arranged with housing assembly 13 Line, battery core transfer component, charging tray output line;The rack unit welds base by steel plate and section bar forms, and bottom is provided with Lower margin;The battery core transfer component includes transfer cylinder, clamping cylinder, KK modules, after optoelectronic switch detects battery core in place, KK moulds Group pushes to battery core at clamping cylinder, and clamping cylinder is transferred to after by transfer cylinder, battery core is gripped on test streamline; The charging tray output line includes power roller line, stop cylinder, optoelectronic switch, and stop cylinder is provided with the power roller line With optoelectronic switch, charging tray is provided with power roller line.
3. new energy battery modules assembly line according to claim 1, it is characterised in that:The battery core detection station includes Group is sent in biserial chain printed line, barcode scanning component, measurement assembly, main body frame, rotary grasping component, NG components, polarity rotary components, drawing Part, biserial belt line, pneumatic system, electrical system;The side of main body frame is provided with biserial chain printed line, the main body frame Barcode scanning component is installed, the inner underside of the main body frame is provided with measurement assembly, the upper right of the main body frame on left side wall End is provided with rotary grasping component, and the inside of the main body frame is separately installed with pneumatic system, electrical system, the body frame Biserial belt line is provided with the right side of frame, the left upper end of biserial belt line is provided with drawing sending component, the rotary grasping component Downside is provided with NG components, and the polarity rotary components are arranged on the right side of rotary grasping component;The main body frame is the bottom of by Disk and framework, lower margin, detector, electrical control cubicles composition, the bottom on chassis are provided with lower margin, and the upper end on chassis is separately installed with automatically controlled Cabinet and framework, the upper right side of the framework are provided with detector;The rotary grasping component includes installing plate, KK modules, servo Motor, drag chain, cylinder, detection pen, gripping rotating cylinder, clamping jaw, lift cylinder, spacing cylinder;The upper end of installing plate is provided with KK moulds Group, one end of KK modules are connected by the rotating shaft of axle sleeve and servomotor, and the sliding block of the KK modules passes through connecting plate and drag chain One end connection, the other end of drag chain is connected with installing plate, and lift cylinder is provided with the slider side wall of the KK modules, lifting Connecting plate is installed, the lower end of connecting plate is provided with gripping rotating cylinder, gripped on the piston rod of rotating cylinder on the piston rod of cylinder Clamping jaw is installed, the side of the clamping jaw sets limited location cylinder, and the bottom of the installing plate is provided with two cylinders, and the one of cylinder Side is provided with detection pen;The barcode scanning component includes installing plate, cylinder, guide rail, regulation handle, code reader;On the installing plate Two cylinders are installed, contiguous block are installed, contiguous block is arranged on the sliding block of guide rail, on the guide rail on the piston rod of cylinder It is provided with installing plate, code reader is installed on the sliding block of the guide rail;The NG components include section bar, coloured glaze bar, detection plate, Battery core;Coloured glaze bar is installed, the side of section bar is provided with battery core, and the opposite side of section bar is provided with detection plate on the inside of section bar;Institute State pneumatic system and include installing plate, pneumatic triple piece, magnetic valve;Pneumatic triple piece, magnetic valve are separately installed with installing plate;Institute State draw sending component to include section material frame, gripping cylinder, clamping tooling, drawing are supplied gas cylinder, and drawing is provided with section material frame and is supplied gas cylinder, drawing is supplied gas Gripping cylinder is installed on the piston rod of cylinder, grips and clamping tooling is installed on cylinder;The biserial chain printed line includes aluminium alloy Support, plate chain line, photoelectric detection system, planetary reducer, servomotor;Plate chain line, plate chain line are installed on aluminium alloy post Side wall on photoelectric detection system is installed, frock is provided with the plate chain line, planetary reduction gear is installed on the plate chain line Machine, servomotor is installed on planetary reducer;The polarity rotary components include rotation supporting support, lift cylinder, gripping Rotary cylinder, clamping jaw;Lift cylinder is installed in rotation supporting support, the lower end of lift cylinder is provided with gripping rotary cylinder, Clamping jaw is installed on the gripping rotary cylinder.
4. new energy battery modules assembly line according to claim 1, it is characterised in that:The battery core framework is installed automatically Station includes station framework, biserial belt line, crawl pressing component, positioning component, Pneumatic assembly;It is provided with station framework double Row belt line, crawl pressing component is installed on the upside of station framework, the side for capturing pressing component is provided with conveying pallet, grabs Limit assembly is installed on pressure arrangement, captures and positioning component is provided with the upside of pressing component, conveys and is set on the outside of pallet It is equipped with carrier chain printed line;The station framework includes chassis, framework, lower margin, electrical control cubicles;The bottom on chassis is provided with lower margin, bottom Framework and electrical control cubicles are separately installed with the upside of disk;It is described crawl pressing component include KK modules, servomotor, pressing component, Grabbing assembly;KK modules one end is connected with servomotor, and the lower end of KK modules is provided with pressing component, the lower end peace of pressing component Equipped with grabbing assembly;The positioning component includes positioning framework, fixed seat, cylinder, sliding track mechanism, battery core positioning tool;Positioning The upper end of framework is provided with fixed seat, and the both sides of fixed seat are provided with cylinder, and the upper end of cylinder is provided with battery core positioning tool, Two inner sides of battery core positioning tool are mounted on sliding track mechanism;The limit assembly includes limiting cylinder and block axis, spacing gas Block axis is installed on the piston rod of cylinder;The conveying pallet includes profiling fixture and pallet, and the upper end of pallet is provided with profiling Frock.
5. new energy battery modules assembly line according to claim 1, it is characterised in that:The battery core assembly station includes Big bottom plate housing assembly, stack storehouse component, stack storehouse push away cylinder component, battery core grabbing assembly, battery core crawl module, glue spreading assembly, Electrical system, pneumatic system, module belt conveyor line;Electrical system, pneumatic system are separately installed with big bottom plate housing assembly, The upper end of big bottom plate housing assembly is provided with battery core grabbing assembly, and battery core crawl module is provided with battery core grabbing assembly, described The upper right side of big bottom plate housing assembly is provided with glue spreading assembly, stacks storehouse component and is arranged on inside big bottom plate housing assembly, described Stacking storehouse component pushes away cylinder component with stacking storehouse and is connected;The big bottom plate housing assembly includes big bottom plate and frame, big bottom plate it is upper Side sets organic frame, and the bottom of big bottom plate is provided with lower margin component;The stacking storehouse component, which includes, stacks servomotor, KK moulds Group, battery modules;Steel plate body is internally provided with KK modules, and rotating shaft of the one end of KK modules with stacking servomotor is connected, steel Battery module is provided with plate body, steel plate body is internally provided with supporting plate;The stacking storehouse pushes away cylinder component and includes two band-type brake gas Cylinder and cylinder mounting seat, the battery core grabbing assembly include servomotor, shaft coupling, KK modules, proximity switch, drag chain, cylinder, Vacuum cup, vacuum generator, support body;Servomotor is arranged on one end of support body, and KK modules are provided with the support body, described The rotating shaft of servomotor is provided with link by the driving axis connection of shaft coupling and KK modules on the sliding block of the KK modules, The side of link and one end of drag chain are connected, and the other end of drag chain is arranged on support body, and wire casing is provided with the link Plate, detection plate is installed in the side wall of the link, detection plate is engaged with the proximity switch on support body, the company The end for connecing frame is provided with installing plate, and the both sides of installing plate are mounted on several vacuum cups, and several vacuum cups are and vacuum Generator is connected, and cylinder is provided with the middle part of the installing plate;Battery core crawl module includes servomotor, KK modules, straight Line guide rail, proximity switch, hydraulic bjuffer;One end of KK modules is provided with motor, and electric device is provided with KK modules, electronic Servomotor is installed, electronic mobile device is arranged on KK modules, line slideway, distinguished in electronic mobile device in mobile device Proximity switch, hydraulic bjuffer are installed.
6. new energy battery modules assembly line according to claim 1, it is characterised in that:The side of the battery core assembly station Side feeding line includes the horizontal loop wire support component of plate chain, pallet component, the horizontal loop wire of plate chain, end plate lifting bottom deck assembly, stop Component, end plate lifting assembly, positioning component, battery core assembly component, electrical system;It is provided with the horizontal loop wire support component of plate chain Pallet component and the horizontal loop wire of plate chain, the side of the horizontal loop wire support component of plate chain is provided with positioning component, positioning component Side be provided with end plate lifting assembly, the bottom of end plate lifting assembly is provided with end plate lifting bottom deck assembly, end plate lifting bottom The bottom of board component is provided with barrier assembly, and the side of the horizontal loop wire support component of plate chain is provided with battery core assembly component, battery core The side of assembly component is provided with electrical system;The pallet component includes metal end plate, plastic end panel, pallet;Divide on pallet Metal end plate, plastic end panel are not provided with;The end plate lifting assembly includes frame, KK modules, servomotor, reductor, straight Line guide rail, proximity switch 566, detection plate, support connecting plate, lift post, nylon supporting plate;KK is separately installed with the side wall of frame Module and line slideway, the support connecting plate are arranged on the sliding block of KK modules and line slideway, KK modules and line slideway Between be provided with proximity switch, support and detection plate be installed on connecting plate, detection plate is engaged with proximity switch, the support company The upper end of fishplate bar be provided with it is several lift post, the upper end for lifting post is provided with nylon supporting plate, the upper end of the KK modules and deceleration Machine is connected, and reductor is connected with servomotor;The positioning component includes lifting support, fixed support, cylinder, to lift positioning dead Shelves, locating dowel, alignment pin;Line slideway is installed, the upper end of line slideway, which is provided with, lifts positioning in the side wall of lifting support Dead shelves, fixed support is installed on line slideway, support bracket fastened lower end is provided with cylinder, and support bracket fastened upper end is provided with number Individual locating dowel, the upper end of the locating dowel are provided with alignment pin;The end plate lifts bottom deck assembly by bottom plate and lower margin component group Into being mounted on lower margin component at the corner of the bottom plate;The barrier assembly includes support, cylinder, guide pin bushing, block axis;Branch The both sides of frame lower end are mounted on cylinder, and block axis is provided with the piston rod of cylinder, guide pin bushing is socketed with the outside of block axis.
7. new energy battery modules assembly line according to claim 1, it is characterised in that:The battery core module transplanter bag Feed mechanism containing battery core, battery core cutting agency, riveting machine is provided between the battery core feed mechanism, battery core cutting agency;Institute State battery core feed mechanism and include feeding support, feeding clamping jaw, feeding transmission line body, feeding electric cabinet;It is provided with feeding support Feeding clamping jaw, feeding transmission line body is provided with the downside of feeding clamping jaw, feeding electric cabinet is installed on the feeding support;It is described Battery core cutting agency includes blanking support, blanking clamping jaw, blanking transmission line body, blanking switch board, is installed on the blanking support There are blanking clamping jaw and blanking switch board, blanking transmission line body is provided with the downside of the blanking clamping jaw.
8. new energy battery modules assembly line according to claim 1, it is characterised in that:The riveting machine includes riveting machine Frame, riveting set, battery core frock, four station turnplate components;The inside of riveting frame is provided with riveting set, under riveting set Side is provided with four station turnplate components, and battery core frock is provided with four station turnplate components;It is described riveting frame include frame with Lower margin, lower margin is mounted at the bottom four corners of frame;The riveting set includes X-axis riveting component, Y-axis riveting component, Z axis Riveting component, motor;Z axis riveting component is installed on X-axis riveting component, Y-axis riveting group is installed on Z axis riveting component Part;The X-axis riveting component, Y-axis riveting component, the drive shaft of Z axis riveting component are connected with motor;Four station Rotary disc assembly includes support for rotary disc, drive device, four station turnplates;The upper end of support for rotary disc is provided with drive device, driving dress The upper end put is provided with four station turnplates.
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CN109585935A (en) * 2018-11-28 2019-04-05 江西安驰新能源科技有限公司 A kind of packaging technology of lithium battery mould group
CN109623360A (en) * 2018-11-22 2019-04-16 江苏昱博自动化设备有限公司 A kind of air conditioning for automobiles lower water chamber general assembly line
CN109720853A (en) * 2018-12-12 2019-05-07 温州职业技术学院 Electric appliance ending water system
CN109818039A (en) * 2019-02-23 2019-05-28 镇江成泰自动化技术有限公司 Power battery module assembly method
CN110497067A (en) * 2019-08-26 2019-11-26 泉州台商投资区五季网络有限公司 A kind of coordinate of battery collet transplants the welding workstation system of projecting argon arc welding
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Publication number Priority date Publication date Assignee Title
CN108550890A (en) * 2018-04-19 2018-09-18 练国瑛 The assembly equipment of new energy resource power battery
CN108550890B (en) * 2018-04-19 2019-02-26 山西城市动力新能源有限公司 The assembly equipment of new energy resource power battery
CN110544788B (en) * 2018-05-29 2020-11-27 大族激光科技产业集团股份有限公司 Assembling method and assembling system of battery module
CN110544788A (en) * 2018-05-29 2019-12-06 大族激光科技产业集团股份有限公司 Assembling method and assembling system of battery module
CN109623360A (en) * 2018-11-22 2019-04-16 江苏昱博自动化设备有限公司 A kind of air conditioning for automobiles lower water chamber general assembly line
CN109585935A (en) * 2018-11-28 2019-04-05 江西安驰新能源科技有限公司 A kind of packaging technology of lithium battery mould group
CN109720853A (en) * 2018-12-12 2019-05-07 温州职业技术学院 Electric appliance ending water system
CN109818039A (en) * 2019-02-23 2019-05-28 镇江成泰自动化技术有限公司 Power battery module assembly method
CN110497067A (en) * 2019-08-26 2019-11-26 泉州台商投资区五季网络有限公司 A kind of coordinate of battery collet transplants the welding workstation system of projecting argon arc welding

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