CN109818039A - Power battery module assembly method - Google Patents
Power battery module assembly method Download PDFInfo
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- CN109818039A CN109818039A CN201910134595.2A CN201910134595A CN109818039A CN 109818039 A CN109818039 A CN 109818039A CN 201910134595 A CN201910134595 A CN 201910134595A CN 109818039 A CN109818039 A CN 109818039A
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- mould group
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- end plate
- battery core
- side plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a kind of power battery module assembly methods comprising following steps: step 1, battery code scanning test；Step 2, partition feeding；Step 3, end plate feeding；Step 4, battery core stack；Step 5, robot transfer；Step 6 holds plate-side plate welding；Step 7, connection sheet welding；Step 8, offline gluing；Step 9, the test of mould group；Step 10, mould group are offline.The present invention mainly adopts in an automated fashion, improves efficiency, and reduces cost.
Description
Technical field
The present invention relates to a kind of assembly methods, more particularly to a kind of power battery module assembly method.
Background technique
The assembly of power battery module uses manual type, and low efficiency is at high cost.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of power battery module assembly method, mainly use automatic
Change mode, improves efficiency, and reduces cost.
The present invention is to solve above-mentioned technical problem by following technical proposals: a kind of power battery module assembly side
Method, which is characterized in that itself the following steps are included:
Step 1, battery code scanning test, battery, will be on pallet carryings to caching pipeline by being manually placed into pallet；It is mechanical
Hand grabs battery out of pallet and carries out barcode scanning, rear to carry out OCV test, and battery core is put into transfer station and carries out barcode scanning；Barcode scanning test
Unqualified battery core is transferred to unqualified magazine after the completion, and qualified product battery core is transferred to discharging docking mechanism, and front and back sides classify；
Battery discharges after barcode scanning on the conveyor line；Battery core discharging two discharge ports of setting, battery core front and back sides classify, and improve complete machine fortune
Scanning frequency degree；Unqualified grading manipulator has rotating mechanism, and when battery supplied materials direction is reversed, manipulator rotates 180 °, automatically will
Battery core is adjusted to unified direction；
Heat insulation foam and partition gummed paper are pasted integral, heat insulation foam surrounding four glue of patch by step 2, partition feeding；Manually will
Whole folded material is put into feeding cache location, and manipulator automatically grabs material and is put on working rotary table；
Step 3, end plate feeding, in the whole frame end plate feeding of upper discharge position；Feeding manipulator draws end plate from material frame and is transferred to positioning
Transfer platform grabs two blocks of materials every time；The end plate of side overturns 180 ° on transfer platform；Turn together after the completion of end plate overturning
Locating platform is moved on to, positioning mechanism carries out Laser Jet after positioning to end plate；Discharging docking work is transferred to after the completion of end plate stamp
Position；
Step 4, battery core stacking, battery core and end plate feeding robot grab battery core and end plate from battery core material frame and end plate workbench
It is put into stacking station, grabs a material every time；Partition feeding robot crawl endplate is put into stacking station；
Step 5, robot transfer, battery core mould group stack assembled portion and use three six-joint robots in total, and the specially the 1st
Axis robot, the second six-joint robot, third six-joint robot；
Step 6 holds plate-side plate welding, and using duplexing bit architecture, after dress plate-side plate welding fixture is connected to die set, global transfer is extremely
Positioning dress side plate station；Fixture is centered about mould group, and cell polar ear is downward, hold-down mechanism clamping die group, using tab face as
Benchmark carries out positioning compression；Hold-down mechanism compresses mould group length direction, while monitoring mould group length and pressure, and upload
Data；Side plate is installed in mould group by side plate installing mechanism, side plate and end plate in the state of compression, integral clamp is transferred to
Welding post；Entire mould group is welded under impaction state, and end plate and side plate are according to unilateral four weld seams of welding of technique requirement；
Mould group is transported to Laser Welding station, jacking positioning by step 7, connection sheet welding, pipeline, and equipment compresses mould group,
Robot band vision carries out vision positioning to mould group, surveys high, laser welding；Mould group welding dedusting simultaneously removes welding slag；Pipeline
Mould group is transported to weldering room quality testing station, jacking positioning carries out weld seam to mould group and takes pictures, underproof to be directly transferred to not conform to
Lattice caching, waits manual operation；
Bottom hot plate is put on glue spreader by step 8, offline gluing, operator, and glue spreader is automatic after pressing ACK button
Gluing, buzzer and indicator light work, remind operator to take out glue-coated heating plate after the completion of gluing；
Mould group is transported to mould group detection station by step 9, the test of mould group, pipeline, and jacking positioning manually insulate to mould group
Test, IR&OCV test, the test of connecting line on off test, temperature sensor scheme, the data after the completion of testing are uploaded to MES
System；The rejected product of test is manually transferred out of pipeline；
Step 10, mould group is offline, and manual operation servomechanism is offline by the mould group transfer on pipeline.
Preferably, with test probe on the manipulator of the step 1, the polarity for detecting battery core is positive and negative and opens a way
Voltage.
Preferably, first six-joint robot is for grabbing partition；Second six-joint robot is for grabbing battery core and end
Plate；Third six-joint robot stacks mould group for grabbing.
Preferably, first six-joint robot is furnished with vacuum meter using partition is taken, and real-time monitoring grabs suction when material
Disk negative pressure does not catch the suction of material alarm sucker.
Preferably, compatible two kinds of materials of battery core and end plate of second six-joint robot, using sucker and clamping jaw while work
Make crawl material, dual grasp mode works at the same time, and prevents crawl material unstable or inadvertently falls off；It grabs sucker and is furnished with vacuum
Table, real-time monitoring grab sucker negative pressure when material, do not catch material alarm；Inductor detectable substance is housed inside clip claw mechanism
Material.
Preferably, compatible two kinds of materials of side plate and mould group of the third six-joint robot；Side plate clamping jaw is for grabbing side plate；
Mould group embraces folder and mould group side plate simultaneously clamps on mould group and prevents the shaking of mould group from falling；Mould group clamping jaw is furnished with pressure reducing valve, for adjusting
Grab clamping force when mould group；Equipped with inductor for detecting material inside clip claw mechanism.
Preferably, the Insulation test is to carry out insulation voltage-withstand test between measurement complete machine and shell.
Preferably, the IR&OCV test is mould group entirety IR&OCV test.
Preferably, it is the circuit on-off test that confluence is discharged to p-wire plug that the route, which connects test,.
Preferably, the temperature sensor scheme test is that temperature sensor both threads carry out short-circuit survey with shell respectively
Examination.
The positive effect of the present invention is that: the present invention mainly adopts in an automated fashion, improves efficiency, and reduces cost.
Specific embodiment
Present pre-ferred embodiments are given below, in order to explain the technical scheme of the invention in detail.
Power battery module assembly method of the present invention the following steps are included:
Step 1, battery code scanning test, battery, will be on pallet carryings to caching pipeline by being manually placed into pallet；It is mechanical
Hand grabs battery out of pallet and carries out barcode scanning, rear to carry out OCV(Open Circuit Voltage, open-circuit voltage) test, it will be electric
Core is put into transfer station and carries out barcode scanning；Unqualified battery core is transferred to unqualified magazine after the completion of barcode scanning test, and qualified product battery core turns
Discharging docking mechanism is moved on to, front and back sides classify；Battery discharges after barcode scanning on the conveyor line；Battery core discharging two dischargings of setting
Mouthful, battery core front and back sides classify, and improve the complete machine speed of service；Unqualified grading manipulator has rotating mechanism, battery supplied materials
When direction is reversed, manipulator rotates 180 °, and battery core is adjusted to unified direction automatically.With test probe on manipulator, use
It is positive and negative and open-circuit voltage (OCV) in the polarity of detection battery core, raising accuracy in this way.
Heat insulation foam and partition gummed paper are pasted integral, heat insulation foam surrounding four glue of patch by step 2, partition feeding.If
Back-up is the stations such as feeding, positioning, rubberizing, blanking.Whole folded material is manually put into feeding cache location, manipulator automatically grabs
Material is put on working rotary table.
Step 3, end plate feeding, in the whole frame end plate feeding of upper discharge position.Feeding manipulator is drawn end plate from material frame and is transferred to
Transfer platform is positioned, grabs two blocks of materials every time；The end plate of side overturns 180 ° on transfer platform；One after the completion of end plate overturning
It rises and is transferred to locating platform, positioning mechanism carries out Laser Jet after positioning to end plate；Discharging pair is transferred to after the completion of end plate stamp
Connect station.
Step 4, battery core stack, battery core and end plate feeding robot from battery core material frame and end plate workbench crawl battery core and
End plate is put into stacking station, grabs a material every time；Partition feeding robot crawl endplate is put into stacking station.Two machines
Device people works alternatively, and is calculated with six battery core mould groups, produces a set product per minute.
It stacks robot crawl battery core/end plate/partition to be stacked to mould group prepackage platform, stacks band Check up polarity on fixture
And end plate mistake proofing detection, guarantee that the assembly of mould group is correct.
Stacker uses two station turnplate formula structures, another station docking robot goes out while a station stacks
Material.Side block side is stacked, the parts surfaces such as rib coat insulating materials before battery core, prevent plowing from battery core or the phenomenon of short circuit occur.
Step 5, robot transfer, battery core mould group stack assembled portion and use three six-joint robots in total, and specially the
One six-joint robot, the second six-joint robot, third six-joint robot.First six-joint robot is for grabbing partition；Two or six
Axis robot is for grabbing battery core and end plate；Third six-joint robot stacks mould group for grabbing.First six-joint robot uses
Partition is taken, is furnished with vacuum meter, real-time monitoring grabs sucker negative pressure when material, does not catch the suction of material alarm sucker.Two or six
Axis robot is compatible with two kinds of materials of battery core and end plate, works at the same time crawl material using sucker and clamping jaw, dual grasp mode is same
When work, prevent crawl material unstable or inadvertently fall off.It grabs sucker and is furnished with vacuum meter, real-time monitoring grabs suction when material
Disk negative pressure does not catch material alarm.Material is detected equipped with inductor inside clip claw mechanism.Third six-joint robot is compatible with side plate
With two kinds of materials of mould group.Side plate clamping jaw is for grabbing side plate.Mould group embraces folder and mould group side plate simultaneously clamps on mould group and prevents mould group
Shaking is fallen.Mould group clamping jaw is furnished with pressure reducing valve, for adjusting clamping force when crawl mould group.Inductor is housed inside clip claw mechanism
For detecting material.
Step 6 holds plate-side plate welding, whole to turn after dress plate-side plate welding fixture is connected to die set using duplexing bit architecture
Move to positioning dress side plate station；Fixture is centered about mould group, and cell polar ear is downward, hold-down mechanism clamping die group, with tab face
Positioning compression is carried out as benchmark；Hold-down mechanism compresses mould group length direction, while monitoring mould group length and pressure, and
Upload data；Side plate is installed in mould group by side plate installing mechanism, side plate and end plate in the state of compression, integral clamp turn
Move on to welding post；Entire mould group is welded under impaction state, and end plate and side plate are according to unilateral welding four of technique requirement
Weld seam.
Mould group is transported to Laser Welding station, jacking positioning by step 7, connection sheet welding, pipeline, and equipment carries out mould group
It compresses, robot band vision carries out vision positioning to mould group, surveys high, laser welding；Mould group welding dedusting simultaneously removes welding slag；It is defeated
Mould group is transported to weldering room quality testing station by line sending, and jacking positioning carries out weld seam to mould group and takes pictures, underproof to be directly transferred to
Unqualified caching waits manual operation.
Bottom hot plate is put on glue spreader by step 8, offline gluing, operator, presses glue spreader after ACK button
Automatic glue application, buzzer and indicator light work, remind operator to take out glue-coated heating plate after the completion of gluing.
Mould group is transported to mould group detection station by step 9, the test of mould group, pipeline, and jacking positioning manually carries out mould group
Insulation test, IR(insulation impedance) test, the test of connecting line on off test, temperature sensor scheme, after the completion of testing
Data are uploaded to MES system, and (Manufacturing Execution System, i.e. manufacturing enterprise's production process execute system
System).The rejected product of test is manually transferred out of pipeline.Insulation test: pressure resistance survey of insulating is carried out between measurement complete machine and shell
Examination.IR&OCV test: mould group entirety IR&OCV test.Route connects test: the circuit on-off that confluence is discharged to p-wire plug is surveyed
Examination.Temperature sensor scheme test: temperature sensor both threads carry out short-circuit test with shell respectively.MES system is entire raw
The cental system of producing line, MES system data include creation data and product data, these key datas both can be tieed up manually
Shield or tool batch import, and can also pass through the integrated automatic transmission of MES completely.
Step 10, mould group is offline, and manual operation servomechanism is offline by the mould group transfer on pipeline.
In conclusion the present invention mainly adopts in an automated fashion, improve efficiency, reduces cost.
Particular embodiments described above, the technical issues of to solution of the invention, technical scheme and beneficial effects carry out
It is further described, it should be understood that the above is only a specific embodiment of the present invention, is not limited to
The present invention, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in this
Within the protection scope of invention.
Claims (10)
1. a kind of power battery module assembly method, which is characterized in that itself the following steps are included:
Step 1, battery code scanning test, battery, will be on pallet carryings to caching pipeline by being manually placed into pallet；It is mechanical
Hand grabs battery out of pallet and carries out barcode scanning, rear to carry out OCV test, and battery core is put into transfer station and carries out barcode scanning；Barcode scanning test
Unqualified battery core is transferred to unqualified magazine after the completion, and qualified product battery core is transferred to discharging docking mechanism, and front and back sides classify；
Battery discharges after barcode scanning on the conveyor line；Battery core discharging two discharge ports of setting, battery core front and back sides classify, and improve complete machine fortune
Scanning frequency degree；Unqualified grading manipulator has rotating mechanism, and when battery supplied materials direction is reversed, manipulator rotates 180 °, automatically will
Battery core is adjusted to unified direction；
Heat insulation foam and partition gummed paper are pasted integral, heat insulation foam surrounding four glue of patch by step 2, partition feeding；Manually will
Whole folded material is put into feeding cache location, and manipulator automatically grabs material and is put on working rotary table；
Step 3, end plate feeding, in the whole frame end plate feeding of upper discharge position；Feeding manipulator draws end plate from material frame and is transferred to positioning
Transfer platform grabs two blocks of materials every time；The end plate of side overturns 180 ° on transfer platform；Turn together after the completion of end plate overturning
Locating platform is moved on to, positioning mechanism carries out Laser Jet after positioning to end plate；Discharging docking work is transferred to after the completion of end plate stamp
Position；
Step 4, battery core stacking, battery core and end plate feeding robot grab battery core and end plate from battery core material frame and end plate workbench
It is put into stacking station, grabs a material every time；Partition feeding robot crawl endplate is put into stacking station；
Step 5, robot transfer, battery core mould group stack assembled portion and use three six-joint robots in total, and the specially the 1st
Axis robot, the second six-joint robot, third six-joint robot；
Step 6 holds plate-side plate welding, and using duplexing bit architecture, after dress plate-side plate welding fixture is connected to die set, global transfer is extremely
Positioning dress side plate station；Fixture is centered about mould group, and cell polar ear is downward, hold-down mechanism clamping die group, using tab face as
Benchmark carries out positioning compression；Hold-down mechanism compresses mould group length direction, while monitoring mould group length and pressure, and upload
Data；Side plate is installed in mould group by side plate installing mechanism, side plate and end plate in the state of compression, integral clamp is transferred to
Welding post；Entire mould group is welded under impaction state, and end plate and side plate are according to unilateral four weld seams of welding of technique requirement；
Mould group is transported to Laser Welding station, jacking positioning by step 7, connection sheet welding, pipeline, and equipment compresses mould group,
Robot band vision carries out vision positioning to mould group, surveys high, laser welding；Mould group welding dedusting simultaneously removes welding slag；Pipeline
Mould group is transported to weldering room quality testing station, jacking positioning carries out weld seam to mould group and takes pictures, underproof to be directly transferred to not conform to
Lattice caching, waits manual operation；
Bottom hot plate is put on glue spreader by step 8, offline gluing, operator, and glue spreader is automatic after pressing ACK button
Gluing, buzzer and indicator light work, remind operator to take out glue-coated heating plate after the completion of gluing；
Mould group is transported to mould group detection station by step 9, the test of mould group, pipeline, and jacking positioning manually insulate to mould group
Test, IR&OCV test, the test of connecting line on off test, temperature sensor scheme, the data after the completion of testing are uploaded to MES
System；The rejected product of test is manually transferred out of pipeline；
Step 10, mould group is offline, and manual operation servomechanism is offline by the mould group transfer on pipeline.
2. power battery module assembly method as described in claim 1, which is characterized in that band on the manipulator of the step 1
There is test probe, the polarity for detecting battery core is positive and negative and open-circuit voltage.
3. power battery module assembly method as described in claim 1, which is characterized in that first six-joint robot is used for
Grab partition；Second six-joint robot is for grabbing battery core and end plate；Third six-joint robot stacks mould group for grabbing.
4. power battery module assembly method as described in claim 1, which is characterized in that first six-joint robot uses
Partition is taken, is furnished with vacuum meter, real-time monitoring grabs sucker negative pressure when material, does not catch the suction of material alarm sucker.
5. power battery module assembly method as described in claim 1, which is characterized in that second six-joint robot is compatible
Two kinds of materials of battery core and end plate, work at the same time crawl material using sucker and clamping jaw, and dual grasp mode works at the same time, and prevents from grabbing
It takes material unstable or inadvertently falls off；It grabs sucker and is furnished with vacuum meter, real-time monitoring grabs sucker negative pressure when material, do not catch
Material alarm；Material is detected equipped with inductor inside clip claw mechanism.
6. power battery module assembly method as described in claim 1, which is characterized in that the third six-joint robot is compatible
Two kinds of materials of side plate and mould group；Side plate clamping jaw is for grabbing side plate；Mould group embraces folder and mould group side plate simultaneously clamps on mould group and prevents
The shaking of mould group is fallen；Mould group clamping jaw is furnished with pressure reducing valve, for adjusting clamping force when crawl mould group；Equipped with sense inside clip claw mechanism
Answer device for detecting material.
7. power battery module assembly method as described in claim 1, which is characterized in that the Insulation test is measurement complete machine
Insulation voltage-withstand test is carried out between shell.
8. power battery module assembly method as described in claim 1, which is characterized in that the IR&OCV test is that mould group is whole
Body IR&OCV test.
9. power battery module assembly method as described in claim 1, which is characterized in that it is confluence that the route, which connects test,
It is discharged to the circuit on-off test of p-wire plug.
10. power battery module assembly method as described in claim 1, which is characterized in that the temperature sensor scheme is surveyed
Examination is that temperature sensor both threads carry out short-circuit test with shell respectively.
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Cited By (11)
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| CN110380071A (en) * | 2019-08-01 | 2019-10-25 | 江苏帝浦拓普智能装备有限公司 | A kind of needle type battery apparatus automatization assembling |
| CN110556600A (en) * | 2019-08-16 | 2019-12-10 | 广东利元亨智能装备股份有限公司 | Manufacturing control system and method |
| CN110729444A (en) * | 2019-10-23 | 2020-01-24 | 惠州市云达动力电子科技有限公司 | Automatic production line of lithium battery |
| CN111682233A (en) * | 2020-05-09 | 2020-09-18 | 惠州金源精密自动化设备有限公司 | Battery module PACK production line and battery module |
| CN112742661A (en) * | 2019-10-29 | 2021-05-04 | 中车时代电动汽车股份有限公司 | Automatic battery cell gluing device and method |
| CN112850132A (en) * | 2021-01-06 | 2021-05-28 | 国威派克(泰州)新能源智能装备有限公司 | Automatic loading code scanning binding battery inserting support system and method |
| CN113809406A (en) * | 2021-10-20 | 2021-12-17 | 广州阿普顿自动化系统有限公司 | Flexible production system for power battery pack |
| CN114122483A (en) * | 2021-10-18 | 2022-03-01 | 三一技术装备有限公司 | Electricity core module production line |
| CN114566692A (en) * | 2020-11-27 | 2022-05-31 | 中车时代电动汽车股份有限公司 | Preparation system and preparation method of packaged battery |
| CN114843622A (en) * | 2022-06-06 | 2022-08-02 | 上海兰钧新能源科技有限公司 | Lithium ion battery compression method |
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